CN105459438A - Powder hydraulic machine force control system based on Delta controller - Google Patents
Powder hydraulic machine force control system based on Delta controller Download PDFInfo
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- CN105459438A CN105459438A CN201410442672.8A CN201410442672A CN105459438A CN 105459438 A CN105459438 A CN 105459438A CN 201410442672 A CN201410442672 A CN 201410442672A CN 105459438 A CN105459438 A CN 105459438A
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- servo
- hydraulic cylinder
- delta controller
- powder
- servo valve
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Abstract
The invention discloses a powder hydraulic machine force control system based on a Delta controller. The powder hydraulic machine force control system comprises a servo hydraulic cylinder action part, a metering pump, an energy accumulator and the Delta controller. The servo hydraulic cylinder action part comprises a servo hydraulic cylinder, a servo valve connected with the servo hydraulic cylinder through an oil conveying pipeline and an oil tank connected with the servo valve. The servo hydraulic cylinder comprises a cavity A and a cavity B. Pressure sensors are mounted on the cavity A and the cavity B respectively. The metering pump is connected with the servo valve through an oil conveying pipeline. The energy accumulator is connected with the metering pump and the servo valve through an oil conveying pipeline. An input/output (I/O) terminal of the Delta controller is electrically connected with the servo valve, a displacement ruler and the pressure sensors. By means of the technical scheme, an engineer can optimize force control parameters of the servo hydraulic cylinder through the Delta controller, accurate control over the floating force of the servo hydraulic cylinder is achieved, the uniformity of powder stress is guaranteed, and the quality of powder products is also guaranteed.
Description
Technical field
The present invention relates to forging hydraulic machine safety control technology field, particularly relate to a kind of powder hydraulic press force control based on Delta controller.
Background technology
Hydraulic press for powder products automobile engine, electric tool, household electrical appliances, Aero-Space, etc. field produce in, have a wide range of applications, due to very high to pulverulent product parts density uniformity requirement, therefore require that respectively hydraulic cylinder power in floating pressing process is invariable in process of production.
Along with range of application increasingly extensive of hydraulic press for powder products, digital Control Technology have also been obtained and applies widely in hydraulic press for powder products, therefore high-end numerical control hydraulic press for powder products, proposes higher requirement to each hydraulic motion template power of floating.Traditional hydraulic press manually regulation relief valve ensures that power of floating is constant, due to overflow valve opening, close time floating template pressure oscillation can be caused comparatively large, traditional overflow valve power prosecutor formula needs artificial repeatedly re-adjustments, operates very loaded down with trivial details.Have employed Delta controller, servo valve and accumulator control mode for this problem, to realize the constant control of hydraulic cylinder floating power for this reason specially.
Summary of the invention
The technical problem to be solved in the present invention is: improve existing powder hydraulic press press power control procedure of floating, provide a kind of and have the high powder hydraulic press force control based on Delta controller of precision.
The technical scheme that the present invention takes for the technical problem existed in solution known technology is:
Based on a powder hydraulic press force control for Delta controller, described powder hydraulic press force control comprises:
Servo hydraulic cylinder action component, described servo hydraulic cylinder action component comprises a servo hydraulic cylinder, a servo valve and a fuel tank be connected with described servo valve be connected by pipeline road with described servo hydraulic cylinder; Described servo hydraulic cylinder comprises A chamber and B chamber, and described A chamber and B chamber are separately installed with pressure sensor; Servo-cylinder is provided with displacement chi;
Constant displacement pump, described constant displacement pump is connected by pipeline road with above-mentioned servo valve;
Accumulator, described accumulator is connected by pipeline road with above-mentioned constant displacement pump, servo valve respectively;
Delta controller, the I/O terminal of described Delta controller is electrically connected with servo valve, displacement chi respectively.
The advantage that the present invention has and good effect are:
(1) by adopting technique scheme, powder hydraulic press can be directly switch to power by position motion control and control, and the floating power realizing servo hydraulic cylinder accurately controls, the little and 0.5KN of fluctuation, ensure that and the uniformity that powder is stressed ensure that the product quality of pulverulent product.
(2) owing to being achieved the Digital Control of the power that to float to servo hydraulic cylinder by Delta controller, decrease the workload of artificial re-adjustments, simplify hydraulic system structure.
Accompanying drawing explanation
Fig. 1 is structure principle chart of the present invention.
Wherein: 1, servo hydraulic cylinder; 2, servo valve; 3, accumulator; 4, constant displacement pump; 5, Delta controller;
Detailed description of the invention
For summary of the invention of the present invention, Characteristic can be understood further, hereby exemplify following examples, and coordinate accompanying drawing to be described in detail as follows:
Refer to Fig. 1, a kind of powder hydraulic press force control based on Delta controller, comprising:
Servo hydraulic cylinder action component, described servo hydraulic cylinder action component comprises the servo valve 2 and a fuel tank be connected with described servo valve 2 that a servo hydraulic cylinder 1, and described servo hydraulic cylinder 1 be connected by pipeline road; Described servo hydraulic cylinder 1 comprises A chamber and B chamber, and described A chamber and B chamber are separately installed with pressure sensor; Servo-cylinder is provided with displacement chi;
Constant displacement pump 4, described constant displacement pump 4 is connected by pipeline road with above-mentioned servo valve 2;
Accumulator 3, described accumulator 3 is connected by pipeline road with above-mentioned constant displacement pump 4, servo valve 2 respectively;
Delta controller 5, the I/O terminal of described Delta controller 5 is electrically connected with servo valve 2, pressure sensor, displacement chi respectively.
The course of work of the present invention is:
(1) first with reference to figure 1, device hardware servo hydraulic cylinder 1, servo valve 2, accumulator 3, constant displacement pump 4, Delta controller 5, pressure sensor, displacement chi are directly connected.
(2) by the control software design of Delta controller 5 self, the basic parameter of input hydraulic cylinder power control;
(3) drive servo hydraulic cylinder 1 in low speed forward, negative movement by Delta controller 5, the power control parameter of setting and preferred servo hydraulic cylinder 1;
(4) in Delta controller 5, write the motor program of servo hydraulic cylinder 1, after powder press transfers power control to by position motion control, test actual hydraulic pressure cylinder power control curve.
Above embodiments of the invention have been described in detail, but described content being only preferred embodiment of the present invention, can not being considered to for limiting practical range of the present invention.All equalizations done according to the present patent application scope change and improve, and all should still belong within patent covering scope of the present invention.
Claims (1)
1. based on a powder hydraulic press force control for Delta controller, it is characterized in that: described powder hydraulic press force control comprises:
Servo hydraulic cylinder action component, described servo hydraulic cylinder action component comprises a servo hydraulic cylinder, a servo valve and a fuel tank be connected with described servo valve be connected by pipeline road with described servo hydraulic cylinder; Described servo hydraulic cylinder comprises A chamber and B chamber, and described A chamber and B chamber are separately installed with pressure sensor; Servo-cylinder is provided with displacement chi;
Constant displacement pump, described constant displacement pump is connected by pipeline road with above-mentioned servo valve;
Accumulator, described accumulator is connected by pipeline road with above-mentioned constant displacement pump, servo valve respectively;
Delta controller, the I/O terminal of described Delta controller is electrically connected with servo valve, pressure sensor, displacement chi respectively.
Priority Applications (1)
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CN201410442672.8A CN105459438A (en) | 2014-09-02 | 2014-09-02 | Powder hydraulic machine force control system based on Delta controller |
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CN201410442672.8A CN105459438A (en) | 2014-09-02 | 2014-09-02 | Powder hydraulic machine force control system based on Delta controller |
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CN201410442672.8A Pending CN105459438A (en) | 2014-09-02 | 2014-09-02 | Powder hydraulic machine force control system based on Delta controller |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2004301189A (en) * | 2003-03-28 | 2004-10-28 | Tokimec Inc | Hydraulic control system |
CN102699249A (en) * | 2012-05-28 | 2012-10-03 | 天津市天锻压力机有限公司 | Quick forging press control system with energy accumulator and control method of quick forging press control system |
CN103423218A (en) * | 2013-05-17 | 2013-12-04 | 北京航空航天大学 | Load-sensitive valve control integrated load loading device and control method thereof |
CN203335494U (en) * | 2013-05-08 | 2013-12-11 | 中国重型机械研究院股份公司 | Servo hydraulic cylinder valve gear of hydraulic balance crystallizer weight loads |
-
2014
- 2014-09-02 CN CN201410442672.8A patent/CN105459438A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2004301189A (en) * | 2003-03-28 | 2004-10-28 | Tokimec Inc | Hydraulic control system |
CN102699249A (en) * | 2012-05-28 | 2012-10-03 | 天津市天锻压力机有限公司 | Quick forging press control system with energy accumulator and control method of quick forging press control system |
CN203335494U (en) * | 2013-05-08 | 2013-12-11 | 中国重型机械研究院股份公司 | Servo hydraulic cylinder valve gear of hydraulic balance crystallizer weight loads |
CN103423218A (en) * | 2013-05-17 | 2013-12-04 | 北京航空航天大学 | Load-sensitive valve control integrated load loading device and control method thereof |
Non-Patent Citations (2)
Title |
---|
无: "美国Delta计算机***公司简介", 《流体传动与控制》 * |
杜立峰等: "美国DELTA多轴运动控制器在液压机上的应用", 《第六届锻压装备与制造技术论坛暨全国锻压设备专业委员会十届一次学术交流研讨会论文集》 * |
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Application publication date: 20160406 |