CN105444819A - Material flow detection system, method and device of chute and machine-made sand equipment - Google Patents

Material flow detection system, method and device of chute and machine-made sand equipment Download PDF

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Publication number
CN105444819A
CN105444819A CN201410383546.XA CN201410383546A CN105444819A CN 105444819 A CN105444819 A CN 105444819A CN 201410383546 A CN201410383546 A CN 201410383546A CN 105444819 A CN105444819 A CN 105444819A
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Prior art keywords
stream
chute
speed
pressure
putty
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CN201410383546.XA
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CN105444819B (en
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王小羲
赵万峰
刘艳军
罗定
周杰
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Zoomlion Heavy Industry Science and Technology Co Ltd
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Zoomlion Heavy Industry Science and Technology Co Ltd
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Abstract

The invention relates to the technical field of machine-made sand, and discloses a material flow detection system, method and device of a chute and machine-made sand equipment. The material flow detection system of the chute comprises: the roller is arranged in the chute and provided with a rotating shaft, and the roller can roll around the rotating shaft along with the material flow in the chute; the pressure detection device is used for detecting the pressure of the material flow in the chute on the roller; the speed detection device is used for detecting the rolling speed of the roller along with the material flow in the chute; and the control device is in signal connection with the pressure detection device and the speed detection device and is used for determining and outputting a material flow state signal according to the pressure and the speed. Compared with the prior art, the material flow condition in the chute can be timely known by operators, corresponding measures are taken according to the material flow condition, and the damage to equipment caused by long-time material blockage is avoided.

Description

A kind of stream detection system of chute, method, device and Machine-made Sand equipment
Technical field
The present invention relates to Machine-made Sand technical field, particularly relate to a kind of stream detection system of chute, method, device and a kind of Machine-made Sand equipment.
Background technology
In Machine-made Sand production line, building stones carry out preliminary broken generation coarse fodder by boulder crusher, coarse fodder is delivered to fine crusher by adhesive tape conveyor and carries out in small, broken bits further, building stones after in small, broken bits enter Vibration Screen and separate stone, the stone meeting sand machine feed size processed enters sand Machine-made Sand processed, and the stone not meeting sand machine processed charging returns fine crusher and carries out in small, broken bits further.
In Machine-made Sand production line, based on the requirement of technique and environmental protection, as in order to prevent sand and dust in sandstone to air pollution, the generally passage adopting airtight chute to be used as sand flow between each disintegrating apparatus more.But can there is many drawbacks when carrying sandstone in this airtight chute, wherein maximum drawback is exactly easily putty occurs.Because chute is airtight, operating personnel often can not know the situation of chute interior sandstone stream in time, stream, once circulation is not smooth, can cause buildup, and then make chute generation putty, also can cause certain destruction to the equipment communicated with this section of chute if the chute generation putty time is longer, have a strong impact on project progress.
Summary of the invention
Embodiments provide a kind of stream detection system of chute, method, device and a kind of Machine-made Sand equipment, in order to know the situation of stream in chute in real time, effectively avoid the generation of long-time putty situation.
First the embodiment of the present invention provides a kind of stream detection system of chute, comprising:
Be arranged at the roller with rotating shaft in chute, described roller can roll around described rotating shaft with the stream in chute;
Pressure-detecting device, for detecting the pressure of the stream in chute that roller is subject to;
Speed detector, follows the speed of the stream rolling in chute for detecting roller;
Control device, is connected with described pressure-detecting device and described speed detector signal, for determining according to pressure, speed and export stream status signal.
In technical solution of the present invention, devise a kind of stream pick-up unit detecting stream state in chute, roller is provided with in chute, roller can roll along with the stream in chute, the impulsive force of the stream that so just can be subject to by the rolling speed and roller detecting roller determines the stream state in chute, operating personnel can know the stream situation in chute in time, take appropriate measures according to stream situation, avoid long-time putty to cause the destruction of equipment.
Preferably, described detection system, also comprises:
Human-computer interaction device, is connected with described control device signal, for showing stream status information according to described stream status signal.
The corresponding stream state of stream State-output that human-computer interaction device can judge according to control device; human-computer interaction device is except for showing except stream status information; can also according to abnormal stream status signal; such as chute putty status signal is reported to the police; operating personnel see chute putty information or after hearing warning; can corresponding measure be taked, avoid long-time putty, such as, shut down and this section of chute is cleared up.
According to the difference of stream state, following several embodiment can be comprised:
A kind of way of example is: described stream state comprises chute putty state, and described control device, specifically for when pressure is greater than zero and speed equals zero, exports chute putty status signal.
Putty occurs in the chute closed easily cause damage to equipment, therefore, stream state can be chute putty state, there occurs putty when roller is under pressure illustrates in chute when but roller does not roll with stream.Operating personnel can take appropriate measures according to chute putty signal, such as, shut down and clear up this section of chute.
Another kind of embodiment is: described stream state comprises the pre-putty state of chute, and described control device, also specifically for when meeting R → 0, exports the pre-putty status signal of chute, and wherein, R is the speed that speed detector detects.
In order to prevent chute putty, when putty trend appears in the stream in chute, just export the pre-putty signal of chute, operating personnel can adopt corresponding measure according to chute pre-putty signal, prevent chute putty, such as, reduce the flow velocity of the stream in chute.The chute pre-putty signal that control device exports also can show the pre-putty information of chute by human-computer interaction device.
Another embodiment is: described stream state comprises stream normal condition, and described control device, also specifically for when pressure is greater than zero and speed is greater than zero, exports stream normal state signal.
When pressure is greater than zero and speed is greater than zero, illustrate that roller can rotate, and be subject to the pressure of stream, the stream now in chute is in normal feed status, now exports stream normal state signal.
Preferably, when described control device exports stream normal state signal, described control device, also for the flow according to speed and pressure determination stream, exports the flow signal of stream.
When stream is in normal condition, control device can according to the flow of speed and pressure determination stream.The flow signal of the stream exported, the flow of human-computer interaction device display stream.
The set-up mode of roller in chute has multiple, and preferably, the base plate of described chute has opening, and described roller embeds described opening.Adopt roller to be embedded in chute bottom plate, be arranged on chute interior relative to roller, the resistance of pair of rollers stream can be reduced, make stream smooth outflow, in addition, in airtight chute, be generally negative pressure, so sand and dust are also not easily revealed.
In order to improve the accuracy of detection of the pressure of the stream that roller is subject to, preferably, the length of described roller is not less than 2/3rds of the width of described chute.
The embodiment of the present invention also provides a kind of Machine-made Sand equipment, comprises the stream detection system of any one chute above-mentioned.Owing to adopting the stream detection system of above-mentioned chute in Machine-made Sand equipment, the stream situation in chute therefore can be known in time, the damage of the Machine-made Sand equipment preventing long-time putty from causing.
The embodiment of the present invention also provides a kind of stream detection method applying the chute of said detecting system, comprising:
The pressure of the stream in the chute that reception roller is subject to, and roller follows the speed of the stream rolling in chute;
Determine according to described pressure, speed and export stream status signal.
According to the difference of stream state, be divided into following three kinds of embodiments:
A kind of embodiment is: described stream state comprises chute putty state, when pressure is greater than zero and speed equals zero, exports chute putty status signal.
Another kind of embodiment is: described stream state comprises the pre-putty state of chute, when meeting R → 0, exports the pre-putty status signal of chute, and wherein, R is the speed that speed detector detects.
Another embodiment is: described stream state comprises stream normal condition, when pressure is greater than zero and speed is greater than zero, exports stream normal state signal.
Preferably, when exporting stream normal state signal, described detection method also comprises the flow according to speed and pressure determination stream, exports the flow signal of stream.
Based on identical inventive concept, the embodiment of the present invention also provides a kind of stream pick-up unit of chute, comprising:
Receiver module, for receiving the pressure of the stream in chute that roller is subject to, and roller follows the speed that the stream in chute rolls;
Output module, for determining according to described pressure, speed and export stream status signal.
According to the difference of stream state, be divided into following three kinds of embodiments:
A kind of embodiment is: described stream state comprises chute putty state, and described output module, specifically for when pressure is greater than zero and speed equals zero, exports chute putty signal.
Another kind of embodiment is: described stream state comprises the pre-putty state of chute, and described output module, also specifically for when meeting R → 0, exports the pre-putty signal of chute.
Another embodiment is: described stream state comprises stream normal condition, and described output module, also specifically for when pressure is greater than zero and speed is greater than zero, exports stream normal state signal.
When described output module exports stream normal state signal, described output module, also for the flow according to speed and pressure determination stream, exports the flow signal of stream.
Accompanying drawing explanation
The structural representation of the stream detection system of the chute that Fig. 1 provides for first embodiment of the invention;
Fig. 2 is the vertical section structure schematic diagram of the chute being provided with roller along stream flows direction of first embodiment of the invention;
The structural representation of the stream detection system of the chute that Fig. 3 provides for second embodiment of the invention;
Fig. 4 is the schematic flow sheet of the stream detection method of the chute of one embodiment of the invention;
Fig. 5 is the schematic flow sheet of the stream detection method of the chute of another embodiment of the present invention;
Fig. 6 is the idiographic flow schematic diagram of the stream detection method of the chute of another embodiment of the present invention;
Fig. 7 is the structural representation of the stream pick-up unit of the chute of one embodiment of the invention.
Reference numeral:
1-chute 2-roller 3-pressure-detecting device
4-speed detector 5-control device 6-human-computer interaction device
21-rotating shaft 51-receiver module 52-output module
Embodiment
In order to avoid long-time putty causes the destruction of equipment, embodiments provide a kind of stream detection system of chute, method, device and a kind of Machine-made Sand equipment.In this technical scheme, roller is provided with in chute, roller can roll along with the stream in chute, the impulsive force of the stream that can be subject to by the rolling speed and roller detecting roller determines the stream state in chute, operating personnel can know the stream situation in chute in time, take appropriate measures according to stream situation, avoid long-time putty to cause the destruction of equipment.The present invention is described with reference to the accompanying drawings below with specific embodiment.
First the embodiment of the present invention provides a kind of stream detection system of chute, as shown in Figure 1, the structural representation of the stream detection system of the chute that Fig. 1 provides for first embodiment of the invention, this detection system comprises:
Be arranged at the roller 2 with rotating shaft 21 in chute 1, roller 2 21 can roll around the shaft with the stream in chute 1;
Pressure-detecting device 3, for detecting the pressure of the stream in chute that roller is subject to;
Speed detector 4, follows the speed of the stream rolling in chute for detecting roller;
Control device 5, is connected with pressure-detecting device 3 and speed detector 4 signal, for determining according to pressure, speed and export stream status signal.
In technical solution of the present invention, devise a kind of stream pick-up unit detecting stream state in chute, roller 2 is provided with in chute 1, roller 2 can roll along with the stream in chute 1, the impulsive force of the stream that can be subject to by the rolling speed and roller 2 detecting roller 2 determines the stream state in chute, operating personnel can know the stream situation in chute in time, take appropriate measures according to stream situation, avoid long-time putty to cause the destruction of equipment.
In this embodiment, roller 2 can be arranged on any position in chute 1, such as, be arranged on porch; The rotating shaft 12 of roller 2 can realize roller 2 through the sidewall of chute 1 and roll with stream.
In this embodiment, in order to more accurately detect the stressing conditions of roller 2, preferred employing two pressure-detecting devices 3, two pressure-detecting devices 3 are arranged at the two ends of rotating shaft 21 respectively, and the pressure suffered by roller 2 can be the mean value of two pressure that two pressure-detecting devices 3 detect respectively.
In this embodiment, control device 5 is for determining according to pressure, speed and export stream status signal, be specifically as follows the corresponding relation storing pressure, speed and stream state in control device 5, such control device 5 can determine corresponding stream state according to the pressure received, speed, exports corresponding stream status signal.Stream state can have multiple, such as stream normal condition, chute putty state, the pre-putty state of chute etc.
As shown in Figure 2, Fig. 2 is the vertical section structure schematic diagram of the chute being provided with roller along stream flows direction of first embodiment of the invention, and roller 2 is not limit at the setting position of chute 1, and preferably adopt the set-up mode in Fig. 2, namely roller 2 embeds the base plate of chute 1.
As shown in Figure 3, the structural representation of the stream detection system of the chute that Fig. 3 provides for second embodiment of the invention, preferably, described detection system, on the basis of the first embodiment, also comprises:
Human-computer interaction device 6, is connected with control device 5 signal, for showing stream status information according to stream status signal.
The corresponding stream state of stream State-output that human-computer interaction device 6 can judge according to control device 5; human-computer interaction device 6 is except for showing except stream status information; can also according to abnormal stream status signal; such as chute putty status signal is reported to the police; operating personnel see chute putty information or after hearing warning; can corresponding measure be taked, avoid long-time putty, such as, shut down and this section of chute is cleared up.
According to the difference of stream state, following several embodiment can be comprised:
A kind of way of example for: shown in Fig. 1 or Fig. 3, preferably, described stream state comprises chute putty state, control device 5 specifically for when pressure is greater than zero and speed equals zero, output chute putty status signal.
Putty occurs in the chute closed easily cause damage to equipment, therefore, stream state can be chute putty state, there occurs putty when roller is under pressure illustrates in chute when but roller does not roll with stream.Operating personnel can take appropriate measures according to chute putty signal, such as, shut down and clear up this section of chute.
Another kind of embodiment is: described stream state comprises the pre-putty state of chute, and control device 5, also specifically for when meeting R → 0, exports the pre-putty signal of chute, and wherein, R is the speed that speed detector detects.
In order to prevent chute putty, when there is putty trend in the stream in chute 1, namely speed detector detect speed level off to zero time, export the pre-putty signal of chute, operating personnel can adopt corresponding measure according to chute pre-putty signal, prevent chute putty, such as, reduce the flow velocity of the stream in chute.The chute pre-putty signal that control device 5 exports also can show the pre-putty information of chute by human-computer interaction device 6.Speed level off to zero algorithm the algorithm of this area routine can be adopted to judge, such as, speed detector is detection speed over time, the speed that continuous detecting is three times is less than setting speed value, the speed detecting the 4th time is still less than setting speed value and also less than setting speed value, and explanation speed levels off to zero, wherein setting speed value be one close to zero number, be such as 0.05m/s, the present invention is not construed as limiting this numerical value.
Another embodiment for: shown in Fig. 1 or Fig. 3, preferably, described stream state comprises stream normal condition, and control device 5, also specifically for when pressure is greater than zero and speed is greater than zero, exports stream normal state signal.
When pressure is greater than zero and speed is greater than zero, illustrates that roller 2 can rotate, and be subject to the pressure of stream, the stream now in chute 1 is in normal feed status, and this timed unit 5 exports stream normal state signal.
When stream is normal, control device 5, also for the flow according to speed and pressure determination stream, exports the flow signal of stream.In this technical scheme, the flow of stream can be calculated according to the corresponding relation of the flow of speed and pressure and stream, also can read the flow of stream according to the form of the corresponding lists of the flow of speed and pressure and stream, not concrete to these form of the present invention is construed as limiting.The flow signal of the stream that control device 5 exports also can show the flow of stream by human-computer interaction device 6.
The set-up mode of roller in chute has multiple, and preferably, shown in Fig. 1 and Fig. 2, the base plate of chute 1 has opening, and roller 2 embeds opening.Adopt roller 2 to be embedded on chute 1 base plate, it is inner that roller 2 is arranged on chute 1, can reduce the resistance of roller 2 pairs of streams, make stream smooth outflow, in addition, be generally negative pressure, so sand and dust are also not easily revealed in airtight chute 1.
In order to improve the accuracy of detection of the pressure of the stream that roller is subject to, preferably, shown in Fig. 1, the length of roller 2 is not less than 2/3rds of the width of chute 1.When the length of roller 2 is not less than 2/3rds of chute 1 width, the speed that roller 2 rolls with stream material and roller 2 are subject to the impulsive force of stream can the more accurate representation state of stream, therefore, can improve accuracy of detection.
In the stream detection system of any one chute above-mentioned, control device can also be used for when pressure equals zero and speed equals zero, and determines without stream in chute, exports the signal without stream in chute.
The embodiment of the present invention also provides a kind of Machine-made Sand equipment, comprises the stream detection system of any one chute above-mentioned.Owing to adopting the stream detection system of above-mentioned chute in Machine-made Sand equipment, the stream situation in chute therefore can be known in time, the damage of the Machine-made Sand equipment preventing long-time putty from causing.
The embodiment of the present invention also provides a kind of stream detection method applying the chute of said detecting system, and as shown in Figure 4, Fig. 4 is the schematic flow sheet of the stream detection method of the chute of one embodiment of the invention, and this detection method comprises:
The pressure of the stream in the chute that step 101, reception roller are subject to, and roller follows the speed of the stream rolling in chute;
Step 102, determine according to described pressure, speed and export stream status signal.
In this detection method, owing to can detect the stream situation in airtight chute in real time, operating personnel can know chute whether putty in time, and chute just can take corresponding measure once putty operating personnel, prevents the damage that long-time putty causes equipment.
According to the difference of stream state, for stream state for chute putty state is described detection method of the present invention, as shown in Figure 5, Fig. 5 is the schematic flow sheet of the stream detection method of the chute of another embodiment of the present invention, and this detection method comprises:
The pressure of the stream in the chute that step 201, reception roller are subject to, and roller follows the speed of the stream rolling in chute;
Step 202, when pressure is greater than zero and speed equals zero;
Step 203, output chute putty signal.
In this detection method, step 202 can adopt two determining steps to realize, and such as, first judges whether pressure is greater than zero, then judges whether speed equals zero; Also first can judge whether speed equals zero, then judge whether pressure is greater than zero, detection method of the present invention is not restricted this.Such as, as shown in Figure 6, Fig. 6 is the idiographic flow schematic diagram of the stream detection method of the chute of another embodiment of the present invention, and this detection method comprises:
The pressure of the stream in the chute that step 301, reception roller are subject to, and roller follows the speed of the stream rolling in chute;
Step 302, judge whether pressure is greater than zero; If so, then perform step 303, otherwise can step 301 be back to;
Step 303, judge whether speed equals zero; If so, then perform step 304, otherwise can step 301 be back to;
Step 304, output chute putty signal.
Another kind of embodiment is: described stream state comprises the pre-putty state of chute, when meeting R → 0, exports the pre-putty status signal of chute, and wherein, R is the speed that speed detector detects.
Another embodiment is: described stream state comprises stream normal condition, when pressure is greater than zero and speed is greater than zero, exports stream normal state signal.
Preferably, when exporting stream normal state signal, described detection method also comprises the flow according to speed and pressure determination stream, exports the flow signal of stream.
In any one detection method above-mentioned, can also comprise: when pressure equals zero and speed equals zero, determine without stream in chute, export the signal without stream in chute.
When above-mentioned detection method is specifically implemented in chute application, introduce in the stream detection system of chute, this is no longer going to repeat them.
Based on identical inventive concept, the embodiment of the present invention also provides a kind of stream pick-up unit of chute, and as shown in Figure 7, Fig. 7 is the structural representation of the stream pick-up unit of the chute of one embodiment of the invention, and this pick-up unit comprises:
Receiver module 51, for receiving the pressure of the stream in chute that roller is subject to, and roller follows the speed that the stream in chute rolls;
Output module 52, for determining according to described pressure, speed and export stream status signal.
According to the difference of stream state, be divided into following three kinds of embodiments:
A kind of embodiment is: described stream state comprises chute putty state, and output module 52, specifically for when pressure is greater than zero and speed equals zero, exports chute putty signal.
Another kind of embodiment is: described stream state comprises the pre-putty state of chute, this output module 52, also specifically for when meeting R → 0, exports the pre-putty signal of chute.
Another embodiment is: described stream state comprises stream normal condition, this output module 52, also for when pressure is greater than zero and speed is greater than zero, exports stream normal state signal.
When described output module exports stream normal state signal, this output module 52, also for the flow according to speed and pressure determination stream, exports the flow signal of stream.
In any one pick-up unit above-mentioned, output module can also be used for when pressure equals zero and speed equals zero, and determines without stream in chute, exports the signal without stream in chute.
Stream detection system, the method and apparatus of chute that the present invention proposes, may be used in airtight chute, avoids the stream situation just can known the physical hazard of chute in chute; This detection method can detect in chute whether have stream, stream whether putty or be in proper flow state also can be detected, is therefore no matter that stream is in dynamic or static situation and can detects, abundant and three-dimensional to the response parameter of stream situation.
Obviously, those skilled in the art can carry out various change and modification to the present invention and not depart from the spirit and scope of the present invention.Like this, if these amendments of the present invention and modification belong within the scope of the claims in the present invention and equivalent technologies thereof, then the present invention is also intended to comprise these change and modification.

Claims (19)

1. a stream detection system for chute, is characterized in that, comprising:
Be arranged at the roller with rotating shaft in chute, described roller can roll around described rotating shaft with the stream in chute;
Pressure-detecting device, for detecting the pressure of the stream in chute that roller is subject to;
Speed detector, follows the speed of the stream rolling in chute for detecting roller;
Control device, is connected with described pressure-detecting device and described speed detector signal, for determining according to described pressure, speed and export stream status signal.
2. detection system as claimed in claim 1, is characterized in that, also comprise:
Human-computer interaction device, is connected with described control device signal, for showing stream status information according to described stream status signal.
3. detection system as claimed in claim 1 or 2, it is characterized in that, described stream state comprises chute putty state, and described control device, specifically for when pressure is greater than zero and speed equals zero, exports chute putty status signal.
4. detection system as claimed in claim 1 or 2, it is characterized in that, described stream state comprises the pre-putty state of chute, described control device is also specifically for when meeting R → 0, export the pre-putty status signal of chute, wherein, R is the speed that speed detector detects.
5. detection system as claimed in claim 1 or 2, it is characterized in that, described stream state comprises stream normal condition, and described control device, also specifically for when pressure is greater than zero and speed is greater than zero, exports stream normal state signal.
6. detection system as claimed in claim 5, is characterized in that, when described control device exports stream normal state signal, described control device, also for the flow according to speed and pressure determination stream, exports the flow signal of stream.
7. detection system as claimed in claim 1, it is characterized in that, the base plate of described chute has opening, and described roller embeds described opening.
8. detection system as claimed in claim 1, it is characterized in that, the length of described roller is not less than 2/3rds of the width of described chute.
9. a Machine-made Sand equipment, is characterized in that, comprises the stream detection system of the chute as described in any one of claim 1 ~ 8.
10. apply a stream detection method for the chute of detection system as claimed in claim 1, it is characterized in that, comprising:
The pressure of the stream in the chute that reception roller is subject to, and roller follows the speed of the stream rolling in chute;
Determine according to described pressure, speed and export stream status signal.
11. detection methods as claimed in claim 10, it is characterized in that, described stream state comprises chute putty state, when pressure is greater than zero and speed equals zero, exports chute putty status signal.
12. detection methods as claimed in claim 10, is characterized in that, described stream state comprises the pre-putty state of chute, when meeting R → 0, export the pre-putty status signal of chute, and wherein, R is the speed that speed detector detects.
13. detection methods as claimed in claim 10, it is characterized in that, described stream state comprises stream normal condition, when pressure is greater than zero and speed is greater than zero, exports stream normal state signal.
14. detection methods as claimed in claim 13, is characterized in that, when exporting stream normal state signal, described detection method also comprises the flow according to speed and pressure determination stream, export the flow signal of stream.
The stream pick-up unit of 15. 1 kinds of chutes, is characterized in that, comprising:
Receiver module, for receiving the pressure of the stream in chute that roller is subject to, and roller follows the speed that the stream in chute rolls;
Output module, for determining according to pressure, speed and export stream status signal.
16. pick-up units as claimed in claim 15, it is characterized in that, described stream state comprises chute putty state, and described output module, specifically for when pressure is greater than zero and speed equals zero, exports chute putty status signal.
17. pick-up units as claimed in claim 15, is characterized in that, described stream state comprises the pre-putty state of chute, described output module is also specifically for when meeting R → 0, export the pre-putty status signal of chute, wherein, R is the speed that speed detector detects.
18. pick-up units as claimed in claim 15, it is characterized in that, described stream state comprises stream normal condition, and described output module, also specifically for when pressure is greater than zero and speed is greater than zero, exports stream normal state signal.
19. pick-up units as claimed in claim 18, is characterized in that, when described output module exports stream normal state signal, described output module, also for the flow according to speed and pressure determination stream, exports the flow signal of stream.
CN201410383546.XA 2014-08-06 2014-08-06 Material flow detection system, method and device of chute and machine-made sand equipment Active CN105444819B (en)

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CN113252771A (en) * 2021-06-03 2021-08-13 中冶北方(大连)工程技术有限公司 Online detection device and method for FeO content of sinter with inclined sleeve structure
CN115359638A (en) * 2022-08-26 2022-11-18 山东千颐科技有限公司 Chute coal piling alarm device

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