CN105383197B - A kind of printing process of quartz - Google Patents
A kind of printing process of quartz Download PDFInfo
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- CN105383197B CN105383197B CN201510653596.XA CN201510653596A CN105383197B CN 105383197 B CN105383197 B CN 105383197B CN 201510653596 A CN201510653596 A CN 201510653596A CN 105383197 B CN105383197 B CN 105383197B
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- bottom plate
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- quartz
- plank
- printing
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- 238000007639 printing Methods 0.000 title claims abstract description 54
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 title claims abstract description 51
- 239000010453 quartz Substances 0.000 title claims abstract description 42
- 238000000034 method Methods 0.000 title claims abstract description 24
- 230000008569 process Effects 0.000 title claims abstract description 19
- 239000000463 material Substances 0.000 claims abstract description 40
- 238000010438 heat treatment Methods 0.000 claims abstract description 39
- 238000005498 polishing Methods 0.000 claims abstract description 15
- 238000000227 grinding Methods 0.000 claims abstract description 12
- 239000002245 particle Substances 0.000 claims abstract description 12
- 238000004088 simulation Methods 0.000 claims abstract description 10
- 238000004040 coloring Methods 0.000 claims abstract description 9
- 238000013036 cure process Methods 0.000 claims abstract description 8
- 239000013078 crystal Substances 0.000 claims description 17
- 230000005540 biological transmission Effects 0.000 claims description 8
- 239000012752 auxiliary agent Substances 0.000 claims description 7
- 239000011248 coating agent Substances 0.000 claims description 3
- 238000000576 coating method Methods 0.000 claims description 3
- 150000002148 esters Chemical class 0.000 claims description 3
- 239000006210 lotion Substances 0.000 claims description 3
- 239000002994 raw material Substances 0.000 claims description 3
- 239000011347 resin Substances 0.000 claims description 3
- 229920005989 resin Polymers 0.000 claims description 3
- 239000000377 silicon dioxide Substances 0.000 claims description 3
- 239000002904 solvent Substances 0.000 claims description 3
- 239000000049 pigment Substances 0.000 claims description 2
- 238000001764 infiltration Methods 0.000 abstract description 13
- 230000008595 infiltration Effects 0.000 abstract description 13
- 239000000853 adhesive Substances 0.000 abstract description 8
- 230000001070 adhesive effect Effects 0.000 abstract description 8
- 239000004575 stone Substances 0.000 description 20
- 208000037656 Respiratory Sounds Diseases 0.000 description 18
- 239000000047 product Substances 0.000 description 14
- 239000010977 jade Substances 0.000 description 13
- 239000011044 quartzite Substances 0.000 description 9
- 239000010454 slate Substances 0.000 description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- 239000002969 artificial stone Substances 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 6
- 238000002309 gasification Methods 0.000 description 6
- 239000008187 granular material Substances 0.000 description 6
- 230000006872 improvement Effects 0.000 description 6
- 238000012545 processing Methods 0.000 description 5
- 238000001035 drying Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000002474 experimental method Methods 0.000 description 3
- 239000004579 marble Substances 0.000 description 3
- 238000007650 screen-printing Methods 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- 229920000742 Cotton Polymers 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 239000001023 inorganic pigment Substances 0.000 description 2
- 239000006101 laboratory sample Substances 0.000 description 2
- 238000010998 test method Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 239000002518 antifoaming agent Substances 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 239000000378 calcium silicate Substances 0.000 description 1
- 229910052918 calcium silicate Inorganic materials 0.000 description 1
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 230000005670 electromagnetic radiation Effects 0.000 description 1
- 238000004534 enameling Methods 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000002075 main ingredient Substances 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000037452 priming Effects 0.000 description 1
- 230000008929 regeneration Effects 0.000 description 1
- 238000011069 regeneration method Methods 0.000 description 1
- 239000000523 sample Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000007592 spray painting technique Methods 0.000 description 1
- 238000007655 standard test method Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 239000000375 suspending agent Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/0041—Digital printing on surfaces other than ordinary paper
- B41M5/007—Digital printing on surfaces other than ordinary paper on glass, ceramic, tiles, concrete, stones, etc.
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M7/00—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock
- B41M7/009—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock using thermal means, e.g. infrared radiation, heat
Landscapes
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Thermal Sciences (AREA)
- Toxicology (AREA)
- Inks, Pencil-Leads, Or Crayons (AREA)
- Printing Methods (AREA)
- Finishing Walls (AREA)
Abstract
The invention discloses a kind of printing processes of quartz, include the following steps：Select bottom plate:Bottom plate pattern is selected according to the gloss, particle diameter and form and aspect of simulation objectives plank；Heat bottom plate：Ground is placed in infrared heating continuous tunnel furnace and is heated to 90 DEG C, to remove the moisture in bottom plate gap；Colored drawing prints：Ink is printed on bottom plate by digital coloured drawing printing machine；Heating in vacuum is permeated:The bottom plate for being printed with ink is placed in vacuum heater, is vacuumized, and is heated to 200 DEG C, vacuum infiltration to 0.5-0.8mm, the plank painted；Surface hardening treatment：With nano-milled material on the plank of colouring polishing grinding, be sealed, cure process.Using the present invention, ink adhesive force can be improved, the fidelity of product is high, and hardness is high, anti-pressure and abrasion-proof.
Description
Technical field
The present invention relates to field of stone processing more particularly to a kind of printing processes of quartz.
Background technology
Quartz is a kind of physical property and the sufficiently stable mineral resources of chemical property, is had rich in color, fine and close
Non-porous, the advantages that hardness is high, nontoxic radiationless, it is usually used in public building and house decoration.It is various to product however as market
Change demand is growing, and need to be further improved to the pattern and color processing technology of quartz.Marble is colorful, and tone is more
Sample, none is identical for decorative pattern, is the building and ornament materials of top grade, but marble is expensive, ordinary consumer is difficult to lower
Price obtains multifarious selection.For this purpose, the prior art starts to try to produce the lithotome or artificial stone of Scagliola
Material.
Chinese patent CN1631679A discloses a kind of method for printing of enameling in lithotome, includes the following steps：The
One, plane polishing processing is carried out to the surface of plate shaped building stone；Second, make at bottoming in the stone surface pigment for completing polishing
Reason；Original rough sketch is transferred on the surface of plate shaped building stone by third using screen printing method.It is at low cost although simple for process
Honest and clean, technological requirement is low, but case hardness is inadequate, pattern, assortment list one, and not abundant enough, printing precision is poor, artificial stone effect
Difference.
Chinese patent CN102765287B discloses a kind of water transfer preparation process applied to artificial stone, is shifted and is printed using water
Pattern on water transfer film is imprinted in artificial stone by brush technology, ink is adsorbed by the priming paint on artificial stone, although such side
Stone material colour image made from method is changeable, but color is unnatural, cannot sanding and polishing repeatedly, cleaning is difficult, poor adhesive force, at
Product rate is low.
Invention content
Technical problem to be solved by the present invention lies in provide a kind of printing process of quartz, ink attachment can be improved
The fidelity of power, product is high, and hardness is high, anti-pressure and abrasion-proof.
In order to solve the above technical problem, the present invention provides a kind of printing processes of quartz, include the following steps：
Select bottom plate:Bottom plate pattern is selected according to the gloss, particle diameter and form and aspect of simulation objectives plank；
Heat bottom plate：Ground is placed in infrared heating continuous tunnel furnace and is heated to 90 DEG C, to remove the moisture in bottom plate gap；
Colored drawing prints：Ink is printed on bottom plate by digital coloured drawing printing machine；
Heating in vacuum is permeated:The bottom plate for being printed with ink is placed in vacuum heater, is vacuumized, and is heated to 200
DEG C, vacuum infiltration to 0.5-0.8mm, the plank painted；
Surface hardening treatment：With nano-milled material on the plank of colouring polishing grinding, be sealed, cure process.
As the improvement of said program, infrared heating continuous tunnel furnace is divided to two sections of temperature controls, the first temperature control segment temperature to control in 55-65
In DEG C, the second temperature control segment temperature controls in 85-95 DEG C, transmission speed 0.8-1.2m/min.
As the improvement of said program, the colored drawing print steps are further comprising the steps of：
Pattern is printed on referral material by digital coloured drawing printing machine；
Referral material printing surface is attached on the bottom plate of heating again, ink is made to be attached on bottom plate.
As the improvement of said program, referral material is customization paper, and front is paper material, and the back side is seal coating.
As the improvement of said program, the ink includes that following raw material is made：Inorganic pigment, low viscosity resin, esters
Solvent and auxiliary agent.
As the improvement of said program, nano-milled material is mainly made of crystal, lotion, auxiliary agent, and the crystal is main
Ingredient is silica.
As the improvement of said program, a diameter of 40-80nm of the crystal.
Implement the embodiment of the present invention, has the advantages that：
Printing process of the present invention carries out heating removing by infrared heating continuous tunnel furnace to the quartz bottom plate before printing
Ink moisture, and being permeated after printing by heating in vacuum, make quartz bottom plate micropore and crackle and the ink of gasification it
Between form pressure difference, ink can enter the inside of bottom plate easily along micropore and crackle, and ink adhesive force is very strong, and product can
Polishing grinding is non-discolouring repeatedly.And the printing precision of product is high, and pattern is abundant, and fidelity is high, solves the surface of the prior art
Hardness is inadequate, and pattern, assortment list one, printing precision is poor, and artificial stone effect is poor, poor adhesive force, the low equal technical barriers of yield rate.
Description of the drawings
Fig. 1 is a kind of flow chart of the printing process of quartz of the present invention.
Specific implementation mode
To make the object, technical solutions and advantages of the present invention clearer, the present invention is made into one below in conjunction with attached drawing
Step ground detailed description.
As shown in Figure 1, a kind of printing process of quartz of the present invention, includes the following steps：
S100 selects bottom plate:Bottom plate pattern is selected according to the gloss, particle diameter and form and aspect of simulation objectives plank.
Such as abundant stone material of jade, marble decorative pattern pattern, it is suitable to need to select when being emulated using quartz
Bottom plate is to reach the gloss, particle diameter and form and aspect of simulation objectives plank.
For example, it is desired to when the plank of the high jade stone pattern reason of quartz, the quartz bottom plate gloss accordingly selected is bloom 90
Degree, range estimation are pure white without granule crystal, form and aspect.
For another example, when quartz height being needed to imitate the plank of hole jade line, the quartz bottom plate gloss that accordingly selects is 50 degree, particle
Crystal diameter is 0.3MM or so, form and aspect are light color.
Thus fundamentally close to the gloss of target plate, particle diameter and form and aspect, to improve the emulation journey of quartz
Degree.
S101 heats bottom plate：Ground is placed in infrared heating continuous tunnel furnace and is heated to 90 DEG C, to remove the water in bottom plate gap
Point.
Quartz hardness is high, and compactness is good, if but amplifying observation can find the surface of plank there are fine and closely woven micropore and
Crackle, quartzite slate are stored by long-term, and the moisture in air can gradually penetrate into these micropores and crackle, and be not easy again
It releases.And ink used in the present invention is oily ink, it is immiscible with water therefore aqueous in such as micropore and crackle of quartz
Point, then ink is difficult to infiltrate into micropore and crackle in printing process, adheres to so as to cause the ink on quartzite slate surface
Force difference is not easy to produce qualified products.
Quartzite slate will not be deformed in 200 DEG C of temperature below, and heat conduction, the heat dissipation of plank can provide longer constant temperature slowly
Time, this is we provided the heatable condition of plank.The present invention is discharged by way of heating as possible before printing as a result,
The moisture being mixed in micropore and crackle.Existing quartz printing technology such as silk-screen printing, water trans-printing, heat transfer print
The characteristics of brush, numerial code spray drawing, pad pasting spray painting etc. are due to technique is all not required to heating, drying processing to remove quartzite slate micropore
With the moisture in crackle, and the present invention is conducive to the infiltration of ink by increasing heating stepses.
Preferably, the present invention carries out the heating to bottom plate using infrared heating continuous tunnel furnace.Infrared dehydration is to utilize
Electromagnetic radiation heat pass principle, conduct heat in direct mode and achieve the purpose that heat drying object, have penetration power, can inside and outside simultaneously
Heating.It can be also easily removed so even being moisture a small amount of in quartzite slate fine and closely woven micropore and crackle.
More preferably, infrared heating continuous tunnel furnace is divided to two sections of temperature controls, the first temperature control segment temperature to control in 55-65 DEG C, the second control
Temperature section temperature controls in 85-95 DEG C, transmission speed 0.8-1.2m/min.Specifically, the tunnel of infrared heating continuous tunnel furnace is total
Long 10m, wherein the first temperature control segment length 3m, the second temperature control segment length 7m.When heating, quartz bottom plate is from the first temperature control segment compared with low temperature
It is sent to the second temperature control segment of high temperature, by the heating, drying of about 10min, can remove the moisture of 80-95% in bottom plate.
S102, colored drawing printing：Ink is printed on bottom plate by digital coloured drawing printing machine.
Digital coloured drawing machine breaches digital printing technical bottleneck, realize truly one rise print, need not plate-making,
Full color image is once completed.The printing effect of extremely low printing cost and high quality is more convenient than conventional printing system economy, seldom
System investments, biometrics mode of operation and limited space hold, make system have bigger market prospects.It is to tradition
The preferably supplement of printing, is the regeneration product of conventional presses.Generally applicable printing different materials such as quartz, hilllock stone, wood-based plate
Material, calcium silicate board, density board or plastic plate.
In existing quartzite slate, some quartz particles are smaller, and it is containing large-sized stone also to have considerable part
Diamond stone particle, when colored drawing prints, ink is difficult to form point-to-point attachment on big quartz particle, to occur poly- ink or
The situation of ink is dissipated, the pattern fidelity and aesthetic feeling of obtained product are severely impacted.
The characteristics of for quartzite slate, for the smaller quartzite slate of particle, S102 steps of the present invention can lead to
It crosses digital coloured drawing printing machine and ink is directly printed on backplate surface according to patterns, you can complete print steps.
For the quartzite slate that particle is larger, colored drawing print steps of the present invention are further comprising the steps of：
Pattern is printed on referral material by digital coloured drawing printing machine；
Referral material printing surface is attached on the bottom plate of heating again, ink is made to be attached on bottom plate.
It should be noted that the referral material is a kind of specific customization paper, front（Printing surface）It is paper material, the back side
It is seal coating, 280 DEG C of referral material requirements heatproof.
S103, heating in vacuum infiltration:The bottom plate for being printed with ink is placed in vacuum heater, is vacuumized, and is heated
To 200 DEG C, vacuum infiltration to 0.5-0.8mm, the plank painted.
The backplate surface printed by digital coloured drawing spreads one layer of ink, but since quartz compactness is strong, micropore is fine and closely woven,
Ink is difficult to be attached on quartz, therefore the present invention is to solve this technical problem, by the bottom after S102 steps
It is placed on progress heating in vacuum infiltration in vacuum heater.
It should be noted that the characteristics of ink of the present invention is ink when ink droplet quantity is 8-15PL, ink is in 8-
It parches within 15 seconds, the condensing temperature of the ink is 156 DEG C, and gasification temperature is 160 DEG C, and condensing temperature differs only by 4 with gasification temperature
℃.I.e. ink rapidly can switch to gaseous state from solid-state, and gaseous ink has high permeability, can successfully infiltrate into micropore and
In crackle.
Wherein, the ink includes that following raw material is made：Inorganic pigment, low viscosity resin, esters solvent and auxiliary agent.
According to the liquefaction of ink and gasification temperature, need to be heated to 200 DEG C in S103 steps, it is ensured that ink gasifies and infiltrates into
In quartz micropore.
After S101 infrared heatings, moisture in quartz micropore and crackle by other gases by except being filled.Bottom plate is put
Enter vacuum heater to be heated again, gas can be discharged in micropore and crackle at this time, form negative-pressure vacuum state, and is adhered to
Gasification can occur at 160 DEG C and form positive pressure for the ink of backplate surface, to the shape between micropore and crackle and the ink of gasification
At pressure difference, ink can enter the inside of bottom plate along micropore and crackle, when ink bleed is to apart from backplate surface 0.5-0.8mm
When can stop.
By heating in vacuum infiltration technology, the point-to-point infiltration of ink can be attached on plank, product figure obtained
Case is naturally true to nature, and printing precision is high, and ink adhesive force is very strong, product can repeatedly polishing grinding it is non-discolouring.
S104, Surface hardening treatment：With nano-milled material on the plank of colouring polishing grinding, be sealed, harden
Processing.
It should be noted that nano-milled material of the present invention is mainly made of crystal, lotion, auxiliary agent, the auxiliary agent
Can be suspending agent, antifoaming agent, levelling agent, dispersant etc..The crystal main component is silica, crystal diameter 40-
80nm.And about 1000 nanometers of the length of quartz crackle, about 300 nanometers of width, about 500 nanometers of the diameter of micropore pass through nanometer
In the surface polishing grinding of quartz bottom plate, nano-milled material crystals can easily enter in crackle and micropore grinding-material, right
Crackle and micropore are closed, to realize that product is not easy to fade by inlc seal in crackle and micropore.
It is further illustrated below by way of specific embodiment：
Embodiment 1
Simulation objectives：Jade stone pattern manages plank
Select bottom plate:It without granule crystal, form and aspect is pure white the bottom of as that quartz bottom plate gloss, which is 90 degree of bloom, range estimation,
Plate.
Heat bottom plate：Ground is placed in infrared heating continuous tunnel furnace and is heated to 90 DEG C, to remove the moisture in bottom plate gap；It is red
External heat continuous tunnel furnace is divided to two sections of temperature controls, the first temperature control segment temperature to control in 57 DEG C, and the second temperature control segment temperature controls in 88 DEG C,
Transmission speed is 0.8m/min.
Colored drawing prints：Ink is printed on bottom plate by digital coloured drawing printing machine.
Heating in vacuum is permeated:The bottom plate for being printed with ink is placed in vacuum heater, is vacuumized, and is heated to 200
DEG C, vacuum infiltration to 0.5mm, the plank painted；
Surface hardening treatment：With nano-milled material on the plank of colouring polishing grinding, be sealed, cure process,
Finally obtain the plank managed with jade stone pattern.
Embodiment 2
Simulation objectives：Jade stone pattern manages plank
Select bottom plate:It without granule crystal, form and aspect is pure white the bottom of as that quartz bottom plate gloss, which is 90 degree of bloom, range estimation,
Plate.
Heat bottom plate：Ground is placed in infrared heating continuous tunnel furnace and is heated to 90 DEG C, to remove the moisture in bottom plate gap；It is red
External heat continuous tunnel furnace is divided to two sections of temperature controls, the first temperature control segment temperature to control in 60 DEG C, and the second temperature control segment temperature controls in 90 DEG C,
Transmission speed is 1m/min.
Colored drawing prints：Ink is printed on bottom plate by digital coloured drawing printing machine.
Heating in vacuum is permeated:The bottom plate for being printed with ink is placed in vacuum heater, is vacuumized, and is heated to 200
DEG C, vacuum infiltration to 0.7mm, the plank painted；
Surface hardening treatment：With nano-milled material on the plank of colouring polishing grinding, be sealed, cure process,
Finally obtain the plank managed with jade stone pattern.
Embodiment 3
Simulation objectives：Jade stone pattern manages plank
Select bottom plate:It without granule crystal, form and aspect is pure white the bottom of as that quartz bottom plate gloss, which is 90 degree of bloom, range estimation,
Plate.
Heat bottom plate：Ground is placed in infrared heating continuous tunnel furnace and is heated to 90 DEG C, to remove the moisture in bottom plate gap；It is red
External heat continuous tunnel furnace is divided to two sections of temperature controls, the first temperature control segment temperature to control in 62 DEG C, and the second temperature control segment temperature controls in 92 DEG C,
Transmission speed is 1.2m/min.
Colored drawing prints：Ink is printed on bottom plate by digital coloured drawing printing machine.
Heating in vacuum is permeated:The bottom plate for being printed with ink is placed in vacuum heater, is vacuumized, and is heated to 200
DEG C, vacuum infiltration to 0.8mm, the plank painted；
Surface hardening treatment：With nano-milled material on the plank of colouring polishing grinding, be sealed, cure process,
Finally obtain the plank managed with jade stone pattern.
Embodiment 4
Simulation objectives：Imitative hole jade card material
Select bottom plate:Quartz bottom plate gloss is 50 degree, a diameter of 0.3MM of granule crystal or so, form and aspect are light color.
Heat bottom plate：Ground is placed in infrared heating continuous tunnel furnace and is heated to 90 DEG C, to remove the moisture in bottom plate gap；It is red
External heat continuous tunnel furnace is divided to two sections of temperature controls, the first temperature control segment temperature to control in 62 DEG C, and the second temperature control segment temperature controls in 92 DEG C,
Transmission speed is 1.2m/min.
Colored drawing prints：Ink is printed on bottom plate by digital coloured drawing printing machine.
Heating in vacuum is permeated:The bottom plate for being printed with ink is placed in vacuum heater, is vacuumized, and is heated to 200
DEG C, vacuum infiltration to 0.8mm, the plank painted；
Surface hardening treatment：With nano-milled material on the plank of colouring polishing grinding, be sealed, cure process,
Finally obtain the plank with imitative hole jade line.
Embodiment 5
Simulation objectives：Imitative hole jade card material
Select bottom plate:Quartz bottom plate gloss is 50 degree, a diameter of 0.3MM of granule crystal or so, form and aspect are light color.
Heat bottom plate：Ground is placed in infrared heating continuous tunnel furnace and is heated to 90 DEG C, to remove the moisture in bottom plate gap；It is red
External heat continuous tunnel furnace is divided to two sections of temperature controls, the first temperature control segment temperature to control in 60 DEG C, and the second temperature control segment temperature controls in 90 DEG C,
Transmission speed is 1m/min.
Colored drawing prints：Ink is printed on bottom plate by digital coloured drawing printing machine.
Heating in vacuum is permeated:The bottom plate for being printed with ink is placed in vacuum heater, is vacuumized, and is heated to 200
DEG C, vacuum infiltration to 0.7mm, the plank painted；
Surface hardening treatment：With nano-milled material on the plank of colouring polishing grinding, be sealed, cure process,
Finally obtain the plank with imitative hole jade line.
In order to further printing process more of the present invention and the properties of product difference obtained by existing method, if
The following experiment of meter：
One, experimental subjects
Reference example 1：Using stone material made from silk-screen printing as disclosed in patent CN1631679A；
Reference example 2：Using stone material made from water trans-printing technology as disclosed in CN102765287B；
Above-described embodiment 1-5.
Two, experiment content
1, adhesive force is tested
Each experimental subjects takes 5 laboratory samples, and white cotton gauze is bound in the bottom of the fixture of 1.5KGF, dips in 75%
True alcohol, then again with white cotton gauze on the pattern of printing round-trip 30 back and forth, whether taken off according to product printed patterns
It falls, notch broken string, situations such as ink adhesion is bad judge the quality of adhesive force.
2, case hardness is tested
It is tested using Mohs' hardness test method.
3, wearability test
According to《Natural ornamental stone test method (the 8th part):System structure is mounted with unifonn static pressure differential detection stone material
Strength Testing Methods (GB/T 9966.8-2008)》National standard test method is tested.
Three, experimental result
Experimental result is as shown in table 1
1 laboratory sample performance comparison table of table
By above-mentioned experiment it is found that relative to reference example 1 and 2, emulation board made from the printing process through the invention
Material, not only pattern is abundant, and color is naturally, fidelity is high, and the color fastness of product is high, and ink adhesive force is good, and hardness is high, resistance to compression
It is wear-resisting, ornament materials is can be used as suitable for table top, desktop, metope, ground.
Finally, it should be noted that the above embodiments are merely illustrative of the technical solutions of the present invention rather than is protected to the present invention
The limitation of range is protected, although being explained in detail to the present invention with reference to preferred embodiment, those skilled in the art should
Understand, technical scheme of the present invention can be modified or replaced equivalently, without departing from the essence of technical solution of the present invention
And range.
Claims (6)
1. a kind of printing process of quartz, which is characterized in that include the following steps：
Select bottom plate:Bottom plate pattern is selected according to the gloss, particle diameter and form and aspect of simulation objectives plank；
Heat bottom plate：Ground is placed in infrared heating continuous tunnel furnace and is heated to 90 DEG C, to remove the moisture in bottom plate gap；
Colored drawing prints：Ink is printed on bottom plate by digital coloured drawing printing machine；
Heating in vacuum is permeated:The bottom plate for being printed with ink is placed in vacuum heater, is vacuumized, and is heated to 200 DEG C, very
Sky infiltrates into 0.5-0.8mm, the plank painted；
Surface hardening treatment：With nano-milled material on the plank of colouring polishing grinding, be sealed, cure process；
Infrared heating continuous tunnel furnace is divided to two sections of temperature controls, the first temperature control segment temperature to control in 55-65 DEG C, the control of the second temperature control segment temperature
In 85-95 DEG C, transmission speed 0.8-1.2m/min.
2. the printing process of quartz as described in claim 1, which is characterized in that the colored drawing print steps further include following step
Suddenly：
Pattern is printed on referral material by digital coloured drawing printing machine；
Referral material printing surface is attached on the bottom plate of heating again, ink is made to be attached on bottom plate.
3. the printing process of quartz as claimed in claim 2, which is characterized in that referral material is customization paper, and front is papery
Material, the back side are seal coating.
4. the printing process of quartz as described in claim 1, which is characterized in that the ink includes that following raw material is made：Nothing
Machine pigment, low viscosity resin, esters solvent and auxiliary agent.
5. the printing process of quartz as described in claim 1, which is characterized in that nano-milled material mainly by crystal, lotion,
Auxiliary agent forms, and the crystal main component is silica.
6. the printing process of quartz as claimed in claim 5, which is characterized in that a diameter of 40-80nm of the crystal.
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| IT202100003353A1 (en) * | 2021-02-15 | 2022-08-15 | Siti B & T Group Spa | PROCESS AND PLANT FOR THE PRODUCTION OF SLABS IN MINERAL GRITS BOUND WITH RESINS |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107160882B (en) * | 2017-04-27 | 2019-01-18 | 佛山市美之居装饰材料有限公司 | A kind of true stone exterior wall board production technology |
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