CN105428461B - The production technology and solar cell piece of middle low-concentration solar cell - Google Patents

The production technology and solar cell piece of middle low-concentration solar cell Download PDF

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Publication number
CN105428461B
CN105428461B CN201510960182.1A CN201510960182A CN105428461B CN 105428461 B CN105428461 B CN 105428461B CN 201510960182 A CN201510960182 A CN 201510960182A CN 105428461 B CN105428461 B CN 105428461B
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middle low
silicon chip
concentration
solar cell
silicon
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CN105428461A (en
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黄忠
罗敏
帅麒
黄饶
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SICHUAN ZSUN SOLAR ENERGY DEVELOPMENT CO LTD
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SICHUAN ZSUN SOLAR ENERGY DEVELOPMENT CO LTD
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • H01L31/1804Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof comprising only elements of Group IV of the Periodic Table
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • Y02E10/547Monocrystalline silicon PV cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Electromagnetism (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Photovoltaic Devices (AREA)

Abstract

The invention discloses a kind of production technology of middle low-concentration solar cell and solar cell piece, multiple middle low-concentration solar battery cells are prepared on the 125mm*125mm or 156*156mm of production crystal silicon solar battery piece first, these solar-energy light-focusing battery units can be cut down from crystal silicon solar battery piece using diamond or laser.The production technology is improved in original common crystal silicon solar battery production technology, and then realizes using common crystal silicon solar battery production equipment and technique to produce the middle low-concentration solar cell that can be SMD of low cost.

Description

The production technology and solar cell piece of middle low-concentration solar cell
Technical field
The invention belongs to technical field of solar utilization technique, more particularly to a kind of production technology of middle low-concentration solar cell And solar cell piece.
Background technology
The market share of crystal silicon solar battery has accounted for more than 80% in current photovoltaic system, and the crystal silicon sun is electric Pond flat component is main by solar energy ultra-white glass, bonding agent(EVA), solar cell piece(Monocrystalline or polycrystalline), back veneer material with And aluminum alloy frame passes through a series of technique(Such as:Sorting, welding, lamination, frame encapsulation etc.)Produce.Although brilliant at present Silicon solar cell component price has declined, but still has larger gap compared with the conventional electric power cost such as thermoelectricity, water power, and wherein One vital factor is exactly the price of cell piece.
The conventional solar module majority of tradition is flat board solar module, is carried out using common flat glass saturating Light, the size needs of cell panel are identical with the size of flat glass could intactly to receive solar incident ray, the use of cell piece Amount is very big, therefore the production cost of flat board solar module is very high.
The incident ray in larger area region is converged to by optical lens on small cell piece, so as to reduce electricity The consumption of pond piece is referred to as condensation photovoltaic technology to reduce the photovoltaic technology of system cost.Condensation photovoltaic technology can be divided into high power and gather again Light photovoltaic(HCPV, light concentrating times are more than 300 times), in times condensation photovoltaic and low-concentration photovoltaic technology.High power concentrating photovoltaic skill Battery is generally multijunction compound solar cell used in art, due to its complex manufacturing plus it is raw materials used for arsenic, germanium, Therefore cost is very expensive for the rare elements such as indium, adds HCPV technologies and requires pole to the accuracy and heat-sinking capability of whole system It is high therefore to constrain its development.And be typically crystal silicon solar battery for the battery used in middle low-concentration photovoltaic, and due to Lack the battery exclusively for middle low-concentration photovoltaic Technology design at present, therefore the source that its battery is obtained is generally by right 156*156mm or 125*125mm battery carries out diamond or is cut by laser to obtain, and cuts and inevitably cause The efficiency of solar cell declines, so as to result in the rise of whole component cost, constrains its development.Simultaneously because by right Crystal silicon solar battery is cut and obtained, and crystal silicon solar battery positive and negative polarities are typically distributed across on two faces of solar cell (General front is negative pole, and the back side is positive pole), need that positive and negative polarities are carried out into connection in series-parallel with welding rod during welding, be for size For 125*125mm or 156*156mm solar cell, it can be welded because size is larger by human weld or machinery, and Said for the middle low-concentration solar cell for cutting into small size, then be easy to due to size gadget poor-performing damage or There is the situation of failure welding, this reduces production efficiency and yields, considerably increase component cost.And if independent Produce size smaller(5mm-30mm)Crystal silicon concentrator solar cell, then production cost can be very high, and technology difficulty is larger, Because the size for the battery that current crystal silicon solar battery production firm is produced typically is 125*125mm or 156*156mm. So, existing technique and production equipment how is better profited to produce the middle low-concentration solar cell of small size just very It is necessary.
The content of the invention
It is an object of the invention to:For above-mentioned problem the common crystal silicon sun can be directly utilized there is provided one kind The production technology of battery come produce can SMT pasters middle low-concentration solar cell production technology and solar cell piece.
The technical proposal of the invention is realized in this way:The production technology of middle low-concentration solar cell, it is characterised in that: Comprise the following steps:
a), first, multiple middle low-concentration solar battery cells, the multiple middle low-concentration are prepared on common silicon chip Solar battery cell arranges that its specific preparation method is in ordinary silicon on-chip array:
Local passivation-light receiving surface the making herbs into wool of supplied materials silicon chip detection-laser boring, i.e. water conservancy diversion post holes-Wafer Cleaning-silicon chip- Diffusion-remove phosphorosilicate glass-plasma etching-coated with antireflection film-silk-screen printing-Fast Sintering-testing, sorting;
Wherein, the laser boring is to be drilled in qualified supplied materials silicon chip on silicon chip beforehand through laser, is used to Surface electrode is conducting to backplate, punching depth is that silicon chip matrix upper and lower surface insertion is defined;
Locally passivation is to carry out high temperature oxidation process to other regions outside silicon chip light area to the silicon chip, to be formed Limit the compound passive area of photo-generated carrier;
, it is necessary to be printed on conductive silver paste on effective main grid line pattern of battery front side in screen printing process, and lead The consumption of electric silver paste is it is required that conductive silver paste can be filled up completely with full water conservancy diversion post holes and realize the conducting of upper and lower surface electrode, finally Form the solar cell piece with multiple middle low-concentration solar battery cells;
b), then, using diamond or the mode of laser cutting, by multiple middle low-concentration sun on solar cell piece Battery unit is cut down, and the path of cutting is in passive area, after cutting in each middle low-concentration solar battery cell It is passive area around light area.
The production technology of middle low-concentration solar cell of the present invention, it is in the step a)In, used on silicon chip The water conservancy diversion post holes aperture that laser is beaten is 0.4~2mm.
The production technology of middle low-concentration solar cell of the present invention, it is in the step a)In, on the silicon chip The region being passivated includes main gate line and diversion column bore region, silicon chip edge region and middle low-concentration solar battery cell Between compartment region.
The production technology of middle low-concentration solar cell of the present invention, it is in the step a)In, to the blunt of silicon chip Change process is specially:Within the temperature range of 900~1250 degree, the mixed gas of oxygen and nitrogen is passed through in reaction chamber, its The volume ratio of middle oxygen is controlled between 5%~50%, silicon face and oxygen generation layer of silicon dioxide film, oxygen molecule after film forming The interface of silica and silicon is reached by diffusing through silicon dioxide layer, and is continued and pasc reaction, new dioxy is regenerated SiClx layer, whole passivating process needs 60~90mins.
A kind of solar cell piece, it is characterised in that:The multiple middle low powers being arranged in including silicon chip and array on silicon chip are gathered Light solar battery cell, the thin grid line corresponding part in front of each middle low-concentration solar battery cell is effective light area, The thin grid line both sides in front are main gate line, and the luminous energy for being injected into effective light area is effectively converted to electric energy, opto-electronic conversion again Electric current be collected by positive thin grid line after reach in the main gate line on both sides, it is equal along its length in the main gate line It is even to be distributed with some diversion columns with conducting function, the diversion column through middle low-concentration solar battery cell matrix and It is connected with the backplate A of middle low-concentration solar battery cell, the diversion column conducts the electric current that positive thin grid line is collected On to corresponding backplate A, as a pole of middle low-concentration solar battery cell, the middle low-concentration solar cell list First back side, the corresponding backplate B in effective light area as middle low-concentration solar battery cell an other pole, it is described in The both positive and negative polarity of low-concentration solar battery cell is at the back side of middle low-concentration solar battery cell.
Solar cell piece of the present invention, spacer region is provided between its described backplate A and backplate B.
Solar cell piece of the present invention, the edge of its effective light area is passivation region, it is described in it is low The upper and lower corresponding region of both sides main gate line is passivation region on times solar-energy light-focusing battery unit.
The present invention be prepared on the 125mm*125mm or 156*156mm of production crystal silicon solar battery piece it is multiple in it is low Times solar-energy light-focusing battery unit, can be by these solar-energy light-focusing battery units from crystal silicon solar battery piece using diamond or laser On cut down.The production technology is improved in original common crystal silicon solar battery production technology, and then is realized The middle low-concentration solar cell that can be SMD of low cost is produced using common crystal silicon solar battery production equipment and technique.
Brief description of the drawings
Fig. 1 is the positive structure schematic of the present invention.
Fig. 2 is the structure schematic diagram of the present invention.
Fig. 3 is the structural representation of single middle low-concentration solar battery cell in the present invention.
Fig. 4 is Fig. 3 front view.
Fig. 5 is Fig. 3 rearview.
Fig. 6 is Fig. 3 side view.
Marked in figure:1 is silicon chip, and 2 be middle low-concentration solar battery cell, and 3 be effective light for the thin grid line in front, 4 Region, 5 be main gate line, and 6 be diversion column, and 7 be backplate A, and 8 be backplate B, and 9 be spacer region, and 10 be passivation region.
Embodiment
Below in conjunction with the accompanying drawings, the present invention is described in detail.
In order to make the purpose , technical scheme and advantage of the present invention be clearer, it is right below in conjunction with drawings and Examples The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and It is not used in the restriction present invention.
Embodiment:A kind of production technology of middle low-concentration solar cell, at present, the production work of common crystal silicon solar battery Skill process is mainly:Supplied materials silicon chip detection-Wafer Cleaning-surface wool manufacturing-diffusion-removes phosphorosilicate glass(PSG)- plasma is carved Erosion-coated with antireflection film (PECVD)-silk-screen printing-Fast Sintering-testing, sorting, and the production technology of the present invention includes following step Suddenly:
a), first, multiple middle low-concentration solar battery cells, the multiple middle low-concentration are prepared on common silicon chip Solar battery cell arranges that its specific preparation method is in ordinary silicon on-chip array:
Local passivation-light receiving surface the making herbs into wool of supplied materials silicon chip detection-laser boring, i.e. water conservancy diversion post holes-Wafer Cleaning-silicon chip- Diffusion-remove phosphorosilicate glass-plasma etching-coated with antireflection film-silk-screen printing-Fast Sintering-testing, sorting.
Wherein, the laser boring is to be drilled in qualified supplied materials silicon chip on silicon chip beforehand through laser, is used to Surface electrode is conducting to backplate, silicon chip matrix upper and lower surface insertion is is defined by punching depth, and aperture is 0.4~2mm.
Locally passivation is to carry out high temperature oxidation process to other regions outside silicon chip light area to the silicon chip, to be formed Limiting the region being passivated on the compound passive area of photo-generated carrier, the silicon chip includes main gate line and diversion column porose area The region of compartment between domain, silicon chip edge region and middle low-concentration solar battery cell;To the passivating process of silicon chip Specially:Within the temperature range of 900~1250 degree, the mixed gas of oxygen and nitrogen, wherein oxygen are passed through in reaction chamber Volume ratio control between 5%~50%, silicon face and oxygen, which generate oxygen molecule after layer of silicon dioxide film, film forming and passed through, to be expanded The interface that silica and silicon are reached by silicon dioxide layer is dissipated, and is continued and pasc reaction, new silicon dioxide layer is regenerated, Whole passivating process needs 60~90mins.
, it is necessary to be printed on conductive silver paste on effective main grid line pattern of battery front side in screen printing process, and lead The consumption of electric silver paste is it is required that conductive silver paste can be filled up completely with full water conservancy diversion post holes and realize the conducting of upper and lower surface electrode, finally Form the solar cell piece with multiple middle low-concentration solar battery cells.
b), then, using diamond or the mode of laser cutting, by multiple middle low-concentration sun on solar cell piece Battery unit is cut down, and the path of cutting is in passive area, after cutting in each middle low-concentration solar battery cell It is passive area around light area, therefore cuts times optically focused sun electricity during the damage of caused passive area is not interfered with Photoelectric transformation efficiency in the light-receiving area of pond, you can with the region thought in light-receiving area be with passive area around comparatively It is an independent region.
As illustrated in fig. 1 and 2, a kind of solar cell piece, including silicon chip 1 and array be arranged in it is low in multiple on silicon chip 1 Times solar-energy light-focusing battery unit 2, in the present embodiment, the middle low-concentration solar battery cell that array is arranged on silicon chip are 36 It is individual.
As seen in figures 3-6, in each the thin corresponding part of grid line 3 in front of low-concentration solar battery cell 2 for effectively by Light region 4, the thin both sides of grid line 3 in front are main gate line 5, and the luminous energy for being injected into effective light area 4 is effectively converted to electricity again Can, the electric current of opto-electronic conversion is reached after being collected by positive thin grid line 3 in the main gate line 5 on both sides, in the main gate line 5 Some diversion columns 6 with conducting function are evenly distributed with along its length, and the diversion column 6 runs through the middle low-concentration sun The matrix of battery unit 2 and it is connected with the backplate A7 of middle low-concentration solar battery cell 2, the diversion column 6 is by front The electric current that thin grid line 3 is collected is conducted to corresponding backplate A7, as a pole of middle low-concentration solar battery cell 2, For most of crystal silicon batteries, front is negative pole, therefore backplate A is negative pole, the middle low-concentration sun electricity The back side of pool unit 2, the corresponding backplate B8 in effective light area 4 are used as other the one of middle low-concentration solar battery cell 2 Pole, for most of crystal silicon batteries, backplate B is positive pole, the backplate A7 and backplate B8 it Between be provided with spacer region 9, the both positive and negative polarity of the middle low-concentration solar battery cell 2 is in middle low-concentration solar battery cell 2 back side so that this solar cell is highly susceptible to carrying out SMT paster processing, so as to effectively carry out concentrating component Production, while the technique productions of this design are also very simple, can produce efficient optically focused sun electricity with less expensive cost Pond.
Wherein, the edge of effective light area 4 is passivation region 10, the middle low-concentration solar battery cell On 2 the upper and lower corresponding region of both sides main gate line 5 be passivation region 10, the path of cutting in passive area, this ensure that in The efficiency of low-concentration solar cell, it is to avoid caused by the cutting factor generation of edge leakage current.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention Any modifications, equivalent substitutions and improvements made within refreshing and principle etc., should be included in the scope of the protection.

Claims (2)

1. in low-concentration solar cell production technology, it is characterised in that:Comprise the following steps:
a), first, multiple middle low-concentration solar battery cells, the multiple middle low-concentration sun are prepared on common silicon chip Battery unit arranges that its specific preparation method is in ordinary silicon on-chip array:
Local passivation-light receiving surface making herbs into wool-the diffusion of supplied materials silicon chip detection-laser boring, i.e. water conservancy diversion post holes-Wafer Cleaning-silicon chip Phosphorosilicate glass-plasma etching-coated with antireflection film-silk-screen printing-Fast Sintering-testing, sorting is tied-gone to system;
Wherein, the laser boring is to be drilled in qualified supplied materials silicon chip on silicon chip beforehand through laser, to by table Face electrode conduction is to backplate, and punching depth is that silicon chip matrix upper and lower surface insertion is defined;Bore position is arranged on each The main gate line corresponding position on middle low-concentration solar battery cell both sides, and be uniformly distributed along the length direction of main gate line;
Locally passivation is to carry out high temperature oxidation process to other regions outside silicon chip light area to the silicon chip, to form limitation The compound passive area of photo-generated carrier;The region being passivated on the silicon chip includes main gate line and diversion column bore region, silicon The region of compartment, specific to the passivating process of silicon chip between piece fringe region and middle low-concentration solar battery cell For:Within the temperature range of 900~1250 degree, the body of the mixed gas of oxygen and nitrogen, wherein oxygen is passed through in reaction chamber Product ratio control is between 5%~50%, and oxygen molecule is logical by diffusion after silicon face generates layer of silicon dioxide film, film forming with oxygen Cross silicon dioxide layer and reach the interface of silica and silicon, and continue and pasc reaction, regenerate new silicon dioxide layer, entirely Passivating process needs 60~90mins;
, it is necessary to be printed on conductive silver paste on effective main grid line pattern of battery front side in screen printing process, and conductive silver The consumption of slurry is ultimately formed it is required that conductive silver paste can be filled up completely with full water conservancy diversion post holes and realize the conducting of upper and lower surface electrode Solar cell piece with multiple middle low-concentration solar battery cells;
b), then, using diamond or the mode of laser cutting, by multiple middle low-concentration solar cells on solar cell piece Unit is cut down, and the path of cutting is in passive area, the light after cutting in each middle low-concentration solar battery cell It is passive area around region.
2. the production technology of middle low-concentration solar cell according to claim 1, it is characterised in that:In the step a) In, the water conservancy diversion post holes aperture beaten on silicon chip with laser is 0.4~2mm.
CN201510960182.1A 2015-12-18 2015-12-18 The production technology and solar cell piece of middle low-concentration solar cell Active CN105428461B (en)

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CN106684168A (en) * 2017-03-07 2017-05-17 成都聚合科技有限公司 L-type large current resistant concentrating photovoltaic cell chip
CN106684171A (en) * 2017-03-07 2017-05-17 成都聚合科技有限公司 Dual I-section type large current resistant concentrating photovoltaic battery chip
CN106684170A (en) * 2017-03-07 2017-05-17 成都聚合科技有限公司 Hollow-square high-current-resistant concentrator photovoltaic battery chip
CN106847948A (en) * 2017-03-07 2017-06-13 成都聚合科技有限公司 A kind of pair of resistance to high current Condensation photovoltaic battery chip of I types
CN106653885A (en) * 2017-03-07 2017-05-10 成都聚合科技有限公司 Square high-current-resistant concentrated photovoltaic battery chip
CN106684169A (en) * 2017-03-07 2017-05-17 成都聚合科技有限公司 Single-I-type high-current-resistant concentrating photovoltaic battery chip

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KR101089088B1 (en) * 2008-09-12 2011-12-06 주식회사 엘지화학 Front Electrode for Solar Cell Having Minimized Power Loss and Solar Cell Containing the Same
CN102299212B (en) * 2011-09-28 2014-09-24 山东力诺太阳能电力股份有限公司 Method for manufacturing crystal silicon solar cell
CN103489930B (en) * 2012-06-12 2018-02-06 晶元光电股份有限公司 Light-focusing type photoelectric cell
CN205264723U (en) * 2015-12-18 2016-05-25 四川钟顺太阳能开发有限公司 A solar cell for spotlight photovoltaic module

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