CN105457806A - Automatic paint sprayer and control unit thereof - Google Patents
Automatic paint sprayer and control unit thereof Download PDFInfo
- Publication number
- CN105457806A CN105457806A CN201610016685.8A CN201610016685A CN105457806A CN 105457806 A CN105457806 A CN 105457806A CN 201610016685 A CN201610016685 A CN 201610016685A CN 105457806 A CN105457806 A CN 105457806A
- Authority
- CN
- China
- Prior art keywords
- sensor
- control unit
- spraying machine
- truss
- automatic paint
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0405—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
- B05B12/12—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to conditions of ambient medium or target, e.g. humidity, temperature position or movement of the target relative to the spray apparatus
- B05B12/122—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to conditions of ambient medium or target, e.g. humidity, temperature position or movement of the target relative to the spray apparatus responsive to presence or shape of target
Landscapes
- Spray Control Apparatus (AREA)
Abstract
The invention relates to an automatic paint sprayer and a control unit thereof. The control unit comprises a sensing part, a sensor, a PLC (Programmable Logic Controller), a counter and a relay, wherein the PLC is used for receiving a sensing signal of the sensor and controlling a first driving mechanism to drive a truss to move backwards according to the sensing signal; an on-off control electromagnetic valve for controlling on and off of a spray gun; the counter is respectively connected with the sensor and the relay and is used for sending a power-off signal to the relay when the counted number reaches a set value; the relay is arranged on a power supply circuit of the PLC and/or the first driving mechanism and is connected with the on-off control electromagnetic valve; the relay is cut off after receiving the power-off signal so that the on-off control electromagnetic valve, the PLC and the like stop working because power is off, and thus the paint sprayer is shut down. By adopting the control unit disclosed by the invention, the amount of paint-sprayed layers can be precisely controlled, over spraying is prevented, the labor intensity of workers is greatly alleviated, occurrence of insufficient spraying or over spraying is effectively prevented, the spraying quality is guaranteed, and waste of paint materials is reduced.
Description
Technical field
The present invention relates to a kind of automatic paint-spraying machine, also relate to a kind of control unit of automatic paint-spraying machine simultaneously.
Background technology
Automatic paint-spraying machine is known, generally include cabin, be located at truss in cabin movably, be located at spray-painting plant on truss movably, general, truss itself extends along the width of cabin, and its moving direction is the length direction of cabin, spray-painting plant is then arranged movably along the length direction of truss, so, in fact spray-painting plant can move along orthogonal X, Y-direction simultaneously, to realize spraying paint of product surface comprehensively.
The baking vanish of such as glass, its processing industry feature is that specification is various, not of uniform size, and color is various.At present, in the field of auto spray painting, automatic paint-spraying machine just carries out the production of mass for a kind of glass of specification.But, in practical operation, because the product of different size sprays paint, and the technological requirement of product is different, operating personnel's moment is needed to pay close attention to the spraying state of automatic paint-spraying machine, be convenient to the direction of motion adjusting truss at any time, simultaneously, according to different product requirement, the layer of paint that its surface needs counts up to full difference, therefore, increase the labour intensity of workman, and be also easy to because general idea causes spraying excessive phenomenon, cause paint vehicle and waste of time, in addition, the number of plies of spraying, once operating personnel's carelessness, be easy to occur to spray paint the drop ply of the number of plies or multi-Layer Phenomenon, customer requirement cannot be met accurately.
Summary of the invention
Technical problem to be solved by this invention overcomes the deficiencies in the prior art, provides a kind of new automatic paint-spraying machine control unit.Meanwhile, the present invention also provides the automatic paint-spraying machine comprising this control unit.
For solving above technical problem, the present invention adopts following technical scheme:
A kind of control unit of automatic paint-spraying machine, for controlling automatic paint-spraying machine work, described automatic paint-spraying machine comprise cabin, can movement truss, have spray gun spray-painting plant, for driving the first driving mechanism of truss movement, wherein, this control unit comprises:
Induction pieces, it is located in cabin and truss two;
Sensor, it is located on another in cabin and truss two, can send induced signal when time in the induction range entering induction pieces;
PLC, it is connected with sensor and the first driving mechanism respectively, and the induced signal of PLC receiving sensor also makes truss oppositely movement according to actuated signal control first driving mechanism of the sensor received;
Switch electromagnetic valve, it is for controlling the opening and closing of spray gun;
There is the counter of input module and counting module, it is connecting sensor and relay respectively, objective count value can be inputted by input module, counting module increases when sensor sends induced signal and once counts, and sends power-off signal to relay when the count value of counting module equals objective count value;
Relay, it is arranged on the power supply circuits of PLC and/or the first driving mechanism, and go back connecting valve magnetic valve, relay disconnects after receiving the power-off signal that counter sends, thus makes PLC and/or the first driving mechanism, switch electromagnetic valve power-off and quitting work.
Further, the first driving mechanism generally includes driver and the motor by driver control, and relay can be connected with PLC, driver or motor.
Usually, automatic paint-spraying machine also comprises the second driving mechanism for driving spray-painting plant movement, and relay is also connected with the second driving mechanism, thus when relay disconnects, the second driving mechanism power-off and quitting work.
Preferably, induction pieces, sensor have multiple respectively.
According to a specific embodiment party face of the present invention, described induction pieces has two and is located on the sidewall of cabin and along the length direction of sidewall and distributes, described multiple sensor is divided into two groups, the relative both sides of the end close with the sidewall being provided with induction pieces of truss are located at respectively by these two groups of sensors, during automatic paint-spraying machine work, two groups of sensors corresponding induction range entering two induction pieces respectively.
Further, sensor described in two groups comprises first sensor and the second sensor respectively, first sensor in these two groups of sensors is in series, and one of them first sensor is connected with PLC, the second sensor in these two groups of sensors is in series, and one of them second sensor is connected with counter.Often organize in sensor, first sensor and the second sensor are independently arranged, and the position of the two is mutually close.
Preferably, multiple induction pieces is positioned on same level line.
Preferably, the setting that the spacing of multiple induction pieces is adjustable.So, distance between multiple induction pieces can be regulated according to the size of reality product to be painted.Be advisable with corresponding or slightly above the length direction of product to be painted both ends in the position of induction pieces, like this when truss moves to the end position of product to be painted with spray-painting plant, sensor can sense induction pieces and produce signal and make truss oppositely movement.
According to the present invention, induction pieces can be any induction pieces sending signal to sensor, is not particularly limited.Particularly, induction pieces can be magnet or other metal etc.
Another technical scheme of the present invention is:
A kind of automatic paint-spraying machine, it comprise cabin, along the length direction of cabin can move and length direction extend along the width of cabin truss, the spray-painting plant can be located at movably along the length direction of described truss on described truss, for driving the first driving mechanism of truss movement, described spray-painting plant comprises spray gun, and described automatic paint-spraying machine also comprises control unit as above.
Due to the enforcement of technique scheme, the present invention compared with prior art tool has the following advantages:
Automatic paint-spraying machine of the present invention; its control unit arranges PLC, counter, sensor, inductor and relay etc.; user can set the number of times that sprays paint in advance on counter; in painting process, when truss moves to the end position of product to be painted, control unit can control to make truss oppositely movement automatically, and unison counter increase once counts; so repeatedly; until rolling counters forward reach setting spray paint number of times time, relay disconnect, make equipment downtime.Therefore, this control unit automatically and accurately can control the number of plies of spraying paint and prevent spray, significantly reduces the labour intensity of workman, effectively avoids few spray or many sprays situation to occur, ensure that the quality of spraying paint, reduce the waste of paint vehicle.
Accompanying drawing explanation
Fig. 1 is the schematic top plan view according to automatic paint-spraying machine of the present invention;
Fig. 2 is the principle schematic of the control unit according to automatic paint-spraying machine of the present invention.
Wherein: 1, cabin; 2, truss; 3, spray-painting plant; 4, driving mechanism; 5, control unit; 50,51, induction pieces; 52,53, sensor; 52a, 53a, first sensor; 52b, 53b, the second sensor; 54, PLC; 55, counter; 56, relay; 6, product to be painted.
Detailed description of the invention
Below by specific embodiment, the invention will be further described.
As illustrated in fig. 1 and 2, the automatic paint-spraying machine that the present embodiment provides, it comprise cabin 1, along the length direction of cabin 1 can move and length direction extend along the width of cabin 1 truss 2, the spray-painting plant 3 can be located at movably along the length direction of truss 2 on truss 2, for driving the first driving mechanism 4 of truss 2 and spray-painting plant 3 movement, for controlling the control unit 5 of automatic paint-spraying machine work.Spray-painting plant 3 comprises the spray gun carrying out spray painting operation.First driving mechanism 4 comprises driver and the motor by driver control.
Control unit 5 comprises: induction pieces 50,51; Sensor 52,53; PLC 54; Counter 55; And switch electromagnetic valve (not shown) and relay 56.
Concrete, induction pieces 50,51 has two, and two induction pieces 50,51 distribute along the length direction of the sidewall of cabin 1 length direction, and two induction pieces 50,51 are positioned on same level line.The setting that the spacing of two induction pieces 50,51 is adjustable, during paint spraying machine work, regulates the position of two induction pieces 50,51 make its respectively correspondence be positioned at the position at the both ends of product 6 length direction to be painted.In order to realize apart from adjustable, at least one in two induction pieces 50,51 arranges movably and/or removably arranges.
Sensor 52,53 has four, is divided into two groups, often organizes two sensors, respectively called after first sensor 52a, 53a and the second sensor 52b, 53b.As shown in Figure 1, two groups of sensors lay respectively at the relative both sides of the left part of truss 2, and are positioned at sustained height with induction pieces 50,51, during work, first sensor 52a, the second sensor 52b correspond to induction pieces 50, and the induction range of induction pieces 50 is interior when running produces induction.First sensor 53a, the second sensor 53b correspond to induction pieces 51, and the induction range of induction pieces 51 is interior when running produces induction.As shown in Figure 2, first sensor 52a, first sensor 53a connect, and first sensor 52a is connected with PLC 54, and the second sensor 52b, the second sensor 53b connect, and the second sensor 52b is connected with counter 55.Induction pieces 50,51 is such as magnet or other metal.Sensor is such as proximity switch.
PLC 54 is connected with the driver of above-mentioned first sensor 52a and the first driving mechanism 4, and it receives the induced signal of first sensor 52a and makes truss 2 oppositely movement according to actuated signal control first driving mechanism 4 received.
Counter 55, it has input module and counting module, and it is connected with the second above-mentioned sensor 52b and relay 56.Can input objective count value by input module, counting module increases when the second sensor 52b sends induced signal and once counts, and sends power-off signal to relay 56 when the count value of counting module equals objective count value.
Relay 56, it is arranged on PLC 54 or the first driving mechanism 4(can be specifically driver or motor) power supply circuits on, and also connect the switch electromagnetic valve of the opening and closing for controlling spray gun, relay 56 disconnects after receiving the power-off signal that counter 55 sends, thus makes PLC 54 or the first driving mechanism 4, switch electromagnetic valve power-off and quitting work.Further, automatic paint-spraying machine also comprises the second driving mechanism (not shown) for driving spray-painting plant 3 movement, and relay 56 is also connected with the second driving mechanism, thus when relay 56 disconnects, the second driving mechanism power-off and quitting work.
The method adopting the present invention to carry out spraying paint is as follows: after putting product 6 to be painted well, regulate the position of two induction pieces 50,51, make them flush with the two ends of product 6 to be painted respectively or outwards omit, now truss 2 and spray gun are all positioned at the top of product 6 rear end to be painted, in counter 55, input the number of times that sprays paint of processing request, the switch then opening paint spraying machine starts spray painting operation.In definition Fig. 1, direction is upwards the front of truss movement, it is in downward direction the rear of truss movement, when then starting, truss 2 moves forward along the length direction (Y-direction) of cabin, simultaneously, spray gun is opened along the mobile and spray gun of the length direction (X-direction) of truss 2 and is carried out work of spraying paint, when above truss 2 moves to the front end of product 6 to be painted, first sensor 53a on truss 2 and the second sensor 53b all enters the induction range of induction pieces 51, by first sensor 53a, induced signal is passed to PLC 54, PLC 54 i.e. control and drive system makes motor reversal thus truss 2 is oppositely moved (backward), simultaneously the second sensor 53b by signal transmission to counter 55, counter 55 counts once, as now count value is less than the number of times that sprays paint preset, then truss 2 oppositely can move to the front end of product 6 to be painted, enter the induction range of induction pieces 50 to first sensor 52a, the second sensor 52b, now, counter 55 increases and once counts, as long as now count value is still less than the number of times that sprays paint preset, then truss 2 still can oppositely movement.If the counting of counter 55 reaches the number of times that sprays paint of setting, then counter 55 can send power-off signal to relay 56, and relay 56 makes the second driving mechanism of the switch electromagnetic valve of control spray gun, the PLC controlling truss 2 movement or driver or motor and the movement of control spray-painting plant 3 quit work because of power-off after disconnecting.
As mentioned above, paint spraying machine of the present invention can automatically and the accurate control number of plies of at every turn spraying paint, and the movement position carrying out can well controlling when every one deck sprays paint truss can not cause spray.Compared with prior art, can efficiency of spraying paint be significantly improved, ensure painting quality, and cut the waste and reduce manpower.
Above to invention has been detailed description; its object is to allow the personage being familiar with this art can understand content of the present invention and be implemented; can not limit the scope of the invention with this; the equivalence change that all Spirit Essences according to the present invention are done or modification, all should be encompassed in protection scope of the present invention.
Claims (10)
1. the control unit of an automatic paint-spraying machine, for controlling automatic paint-spraying machine work, described automatic paint-spraying machine comprise cabin (1), can movement truss (2), have spray gun spray-painting plant (3), for driving first driving mechanism (4) of truss (2) movement, it is characterized in that: this control unit (5) comprising:
Induction pieces (50,51), it is located in described cabin (1) and described truss (2) two;
Sensor (52,53), it is located on another in described cabin (1) and described truss (2) two, can send induced signal when time in the induction range entering described induction pieces (50,51);
PLC (54), it is connected with described sensor (52,53) and the first driving mechanism (4) respectively, described PLC receive described sensor (52,53) induced signal and according to receive sensor (52,53) actuated signal control described in the first driving mechanism (4) make described truss (2) oppositely movement;
Switch electromagnetic valve, it is for controlling the opening and closing of described spray gun;
There is the counter (55) of input module and counting module, it connects described sensor (52,53) and relay (56) respectively, objective count value can be inputted by described input module, described counting module increases when described sensor (52,53) sends induced signal and once counts, and sends power-off signal to described relay (56) when the count value of counting module equals objective count value;
Described relay (56), it is arranged on the power supply circuits of described PLC and/or the first driving mechanism (4), and also connect described switch electromagnetic valve, described relay (56) disconnects after receiving the power-off signal that described counter (55) sends, thus makes described PLC and/or the first driving mechanism (4), described switch electromagnetic valve power-off and quitting work.
2. the control unit of automatic paint-spraying machine according to claim 1, it is characterized in that: described first driving mechanism comprises driver and the motor by driver control, described relay (56) is connected with described PLC, described driver or described motor.
3. the control unit of automatic paint-spraying machine according to claim 1, it is characterized in that: described automatic paint-spraying machine also comprises the second driving mechanism for driving described spray-painting plant (3) movement, described relay (56) is also connected with the second described driving mechanism, thus when described relay (56) disconnects, described second driving mechanism power-off and quitting work.
4. the control unit of automatic paint-spraying machine according to claim 1, is characterized in that: described induction pieces (50,51), described sensor (52,53) have multiple respectively.
5. the control unit of automatic paint-spraying machine according to claim 4, it is characterized in that: described induction pieces (50,51) has two and is located on the sidewall of described cabin (1) and along the length direction of described sidewall and distributes, described multiple sensors (52,53) are divided into two groups, the relative both sides of the end close with the described sidewall being provided with induction pieces (50,51) that described truss (2) is located at respectively by these two groups of sensors, during automatic paint-spraying machine work, described two groups of sensors are the corresponding induction range entering described two induction pieces respectively.
6. the control unit of automatic paint-spraying machine according to claim 5, it is characterized in that: the sensor described in two groups comprises first sensor and the second sensor respectively, first sensor in these two groups of sensors is in series, and one of them first sensor is connected with PLC (54), the second sensor in these two groups of sensors is in series, and one of them second sensor is connected with described counter (55).
7. the control unit of the automatic paint-spraying machine according to claim 4 or 5, is characterized in that: the setting that the spacing of multiple described induction pieces (50,51) is adjustable.
8. the control unit of the automatic paint-spraying machine according to claim 1 or 4 or 5, is characterized in that: described induction pieces (50,51) is magnet or other metal.
9. the control unit of automatic paint-spraying machine according to claim 4, is characterized in that: the sensor be connected with described counter (55) and the sensor be connected with described PLC (54) are not same.
10. an automatic paint-spraying machine, it comprise cabin (1), along the length direction of described cabin (1) can move and length direction extend along the width of cabin (1) truss (2), the spray-painting plant (3) can be located at movably along the length direction of described truss (2) on described truss (2), for driving first driving mechanism (4) of truss (2) movement, described spray-painting plant (3) comprises spray gun, it is characterized in that: described automatic paint-spraying machine also comprises the control unit any one of claim 1 to 9 as described in claim.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610016685.8A CN105457806B (en) | 2016-01-12 | 2016-01-12 | A kind of automatic paint-spraying machine and its control unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610016685.8A CN105457806B (en) | 2016-01-12 | 2016-01-12 | A kind of automatic paint-spraying machine and its control unit |
Publications (2)
| Publication Number | Publication Date |
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| CN105457806A true CN105457806A (en) | 2016-04-06 |
| CN105457806B CN105457806B (en) | 2018-08-21 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610016685.8A Active CN105457806B (en) | 2016-01-12 | 2016-01-12 | A kind of automatic paint-spraying machine and its control unit |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106346373A (en) * | 2016-11-01 | 2017-01-25 | 锐马（福建）电气制造有限公司 | Elastic body strain area sandblasting polishing equipment of sensor |
| CN106363541A (en) * | 2016-11-09 | 2017-02-01 | 锐马（福建）电气制造有限公司 | Sand blasting device protecting blind hole of elastic body against sand setting |
| CN111420826A (en) * | 2020-04-30 | 2020-07-17 | 四川国软科技发展有限责任公司 | Tool system for spraying paint |
| CN113731670A (en) * | 2020-05-29 | 2021-12-03 | 南通深南电路有限公司 | Spraying method and spraying device |
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| CN113731670A (en) * | 2020-05-29 | 2021-12-03 | 南通深南电路有限公司 | Spraying method and spraying device |
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|---|---|
| CN105457806B (en) | 2018-08-21 |
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