CN105420821B - A kind of mulberry skin Rapid atomic absorption technique - Google Patents

A kind of mulberry skin Rapid atomic absorption technique Download PDF

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Publication number
CN105420821B
CN105420821B CN201510735122.XA CN201510735122A CN105420821B CN 105420821 B CN105420821 B CN 105420821B CN 201510735122 A CN201510735122 A CN 201510735122A CN 105420821 B CN105420821 B CN 105420821B
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mulberry skin
fermentation
hours
mulberry
temperature
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CN105420821A (en
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史爱平
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Tongxiang Liming Blown Weaving Co., Ltd.
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Zhejiang Creation Intellectual Property Service Co Ltd
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01CCHEMICAL OR BIOLOGICAL TREATMENT OF NATURAL FILAMENTARY OR FIBROUS MATERIAL TO OBTAIN FILAMENTS OR FIBRES FOR SPINNING; CARBONISING RAGS TO RECOVER ANIMAL FIBRES
    • D01C1/00Treatment of vegetable material
    • D01C1/02Treatment of vegetable material by chemical methods to obtain bast fibres
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01CCHEMICAL OR BIOLOGICAL TREATMENT OF NATURAL FILAMENTARY OR FIBROUS MATERIAL TO OBTAIN FILAMENTS OR FIBRES FOR SPINNING; CARBONISING RAGS TO RECOVER ANIMAL FIBRES
    • D01C1/00Treatment of vegetable material
    • D01C1/04Bacteriological retting

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  • Chemical & Material Sciences (AREA)
  • General Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Molecular Biology (AREA)
  • Wood Science & Technology (AREA)
  • Zoology (AREA)
  • Textile Engineering (AREA)
  • Cosmetics (AREA)
  • Medicines Containing Plant Substances (AREA)

Abstract

The invention discloses a kind of mulberry skin Rapid atomic absorption techniques:The mulberry skin won is pre-processed, treatment process is:Tea Saponin 45 g/L, time 3h, 80 DEG C of temperature, bath raio 1:18;By bacillus licheniformis, bacillus subtilis, EM bacterium according to quantity ratio be 1:0.2:0.5 is configured to composite bacteria agent;Pretreated mulberry skin is uniformly sprayed into microbial inoculum, after 38 DEG C ferment 8 hours, is rapidly heated to 45 DEG C and maintains 2s, 39 DEG C is then cooled to rapidly and continues fermentation 23 hours, after fermentation, use warm water cleaning;Enzyme solutions are equipped with, processing parameter is:Bath raio 1: 15,100 120min of time, temperature 45 C.It makes full use of bio-fermentation process and cellulase treatment can be to mulberry skin fast degumming especially to using unique Heat thermostability in fermentation process, and gum level can control below 4% after processing.

Description

A kind of mulberry skin Rapid atomic absorption technique
Technical field
The present invention relates to a kind of mulberry skin Rapid atomic absorption techniques, belong to textile technology field.
Background technology
Mulberry fibre is a kind of new type natural fiber developed in recent years, and gloss is good, soft, easy to dye.With Cotton fiber is compared, and mulberry fibre has more excellent moisture absorption, moisture-inhibiting, crease-resistant, wear-resisting and warmth retention property, is a kind of typical ecology Fiber.China is silkworm and mulberry silk big country, and mulberry tree cultivated area is wide, and annual winter, the mulberry tree trimming of two season of summer can all generate a large amount of useless Mulberry branch is abandoned, using Ramulus Mori, primary mulberry fibre textile can be developed, be conducive to the comprehensive utilization of silkworm and mulberry resource, is also spinning It knits product development and provides innovative space.The quality of mulberry fibre is mainly by mulberry tree breed, growing environment, fiber technology of preparing water It is flat to influence.A large amount of detection datas show that the mulberry fibre fiber number produced in batches is about the 1/2 of ramie, and intensity is higher than cotton, with ramie Fiber crops are close, and extension at break is better than cotton, flaxen fiber, and length is only 1/2~2/the 3 of medium staple cotton, and pure spinning is difficult.
The key for producing mulberry fibre is degumming, and Degumming method difference can influence the structural behaviour of mulberry fibre.It is most environmentally friendly Method be Physical Processing method, but this method efficiency is low, less effective.It is domestic at present generally to use chemical degumming law, but this method pair Fiber causes a degree of damage, a large amount of chemicals, energy and water is consumed in production, and labor intensity is big, Pollute environment.
Someone's low-kappa number, degummase carry out degumming to mulberry fibre, but if do not continue with change the prior art Method assists, then gum level is still up to about 30% in mulberry skin sample.The prior art it is believed that mulberry skin biological enzyme Degumming industrial production application is not yet ripe, this is because not yet finding the skill of the degummase and culture degummase of best degumming effect Art is without maturation, and the best degumming tech condition of degummase is also in conceptual phase in addition.
The present invention is intended to provide a kind of mulberry skin Rapid atomic absorption technique, makes full use of bio-fermentation process and biology Enzymatic treatment can not need mulberry skin fast degumming, whole process chemical method auxiliary, environmental protection, health, great market potential.
Invention content
Technical problems based on background technology, the present invention in view of the shortcomings of the prior art, it is fast to provide a kind of mulberry skin Fast biological degumming technique makes full use of bio-fermentation process and cellulase treatment, can be to mulberry skin fast degumming, entire mistake Journey does not need chemical method auxiliary, environmental protection, health, great market potential.
Technical scheme is as follows:
A kind of mulberry skin Rapid atomic absorption technique, its step are as follows:
(1)Pretreatment:
The mulberry skin won is pre-processed, treatment process is:Tea Saponin 4-5 g/L, time 3h, 80 DEG C of temperature, bath Than 1:18;
(2)Microbiological treatment:
By bacillus licheniformis, bacillus subtilis, EM bacterium according to quantity ratio be 1:0.2:0.5 is configured to composite bacteria agent;
Pretreated mulberry skin is uniformly sprayed into microbial inoculum, after 38 DEG C ferment 8 hours, is rapidly heated to 45 DEG C and maintains Then 2s is cooled to rapidly 39 DEG C and continues fermentation 2-3 hours, after fermentation, uses warm water cleaning;
(3)Enzymatic treatment:
It is equipped with enzyme solutions:Alkaline pectase 1-1.2 g/L, neutral proteinase 0.6-0.7g/L, cellulase 0.2g/L;
The enzyme activity of the alkaline pectase is 350 U/g, and the enzyme activity of neutral proteinase is 3000u/g, the enzyme of cellulase Living is 2800u/g
Processing parameter is:Bath raio 1: 15, time 100-120min, 45 DEG C of temperature.
To the fermentation generally use ferment at constant temperature of microorganism, the inventors discovered that, in the specific time, take specific " heat shock " is handled, and can effectively shorten processing time, and gum level can control below 4% after keeping processing.The parameter Setting is very crucial, and slightly deviation instead can impact effect.
The invention has the beneficial effects that:
The Degumming method natural environmental-protective noresidue of the present invention will not cause environmental pollution, belong to green technology;It makes full use of Bio-fermentation process and cellulase treatment can be fast to mulberry skin especially to using unique Heat thermostability in fermentation process Fast degumming, gum level can control below 4% after processing.
Whole process does not need chemical method auxiliary, environmental protection, health, great market potential.
Specific implementation mode
Embodiment 1:
Mulberry skin Rapid atomic absorption technique, its step are as follows:
(1)Pretreatment:
The mulberry skin won is pre-processed, treatment process is:Tea Saponin 4g/L, time 3h, 80 DEG C of temperature, bath raio 1: 18;
(2)Microbiological treatment:
By bacillus licheniformis, bacillus subtilis, EM bacterium according to quantity ratio be 1:0.2:0.5 is configured to composite bacteria agent;
Pretreated mulberry skin is uniformly sprayed into microbial inoculum, after 38 DEG C ferment 8 hours, is rapidly heated to 45 DEG C and maintains Then 2s is cooled to rapidly 39 DEG C and continues fermentation 3 hours, after fermentation, uses warm water cleaning;
(3)Enzymatic treatment:
It is equipped with enzyme solutions:Alkaline pectase 1 g/L, neutral proteinase 0.7g/L, cellulase 0.2g/L;
The enzyme activity of the alkaline pectase is 350 U/g, and the enzyme activity of neutral proteinase is 3000u/g, the enzyme of cellulase Living is 2800u/g
Processing parameter is:Bath raio 1: 15, time 100min, 45 DEG C of temperature.
As a result:
Mulberry skin becomes very soft flexible after processing, and mulberry skin original sample residual silkgum content 69.52%, residual silkgum content is after processing 4.00%。
Wherein, the removal rate of pectin is up to 85.12%.
Embodiment 2:
Mulberry skin Rapid atomic absorption technique, its step are as follows:
(1)Pretreatment:
The mulberry skin won is pre-processed, treatment process is:5 g of Tea Saponin/L, time 3h, 80 DEG C of temperature, bath raio 1:18;
(2)Microbiological treatment:
By bacillus licheniformis, bacillus subtilis, EM bacterium according to quantity ratio be 1:0.2:0.5 is configured to composite bacteria agent;
Pretreated mulberry skin is uniformly sprayed into microbial inoculum, after 38 DEG C ferment 8 hours, is rapidly heated to 45 DEG C and maintains Then 2s is cooled to rapidly 39 DEG C and continues fermentation 2 hours, after fermentation, uses warm water cleaning;
(3)Enzymatic treatment:
It is equipped with enzyme solutions:Alkaline pectase 1.2 g/L, neutral proteinase 0.6g/L, cellulase 0.2g/L;
The enzyme activity of the alkaline pectase is 350 U/g, and the enzyme activity of neutral proteinase is 3000u/g, the enzyme of cellulase Living is 2800u/g
Processing parameter is:Bath raio 1: 15, time 120min, 45 DEG C of temperature.
As a result:
Mulberry skin becomes very soft flexible after processing, and mulberry skin original sample residual silkgum content 69.52%, residual silkgum content is after processing 3.01%。
Wherein, the removal rate of pectin is up to 95.76%.
Embodiment 3:
Mulberry skin Rapid atomic absorption technique, its step are as follows:
(1)Pretreatment:
The mulberry skin won is pre-processed, treatment process is:4 g of Tea Saponin/L, time 3h, 80 DEG C of temperature, bath raio 1:18;
(2)Microbiological treatment:
By bacillus licheniformis, bacillus subtilis, EM bacterium according to quantity ratio be 1:0.2:0.5 is configured to composite bacteria agent;
Pretreated mulberry skin is uniformly sprayed into microbial inoculum, after 38 DEG C ferment 8 hours, is rapidly heated to 45 DEG C and maintains Then 2s is cooled to rapidly 39 DEG C and continues fermentation 3 hours, after fermentation, uses warm water cleaning;
(3)Enzymatic treatment:
It is equipped with enzyme solutions:Alkaline pectase 1.1 g/L, neutral proteinase 0.7g/L, cellulase 0.2g/L;
The enzyme activity of the alkaline pectase is 350 U/g, and the enzyme activity of neutral proteinase is 3000u/g, the enzyme of cellulase Living is 2800u/g
Processing parameter is:Bath raio 1: 15, time 113min, 45 DEG C of temperature.
As a result:
Mulberry skin becomes very soft flexible after processing, and mulberry skin original sample residual silkgum content 69.52%, residual silkgum content is after processing 3.87%。
Wherein, the removal rate of pectin is up to 88.63%.
Embodiment 4:
Mulberry skin Rapid atomic absorption technique, its step are as follows:
(1)Pretreatment:
The mulberry skin won is pre-processed, treatment process is:5 g of Tea Saponin/L, time 3h, 80 DEG C of temperature, bath raio 1:18;
(2)Microbiological treatment:
By bacillus licheniformis, bacillus subtilis, EM bacterium according to quantity ratio be 1:0.2:0.5 is configured to composite bacteria agent;
Pretreated mulberry skin is uniformly sprayed into microbial inoculum, after 38 DEG C ferment 8 hours, is rapidly heated to 45 DEG C and maintains Then 2s is cooled to rapidly 39 DEG C and continues fermentation 3 hours, after fermentation, uses warm water cleaning;
(3)Enzymatic treatment:
It is equipped with enzyme solutions:Alkaline pectase 1.2 g/L, neutral proteinase 0.7g/L, cellulase 0.2g/L;
The enzyme activity of the alkaline pectase is 350 U/g, and the enzyme activity of neutral proteinase is 3000u/g, the enzyme of cellulase Living is 2800u/g
Processing parameter is:Bath raio 1: 15, time 107min, 45 DEG C of temperature.
As a result:
Mulberry skin becomes very soft flexible after processing, and mulberry skin original sample residual silkgum content 69.52%, residual silkgum content is after processing 3.56%。
Wherein, the removal rate of pectin is up to 93.31%.
Embodiment 5:
Comparative example, the technique slightly deviation of " heat shock " processing
Mulberry skin Rapid atomic absorption technique, its step are as follows:
(1)Pretreatment:
The mulberry skin won is pre-processed, treatment process is:4 g of Tea Saponin/L, time 3h, 80 DEG C of temperature, bath raio 1:18;
(2)Microbiological treatment:
By bacillus licheniformis, bacillus subtilis, EM bacterium according to quantity ratio be 1:0.2:0.5 is configured to composite bacteria agent;
Pretreated mulberry skin is uniformly sprayed into microbial inoculum, after 38 DEG C ferment 8 hours, is rapidly heated to 42 DEG C and maintains Then 3s is cooled to rapidly 39 DEG C and continues fermentation 2 hours, after fermentation, uses warm water cleaning;
(3)Enzymatic treatment:
It is equipped with enzyme solutions:Alkaline pectase 1g/L, neutral proteinase 0.6g/L, cellulase 0.2g/L;
The enzyme activity of the alkaline pectase is 350 U/g, and the enzyme activity of neutral proteinase is 3000u/g, the enzyme of cellulase Living is 2800u/g
Processing parameter is:Bath raio 1: 15, time 119min, 45 DEG C of temperature.
As a result:
Mulberry skin becomes softer flexible after processing, and mulberry skin original sample residual silkgum content 69.52%, residual silkgum content is after processing 31.25%。
As it can be seen that the parameter of Heat thermostability slightly deviation, will seriously affect effect.
It can be seen that the Degumming method natural environmental-protective noresidue of the present invention, will not cause environmental pollution, belong to green technology; It makes full use of bio-fermentation process and cellulase treatment can especially to using unique Heat thermostability in fermentation process With to mulberry skin fast degumming, gum level can control below 4% after processing.Whole process does not need chemical method auxiliary, ring It protects, health, great market potential.
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto, Any one skilled in the art in the technical scope disclosed by the present invention, according to the technique and scheme of the present invention and its Inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.

Claims (2)

1. a kind of mulberry skin Rapid atomic absorption technique, its step are as follows:
(1)Pretreatment:
The mulberry skin won is pre-processed, treatment process is:Tea Saponin 4-5 g/L, time 3h, 80 DEG C of temperature, bath raio 1: 18;
(2)Microbiological treatment:
By bacillus licheniformis, bacillus subtilis, EM bacterium according to quantity ratio be 1:0.2:0.5 is configured to composite bacteria agent;
Pretreated mulberry skin is uniformly sprayed into microbial inoculum, after 38 DEG C ferment 8 hours, is rapidly heated to 45 DEG C and maintains 2s, so It is cooled to 39 DEG C rapidly afterwards and continues fermentation 2-3 hours, after fermentation, use warm water cleaning;
(3)Enzymatic treatment:
It is equipped with enzyme solutions:Alkaline pectase 1-1.2 g/L, neutral proteinase 0.6-0.7g/L, cellulase 0.2g/L;
Processing parameter is:Bath raio 1: 15, time 100-120min, 45 DEG C of temperature;
The enzyme activity of the alkaline pectase is 350 U/g, and the enzyme activity of neutral proteinase is 3000u/g, and the enzyme activity of cellulase is 2800u/g。
2. mulberry skin Rapid atomic absorption method described in claim 1, it is characterised in that:
(1)Pretreatment:
The mulberry skin won is pre-processed, treatment process is:5 g of Tea Saponin/L, time 3h, 80 DEG C of temperature, bath raio 1:18;
(2)Microbiological treatment:
By bacillus licheniformis, bacillus subtilis, EM bacterium according to quantity ratio be 1:0.2:0.5 is configured to composite bacteria agent;
Pretreated mulberry skin is uniformly sprayed into microbial inoculum, after 38 DEG C ferment 8 hours, is rapidly heated to 45 DEG C and maintains 2s, so It is cooled to 39 DEG C rapidly afterwards and continues fermentation 2 hours, after fermentation, use warm water cleaning;
(3)Enzymatic treatment:
It is equipped with enzyme solutions:Alkaline pectase 1.2 g/L, neutral proteinase 0.6g/L, cellulase 0.2g/L;
Processing parameter is:Bath raio 1: 15, time 120min, 45 DEG C of temperature.
CN201510735122.XA 2015-11-03 2015-11-03 A kind of mulberry skin Rapid atomic absorption technique Active CN105420821B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102413649B1 (en) * 2020-02-17 2022-06-27 김형일 Eco-friendly fiber with reinforced antibacterial and deodorizing function and its manufacturing method

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CN107177406A (en) * 2017-07-31 2017-09-19 湖南楚宏生物科技有限公司 A kind of tea seed liquefaction method of comprehensive utilization
CN108588854A (en) * 2018-07-01 2018-09-28 李冬生 A kind of preparation method of mulberry fibre
KR102161492B1 (en) * 2020-03-20 2020-10-05 임진아 Biodegradable eco-friendly defecation pad
CN114775067A (en) * 2022-04-27 2022-07-22 苏州大学 Preparation method of mulberry bark fiber

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CN1546782A (en) * 2003-12-05 2004-11-17 大连轻工业学院 Process of one bath degumming and modifying by adding biological enzyme for flax phloem fiber
CN101012573A (en) * 2007-01-19 2007-08-08 四川大学 Microbiological degumming method for mulberry fibre
CN101575737A (en) * 2009-06-15 2009-11-11 大连工业大学 Method for degum pulping by using mulberry bast fiber enzyme method
CN101638811A (en) * 2009-08-31 2010-02-03 盐城纺织职业技术学院 Degumming technology of mulberry bark
CN104975356A (en) * 2015-06-24 2015-10-14 西南大学 Mulberry bark degumming method

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1546782A (en) * 2003-12-05 2004-11-17 大连轻工业学院 Process of one bath degumming and modifying by adding biological enzyme for flax phloem fiber
CN101012573A (en) * 2007-01-19 2007-08-08 四川大学 Microbiological degumming method for mulberry fibre
CN101575737A (en) * 2009-06-15 2009-11-11 大连工业大学 Method for degum pulping by using mulberry bast fiber enzyme method
CN101638811A (en) * 2009-08-31 2010-02-03 盐城纺织职业技术学院 Degumming technology of mulberry bark
CN104975356A (en) * 2015-06-24 2015-10-14 西南大学 Mulberry bark degumming method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102413649B1 (en) * 2020-02-17 2022-06-27 김형일 Eco-friendly fiber with reinforced antibacterial and deodorizing function and its manufacturing method

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