CN208376144U - A kind of film decorative porcelain plate - Google Patents
A kind of film decorative porcelain plate Download PDFInfo
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- CN208376144U CN208376144U CN201820537088.4U CN201820537088U CN208376144U CN 208376144 U CN208376144 U CN 208376144U CN 201820537088 U CN201820537088 U CN 201820537088U CN 208376144 U CN208376144 U CN 208376144U
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Abstract
The utility model discloses a kind of film decorative porcelain plates, including the decorating film, hot melt adhesive layer and ceramic substrate from top to bottom set gradually, decorating film is attached to the surface of ceramic substrate by hot melt adhesive layer, and ceramic substrate is Ceramic Tiles of the surface without glaze or surface without polishing.Decorative ceramic board is obtained by the way that decorating film is arranged on the surface of ceramic substrate, this decorative ceramic board has good decorative effect, at low cost, manufacture craft is simple.
Description
Technical field
The utility model relates to technical field of construction and decoration materials more particularly to a kind of film decorative porcelain plates.
Background technique
The incrustation of ceramic tile is usually to be realized by techniques such as glazing, stamps, and the adobe after glazing or stamp is fired
As the ceramic tile with picture on surface decorative pattern, although diversified pattern may be implemented, pattern is not fine enough, and surface is arranged
The higher cost of pattern.
Foamed ceramic passes through the development of more than ten years, has reached its maturity in architectural pottery application aspect, has stepped into scale
Change mass production and Application in Building stage.In general, foamed ceramic production technology can be divided by difference according to the production process
Saggar filling process and cloth direct pressure forming technique, product its density range that the former produces is between 0.2-0.8, it is contemplated that fortune
The problem of defeated and product brittle strength, for general control 0.6 or so, density can also be lower.It needs to lead to after the firing of such product
The three-dimensional shape that semi-finished product are cut into rule by cutting equipment is crossed, but surface is that uniform cavernous structure needs to decorate by the later period
It could apply.Such product is widely used in indoor partition at this stage, needs the later period to carry out plaster and scrapes the techniques such as porcelain, incrustation
Single effect.
Utility model content
The purpose of this utility model is that proposing a kind of film decorative porcelain plate, there is the diversified spy of surface decoration effect
Point.
For this purpose, the utility model uses following technical scheme:
A kind of film decorative porcelain plate, including the decorating film, hot melt adhesive layer and ceramic substrate from top to bottom set gradually, dress
Decorations film is attached to the surface of ceramic substrate by hot melt adhesive layer, and ceramic substrate is Ceramic Tiles of the surface without glaze or surface without polishing.
Decorating film can be plastic foil, such as PP film, PVC film, pvdf membrane, printing or printed patterns on this plastic foil
Cost is relatively low, and pattern is fine, rich in color, surface tactile sensation is true to nature.It is obtained by the way that decorating film is arranged on the surface of ceramic substrate
Decorative ceramic board, this decorative ceramic board has good decorative effect, at low cost, manufacture craft is simple.
Further, ceramic substrate is ceramic tile or porous ceramic plate.Two kinds of Ceramic Tiles can be used as substrate and stick decoration
Film improves the diversity of product.
Further, leveling layer is provided between decorating film and porous ceramic plate, leveling layer is for covering porous ceramic plate
The hole on surface.Leveling layer can cover the cavity on porous ceramic plate well, so that decorating film, which has, preferably sticks effect.
Further, leveling layer includes liquid ceramic tile glue-line and solid ceramic tile glue-line, and liquid ceramic tile glue-line is coated in porous
The surface of ceramic wafer, solid ceramic tile glue-line are located on liquid ceramic tile glue-line.With liquid glue for tile and solid glue for tile to porous pottery
Porcelain plate is leveled, and liquid ceramic tile glue-line and solid ceramic tile glue-line form buffering and combine, so that leveling layer and porous ceramic plate are viscous
The associativity and anti-aging property of knot are stronger, can not only be formed it is more smooth stick face, can also improve with porous ceramic plate
For the service life of the ceramic decoration plate of substrate.
Further, leveling layer further includes putty layer, and putty layer invests on solid ceramic tile glue-line.Putty layer can further hide
Cavity on lid solid glue for tile, so that the surface of decoration to be sticked is more smooth, no particle protrusion and tiny recess, putty layer
The color that solid glue for tile can also be covered further increases the pattern vivid effect of decorating film.
Further, decorating film is plastic foil or composite membrane.Two kinds of decorating films all have good decorative effect, can basis
Different use condition selections.
Further, porous ceramic plate is foamed ceramics, ceramic honey comb or particulate ceramic knot body.These three porous ceramics are equal
Have the characteristics that light, flame retardant property is excellent special, can satisfy the application as dalle.
Further, decorating film with a thickness of 0.3~2mm.Relatively thin decorating film, which has, preferably sticks effect.
Further, hot melt adhesive layer with a thickness of 0.5~1.5mm.What the glue-line of the thickness met decorating film sticks intensity.
Further, liquid ceramic tile glue-line with a thickness of 0.5~1.5mm, solid ceramic tile glue-line with a thickness of 2~5mm.It should
The liquid ceramic tile glue-line and solid ceramic tile glue-line of thickness have preferable bond effect.
The utility model has the following beneficial effects:
1, decorative ceramic board is obtained by the way that decorating film is arranged without the ceramic substrate of polishing without glaze or surface on surface, relative to
Existing Low fire ceramic decorative panel, the pattern of film decorative porcelain plate is more fine true to nature, has better decorative effect, and its
It is at low cost, manufacture craft is simple；
2, when ceramic substrate is porous ceramic plate plate, liquid glue for tile and solid glue for tile are used to porous ceramic plate
It is leveled, liquid ceramic tile glue-line and solid ceramic tile glue-line form buffering and combine, so that leveling layer and porous ceramic plate bonded
Associativity and anti-aging property are stronger, can not only be formed it is more smooth stick face, can also improve using porous ceramic plate as base
The service life of the ceramic decoration plate of plate；
3, the top layer of leveling layer is putty layer, and putty layer can further cover the cavity on solid glue for tile, so as to
The surface for sticking decoration is more smooth, and no particle protrusion and tiny recess, putty layer can also cover the color of solid glue for tile,
Further increase the pattern vivid effect of decorating film.
Detailed description of the invention
Fig. 1 is the decomposition texture schematic diagram of the film decorative porcelain plate of the utility model embodiment 1；
Fig. 2 is the decomposition texture schematic diagram of the film decorative porcelain plate of the utility model embodiment 2.
Wherein: decorating film 1, hot melt adhesive layer 2, ceramic tile 3, porous ceramic plate 4, leveling layer 5, liquid ceramic tile glue-line 51, solid
Ceramic tile glue-line 52, putty layer 53.
Specific embodiment
With reference to the accompanying drawing and specific embodiment further illustrates the technical solution of the utility model.
Embodiment 1
As shown in Figure 1, the film decorative porcelain plate of the present embodiment, including decorating film 1, the hot melt from top to bottom set gradually
Glue-line 2 and ceramic substrate, decorating film 1 are attached to the surface of ceramic substrate by hot melt adhesive layer 2, ceramic substrate be surface without glaze or
Ceramic Tiles of the surface without polishing.In the present embodiment, ceramic substrate is ceramic tile 3 of the surface without glaze or surface without polishing.By
The surface setting decorating film 1 of ceramic substrate obtains decorative ceramic board, and this film decorative ceramic plate has good decorative effect,
It is at low cost, manufacture craft is simple.
Decorating film 1 can be plastic foil, such as PP film, PVC film, PVDF, printing or printed patterns on this plastic foil
Cost is relatively low, and pattern is fine, rich in color, surface tactile sensation is true to nature.Decorating film 1 can also be composite membrane, such as non-woven fabrics
With the composite membrane of the composite membrane of plastic foil, thin layer wood skin and plastic foil, there is richer pattern.
The production method of the film decorative porcelain plate of the present embodiment the following steps are included:
S1, the surface of ceramic tile 3 is processed, i.e., cleaned out the dust particles on the surface of ceramic tile 3, it is ensured that pad pasting is attached
Face without bulky grain.
S2, the surface that decorating film is sticked on to ceramic tile 3 by hot melt adhesive, have formed adherency between ceramic tile 3 and decorating film 1
The hot melt adhesive layer of effect.
Hot melt adhesive layer 2 can be directly affixed to the bottom surface of decorating film 1, will be with hot melt when needs and 3 compound tense of ceramic tile
The decorating film 1 of glue-line 2 is adhered to the surface of ceramic tile 3 by pressing machine, simple and quick.
It is also possible that hot-melt adhesive powder is melted, hot melt adhesive melt is coated in the bottom surface of decorating film 1 or the surface of ceramic tile 3,
Decorating film 1 is sticked on ceramic tile 3 later.This 1 applying method of decorating film is low for equipment requirements, saves equipment cost.
The parameter for the hot melt adhesive that the present embodiment uses are as follows: melting temperature is 60 ± 10, and the density after melting is 520-640g/
L；Hot melt adhesive is under the conditions of 160 DEG C, melt index 150g/min, melt viscosity 240Pa.s.
Embodiment 2
As shown in Fig. 2, the film decorative porcelain plate of the present embodiment, including decorating film 1, the hot melt from top to bottom set gradually
Glue-line 2, leveling layer 5 and ceramic substrate, ceramic substrate are Ceramic Tiles of the surface without glaze or surface without polishing.In the present embodiment, pottery
Porcelain substrate is porous ceramic plate 4.Porous ceramic plate 4 can be foamed ceramics, ceramic honey comb or particulate ceramic knot body, be high temperature
Firing silicate class ceramic material, with high temperature resistant, fire prevention, ageing-resistant, intensity is higher, is not likely to produce cubic deformation, has preferably
Resistance to compression load and insulation it is anti-.Thermal coefficient≤0.15W/ (mK) of porous ceramic plate 7.The porosity of foamed ceramics is 80
~90%, the porosity of ceramic honey comb is 70%, and the porosity of particulate ceramic knot body is 30~50%, wherein the porosity refers to
The open cell channels volume of ceramic material accounts for the percentage of material total volume.
Decorating film 1 can be plastic foil, such as PP film, PVC film, PVDF, printing or printed patterns on this plastic foil
Cost is relatively low, and pattern is fine, rich in color, surface tactile sensation is true to nature.Decorating film 1 can also be composite membrane, such as non-woven fabrics
With the composite membrane of the composite membrane of plastic foil, thin layer wood skin and plastic foil, there is richer pattern.
Leveling layer 5 is used to cover the hole on 4 surface of porous ceramic plate.Leveling layer 5 can cover on porous ceramic plate well
Hole so that decorating film 1, which has, preferably sticks effect.Leveling layer 5 includes liquid ceramic tile glue-line 51 and solid ceramic tile glue-line 52,
Liquid ceramic tile glue-line 51 is coated in the surface of porous ceramic plate 4, and solid ceramic tile glue-line 52 is located on liquid ceramic tile glue-line 51.Use liquid
Body glue for tile and solid glue for tile level porous ceramic plate, and liquid ceramic tile glue-line and solid ceramic tile glue-line form buffering knot
It closes, so that associativity and anti-aging property that leveling layer and porous ceramic plate bond are stronger, can not only form more smooth patch
Surface application can also be improved using porous ceramic plate as the service life of the ceramic decoration plate of substrate.The thickness of liquid ceramic tile glue-line
For 0.5~1.5mm, solid ceramic tile glue-line with a thickness of 2~5mm, it is preferred that liquid ceramic tile glue-line with a thickness of 0.8~1mm,
Solid ceramic tile glue-line with a thickness of 3~4mm.
Preferably, the formula material of liquid glue for tile includes by weight percentage: water-soluble phenolic resin adhesive 10~
18%, polyvinyl acetate copolymer 55~65%, modifying epoxy resin by organosilicon 2~3%, fluorine richness asphalt mixtures modified by epoxy resin 3~4%, poly-
Acrylic thickener 0.2%, polyether modified siloxane 0.3%, P-hydroxybenzoic acid 0.1%, alcohol ester ten two 0.4%, quartz
Powder 5%, deionized water 14%.There is good heat resistance, flow leveling and substrate using the liquid glue for tile of above-mentioned formula
Adhesive property and crushing resistance.
It is further preferred that liquid glue for tile can be using formula 1~3, specifically, formula 1: water-soluble phenolic resin adhesive
14%, polyvinyl acetate copolymer 60%, modifying epoxy resin by organosilicon 3%, fluorine richness epoxy resin 3%, polyacrylic
Thickener 0.2%, polyether modified siloxane 0.3%, P-hydroxybenzoic acid 0.1%, alcohol ester ten two 0.4%, is gone silica flour 5%
Ionized water 14%；
Formula 2: water-soluble phenolic resin adhesive 18%, polyvinyl acetate copolymer 55%, modifying epoxy resin by organosilicon
3%, fluorine richness epoxy resin 4%, agent for polyacrylic acid thickening 0.2%, polyether modified siloxane 0.3%, P-hydroxybenzoic acid
0.1%, alcohol ester ten two 0.4%, silica flour 5%, deionized water 14%；
Formula 3: water-soluble phenolic resin adhesive 10%, polyvinyl acetate copolymer 65%, modifying epoxy resin by organosilicon
2%, fluorine richness epoxy resin 3%, agent for polyacrylic acid thickening 0.2%, polyether modified siloxane 0.3%, P-hydroxybenzoic acid
0.1%, alcohol ester ten two 0.4%, silica flour 5%, deionized water 14%.
Liquid glue for tile forms a tunic, and cementitious to the low vitrified tile of water absorption rate, thus greatly reduces ceramic tile
Hollowing, the risk to fall off.Compression shear adhesive strength after liquid glue for tile heat ageing is 0.2MPa, lengthens open assembly time
30min stretches adhesive strength 0.2MPa, meets JC/T547-2005 standard.Liquid glue for tile need to meet national standard GB18582-2008
" indoor decorating and refurnishing materials, adhesive limits of harmful substances ".
Preferably, the formula material of solid glue for tile include: common silicate cement 55%, quartz sand 25%, coarse whiting 10%,
Redispersable latex powder 4~6%, fluorine richness epoxy resin 1~3%, modifying epoxy resin by organosilicon 0.5~1.5%, hydroxypropyl
Methylcellulose 0.5~1.5%, carboxymethyl starch ether 0.4~0.6%, polyether modified siloxane 0.4~0.6%.Using above-mentioned
The solid glue for tile of formula has better flow leveling and adhesive property.
Further preferred that solid glue for tile can be using formula 1~3, specifically, formula 1: common silicate cement
55%, quartz sand 25%, coarse whiting 10%, redispersable latex powder 5%, fluorine richness epoxy resin 2%, silicon-modified epoxy tree
Rouge 1%, hydroxypropyl methyl cellulose 1%, carboxymethyl starch ether 0.5%, polyether modified siloxane 0.5%；
Formula 2: common silicate cement 55%, quartz sand 25%, coarse whiting 10%, redispersable latex powder 4%, fluorine richness ring
Oxygen resin 3%, hydroxypropyl methyl cellulose 1.5%, carboxymethyl starch ether 0.6%, gathers modifying epoxy resin by organosilicon 0.5%
Ether modified siloxane 0.4%；
Formula 3: common silicate cement 55%, quartz sand 25%, coarse whiting 10%, redispersable latex powder 6%, fluorine richness ring
Oxygen resin 1%, hydroxypropyl methyl cellulose 0.5%, carboxymethyl starch ether 0.4%, gathers modifying epoxy resin by organosilicon 1.5%
Ether modified siloxane 0.6%.
Solid glue for tile be it is powdered, when use, tempers into thick.Solid glue for tile tensile bond strength >=
0.5MPa (adhesion strength, heat ageing containing immersion hang adhesion strength after 20min), meets C1 standard in JC/T547-2005.
Preferably, leveling layer 5 further includes putty layer 53, and putty layer 53 invests on solid ceramic tile glue-line 52.53 energy of putty layer
The hole on solid ceramic tile glue-line 52 is further covered, so that the surface of decoration to be sticked is more smooth, no particle protrusion and thin
Dolly dimple, putty layer 53 can also cover the color of solid glue for tile, further increase the pattern vivid effect of decorating film.
The preparation method of above-mentioned film decorative porcelain plate, comprising the following steps:
S1, the surface of porous ceramic plate 4 is processed, i.e., cleared up the dust particles on the surface of porous ceramic plate 4 dry
Only, it is ensured that pad pasting attachment surface is without bulky grain.
S2, one layer of liquid glue for tile is coated on the surface of porous ceramic plate 4, stands 10~15min, it is dry to liquid glue for tile
After thoroughly, it is coated on liquid ceramic tile glue-line 51 using thick solid glue for tile is reconciled into, it is dry to solid ceramic tile glue-line 52
Putty layer 53 is smeared afterwards, and strikes off putty layer 53, makes surfacing.
In order to keep surfacing finer and smoother, and convenient for sticking decorating film 1, using 800 mesh sand paper polishing 53 table of putty layer
Face.
S3, the surface that decorating film 1 is sticked on to putty layer 53 by hot melt adhesive, the shape between putty layer 53 and decorating film 1
At the hot melt adhesive layer 2 for playing adhesive attraction.
Hot melt adhesive layer 2 can be directly affixed to the bottom surface of decorating film 1, will be with hot melt when needs and 3 compound tense of ceramic tile
The decorating film 1 of glue-line 2 is adhered to the surface of ceramic tile 3 by pressing machine, simple and quick.
It is also possible that hot-melt adhesive powder is melted, hot melt adhesive melt is coated in the bottom surface of decorating film 1 or the surface of ceramic tile 3,
Decorating film 1 is sticked on ceramic tile 3 later.This 1 applying method of decorating film is low for equipment requirements, saves equipment cost.
The parameter for the hot melt adhesive that the present embodiment uses are as follows: melting temperature is 60 ± 10, and the density after melting is 520-640g/
L；Hot melt adhesive is under the conditions of 160 DEG C, melt index 150g/min, melt viscosity 240Pa.s.
Technical principle of the utility model has been described above with reference to specific embodiments.These descriptions are intended merely to explain this reality
With novel principle, and it cannot be construed to the limitation to scope of protection of the utility model in any way.Based on the explanation herein,
Those skilled in the art, which does not need to pay for creative labor, can associate with other specific implementation modes of this utility model,
These modes are fallen within the protection scope of the utility model.
Claims (10)
1. a kind of film decorative porcelain plate, which is characterized in that including the decorating film, hot melt adhesive layer and pottery from top to bottom set gradually
Porcelain substrate, the decorating film are attached to the surface of ceramic substrate by hot melt adhesive layer, and the ceramic substrate is surface without glaze or table
Ceramic Tiles of the face without polishing.
2. film decorative porcelain plate according to claim 1, which is characterized in that the ceramic substrate is ceramic tile or porous pottery
Porcelain plate.
3. film decorative porcelain plate according to claim 2, which is characterized in that set between the decorating film and porous ceramics
It is equipped with leveling layer, the leveling layer is used to cover the hole of porous ceramics plate surface.
4. film decorative porcelain plate according to claim 3, which is characterized in that the leveling layer includes liquid ceramic tile glue-line
With solid ceramic tile glue-line, the liquid ceramic tile glue-line is coated in the surface of porous ceramic plate, and the solid ceramic tile glue-line is located at liquid
On body ceramic tile glue-line.
5. film decorative porcelain plate according to claim 4, which is characterized in that the leveling layer further includes putty layer, institute
Putty layer is stated to invest on solid ceramic tile glue-line.
6. described in any item film decorative porcelain plates according to claim 1~5, which is characterized in that the decorating film is plastics
Film or composite membrane.
7. according to the described in any item film decorative porcelain plates of claim 2~5, which is characterized in that the porous ceramic plate is
Foamed ceramics, ceramic honey comb or particulate ceramic knot body.
8. described in any item film decorative porcelain plates according to claim 1~5, which is characterized in that the thickness of the decorating film
For 0.3~2mm.
9. described in any item film decorative porcelain plates according to claim 1~5, which is characterized in that the thickness of the hot melt adhesive layer
Degree is 0.5~1.5mm.
10. film decorative porcelain plate according to claim 4, which is characterized in that the liquid ceramic tile glue-line with a thickness of
0.5~1.5mm, the solid ceramic tile glue-line with a thickness of 2~5mm.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820537088.4U CN208376144U (en) | 2018-04-16 | 2018-04-16 | A kind of film decorative porcelain plate |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820537088.4U CN208376144U (en) | 2018-04-16 | 2018-04-16 | A kind of film decorative porcelain plate |
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| CN208376144U true CN208376144U (en) | 2019-01-15 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108382011A (en) * | 2018-04-16 | 2018-08-10 | 广东金意陶陶瓷集团有限公司 | A kind of film decorative porcelain plank and preparation method thereof |
-
2018
- 2018-04-16 CN CN201820537088.4U patent/CN208376144U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108382011A (en) * | 2018-04-16 | 2018-08-10 | 广东金意陶陶瓷集团有限公司 | A kind of film decorative porcelain plank and preparation method thereof |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Jingdezhen jinluneng New Material Technology Co.,Ltd. Assignor: GUANGDONG KITO CERAMICS Co.,Ltd. Contract record no.: X2021440000056 Denomination of utility model: A kind of membrane decorative ceramic plate Granted publication date: 20190115 License type: Common License Record date: 20210218 |