Background technology
Rubber-plastic sponge be nitrile rubber, polyvinyl chloride resin, substantial amounts of fire retardant, plasticizer, foaming agent, vulcanizing agent, filler and its
A kind of rubber pange insulation material of his auxiliary agent synthesis.
Improvement for cellular rubber at present is mainly paid attention in terms of increasing its insulation effect, such as Chinese invention patent application
Publication No. CN103085219A (date of publication 2013.05.08) discloses a kind of rubber and plastic heat insulating products of fretting map, by routine
In the extrusion stage in production procedure, increase vacuum sucking operation in extruder fluxing zone, change due to plastifying uneven influence
The situation of foaming quality, thermal conductivity factor reduce, and enhance insulation effect.
Chinese invention patent application publication No. CN103951901A (date of publication 2014.07.30) discloses a kind of rubber and plastic and protected
Adiabator, major ingredient and auxiliary material include nitrile rubber, polyvinyl chloride, plasticizer, fire retardant, antiaging agent, foaming agent, reinforcing agent,
Activating agent, accelerator and filler.By selecting to match specific raw material, prepare with thermal conductivity factor is low, fire resistance is good
And water absorption rate is low.
Rubber-plastic sponge is used for when central air-conditioning pipe system is incubated can be with extraneous humid air Long Term Contact, vapor
Entered in the presence of air pressure difference through accumulating over a long period inside rubber-plastic sponge, and bacterium intrinsic in air and algae are in tide
Apposition growth is very easy in wet water vapor atmosphere to go mouldy so as to produce, and is so not only reduced heat-insulating property, is destroyed insulation
It material lifetime, the bacterial reproduction in indoor environment is crossed Sheng so as to influence health, while can also corrode in heat-insulation layer
Portion's pipeline.
Chinese invention patent application publication No. CN102093655A (date of publication 2011.076.15) discloses a kind of nanometer
PVC/NBR foaming thermal-insulatings, auxiliary material such as rubber and plastics auxiliaries, functional material, inserts etc. in composition of raw materials, wherein having using receiving
Meter level, the performances such as the antibacterial of insulation material, anti-aging, anticorrosion can be improved, but nano material is expensive, and it is widely applicable
Property is limited.
In view of this, it is special to propose the present invention.
The content of the invention
In order to solve the problems, such as that insulating rubber plastic antimildew and antibacterial is bad in the prior art, the invention provides a kind of new
Type antimildew and antibacterial type rubber-plastic sponge, in addition to the advantage low with thermal conductivity factor, thermal and insulating performance is good, it is in antimildew and antibacterial side
The advantage in face is more prominent.
Antimildew and antibacterial type rubber-plastic sponge provided by the invention, it is that auxiliary addition 2 is expected and No. 3 material based on No. 1 material,
Through mill mixed pressure uniformly into film, film again through natural vulcanization, extruder extrusion forming, foaming, cool, cut packaging and
Into;Wherein,
No. 1 material is by nitrile rubber, talcum powder, polyethylene glycol, Firebrake ZB, chlorinated paraffin, epoxidized soybean oil, carbon black, polychlorostyrene
Ethene and antiaging agent sequentially put into banbury progress banburying and formed;
No. 2 material are by dioctyl phthalate, azodicarbonamide, stearic acid, talcum powder and nitrile rubber by successively suitable
Sequence input banbury carries out banburying and formed;
No. 3 material are pressed by nitrile rubber, diphenylguanidine, thin base benzothiazole, talcum powder, sulfate, mantoquita and epoxide-resin glue
Sequencing input banbury carries out banburying and formed;
Every kind of composition of each raw material above, its purity is by percentage to the quality more than 95%.No. 2 material and No. 3 material add
Dosage is not especially limited, can according to produced No. 1 material Product checking result and to the quality requirements of final products come
It is determined that the two addition.
The sulfate is by sulfate ion (SO42-) with other metal ions composition compound, be all electrolyte,
It is a variety of including calcium sulfate, barium sulfate, ferrous sulfate, copper sulphate, alum, sodium sulphate, aluminum sulfate etc..Present invention preferably uses
Barium sulfate, optimal with other materials compatibilities, natural barium sulfate is also referred to as barite.
The mantoquita is the general name for the salt that all cations are copper ion, and the wherein chemical valence of copper ion shows+divalent, copper
The chemical property of salt is embodied on copper ion.Conventional mantoquita can be used in the present invention such as copper sulphate, copper chloride, but it is excellent
Choosing uses copper sulphate, optimal with other materials compatibilities.
Sulfate and mantoquita form with that can cooperate with suppression under the immixture of other raw material and kill bacterium in formula
A kind of brand-new rubber and plastic flexible foam insulating product.The strict charging sequence for controlling various raw materials in production process simultaneously,
With reference to above-mentioned special formula, not only make material epidermis more tough and tensile, and the more fine and closely woven also more tough and tensile elasticity of air entrapment
More preferably, smooth compact of epidermis has largely prevented the intrusion of steam and mushroom.So as to play a part of antimildew and antibacterial.
Preferably, in above-mentioned antimildew and antibacterial type rubber-plastic sponge, nitrile rubber, talcum powder, polyethylene glycol, boric acid
Zinc, chlorinated paraffin, epoxidized soybean oil, carbon black, the mass ratio of polyvinyl chloride and antiaging agent are:20∶6∶0.6∶4.5∶22∶25∶
0.5∶10∶0.2。
Preferably, in above-mentioned antimildew and antibacterial type rubber-plastic sponge, during No. 1 143~147 DEG C of mixing temperature of material, then enter
Row mill mixed pressure 15 minutes, film thickness 15mm, wide 650mm, long 850mm.When internally mix temperature is in the range of 143~147 DEG C, formula
In all raw material can be completely in more than fusing point and will not be too high, merge into each other more fully, improve each raw material and play
Its due performance.Begin to pratise and be commonly called as moulding, ensure that the regular hour is advantageous to prevent that film is excessively soft and then leads during moulding
The problem of causing material skewness insufficient, but if moulding overlong time, can make film really up to the mark again, cause foaming precocious existing
As so the time must be controlled when high temperature internally mix and moulding are begun to pratise is only key.With 143~147 DEG C of mixing temperature
The mill time with 15 minutes is optimal.
Preferably, in above-mentioned antimildew and antibacterial type rubber-plastic sponge, o-phthalic acid dibutyl ester, azodicarbonamide,
The mass ratio of stearic acid, talcum powder and nitrile rubber is:1.2∶13∶0.3∶0.9∶2.No. 2 material (i.e. auxiliary material) in proportioning except
Outside the problems such as considering each feedstock property and amalgamation, it is also contemplated that its regulatory function for No. 1 material, No. 1 material (namely black glue
Piece) produce after can according to use when ambient temperature and put the time length, then by add No. 2 material change its data
Value, the performance for adjusting final products reach antimildew and antibacterial function.
Preferably, in above-mentioned antimildew and antibacterial type rubber-plastic sponge, No. 2 118~122 DEG C of mixing temperatures of material.
Preferably, in above-mentioned antimildew and antibacterial type rubber-plastic sponge, nitrile rubber, diphenylguanidine, base benzothiazole, cunning are dredged
Stone flour, sulfate, the mass ratio of mantoquita and epoxide-resin glue are:2.5∶0.5∶0.3∶0.9∶2∶3∶1.The use of sulfate and mantoquita
Amount proportioning is suitable, disclosure satisfy that and is neither mutually rushed with other raw materials, and and can, which mutually acts synergistically, plays its antibacterial, mould proof effect.
Preferably, in above-mentioned antimildew and antibacterial type rubber-plastic sponge, the mill time is 10~15 minutes, sulphurite
It is 48 hours to change the time.The length of mill time directly influences the steady quality factor of film, because film is by moulding
Also there is certain temperature after cutting out bar, therefore can not be directly using having to pass through a period of time sulfidation.If film natural vulcanization
Time is more than or equal to 48 hours, can effectively reduce waste product occurrence rate in production.It is wherein optimal with 48 hours, it can complete to vulcanize
Process saves the production time again.
Preferably, in above-mentioned antimildew and antibacterial type rubber-plastic sponge, extruder temperature is set as:Feeding section 39~41
DEG C, extrusion screw rod temperature is 29~31 DEG C, and head temperature is 39~41 DEG C.There is certain degree of hardness by the film of natural vulcanization, because
This, extruder feeding section (i.e. one section) temperature is set in 40 DEG C or so mild heats and is more prone to slowly for film to be sent into extrusion
Machine.For extruder extrusion screw rod temperature (i.e. two sections) for the plasticizing phase, it is necessary to reduce temperature, cross-head (i.e. three sections) is shaping
Area, should be by film hot briquetting again, so lifting temperature again.
Preferably, in above-mentioned antimildew and antibacterial type rubber-plastic sponge, vavuum pump is opened after the extrusion discharging of extruder,
Vacuum pump pressure is -60~-70KPa.Because air is ubiquitous, film can internally band in internally mix, mixing, feeding procedure
Enter certain air, if these air are not excluded for that product foaming can be caused excessive, without elasticity, lose heat-insulating property.Utilize
Though vavuum pump lifts cost after siphoning away air, unit weight is added, product bubble is finer and closely woven, uniform, elastic more preferable, vacuum
It is optimal that pump pressure is arranged to -65KPa.
Preferably, in above-mentioned antimildew and antibacterial type rubber-plastic sponge, the foaming is carried out in an oven, and baking box is divided into eight
Area, ± 1 DEG C of 120 DEG C of area's temperature, two 124~126 DEG C of area's temperature, three 129~131 DEG C of area's temperature, four area's temperature 134~136
DEG C, five 139~141 DEG C of area's temperature, six 159~161 DEG C of area's temperature, seven 179~181 DEG C of area's temperature, film passes through the area of baking box eight
Just formed afterwards and closed bubble rubber-plastic sponge product.The extruded machine plasticizing of film, is sent into the area of infrared ray foaming furnace one after heating shaping,
Whole production line is made up of eight heating zones, and temperature is also not quite similar, and temperature is higher more rearward, and film will be in the form of progressive
Slowly driven by roller, slowly heated.If temperature lifting is not arrived into certain value first, and after setting, not only can not produce
The product of good quality, the appearance of waste product can be also caused, heating-up temperature be set using above-mentioned subregion, stepped heating can be more efficient
Ground avoids this problem.
Compared with prior art, the invention has the advantages that:
The present invention is well-designed on composition of raw materials, mainly passes through the mixing of sulfate and mantoquita and other raw material, association
With producing stronger suppression and killing the effect of bacterium, a kind of brand-new rubber and plastic flexible foam insulating product is formd.Because should
With special formula and technique, not only make material epidermis more tough and tensile, and the more fine and closely woven also more tough and tensile bullet of air entrapment
Property is more preferable, and thermal conductivity factor is low, and smooth compact of epidermis has largely prevented the intrusion of steam and mushroom.It is anti-so as to play
The effect of mould antibacterial.
Embodiment 1
(1) No. 1 material formula:Nitrile rubber 20kg, talcum powder 6kg, polyethylene glycol 0.6kg, Firebrake ZB 4.5kg, chlorination stone
Wax 22kg, epoxidized soybean oil 25kg, carbon black 0.5kg, polyvinyl chloride 10kg, antiaging agent 0.2kg.
9 kinds of raw materials, which are sequentially put into, by more than carries out banburying in hot Banbury, treat that temperature reaches 145 DEG C
± 2 DEG C, open floating weight and open feed bin and pour into mill mixed pressure 15 minutes, be pressed into film and be classified as No. 1 material, film thickness 15mm,
Wide 650mm, long 850mm, order for use later after cooling.
(2) No. 2 material formulas:Dioctyl phthalate 1.2kg, azodicarbonamide 13kg, stearic acid 0.3kg, talcum
Powder 0.9kg, nitrile rubber 2kg.
Above-mentioned raw materials material is sequentially put into 120 DEG C ± 2 DEG C of banbury and carries out banburying, and mill mixed pressure 20 divides
It is bell into expanded polystyrene sheet, be cut into film and be classified as No. 2 material, film thickness 10mm, wide 500mm, long 800mm, piled up after cooling neat standby
With.
(3) No. 3 material formulas:Nitrile rubber 2.5kg, diphenylguanidine 0.5kg, base benzothiazole 0.3kg, talcum powder 0.9kg are dredged,
Barium sulfate 2kg, copper sulphate 3kg, epoxide-resin glue 1kg, sequentially put into 120 DEG C ± 2 DEG C of banbury carry out it is close
Refining 20 minutes, then discharges onto mill, is kneaded and rolls into film in 20 minutes, is cut into film and is classified as No. 3 material, film thickness 10mm,
Wide 500mm, long 800mm, order for use later after cooling.
Respectively by No. 1 material, No. 2 material, No. 3 material mixed pressures in mill are uniform, and mixed pressure cannot be below 10 minutes, must not exceed
15 minutes, it was 12mm that thickness is cut into when film has certain elasticity and hardness, and width is 100mm adhesive tape, places and air-dries car
Between natural vulcanization 48 hours.
Then adhesive tape is fed in vacuum-extruder, vacuum-extruder needs temperature being increased to 40 DEG C ± 1 DEG C before starting, spiral shell
Bar temperature reaches 30 DEG C ± 1 DEG C, and head temperature reaches 40 DEG C ± 1 DEG C, opens vavuum pump after extrusion discharging, vacuum pump pressure is set
It is set to -65KPa, and extruder rotating speed is set to 30 turns per minute, film is squeezed into three sections of plasticizings of extruder through extrusion die
Type, be sent into roller type foaming furnace after carry out high temperature foaming, now the area's temperature of baking box one of roller type foaming furnace be set as 120 DEG C ±
1 DEG C, two area's temperature set 125 DEG C ± 1 DEG C, and three area's temperature set 130 DEG C ± 1 DEG C, and four area's temperature set 135 DEG C ± 1 DEG C, 5th area
Temperature sets 140 DEG C ± 1 DEG C, and six area's temperature set 160 DEG C ± 1 DEG C, and seven area's temperature set 180 DEG C ± 1 DEG C, and film passes through baking box
Just formed behind 8th area and closed bubble rubber-plastic sponge product, then passed through back the area's wind cooling temperature lowerings of Liang Duan mono-, two area's Temperature falls, 3rd area are air-cooled
Cooling, cut machine are sized cutting, finished product of packing.
Products obtained therefrom epidermis is smooth, compacts, be tough and tensile, and air entrapment is fine and closely woven, tough and tensile, elasticity is good, and product thermal conductivity factor is low, thing
Property detection data referring to table 1.
Its anti-microbial property is detected through national building materials test center, examination criteria QB/T2591-2003, examined
It is as follows to survey result:
Table 1
Above-mentioned finished product is subjected to performance detection.
Examination criteria:
7.1:It is 93.67% to detect anti-ETEC result, and anti-Staphylococcus aureus result is 92.58%, is resisted
1 grade of standard of Pseudomonas country.
7.2:Vestige growth, naked eyes visible growth are detected, but grows area and is less than 10%, mould proof 1 grade of mark of detection category country
It is accurate.
Described above is only the preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art
For member, under the premise without departing from the principles of the invention, some improvements and modifications can also be made, these improvements and modifications also should
It is considered as protection scope of the present invention.