CN202742592U - Servo control system of rubber injection molding vulcanizing machine - Google Patents

Servo control system of rubber injection molding vulcanizing machine Download PDF

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Publication number
CN202742592U
CN202742592U CN 201220384324 CN201220384324U CN202742592U CN 202742592 U CN202742592 U CN 202742592U CN 201220384324 CN201220384324 CN 201220384324 CN 201220384324 U CN201220384324 U CN 201220384324U CN 202742592 U CN202742592 U CN 202742592U
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CN
China
Prior art keywords
servo
pressure sensor
control system
injection molding
pressure
Prior art date
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Expired - Lifetime
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CN 201220384324
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Chinese (zh)
Inventor
洪军
翁振涛
宋晓东
陈向阳
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NINGBO CHAP MACHINERY MANUFACTURE CO Ltd
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NINGBO CHAP MACHINERY MANUFACTURE CO Ltd
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  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

Disclosed is a servo control system of a rubber injection molding vulcanizing machine. The system comprises a metering pump and an overflow valve, wherein the overflow valve is connected in series to an oil conveying pipeline which is arranged between the metering pump and an executive member of the vulcanizing machine. The system is characterized in that the metering pump and a servo motor are connected, an input end of a rotary coder is connected to the servo motor, an output end of the rotary coder is connected to a servo controller, an input end of a pressure sensor is connected to the oil conveying pipeline, and an output end of the pressure sensor is connected to the servo controller. Compared with the prior art, the system has the advantages that the introduced pressure sensor and the introduced rotary coder can monitor pressure and a flow of the hydraulic system oil conveying pipeline in real time and feeds back the pressure and the flow to the servo controller in time, the servo controller changes output torque and the rotary speed of the servo motor so as to adjust the pressure and the flow of the hydraulic system, after the feedback mechanism is introduced, the intelligent degree of the system is high and the control is accurate.

Description

The servo-control system of injection molding of rubber vulcanizer
Technical field
The utility model relates to a kind of servo-control system, specifically refers to a kind of servo-control system of injection molding of rubber vulcanizer.
Background technology
Existing injection molding of rubber vulcanizer generally all disposes servo-control system, control effectively by the executive component of servo-control system to vulcanizer, make the whole hydraulic system of vulcanizer remain on optimum state, thereby reduce the energy consumption of vulcanizer and improve its operating efficiency.But owing in control procedure, be difficult to effectively monitor pressure and the changes in flow rate of hydraulic system in real time and in time feed back to servomotor, thereby intelligent degree is lower, the accuracy of control is relatively poor.
The utility model content
Technical problem to be solved in the utility model is for above-mentioned prior art present situation, and the servo-control system that a kind of intelligent degree is higher, control comparatively accurate injection molding of rubber vulcanizer is provided.
The utility model solves the problems of the technologies described above the technical scheme that adopts: the servo-control system of this injection molding of rubber vulcanizer, include a certain amount of pump and be serially connected in constant displacement pump and the vulcanizer executive component between pipeline road on overflow valve, it is characterized in that: described constant displacement pump links to each other with a servomotor, the input of one rotary encoder is connected on the described servomotor, the output of this rotary encoder is connected on the servo controller, the input of one pressure sensor is connected on the described pipeline road, and the output of this pressure sensor is connected on the described servo controller.
Preferably, the input of described pressure sensor is connected on the pipeline road between described constant displacement pump and the overflow valve.Like this, pressure sensor can directly record the hydraulic system pressure on the pipeline road between constant displacement pump and the overflow valve, and and then adjusts more accurately the pressure of hydraulic system by servomotor.
Further preferred, described servomotor is permanent magnet synchronous servo motor.Because permanent magnet synchronous servo motor has response soon, the advantage that the linearity is good, thereby behind the employing permanent magnet synchronous servo motor, can further improve Product Precision and the production efficiency of vulcanizer, in addition, permanent magnet synchronous servo motor also can freely be controlled to the scope of high pressure, high speed from low pressure, low speed, thereby enlarges the scope of application of product, to satisfy better user's demand.
Compared with prior art, the utility model has the advantage of: because pressure and flow on the pressure sensor that this servo-control system is introduced and the rotary encoder energy real time monitoring hydraulic system pipeline road also in time feed back to servo controller, servo controller and then by the output torque that changes servomotor and pressure and the flow that rotating speed is adjusted hydraulic system, as seen after introducing feedback mechanism, the intelligent degree of this servo-control system is higher, and control is comparatively accurate.
Description of drawings
Fig. 1 is the operation principle block diagram of the utility model embodiment.
The specific embodiment
Embodiment is described in further detail the utility model below in conjunction with accompanying drawing.
The servo-control system of the injection molding of rubber vulcanizer in the present embodiment comprises Hydraulic Conirol Unit and electric controling assembly.Wherein, Hydraulic Conirol Unit is comprised of constant displacement pump 1, overflow valve 2 and return tank 3, and overflow valve 2 is serially connected on the pipeline road between constant displacement pump 1 and the vulcanizer executive component 9.Electric controling assembly includes servomotor 4, rotary encoder 5, pressure sensor 6 and servo controller 7.In the present embodiment, servomotor 4 adopts permanent magnet synchronous servo motor, permanent magnet synchronous servo motor has response soon, the advantage that the linearity is good, thereby after adopting permanent magnet synchronous servo motor, can further improve Product Precision and the production efficiency of vulcanizer, in addition, permanent magnet synchronous servo motor is also freely controlled to the scope of high pressure, high speed from low pressure, low speed, thereby enlarges the scope of application of product, to satisfy better user's demand.This servomotor 4 is connected with constant displacement pump 1, the input of rotary encoder 5 is connected in servomotor 4 rotating shafts, the output of rotary encoder 5 is connected with servo controller 7, and servo controller 7 is monitored and fed back to the flow of 5 pairs of hydraulic systems of rotary encoder.In order to measure more accurately hydraulic system pressure, the input of the pressure sensor 6 in the present embodiment is connected on the pipeline road between constant displacement pump 1 and the overflow valve 2, the output of pressure sensor 6 is connected with servo controller 7, and servo controller 7 is monitored and fed back to the pressure of 6 pairs of hydraulic systems of pressure sensor.And, after receiving above-mentioned pressure feedback data and speed feedback data, servo controller 7 outputs a control signal to servomotor 4, regulate with output torque and rotating speed to servomotor 4, thereby form two closed feedback loop that pressure and flow to hydraulic system carry out feedback regulation.
In addition, servo controller 7 also is connected with master controller 8, master controller 8 sends to servo controller 7 with pressure instruction, flow instruction and action command, servo controller 7 is realized control to servomotor 4 according to the above-mentioned instruction that receives and in conjunction with the feedback data that receives from pressure sensor 6 and rotary encoder 5, make the whole hydraulic system of vulcanizer remain at optimum state, thereby guarantee product quality and precision, and Effective Raise production efficiency and greatly reduce the energy consumption of vulcanizer.

Claims (3)

1. the servo-control system of an injection molding of rubber vulcanizer, include a certain amount of pump (1) and be serially connected in constant displacement pump (1) and vulcanizer executive component (9) between pipeline road on overflow valve (2), it is characterized in that: described constant displacement pump (1) links to each other with a servomotor (4), the input of one rotary encoder (5) is connected on the described servomotor (4), the output of this rotary encoder (5) is connected on the servo controller (7), the input of one pressure sensor (6) is connected on the described pipeline road, and the output of this pressure sensor (6) is connected on the described servo controller (7).
2. the servo-control system of injection molding of rubber vulcanizer according to claim 1 is characterized in that: the input of described pressure sensor (6) is connected on the pipeline road between described constant displacement pump (1) and the overflow valve (2).
3. the servo-control system of injection molding of rubber vulcanizer according to claim 1 and 2, it is characterized in that: described servomotor (4) is permanent magnet synchronous servo motor.
CN 201220384324 2012-07-25 2012-07-25 Servo control system of rubber injection molding vulcanizing machine Expired - Lifetime CN202742592U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201220384324 CN202742592U (en) 2012-07-25 2012-07-25 Servo control system of rubber injection molding vulcanizing machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201220384324 CN202742592U (en) 2012-07-25 2012-07-25 Servo control system of rubber injection molding vulcanizing machine

Publications (1)

Publication Number Publication Date
CN202742592U true CN202742592U (en) 2013-02-20

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN 201220384324 Expired - Lifetime CN202742592U (en) 2012-07-25 2012-07-25 Servo control system of rubber injection molding vulcanizing machine

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104251245A (en) * 2013-06-28 2014-12-31 伊顿公司 Servo pump control system and method
CN110856988A (en) * 2018-08-24 2020-03-03 福建建阳龙翔科技开发有限公司 Servo hydraulic control tyre forming machine

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104251245A (en) * 2013-06-28 2014-12-31 伊顿公司 Servo pump control system and method
CN104251245B (en) * 2013-06-28 2016-12-28 伊顿公司 Servopump controls system and method
EP3014124A4 (en) * 2013-06-28 2017-03-08 Eaton Corporation Servo pump control system and method
US10458403B2 (en) 2013-06-28 2019-10-29 Eaton Intelligent Power Limited Servo pump control system and method
CN110856988A (en) * 2018-08-24 2020-03-03 福建建阳龙翔科技开发有限公司 Servo hydraulic control tyre forming machine

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Granted publication date: 20130220