CN101767076B - Spraying production line of automobile parts - Google Patents
Spraying production line of automobile parts Download PDFInfo
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- CN101767076B CN101767076B CN2010101021666A CN201010102166A CN101767076B CN 101767076 B CN101767076 B CN 101767076B CN 2010101021666 A CN2010101021666 A CN 2010101021666A CN 201010102166 A CN201010102166 A CN 201010102166A CN 101767076 B CN101767076 B CN 101767076B
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- spraying
- chain drive
- master controller
- production line
- automobile parts
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P80/00—Climate change mitigation technologies for sector-wide applications
- Y02P80/30—Reducing waste in manufacturing processes; Calculations of released waste quantities
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- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
Abstract
A spraying production line of automobile parts comprises a chain transmission mechanism, a transmission sensor, a spraying robot, a plurality of special spraying trays used for laying the material and a control device, wherein the transmission sensor consists of a transmitter arranged above one side of the middle part of the chain transmission mechanism and a receiver arranged right below the transmitter and lower than the laying height of the special spraying trays; and the control device is electrically connected with the sensor and the spraying robot. The spraying production line of the automobile parts not only has the advantages of the manual spraying of flexible spraying method and lower paint usage, but also has the advantages of the connecting spraying of high degree of automation, stable product quality and high production efficiency, thereby reducing the paint waste and greatly lowering the production cost.
Description
Technical field
The invention belongs to genus mechanically spraying technical field, particularly relate to a kind of spraying production line of automobile parts.
Background technology
Automobile decoration door bar is a kind of automobile component, claims crashproof again, is installed in the both sides of automobile usually.Its production process is to adopt mold shaping method that resin material is processed the true qualities material earlier, and the method for utilizing spraying then is at the coating that sprays different colours on the material, to be used for the automobile of different brands.Spraying method commonly used at present mainly is divided into two kinds: a kind of is hand spray, and another kind is to connect spraying; At medium-sized and small enterprises, hand spray is being brought into play important effect, its main feature is that equipment maintenance cost is low, the spraying gimmick flexibly, can select the spraying route according to the shape of product and operating personnel's custom, and weight of coated paint to connect the spraying use amount low.Quality low, product is unstable but its shortcoming is a production efficiency, and owing to contain harmful substance in the coating, therefore easy health to operating personnel damages.Connect spraying method and adopt spray-painting production line that the material surface is sprayed usually, be characterized in the steady quality of production efficiency height, spraying condition and product, so some large enterprises all adopt this mode.Fig. 1 is the spray-painting production line structure vertical view of prior art.As shown in Figure 1, the spray-painting production line of this prior art mainly comprises chain drive 1, spray robot 2 and a plurality of spraying purpose-made pallet 3 that is used to put material 5; Wherein chain drive 1 moves continuously; The main body of spray robot 2 is positioned at the side outside of chain drive 1, and the manipulator 4 on it extends to the top at chain drive 1 middle part; A plurality of spraying purpose-made pallets 3 then are arranged side by side on the surface of chain drive 1, and it can be under the drive of chain drive 1 moves to the other end of chain drive 1 from an end of chain drive 1 through manipulator 4.Before beginning to spray material 5; The material 5 that at first will be sprayed by operating personnel is placed in the surface of spraying purpose-made pallet 3 side by side along the length direction of spraying purpose-made pallet 3; Then a plurality of spraying purpose-made pallets 3 that set material 5 are arranged side by side the end surfaces at chain drive 1 successively; At this moment these spraying purpose-made pallets 3 will move by the other end to chain drive 1 under the drive of chain drive 1, and operating personnel utilize visual method to judge first spraying purpose-made pallet 3 to the distance between the spray robot 2 afterwards, and when this spraying purpose-made pallet 3 moves to a certain position, manually boot spray robot 2; When treating that foremost material 5 is positioned at the below of manipulator 4 on the spray robot 2 on first spraying purpose-made pallet 3; Manipulator 4 will back and forth spray on its surface according to the length direction of the program of setting along material 5, promptly can be made into automobile decoration door bar until reaching required coating layer thickness, spray purpose-made pallet 3 then and move ahead; When treating that second material 5 moves to the below of manipulator 4; Manipulator 4 repeats said process, so repeatedly, finishes up to all materials 5 whole sprayings.But there is following point in the spray-painting production line of this prior art: vehicle not simultaneously, the length of automobile decoration door bar is different.Because the movement locus of above-mentioned manipulator 4 is certain; Therefore when needing spraying length during the material 5 of weak point; Manipulator 4 still carries out according to intrinsic program, at this moment will form empty spray at the two ends of spraying purpose-made pallet 3, shown in the a-quadrant among Fig. 2; Will cause a large amount of wastes of coating like this, and the loss of equipment is also big.
Summary of the invention
In order to address the above problem, to the object of the present invention is to provide a kind of automaticity high, and can reduce the spraying production line of automobile parts of coating consumption effectively.
In order to achieve the above object, spraying production line of automobile parts provided by the invention comprises chain drive, through mode sensor, spray robot, a plurality of spraying purpose-made pallet and control device that is used to put material; Wherein chain drive moves continuously; The through mode sensor is placed the receiver of height and is formed with being positioned under the transmitter and being lower than the spraying purpose-made pallet by the transmitter that is installed in one side top, chain drive middle part; The main body of spray robot is positioned at the side outside of chain drive, and the manipulator on it extends to the top at chain drive middle part; A plurality of spraying purpose-made pallets are arranged side by side the surface at chain drive, and it can be under the drive of chain drive moves to the other end of chain drive from an end of chain drive through manipulator; Control device then is electrically connected with through mode sensor and spray robot.
Described control device comprises master controller, power circuit, light sensation control module, program controling module and driver module; Wherein:
Master controller is responsible for the processing and the transmission of data and instruction;
Power circuit, an end links to each other with the 220V AC power, and the other end and master controller join, and are used for converting alternating current to direct current, thereby dc source are provided for the The whole control device;
The light sensation control module, an end links to each other with master controller, and the other end and through mode sensor join, and are used for sending the signal that the through mode sensor detects to master controller 9 after treatment;
The program setting module, an end links to each other with master controller, is used for the user and sets the spraying control program through input unit;
Driver module, an end links to each other with master controller, the operation of the commands for controlling spray robot that sends according to master controller.
Described spraying purpose-made pallet is divided into the spraying purpose-made pallet that an end margin is formed with the spraying purpose-made pallet of a plurality of eyelets that are positioned at same row and does not have eyelet.
The light beam that transmitter sends on the described through mode sensor is corresponding with the position of eyelet just.
The spraying gimmick that spraying production line of automobile parts provided by the invention not only has hand spray and had flexibly and the lower advantage of coating consumption; And have connect that the automaticity that spraying had is high, constant product quality and production efficiency advantages of higher; Therefore can reduce the waste of coating, thereby can reduce production costs significantly.
Description of drawings
Structure vertical view when Fig. 1 is the long material of the spray-painting production line spraying of prior art.
Fig. 2 is that the spray-painting production line of prior art sprays structure vertical view when lacking material.
Structure vertical view during the long material of Fig. 3 spraying production line of automobile parts provided by the invention spraying.
Structure vertical view during Fig. 4 spraying production line of automobile parts spraying provided by the invention weak point material.
Fig. 5 is that control device constitutes block diagram in the spraying production line of automobile parts provided by the invention.
The specific embodiment
Be elaborated below in conjunction with accompanying drawing and specific embodiment spraying production line of automobile parts provided by the invention.The parts identical with prior art adopt identical drawing reference numeral, and omit its explanation of carrying out.
Like Fig. 3, shown in Figure 4, spraying production line of automobile parts provided by the invention comprises chain drive 1, through mode sensor 6, spray robot 2, a plurality of spraying purpose-made pallet 7 and control device that is used to put material 5; Wherein chain drive 1 moves continuously; Through mode sensor 6 is made up of with being positioned under the transmitter and being lower than the receiver that spraying purpose-made pallet 7 places height the transmitter that is installed in chain drive 1 middle part one side top; The main body of spray robot 2 is positioned at the side outside of chain drive 1, and the manipulator 4 on it extends to the top at chain drive 1 middle part; A plurality of spraying purpose-made pallets 7 are arranged side by side on the surface of chain drive 1, and it can be under the drive of chain drive 1 moves to the other end of chain drive 1 from an end of chain drive 1 through manipulator 4; Control device then is electrically connected with through mode sensor 6 and spray robot 2.
As shown in Figure 5, described control device comprises master controller 9, power circuit 10, light sensation control module 11, program controling module 12 and driver module 13; Wherein:
Master controller 9 is responsible for the processing and the transmission of data and instruction;
Power circuit 10, one ends link to each other with the 220V AC power, and the other end and master controller 9 join, and are used for converting alternating current to direct current, thereby dc source are provided for the The whole control device;
Light sensation control module 11, one ends link to each other with master controller 9, and the other end and through mode sensor 6 join, and are used for sending the signal that through mode sensor 6 detects to master controller 9 after treatment;
Program setting module 12, one ends link to each other with master controller 9, are used for the user and set the spraying control program through input unit;
Described spraying purpose-made pallet 7 is divided into the spraying purpose-made pallet 7 that an end margin is formed with the spraying purpose-made pallet 7 ' of a plurality of eyelets 8 that are positioned at same row and does not have eyelet ".
The light beam that transmitter sends on the described through mode sensor 6 is corresponding with the position of eyelet 8 just.
When needs utilize spraying production line of automobile parts provided by the invention to begin to spray material 5; At first confirm to use which kind of spraying purpose-made pallet 7 to place long material and short material by operating personnel; The spraying purpose-made pallet 7 ' that has eyelet 8 such as use is placed short material; And with the spraying purpose-made pallet 7 that does not have eyelet " place long material, and on master controller 8, configure corresponding control programs.As shown in Figure 3; To be placed with a plurality of spraying purpose-made pallets 7 of long material 5 as operating personnel " be arranged side by side a end surfaces successively at chain drive 1 after; these spray purpose-made pallet 7 " will under the drive of chain drive 1, move by the other end to chain drive 1; When it moves to through mode sensor 6 positions, because this spraying purpose-made pallet 7 " on do not have eyelet, so the light beam that is sent by transmitter on the through mode sensor 6 can not be received by the receiver; at this moment through mode sensor 6 sends detected signal on the control device light sensation control module 11 immediately, and light sensation control module 11 is redispatched to master controller 9 after treatment.Master controller 9 is handled after receiving this signal immediately; Through drive unit 13 spray robot 2 is started automatically then; Treat first spraying purpose-made pallet 7 " on foremost long material 5 when being positioned at the below of manipulator 4 on the spray robot 2, the program that is applicable to long material that manipulator 4 will be set on program setting module 12 through input unit according to the technical staff back and forth sprays its surface along the length direction of long material 5, until reaching required coating layer thickness; promptly can be made into automobile decoration door bar; spray purpose-made pallet 7 then " continue to move ahead, when treating that the long material 5 of second moves to the below of manipulator 4, manipulator 4 repetition said process; So repeatedly, finish up to all long materials 5 whole sprayings.
As shown in Figure 4; After a plurality of spraying purpose-made pallets 7 ' that operating personnel will be placed with short material 5 are arranged side by side the end surfaces at chain drive 1 successively; To guarantee that simultaneously the eyelet 8 on all spraying purpose-made pallets 7 ' is positioned at the same side with through mode sensor 6; These spraying purpose-made pallets 7 ' will move by the other end to chain drive 1 under the drive of chain drive 1; When it moved to through mode sensor 6 positions, owing to be formed with eyelet 8 on this spraying purpose-made pallet 7 ', the light beam that is therefore sent by transmitter on the through mode sensor 6 can pass eyelet 8 and be received by the receiver; At this moment through mode sensor 6 sends to the light sensation control module 11 on the control device with detected signal immediately, and light sensation control module 11 is redispatched to master controller 9 after treatment.Master controller 9 is handled after receiving this signal immediately; Through drive unit 13 spray robot 2 is started automatically then; When treating that foremost short material 5 is positioned at the below of manipulator 4 on the spray robot 2 on first spraying purpose-made pallet 7 ', manipulator 4 will back and forth spray its surface along the length direction of lacking material 5 according to the program that is applicable to short material that the technical staff sets on program setting module 12 through input unit, until reaching required coating layer thickness; Promptly can be made into automobile decoration door bar; Spray purpose-made pallet 7 ' then and continue to move ahead, when treating that the short material 5 of second moves to the below of manipulator 4, manipulator 4 repeats said process; So repeatedly, finish up to all short materials 5 whole sprayings.
Claims (4)
1. spraying production line of automobile parts, it is characterized in that: described spraying production line of automobile parts comprises chain drive (1), through mode sensor (6), spray robot (2), a plurality of spraying purpose-made pallet (7) and control device that is used to put material (5); Wherein chain drive (1) operation continuously; Through mode sensor (6) is placed the receiver of height and is formed with being positioned under the transmitter and being lower than spraying purpose-made pallet (7) by the transmitter that is installed in one side top, chain drive (1) middle part; The main body of spray robot (2) is positioned at the side outside of chain drive (1), and the manipulator on it (4) extends to the top at chain drive (1) middle part; A plurality of spraying purpose-made pallets (7) are arranged side by side on the surface of chain drive (1), and it can be under the drive of chain drive (1) moves to the other end of chain drive (1) from an end of chain drive (1) through manipulator (4); Control device then is electrically connected with through mode sensor (6) and spray robot (2).
2. spraying production line of automobile parts according to claim 1 is characterized in that: described control device comprises master controller (9), power circuit (10), light sensation control module (11), program controling module (12) and driver module (13); Wherein:
Master controller (9) is responsible for the processing and the transmission of data and instruction;
Power circuit (10), an end links to each other with the 220V AC power, and the other end and master controller (9) join, for the The whole control device provides dc source;
Light sensation control module (11), an end links to each other with master controller (9), and the other end and through mode sensor (6) join, and are used for sending the signal that through mode sensor (6) detects to master controller (9) after treatment;
Program setting module (12), an end links to each other with master controller (9), is used for the user and sets the spraying control program through input unit;
Driver module (13), an end links to each other with master controller (9), the operation of the commands for controlling spray robot (2) that sends according to master controller (9).
3. spraying production line of automobile parts according to claim 1 is characterized in that: described spraying purpose-made pallet (7) is divided into the spraying purpose-made pallet (7 ") that an end margin is formed with the spraying purpose-made pallet (7 ') of a plurality of eyelets (8) that are positioned at same row and does not have eyelet.
4. spraying production line of automobile parts according to claim 1 is characterized in that: the light beam that the last transmitter of described through mode sensor (6) sends is corresponding with the position of eyelet (8) just.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101021666A CN101767076B (en) | 2010-01-28 | 2010-01-28 | Spraying production line of automobile parts |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101021666A CN101767076B (en) | 2010-01-28 | 2010-01-28 | Spraying production line of automobile parts |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101767076A CN101767076A (en) | 2010-07-07 |
| CN101767076B true CN101767076B (en) | 2012-09-05 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010101021666A Expired - Fee Related CN101767076B (en) | 2010-01-28 | 2010-01-28 | Spraying production line of automobile parts |
Country Status (1)
| Country | Link |
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| CN (1) | CN101767076B (en) |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104624427A (en) * | 2013-11-14 | 2015-05-20 | 沈阳新松机器人自动化股份有限公司 | RC-based spraying production line control system |
| CN105772292A (en) * | 2016-05-24 | 2016-07-20 | 李富平 | Movable spraying device for automobile assembly line |
| CN106204318A (en) * | 2016-07-13 | 2016-12-07 | 北京航空航天大学 | A kind of spraying digitized workshop |
| CN106064126A (en) * | 2016-07-29 | 2016-11-02 | 武汉高木汽车部件有限公司 | Auto parts and components spray-painting production line |
| CN106733348A (en) * | 2016-12-29 | 2017-05-31 | 苏州奥尔涂科技有限公司 | A kind of automobile door handle automatic application product line |
| CN106881228B (en) * | 2017-03-20 | 2019-04-09 | 昆山欣海韵贸易有限公司 | Fishing rod automatic spraying production line |
| CN107866349B (en) * | 2017-11-18 | 2019-08-02 | 江苏长虹智能装备股份有限公司 | A kind of automobile coating production line |
| CN109235997B (en) * | 2018-10-09 | 2021-04-13 | 山东宾利环保科技有限公司 | Vertical circulation type stereo garage speed control device |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1242262A (en) * | 1998-07-06 | 2000-01-26 | 爱而爱喜股份有限公司 | Automatic painting device |
| CN1767904A (en) * | 2003-03-27 | 2006-05-03 | 本田技研工业株式会社 | Coating method and system for forming protective layer |
| CN201157810Y (en) * | 2008-01-28 | 2008-12-03 | 上海发那科机器人有限公司 | Robot automatic spraying system for automobile bottom PVC glue |
| CN201579168U (en) * | 2010-01-28 | 2010-09-15 | 天津丰田合成有限公司 | Automobile part spraying production line |
-
2010
- 2010-01-28 CN CN2010101021666A patent/CN101767076B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1242262A (en) * | 1998-07-06 | 2000-01-26 | 爱而爱喜股份有限公司 | Automatic painting device |
| CN1767904A (en) * | 2003-03-27 | 2006-05-03 | 本田技研工业株式会社 | Coating method and system for forming protective layer |
| CN201157810Y (en) * | 2008-01-28 | 2008-12-03 | 上海发那科机器人有限公司 | Robot automatic spraying system for automobile bottom PVC glue |
| CN201579168U (en) * | 2010-01-28 | 2010-09-15 | 天津丰田合成有限公司 | Automobile part spraying production line |
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| Publication number | Publication date |
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| CN101767076A (en) | 2010-07-07 |
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Granted publication date: 20120905 Termination date: 20180128 |
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