CN105415477A - Environment-friendly plate for custom furniture production and manufacturing method of environment-friendly plate - Google Patents

Environment-friendly plate for custom furniture production and manufacturing method of environment-friendly plate Download PDF

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Publication number
CN105415477A
CN105415477A CN201510842965.XA CN201510842965A CN105415477A CN 105415477 A CN105415477 A CN 105415477A CN 201510842965 A CN201510842965 A CN 201510842965A CN 105415477 A CN105415477 A CN 105415477A
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China
Prior art keywords
wood
thermoplastic film
sheet material
environment
environment protection
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Application number
CN201510842965.XA
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Chinese (zh)
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CN105415477B (en
Inventor
方露
莫弦丰
邹媛媛
王雪花
陈红
熊先青
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Jiangsu Zhenlei New Materials Co.,Ltd.
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Nanjing Forestry University
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Priority to CN201510842965.XA priority Critical patent/CN105415477B/en
Publication of CN105415477A publication Critical patent/CN105415477A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27NMANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N3/00Manufacture of substantially flat articles, e.g. boards, from particles or fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27NMANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N3/00Manufacture of substantially flat articles, e.g. boards, from particles or fibres
    • B27N3/08Moulding or pressing
    • B27N3/10Moulding of mats
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27NMANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N3/00Manufacture of substantially flat articles, e.g. boards, from particles or fibres
    • B27N3/08Moulding or pressing
    • B27N3/18Auxiliary operations, e.g. preheating, humidifying, cutting-off

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Wood Science & Technology (AREA)
  • Forests & Forestry (AREA)
  • Dry Formation Of Fiberboard And The Like (AREA)
  • Laminated Bodies (AREA)

Abstract

The invention relates to an environment-friendly plate for custom furniture production and a manufacturing method of the environment-friendly plate. The environment-friendly plate comprises at least three wood fiber or wood shaving layers and bonding layers, wherein the bonding layers are arranged between the upper surfaces and the lower surfaces of the wood fiber or wood shaving layers respectively and made of thermoplastic film materials subjected to plasma modification treatment. The thermoplastic film materials subjected to plasma modification treatment serve as adhesive, a layering pavement method is adopted, a hot pressing-cold pressing series-connection flat pressing process is utilized, and the materials are combined with modified wood shavings or wood fibers. The environment-friendly plate has the beneficial effects that the environment-friendly plate is free of formaldehyde release and excellent in waterproofness, the compatibility of thermoplastic films and the wood fibers or wood shavings is improved, the fused thermoplastic film materials can wet and permeate into the surfaces of the wood fibers or wood shavings, an adhesive bonding structure with reliable mechanical performance is formed, and the mechanical performance of the plate is improved. No adhesive application process exists in the manufacturing process, the process is simple, and the plate can be widely used for custom furniture production.

Description

A kind of environment protection type sheet material and manufacture method thereof produced for having furniture made to order
Technical field
What the present invention relates to is a kind of environment protection type sheet material and manufacture method thereof of producing for having furniture made to order.
Background technology
Have furniture made to order and can break the limitation in space, there is the matching degree with main body height, fully can improve space availability ratio, save living space, and fully can meet the Individualized Pursuit of different consumer to style of furniture, become the popular mode of buying furniture of society.
Production base material used of having furniture made to order at present adopts solid wood granule plate (particieboard) and medium density fibre board (MDF) usually, these materials have lightweight, strength ratio is high, good springiness, shock-resistant, texture rich palette is attractive in appearance and the advantage such as handling ease, but major part is with the synthetic resin of liquid state containing aldehyde in solid wood granule plate and medium density fibre board (MDF) production process, if Lauxite, melmac etc. are as adhesive, its product, at the formaldehyde manufactured and all can discharge in use procedure, can produce harm greatly to human body and environment.Meanwhile, also there is water resistance and the problem such as dimensional stability is undesirable in solid wood granule plate and medium density fibre board (MDF), seriously limits the development of having furniture made to order in the application.
Although veneer and covering with paint can alleviate the problems referred to above effectively, having furniture made to order in process, Drilling operation is necessary operation, and this can cause sealing effect to weaken, and inevitably discharges free formaldehyde.In addition, in furniture use procedure, coming off of edge sealing is also a common defect, and it not only affects attractive in appearance, and increases the chance that the release of free formaldehyde and hydrone enter widely.Therefore, the adhesive of use high-performance, environmental type is the measure of essence.
Substitute conventional based Wood Adhesives with the thermoplastic resin of film-form and prepare wood-based plate, production technology is simple, and equipment investment is few, production efficiency is high, can solve the problem of free formaldehyde release from root.If publication number is the Chinese invention patent of CN102181239A, propose a kind of method utilizing formaldehydeless film adhesive to make glued board and laminated material in the same way, obtain the glued board that has the advantages such as high water proofing property, elongation at break and notch impact strength concurrently and laminated material in the same way.Simultaneously, publication number is that the Chinese invention patents such as CN104308915A " a kind of formaldehyde-free plywood production technology ", CN103144152A " a kind of formaldehyde-free plywood and preparation method thereof ", CN104139445A " gluing together the manufacture method of indoor glued board or floor base material without aldehyde " and CN103934877A " a kind of particleboard with zero-formaldehyde emission and manufacture method thereof " have all done exploration in Thermoplastic synthetic's plate, but said method has certain limitation in the selection of wood material, as the thermoplastic resin of film-form only for Monoplacophora wood material compound.And when gluing together with wood particle or wood fibre, usually select the thermoplastic resin of particle or powder type, not only increase compounding process, and easily occur the phenomenon that raw material mixing is uneven, gluing is insufficient.
Meanwhile, the wood material of nonpolar thermoplastic film and polarity is thermodynamically inconsistent, and this greatly constrains it in the application of more areas.Although utilize various method to carry out pretreatment to wood material, can improve the performance of sheet material, owing to there is complex process, the problem such as cost is high, energy consumption is high, chemical agent pollution is difficult to realize large-scale production.
Summary of the invention
What the present invention proposed is a kind of environment protection type sheet material and manufacture method thereof of producing for having furniture made to order, its object is to the above-mentioned defect overcome existing for prior art, have formaldehydeless release, manufacturing process is simple and easy to control, and product water resistance is good, intensity high.
Technical solution of the present invention: a kind of for the environment protection type sheet material produced of having furniture made to order, its structure comprises at least three layers of wood fibre or wood particle, be arranged at the tack coat that the thermoplastic film material through plasma modification process between every layer of wood particle or wood fibre upper and lower surface is formed, one or both in described particieboard or fiberboard.
Its preparation method, comprises the steps:
1) wood fibre or wood particle are dried to moisture content 0 ~ 15%, then determine the consumption of every layer of wood particle or wood fibre and the number of plies of thermoplastic film according to the thickness of target plate;
2) thermoplastic film is cut into the size identical with target plate breadth, and carry out plasma treatment;
3) by wood fibre dried in step 1) or wood particle, spreading is on the thermoplastic film material of described plasma treatment equably in gradation, and wherein last one deck wood particle or wood fibre upper surface lay the thermoplastic film of one deck plasma treatment;
4) material paved in step 3) is sent in hot press, under hot pressing technique, carry out hot pressing, make the abundant melting of the thermoplastic film of plasma treatment between every layer of wood fibre or wood particle, sprawl and infiltrate in the cellular structure of wood fibre or wood particle;
5) sheet material after hot pressing in step 4) is proceeded in cold press carry out later stage heat treatment.
The invention has the advantages that:
(1) can produce not containing the environment-friendly wood particle board of formaldehyde and fiberboard, this is most outstanding feature; (2) sheet material prepared has higher bonding strength, anti-bending strength and good water resistance, owing to have employed plasma, pretreatment has been carried out to thermoplastic film simultaneously, increase the surface-active of thermoplastic film, improve the interface binding power between thermoplastic film and wood fibre or wood particle, substantially increase the mechanical property of sheet material.
Accompanying drawing explanation
Accompanying drawing 1 is the structural representation for the environment protection type sheet material produced of having furniture made to order.
Detailed description of the invention
A kind of for the environment protection type sheet material produced of having furniture made to order, its structure comprises at least three layers of wood fibre or wood particle, and being arranged at the tack coat that the thermoplastic film material through plasma modification process between every layer of wood particle or wood fibre upper and lower surface forms, described environment protection type sheet material is one or both in particieboard or fiberboard.
The tack coat of the described thermoplastic film material through plasma modification process, adopts the layering method of mating formation, and namely utilizes heat pressure – to cold pressing the concora crush technique of series connection, carries out compound with modification wood particle or wood fibre.
The moisture control of described wood particle or wood fibre is 0 ~ 15%.
Described thermoplastic film material is polyethylene film PE, the polypropylene film PP of rolling supply, the one in polyvinyl chloride film PVC, and THICKNESS CONTROL is at 0.01 ~ 0.08mm.
Before described thermoplastic film material and wood fibre or wood particle compound, carry out surface preparation with plasma in advance.
Below in conjunction with accompanying drawing 1 and embodiment, the present invention is described in further detail.
Embodiment 1:
1) wood particle is dried to moisture content 2%, more dried wood particle is divided into 19 parts;
2) choose thickness be the PE film of 0.02mm as adhesive, and PE film slitting is become the size identical with target plate breadth, utilizes plasma to carry out modification to PE film surface simultaneously;
3) the PE film after plasma modification process and dried wood particle are carried out assembly according to the mode of accompanying drawing 1, spreading is on PE film b equably to make every layer of wood particle a, and in the end one deck wood particle a upper surface lays the PE film of one deck plasma treatment simultaneously;
4) material paved is sent in hot press, make the abundant melting of PE film, sprawl and infiltrate in the cellular structure of wood particle.Wherein hot pressing temperature is 150 DEG C, and hot pressing pressure is 1.0MPa, and hot pressing time is 1.0minmm -1;
5) sheet material after hot pressing is proceeded to rapidly in cold press carry out later stage heat treatment, the PE film of melting is closely linked by mechanical locking action and wood particle.Wherein, pressure of colding pressing: 1MPa, colds pressing the time: 10min;
6) particieboard section bar is carried out successively shear, sanding, obtained particieboard finished product, and place 48h under being placed in natural conditions, finally obtaining density is 0.8gcm -3environment protection type sheet material.
Embodiment 2:
The difference of the present embodiment and embodiment 1 is: the thickness of PE film is 0.04mm, and all the other are identical.
Embodiment 3:
The difference of the present embodiment and embodiment 1 is: the density finally obtaining sheet material is 1.0gcm -3, all the other are identical.
Embodiment 4:
The difference of the present embodiment and embodiment 1 is: thermoplastic film selects PP film, and hot pressing temperature is 190 DEG C, and all the other are identical.
According to regulation and the requirement of GB/T17657-2013 " test methods of evaluating the properties of wood-based panels and surface decorated wood-based panels ", the standard specimen obtained to above-mentioned 4 embodiments is tested, and test result is as table 1.In a word, the formaldehydeless release of environment protection type sheet material adopting the inventive method to prepare, water-tolerant, performance is better than common wood-based plate, is the favorable substitutes of current ordinary particle board and medium density fibre board (MDF), can be widely used in the manufacture of having furniture made to order.
The performance of environment protection type sheet material under table 1 different condition
Embodiment 24h TS(%) MOR(MPa) MOE(MPa) IB(MPa)
1 3.53 37.8 2880 1.22
2 2.14 42.3 3200 1.95
3 3.03 47.7 3440 1.47
4 2.86 40.2 3100 1.48
The above is the preferred embodiment of the present invention, it should be pointed out that for those skilled in the art, and all equalizations done according to the present patent application the scope of the claims change and modify, and all should belong to covering scope of the present invention.

Claims (8)

1. the environment protection type sheet material for production of having furniture made to order, it is characterized in that comprising at least three layers of wood fibre or wood particle, and being arranged at the tack coat that the thermoplastic film material through plasma modification process between every layer of wood particle or wood fibre upper and lower surface forms, described environment protection type sheet material is one or both in particieboard or fiberboard.
2. according to claim 1 a kind of for the environment protection type sheet material produced of having furniture made to order, it is characterized in that: the tack coat of the described thermoplastic film material through plasma modification process, adopt the method that layering is mated formation, namely utilize heat pressure – cold pressing series connection concora crush technique, carry out compound with modification wood particle or wood fibre.
3. according to claim 1 a kind of for the environment protection type sheet material produced of having furniture made to order, it is characterized in that: the moisture control of described wood particle or wood fibre is 0 ~ 15%.
4. according to claim 1 a kind of for the environment protection type sheet material produced of having furniture made to order, it is characterized in that: described thermoplastic film material is polyethylene film PE, the polypropylene film PP of rolling supply, the one in polyvinyl chloride film PVC, and THICKNESS CONTROL is at 0.01 ~ 0.08mm.
5. probable described a kind of for the environment protection type sheet material produced of having furniture made to order according to claim 1, it is characterized in that: before described thermoplastic film material and wood fibre or wood particle compound, carry out surface preparation with plasma in advance.
6. a kind of for the preparation method of environment protection type sheet material produced that has furniture made to order as claimed in claim 1, it is characterized in that comprising the steps:
1) wood fibre or wood particle are dried to moisture content 0 ~ 15%, then determine the consumption of every layer of wood particle or wood fibre and the number of plies of thermoplastic film according to the thickness of target plate;
2) thermoplastic film is cut into the size identical with target plate breadth, and carry out plasma treatment;
3) by wood fibre dried in step 1) or wood particle, spreading is on the thermoplastic film material of described plasma treatment equably in gradation, and wherein last one deck wood particle or wood fibre upper surface lay the thermoplastic film of one deck plasma treatment;
4) material paved in step 3) is sent in hot press, under hot pressing technique, carry out hot pressing, make the abundant melting of the thermoplastic film of plasma treatment between every layer of wood fibre or wood particle, sprawl and infiltrate in the cellular structure of wood fibre or wood particle;
5) sheet material after hot pressing in step 4) is proceeded in cold press carry out later stage heat treatment.
7. a kind of preparation method for the environment protection type sheet material produced of having furniture made to order according to claim 6, it is characterized in that described hot pressing technique is: hot pressing temperature is 120 ~ 200 DEG C, hot pressing pressure is 0.5 ~ 5MPa, and hot pressing time is 0.5 ~ 2minmm -1.
8. a kind of preparation method for the environment protection type sheet material produced of having furniture made to order according to claim 6, it is characterized in that described pressure of colding pressing is identical with hot pressing pressure, the time of colding pressing is 5 ~ 20min.
CN201510842965.XA 2015-11-27 2015-11-27 A kind of environment protection type sheet material and its manufacture method for production of having furniture made to order Active CN105415477B (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107030802A (en) * 2016-12-26 2017-08-11 中国林业科学研究院木材工业研究所 The method that plasma modification improves composite and flexible decorative veneer and surface finish interface glue performance
CN108312284A (en) * 2018-01-23 2018-07-24 柏之意重庆智能家居有限公司 A kind of environmental protection furniture material production technology
CN108501469A (en) * 2018-06-29 2018-09-07 南京林业大学 A kind of mosquito repellent ornament materials and preparation method thereof
CN111907144A (en) * 2020-08-28 2020-11-10 江苏鹏森环保材料有限公司 Environment-friendly composite wood furniture board and production method thereof
CN113843863A (en) * 2021-07-28 2021-12-28 湖州高裕家居科技有限公司 Artificial wood board for furniture and bedstead using same

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CN1043899A (en) * 1989-09-27 1990-07-18 庞亚民 Wood plastics and waste plastics compound artificial board
CN2584384Y (en) * 2002-12-03 2003-11-05 中国国际海运集装箱(集团)股份有限公司 Plywood sheet structure
CN101537652A (en) * 2009-04-29 2009-09-23 西北农林科技大学 Wood-plastic reconstituted wood and fabricating method thereof
CN201950874U (en) * 2011-01-27 2011-08-31 李大纲 Plastic and crushed poplar veneer laminated composite reinforced board
CN102423891A (en) * 2011-09-01 2012-04-25 中国林业科学研究院木材工业研究所 Non-formaldehyde solid wood composite floor using low-density cottonwood veneers as base materials and manufacturing method thereof
CN103194002A (en) * 2013-05-02 2013-07-10 东北林业大学 Synergetic surface treatment method applied to hardly adhered polyolefin-based wood-plastic composite
CN203666068U (en) * 2013-12-19 2014-06-25 江苏至柔高分子材料有限公司 Extruded film-coated multilayer board
JP2015051561A (en) * 2013-09-06 2015-03-19 国立大学法人 東京大学 Multilayer laminated type woody composite material

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CN1043899A (en) * 1989-09-27 1990-07-18 庞亚民 Wood plastics and waste plastics compound artificial board
CN2584384Y (en) * 2002-12-03 2003-11-05 中国国际海运集装箱(集团)股份有限公司 Plywood sheet structure
CN101537652A (en) * 2009-04-29 2009-09-23 西北农林科技大学 Wood-plastic reconstituted wood and fabricating method thereof
CN201950874U (en) * 2011-01-27 2011-08-31 李大纲 Plastic and crushed poplar veneer laminated composite reinforced board
CN102423891A (en) * 2011-09-01 2012-04-25 中国林业科学研究院木材工业研究所 Non-formaldehyde solid wood composite floor using low-density cottonwood veneers as base materials and manufacturing method thereof
CN103194002A (en) * 2013-05-02 2013-07-10 东北林业大学 Synergetic surface treatment method applied to hardly adhered polyolefin-based wood-plastic composite
JP2015051561A (en) * 2013-09-06 2015-03-19 国立大学法人 東京大学 Multilayer laminated type woody composite material
CN203666068U (en) * 2013-12-19 2014-06-25 江苏至柔高分子材料有限公司 Extruded film-coated multilayer board

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107030802A (en) * 2016-12-26 2017-08-11 中国林业科学研究院木材工业研究所 The method that plasma modification improves composite and flexible decorative veneer and surface finish interface glue performance
CN108312284A (en) * 2018-01-23 2018-07-24 柏之意重庆智能家居有限公司 A kind of environmental protection furniture material production technology
CN108501469A (en) * 2018-06-29 2018-09-07 南京林业大学 A kind of mosquito repellent ornament materials and preparation method thereof
CN111907144A (en) * 2020-08-28 2020-11-10 江苏鹏森环保材料有限公司 Environment-friendly composite wood furniture board and production method thereof
CN113843863A (en) * 2021-07-28 2021-12-28 湖州高裕家居科技有限公司 Artificial wood board for furniture and bedstead using same

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Application publication date: 20160323

Assignee: Nanjing Dongfang Weiye Furniture Co., Ltd.

Assignor: Nanjing Forestry University

Contract record no.: 2019320000145

Denomination of invention: Environment-friendly plate for custom furniture production and manufacturing method of environment-friendly plate

Granted publication date: 20171208

License type: Common License

Record date: 20190517

Application publication date: 20160323

Assignee: Nanjing DIO Furniture Co., Ltd.

Assignor: Nanjing Forestry University

Contract record no.: 2019320000144

Denomination of invention: Environment-friendly plate for custom furniture production and manufacturing method of environment-friendly plate

Granted publication date: 20171208

License type: Common License

Record date: 20190517

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Effective date of registration: 20211228

Address after: 226600 No. 309, Tan Gang Road, Hai'an high tech Industrial Development Zone, Nantong City, Jiangsu Province

Patentee after: Jiangsu Zhenlei New Materials Co.,Ltd.

Address before: No. 159, jianglongpan Road, Nanjing, Jiangsu 210037

Patentee before: NANJING FORESTRY University