CN105382421B - A kind of SMT templates cutting of fully automatic integral and the equipment of detection - Google Patents
A kind of SMT templates cutting of fully automatic integral and the equipment of detection Download PDFInfo
- Publication number
- CN105382421B CN105382421B CN201510811143.5A CN201510811143A CN105382421B CN 105382421 B CN105382421 B CN 105382421B CN 201510811143 A CN201510811143 A CN 201510811143A CN 105382421 B CN105382421 B CN 105382421B
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- gear
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- articulated
- gap
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/38—Removing material by boring or cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/08—Devices involving relative movement between laser beam and workpiece
- B23K26/0869—Devices involving movement of the laser head in at least one axial direction
- B23K26/0876—Devices involving movement of the laser head in at least one axial direction in at least two axial directions
Abstract
The cutting of SMT templates and the equipment of detection the invention discloses a kind of fully automatic integral, including cutting mechanism, clamping mechanism, transfer mechanism, detection means;The clamping mechanism is located at the lower section of laser head in cutting mechanism;The transfer mechanism is located at the side of clamping mechanism rear end;The detection means is located at the rear of cutting mechanism.Be positioned at workpiece to be cut on the fixture of clamping mechanism by staff, and after the completion of cutting, fixture is transferred to the longitudinal moving mechanism in clamping mechanism the side of transfer mechanism;Be transferred to template in detection means by transfer mechanism, and staff tests to the template in detection means.By above-mentioned technical proposal, full-automatic SMT templates processing of the present invention and detecting system cut to detection from template, automatically complete, and improve production efficiency, reduce fraction defective, have saved production cost.
Description
Technical field:
The present invention relates to SMT template processing technique fields, in particular to a kind of SMT templates of fully automatic integral
Cutting and the equipment of detection.
Background technology:
In SMT template production processes, it is necessary to be detected to its quality after stainless steel substrates are cut by laser.Mesh
It is preceding mainly to place a bulb by a detection case bottom, in detection case upper surface, one block of translucent glass is set, will
Tested precision forms are placed on translucent glass, observe by the naked eye the quality and quality of tested precision forms, are being detected
After one piece of precision forms, the upper plate of detection case is started, take out the precision forms, be then placed in other one piece and repeat inspection
Survey.
In the prior art, due to having detected every time after precision forms, it is necessary to repeat to start the upper plate of detection case, it is put into new
Precision forms, and observer needs to bow and bend over during detection, easily causes observer's fatigue, therefore existing essence
The detection efficiency of close template detection equipment is not high, influences the health of human body.
A kind of Authorization Notice No. moveable precise laser template detection for the utility model of CN203798745U is provided
Device, including test device main body, test result observation component, movable pulley, laser template test gateway, transfer member and
Light source;Test device main body is in cuboid, and it is internal to include a cavity, cavity be used for it is accommodating be test for precise laser template with
And light source;Light source is used to provide testing light source to be test for precise laser template by connecting civil power;Test result observation group
Part is used to provide observation window for user's observation is test for precise laser template;With side wall phase where test result observation component
The laser template test gateway of rectangle is offered on the two side of adjacent test device main body;Transfer member is used for will be tested
Precise laser template feeding and spread out of the cavity of test device main body.
The content of the invention:
Technical problem solved by the invention:After SMT templates of the prior art are through laser cutting, it is detected
Device, by the horizontal input test apparatus main body of laser template, is opened in the observation window of test device body side by transfer member
The inconvenient observer of mouth clearly detects each position of laser template.
In order to solve the above technical problems, the present invention provides following technical scheme:
A kind of SMT templates cutting of fully automatic integral and the equipment of detection, including cutting mechanism, clamping mechanism, transfer
Mechanism, detection means;
The cutting mechanism is including a pair or so settings frame plate, the crossbeams across a pair of frame plate, on crossbeam
Laser frame, the laser head on laser frame;The pair of frame plate is provided with Y-direction slideway, the crossbeam be provided with X to
Slideway, the both ends of the crossbeam are slidably fitted on the Y-direction slideway of a pair of frame plate, and the laser frame is slidably fitted in crossbeam
X on slideway;The laser head is connected by reflection unit with laser generator;
The clamping mechanism 40 is located at the lower section of laser head;Clamping mechanism is including longitudinal moving mechanism, installed in longitudinal shifting
Fixture on motivation structure;
The longitudinal moving mechanism includes fixture installing plate 51, longitudinally adjust plate 52, longitudinal screw 53, longitudinal inner thread part
54;The fixture is fixedly mounted on fixture installing plate, and the bottom of fixture installing plate opens up longitudinal chute, the longitudinally adjust plate
The longitudinal sliding block 520 coordinated with longitudinal chute is provided with, the longitudinal screw is articulated on longitudinally adjust plate, spiral shell in the longitudinal direction
Line part is screwed onto on longitudinal screw, and longitudinal inner thread part is fixedly connected with fixture installing plate;
The fixture includes stake body 10, locking body 20, fixed base frame 30;
The stake body includes base 11, support plate 12, pillar 13;The pillar is vertically arranged on base, the support plate
It is horizontally set on pillar;
The locking body includes the first lifting chassis 21, the first stud 221, the first latch segment 231;The first lifting bottom
Disk opens up the first guiding slot port 201, and first guiding slot port is slidably matched with pillar;First stud is vertically arranged in
On one lifting chassis, first through hole is opened up on the support plate, the first stud passes through first through hole;First latch segment is arranged on
The top of the first stud;
The fixed base frame includes the second lifting chassis 31, the second stud 32, fixed disk 33;Open on the second lifting chassis
If the second guiding slot port 301, second guiding slot port is slidably matched with pillar;Second stud is vertically arranged in second liter
On drop chassis, the second lifting chassis is located at the lower section on the first lifting chassis;The first lifting chassis opens up the second through hole, described
Third through-hole is opened up on support plate, second stud is upward through the second through hole and third through-hole;The fixed disk is horizontally mounted
Fourth hole is opened up on the top of the second stud, the fixed disk, first stud passes through fourth hole, first lock
Tight block is located at the top of fixed disk;
The stake body also includes gear wheel 14, the second middle gear 152, the first little gear 161, power transmission shaft 17, worm gear 181
With worm screw 182;The centre on the first lifting chassis opens up fifth hole, and the centre on the second lifting chassis opens up the
Six through holes, the power transmission shaft is vertically arranged, and the bottom of power transmission shaft is articulated on base, and the top of power transmission shaft is articulated on support plate,
Power transmission shaft passes through fifth hole and the 6th through hole;The gear wheel is arranged on power transmission shaft, and gear wheel is located at support plate and first liter
Between drop chassis;Second middle gear is articulated in the third through-hole of support plate, and the second middle gear is located at support plate and the first lifting
Between chassis, the centre of the second middle gear opens up screwed hole, and the second stud is screwed onto in the screwed hole of the second middle gear, and second
Middle gear is engaged with gear wheel;First little gear is articulated in the first through hole of support plate, the first little gear be located at support plate and
Between first lifting chassis, the centre of the first little gear opens up screwed hole, and the first stud is screwed onto the screw thread of the first little gear
In hole, the first little gear is engaged with the second middle gear;The worm gear is arranged on the bottom of power transmission shaft, and the worm screw is horizontally disposed with,
Worm screw is articulated on base, worm gear and worm engaging;
The transfer mechanism is located at the side of clamping mechanism rear end;The transfer mechanism includes that horizontal linear drives dress
Put, the column in horizontal linear drive device, the straight line lift cylinder on column, installed in straight line lifting air
On cylinder piston and horizontally disposed rod member, the rotary cylinder installed in Rod end, the 5th sucker on rotary cylinder;
The detection means is located at the rear of cutting mechanism;The detection means includes detection housing, vertical equity input
Mechanism;The detection housing is square-shaped, and test chamber is set in detection housing, and observation window is opened up on the front side wall for detecting housing
Mouthful, light source is provided with test chamber;
In above-mentioned detection device, the vertical equity input mechanism is located at the lower section of detection housing, and the vertical equity is defeated
Entering mechanism includes horizontal feed base plate, the multipair straight line supply unit on horizontal feed base plate;Each straight line conveying is single
Unit includes transmission belt, a pair of rolls for driving transmission belt, the first motor for driven roller rotation, the pair of vertical pivot of roller
It is connected on horizontal feed base plate;A pair of straight line supply units are disposed in parallel on horizontal feed base plate, a pair of straight line supply units
Between gap width be equal to template thickness;Multipair straight line supply unit is arranged on horizontal feed base plate in the way of tandem array
On;
In above-mentioned detection device, a pair of raising mechanism is provided with the detection housing, detects that the bottom of housing opens up first
Gap, a pair of raising mechanism extends downward the top of vertical equity input mechanism by the first gap;A pair of raising mechanism bag
First hoisting mechanism and second hoisting mechanism are included, first hoisting mechanism is located at the left side of test chamber, and second hoisting mechanism is located at
The right side of test chamber;
In above-mentioned detection device, the first hoisting mechanism includes first support, the first tooth bar, the first master gear, first
Pinion, the first outrigger shaft, the first synchronous pulley, the first elevation bar, the first sucker;The first support is provided with the first guiding
Structure, first elevation bar is slidably fitted in the first guide frame, and the first elevation bar is vertically arranged, the first sucker peace
In the first elevation bar;First tooth bar is fixed in the first elevation bar, and the first tooth bar is vertically arranged, the first main tooth
Wheel is engaged with the first tooth bar, and the first master gear is articulated in first support;First pinion is engaged with the first master gear, the
One pinion is articulated in first support;First outrigger shaft couples with the gear shaft of the first pinion, and described first is synchronous
Belt wheel is arranged on the first outrigger shaft;
In above-mentioned detection device, the second hoisting mechanism includes second support, the second tooth bar, the second master gear, second
Outrigger shaft, the second synchronous pulley, the second elevation bar, the second sucker;The second support is provided with the second guide frame, described
Two elevation bars are slidably fitted in the second guide frame, and the second elevation bar is vertically arranged, and second sucker is arranged on second liter
On drop bar;Second tooth bar is fixed in the second elevation bar, and the second tooth bar is vertically arranged, second master gear and the second tooth
Bar is engaged, and the second master gear is pivotally connected on the secondary support bracket, and the second master gear couples with the second motor;Second outrigger shaft and
The gear shaft connection of two master gears, second synchronous pulley is arranged on the second outrigger shaft;
In above-mentioned detection device, first synchronous pulley is connected with the second synchronous pulley by Timing Belt;
In above-mentioned detection device, the bottom of the first support is arranged on horizontal feed base plate, the bottom of first support
Vertical second gap is opened up, the bottom of the second support is arranged on horizontal feed base plate, and the bottom of second support is opened
If vertical 3rd gap, the bottom of first tooth bar opens up vertical 4th gap, and the bottom of the second tooth bar opens up
Vertical 5th gap;It is single that second gap, the 3rd gap, the 4th gap, the 5th gap are respectively positioned on multipair straight line conveying
The surface in the gap between unit, second gap, the 3rd gap, the 4th gap, the 5th gap and multipair straight line conveying is single
Gap between unit constitutes the operation passage of template.
By above-mentioned technical proposal, the work of the equipment of the cutting of SMT templates and detection of fully automatic integral of the present invention
Principle is as follows:
First, be positioned at workpiece to be cut on the fixture of clamping mechanism by staff, specifically:Servomotor or people
Work drives worm screw rotation, the rotation of worm drive worm gear, and worm gear drives power transmission shaft rotation, the rotation of power transmission shaft drive gear wheel, canine tooth
The middle gear of wheel drive second rotates, and the rotation driving of the second middle gear rises with the second stud of its screw hole, the second spiral shell
The rising of post drives the rising of fixed disk;While the middle gear of canine tooth wheel drive second rotates, the second middle gear drives first
Little gear rotates, and is risen under the rotation driving of the first little gear and the first stud of its screw hole, the descent tape of the first stud
The decline of dynamic latch segment;In this way, the workpiece being placed on fixed disk is clamped up and down by fixed disk and latch segment.
Second, displacement on Y-direction slideway of the laser head by crossbeam on a pair of frame plate and realize Y-direction displacement, laser
X of the head by laser frame on crossbeam realizes X to displacement to the displacement on slideway;In X to displacement and the cooperation of Y-direction displacement
Under, laser head is cut by laser to the workpiece on fixed disk.
3rd, after the completion of cutting, the action of longitudinal moving mechanism in clamping mechanism, longitudinal screw and longitudinal inner thread part
Cooperation drives fixture to installing plate and vertically moves, and fixture installing plate drives fixture to vertically move, in this way, cutting the mould of completion on fixture
Plate is rearward moved.
4th, the horizontal linear drive device in transfer mechanism drives column horizontal linear to be moved to the side of template, this
When, the 5th sucker is located at the surface of template;Afterwards, straight line lift cylinder drives rod member to decline, and rod member is driven under the 5th sucker
Drop, the 5th sucker suction template;Afterwards, horizontal linear drive device drives column horizontal linear to be moved to longitudinal direction in detection means
The input end of horizontal input mechanism, between the horizontal feed base plate and the fixed disk of fixture in the vertical equity input mechanism
With certain drop;Afterwards, rotary cylinder is rotated by 90 °, and template is rotated by 90 °, and template is in vertical state;Afterwards, straight line liter
Drop air cylinder driven template is dropped on horizontal feed base plate, and template is erected on horizontal feed base plate and positioned at a pair of straight line conveyings
In gap between unit.
5th, the first motor drives transmission belt to run by roller, and the transmission belt constant speed of a pair of straight line supply units is transported in the same direction
OK, the thickness of template is equal to due to the gap width between a pair of straight line supply units, so, the straight line conveying of multipair tandem array
Unit can hold template and convey backward.
6th, the template run on vertical equity input mechanism sequentially passes through the 3rd gap and the 5th gap comes detection
The underface of housing, i.e. template is located between first hoisting mechanism and second hoisting mechanism;Afterwards, the second motor action, second
Master gear rotates, and the second master gear drives the second tooth bar to decline, and second the second elevation bar of rack drives is along under the second guide frame
Drop, the second elevation bar drives the second sucker to decline;While second master gear drives the second tooth bar to decline, second is driven to prolong
Axle rotation is stretched, the second outrigger shaft drives the rotation of the second synchronous pulley, and the second synchronous pulley drives the rotation of the first synchronous pulley, first
Synchronous pulley drives the first pinion to rotate by the first outrigger shaft, and the first pinion drives the rotation of the first master gear, the first master
Gear drives the first tooth bar to decline, and first the first elevation bar of rack drives declines along the first guide frame, and the first elevation bar drives
First sucker declines, in this way, the first sucker and the second sucker synchronously decline, the first sucker and the second sucker are positioned at the left and right of template
Both sides;Afterwards, the first sucker and the second sucker adsorb template simultaneously;Afterwards, the second motor is rotated backward, order about the first sucker and
Second sucker rises with template, the template of rising through the first gap later in test chamber, under the irradiation of light source, inspection
Survey personnel by watch window can clearly detection template each position.
By above-mentioned technical proposal, the detection means is engaged on the rear of laser template cutting machine, in transfer mechanism
Under cooperation, template delivers to detection means after being straightened.The vertical equity input mechanism translates the laser template of upright state
To the underface for detecting housing, risen in detection housing by a pair of raising mechanism, testing staff stands in watch window
Before, without bending over, each position of laser template is easily detected, the labour intensity of staff is not only reduced, and, also have
Beneficial to the raising of checkability.
Generally speaking, cutting of the equipment of the cutting of SMT templates and the detection of fully automatic integral of the present invention from template
To inspection, automatically complete, improve production efficiency, reduce fraction defective, saved production cost.
One kind explanation as the present invention to cutting mechanism, the pair of frame plate includes left frame plate and right frame plate,
The left frame plate is provided with the first Y-direction slideway, and right frame plate is provided with the second Y-direction slideway;Opened up on the first Y-direction slideway
The first trapezoidal Y-direction chute of cross section, opens up the second trapezoidal Y-direction chute of cross section on the second Y-direction slideway;It is described
The left part of crossbeam is provided with the first trapezoidal sliding block of cross section, and the right part of crossbeam is provided with the second trapezoidal cunning of cross section
Block;First sliding block and the first Y-direction chute coordinate, and the second sliding block and the second Y-direction chute coordinate;The left part of the crossbeam sets
There is the first Y-direction drive device, the first Y-direction drive device includes being arranged on the first side plate of crossbeam left part, is articulated in the
The first drive gear on side plate, the first motor coupled on the first side plate and with the first drive gear;Institute
State and the first groove is opened up on the side wall of left frame plate, the roof of the first groove is provided with the first tooth bar, first drive gear
In the first groove, the first drive gear is engaged with the first tooth bar;The right part of the crossbeam is provided with the second Y-direction and drives dress
Put, the second Y-direction drive device includes being arranged on the second side plate of crossbeam right part, the second drive being articulated on the second side plate
Moving gear, the second motor coupled on the second side plate and with the second drive gear;The side wall of the right frame plate
On open up the second groove, the roof of the second groove is provided with the second tooth bar, and second drive gear is located in the second groove, the
Two drive gears are engaged with the second tooth bar.
As described above, the first motor drives the rotation of the first drive gear, due to the first drive gear and the first tooth
Bar is engaged, and the first tooth bar is arranged in the first groove of left frame plate, therefore, the first driving gear drives crossbeam of rotation
Left part is moved along the first Y-direction slideway on left frame plate, specifically, the first sliding block on crossbeam in the first Y-direction slideway the
Moved in one Y-direction chute;Similarly, the right part edge of the second driving gear drives crossbeam for being driven by the second motor and being rotated
The second Y-direction slideway movement on right frame plate, specifically, the second Y-direction chute of the second sliding block on crossbeam in the second Y-direction slideway
Interior movement.In this way, action can synchronously drive crossbeam on left frame plate and the right side while the first motor and the second motor
Make Y-direction movement on frame plate.
One kind explanation as the present invention to cutting mechanism, the X is to opening up the trapezoidal X in cross section to cunning on slideway
Groove, the laser frame is provided with the 3rd trapezoidal sliding block of cross section;3rd sliding block coordinates with X to chute;The laser
Frame is provided with X to drive device, and the X includes the 3rd side plate being arranged on laser frame, is articulated in the 3rd side to drive device
The 3rd drive gear on plate, the 3rd motor coupled on the 3rd side plate and with the 3rd drive gear;The horizontal stroke
The 3rd groove is opened up on the side wall of beam, the roof of the 3rd groove is provided with the 3rd tooth bar, and the 3rd drive gear is located at the 3rd
In groove, the 3rd drive gear is engaged with the 3rd tooth bar.
As described above, the 3rd motor drives the rotation of the 3rd drive gear, due to the 3rd drive gear and the 3rd tooth
Bar is engaged, and the 3rd tooth bar is arranged in the 3rd groove of crossbeam, therefore, the 3rd driving gear drives laser frame of rotation is along horizontal
X on beam is moved to slideway, and specifically, the 3rd sliding block on laser frame is in X to the X of slideway to being moved in chute.
As the present invention to clamping mechanism one kind explanation, it is described second lifting chassis on be vertically arranged with the 4th stud,
6th stud, the 8th stud, second stud, the 4th stud, the 6th stud, the 8th stud are along the second circumference for lifting chassis
To being uniformly distributed;4th stud, the 6th stud, the 8th stud are upward through the first lifting chassis and support plate;The fixation
Disk is arranged on the 4th stud, the 6th stud, the top of the 8th stud;Tooth in the 4th middle gear, the 6th is articulated with the support plate
Wheel, the 8th middle gear, the 4th middle gear, the 6th middle gear, the 8th middle gear are located between support plate and the first lifting chassis, and the 4th
Middle gear, the 6th middle gear, the centre of the 8th middle gear open up screwed hole, and the 4th stud is screwed onto the spiral shell of the 4th middle gear
In pit, the 4th middle gear is engaged with gear wheel, and the 6th stud is screwed onto in the screwed hole of the 6th middle gear, the 6th middle gear with
Gear wheel is engaged;8th stud is screwed onto in the screwed hole of the 8th middle gear, and the 8th middle gear is engaged with gear wheel.By above stating
Bright, the rotation of gear wheel drives the second middle gear, the 4th middle gear, the 6th middle gear, the rotation of the 8th middle gear simultaneously, in second
Gear, the 4th middle gear, the 6th middle gear, the rotation of the 8th middle gear drive the second stud, the 4th stud, the 6th spiral shell respectively
Post, the 8th stud synchronously rise, and synchronous the second stud for rising, the 4th stud, the 6th stud, the 8th stud drive fixed disk to put down
It is steady to rise.
Based on described above, clamping mechanism is further illustrated as the present invention, on the first lifting chassis vertically
The 3rd stud is provided with, the 3rd stud is upward through support plate, and the 3rd stud and the first stud are on the first lifting chassis
Center line is symmetrical;Be articulated with third pinion on the support plate, third pinion be located at support plate and the first lifting chassis it
Between, the centre of third pinion opens up screwed hole, and the 3rd stud is screwed onto in the screwed hole of third pinion, third pinion
Engaged with the 6th middle gear;The 3rd latch segment is installed at the top of 3rd stud.By above-mentioned improvement, canine tooth wheel drive second
While middle gear, the 4th middle gear, the 6th middle gear, the 8th middle gear rotate simultaneously, the second middle gear therein and the 6th
Middle gear drives the first little gear and third pinion to rotate respectively, and the rotation of the first little gear and third pinion drives respectively
First stud and the 3rd stud synchronously decline, and synchronous the first stud for declining and the 3rd stud drive the first latch segment and the respectively
Three latch segments synchronously decline.
As the present invention to clamping mechanism one kind explanation, second middle gear 152 include second gear portion 1521 and
The second articulated section 1522 that second gear portion is coaxially disposed;The centre of the second gear portion and the second articulated section is provided with insertion
The screwed hole 1523 of second gear portion and the second articulated section;Second articulated section is articulated in the third through-hole of support plate 12.
One kind explanation as the present invention to clamping mechanism, first little gear 161 includes first gear portion and first
The first articulated section that gear part is coaxially disposed;The centre of the first gear portion and the first articulated section is provided with insertion first gear
Portion and the screwed hole of the first articulated section;First articulated section is articulated in the first through hole of support plate 12.
One kind explanation as the present invention to transfer mechanism, the horizontal linear drive device includes horizontally disposed strip
Base, threaded rod, the 4th motor;The strip base opens up the straight of strip, and the bottom of the column coordinates
In straight, the bottom of column opens up screwed hole, the screwed hole and shaft, and threaded rod is located at straight
Interior, the both ends of threaded rod are articulated on strip base, and one end of threaded rod couples with the 4th motor.As described above,
4th drives motor driven threaded rod rotation, and threaded rod drives column to be moved forward and backward in the straight of strip base, column
Move forward, positioned at the side of the fixture for having moved afterwards, column is moved rearwards by, positioned at the side of horizontal feed base plate.
One kind explanation as the present invention to detection means, the first support includes first level top board, connection first
First vertical plate of horizontal top and horizontal feed base plate;The first level top board opens up the first gathering sill, first level top
The first gib block is provided between plate and horizontal feed base plate, first gathering sill and the first gib block constitute first and be oriented to knot
Structure;First elevation bar is provided with the 3rd guide frame coordinated with the first guide frame;The second support includes second
Second vertical plate of horizontal top, the second horizontal top of connection and horizontal feed base plate;Second horizontal top opens up second
Gathering sill, is provided with the second gib block between the second horizontal top and horizontal feed base plate, second gathering sill and second are oriented to
Bar constitutes the second guide frame;Second elevation bar is provided with the 4th guide frame coordinated with the second guide frame.
One kind explanation as the present invention to detection means, the 6th gap, institute are opened up on the rear wall of the detection housing
State and transverse horizontal output mechanism is provided with the 6th gap, transverse horizontal output mechanism is located at the side of a pair of raising mechanism;It is described
Transverse horizontal output mechanism includes horizonal base plate, the first telescopic cylinder, the first lift cylinder, head rod, the 3rd sucker;Institute
The first telescopic cylinder is stated on the left side wall of horizonal base plate, the first lift cylinder is arranged on the piston of the first telescopic cylinder
On, one end of head rod is connected on the piston rod of the first lift cylinder, and the other end of head rod is installed the 3rd and inhaled
Disk, first telescopic cylinder drives the 3rd sucker to move forward and backward, and the first lift cylinder drives the lifting of the 3rd sucker.
As described above, if the template in test chamber is qualified, the action of the first telescopic cylinder, the first telescopic cylinder is by the
One lift cylinder and head rod drive the movement of the 3rd sucker forward horizontal, and the 3rd sucker is drawn test chamber vivo detection and completed
Template;Afterwards, under the driving of the first telescopic cylinder, after the 3rd sucker is moved rearwardly into horizonal base plate with template level
At end, i.e. template is output detection housing, afterwards, the first lift cylinder stretches, and the 3rd sucker is crossed above-mentioned template, in case
3rd sucker moves forward to next piece of qualified template of absorption in test chamber;If the template in test chamber is unqualified, one
Hoisting mechanism is ordered about underproof template drop to the multipair straight line supply unit of vertical equity input mechanism between gap
In, being continued to be fed forward underproof template by vertical equity input mechanism, underproof template is slitted through the second gap and the 4th
After mouthful this detection means is flowed out from the output end of vertical equity input mechanism.
One kind explanation as the present invention to detection means, is provided with the second flexible gas on the right side wall of the horizonal base plate
Cylinder, the piston of the second telescopic cylinder is provided with the second lift cylinder, and the piston rod of the second lift cylinder is provided with the second connecting rod,
One end of second connecting rod connects the piston rod of the second lift cylinder, and the other end of the second connecting rod is provided with the 4th sucker, the
Two telescopic cylinders drive the 4th sucker to move forward and backward, and the second lift cylinder drives the lifting of the 4th sucker.4th sucker and
Three suckers adsorb qualified module jointly.
One kind explanation as the present invention to detection means, in detection means, first is provided with the left of the horizonal base plate
Backplate, is provided with the second backplate on the right side of horizonal base plate;The rear end of the horizonal base plate is provided with limited block.Above-mentioned 3rd sucker and
Qualified template is accumulated the rear end in horizonal base plate by the 4th sucker under the guiding of the first backplate and the second backplate.
Brief description of the drawings:
The present invention is described further below in conjunction with the accompanying drawings:
Fig. 1 is the structural representation of the equipment of the cutting of SMT templates and detection of a kind of fully automatic integral of the invention;
Fig. 2 is the structural representation of cutting mechanism 10 in Fig. 1;
Fig. 3 is the structural representation in Fig. 2 from the gained of left sides cutting mechanism 10;
Fig. 4 is the structural representation of transfer mechanism 20 in Fig. 1;
Fig. 5 is the structural representation of detection means a in Fig. 1;
Fig. 6 is the structural representation in Fig. 5 obtained by another view detection means a;
Fig. 7 is the structural representation of detection housing a40 in Fig. 5;
Fig. 8 is the structural representation in Fig. 7 obtained by another view detection housing a40;
Fig. 9 is the combination of first hoisting mechanism a21, second hoisting mechanism a22 and vertical equity input mechanism a10 in Fig. 5
Structural representation;
Figure 10 is defeated from another view first hoisting mechanism a21, second hoisting mechanism a22 and vertical equity in Fig. 9
Enter the structural representation obtained by the combining structure of mechanism a10;
Figure 11 is the structural representation of transverse horizontal output mechanism a30 in Fig. 5;
Figure 12 is the structural representation of clamping mechanism b in Fig. 1;
Figure 13 is the structural representation of fixture b1 in Figure 12;
Figure 14 is the planar structure schematic diagram in Figure 13 obtained by left sides fixture b1;
Figure 15 be Figure 13 in fixture b1 cutd open at B-B after gained dimensional structure diagram;
Figure 16 is that the second middle gear b152 is articulated in structural representation on support plate b12 in Figure 15.
Symbol description in figure:
10th, cutting mechanism;12nd, frame plate;121st, the first Y-direction slideway;122nd, the first Y-direction chute;123rd, the first groove;
124th, the first tooth bar;13rd, crossbeam;131st, the first sliding block;132nd, X is to chute;133rd, the 3rd groove;134th, the 3rd tooth bar;14th, swash
Light frame;141st, the 3rd sliding block;15th, laser head;16th, the first Y-direction drive device;161st, the first side plate;162nd, the first drive gear;
163rd, the first motor;17th, X is to drive device;171st, the 3rd side plate;172nd, the 3rd drive gear;173rd, the 3rd electricity is driven
Machine;
20th, transfer mechanism;21st, column;22nd, straight line lift cylinder;23rd, rotary cylinder;24th, rod member;25th, the 5th sucker;
26th, strip base;27th, threaded rod;
40th, mechanism is carried out;41st, support frame;42nd, cylinder is carried out;43rd, block is carried out;
A, detection means;A10, vertical equity input mechanism;A11, straight line supply unit;A111, transmission belt;A112, roller;
A12, horizontal feed base plate;A21, first hoisting mechanism;A211, first support;A212, the first tooth bar;A213, the first main tooth
Wheel;A214, the first pinion;A215, the first outrigger shaft;A216, the first synchronous pulley;A217, the first elevation bar;A218,
One sucker;A 22, second hoisting mechanism;A225, the second outrigger shaft;A226, the second synchronous pulley;A229, rotating handles;a24、
Timing Belt;A203, first level top board;A205, the first vertical plate;A206, the first gathering sill;A207, the first gib block;
A2102, the second gap;A2104, the 4th gap;A2203, the 3rd gap;A2205, the 5th gap;A30, transverse horizontal output
Mechanism;A31, horizonal base plate;A32, the first telescopic cylinder;A33, head rod;A34, the 3rd sucker;A35, the first lifting air
Cylinder;A37, the 4th sucker;A391, the first backplate;A392, the second backplate;A393, limited block;A40, detection housing;A41, observation
Window;A42, the first gap;A43, support feet;A44, the 6th gap.
B, clamping mechanism;
B1, fixture;
B10, stake body;B11, base;B12, support plate;B13, pillar;B14, gear wheel;B152, the second middle gear;
B1521, second gear portion;B1522, the second articulated section;B1523, screwed hole;B154, the 4th middle gear;Tooth in b156, the 6th
Wheel;B158, the 8th middle gear;B161, the first little gear;B163, third pinion;B17, power transmission shaft;B181, worm gear;b182、
Worm screw;B20, locking body;B21, the first lifting chassis;B220, threaded rod;B221, the first stud;B223, the 3rd stud;
B231, the first latch segment;B233, the 3rd latch segment;B 24, upper locking nut;B25, upper locking nut;B201, first are oriented to
Notch;B30, fixed base frame;B31, the second lifting chassis;B32, the second stud;B33, fixed disk;B34, the 4th stud;b36、
6th stud;B38, the 8th stud;B301, the second guiding slot port;
B5, longitudinal moving mechanism;B51, fixture installing plate;B52, longitudinally adjust plate;B520, longitudinal sliding block;B53, longitudinal direction
Screw rod;B54, longitudinal inner thread part.
Specific embodiment:
Such as Fig. 1, a kind of SMT templates cutting of fully automatic integral and the equipment of detection, including cutting mechanism 10, clamping machine
Structure b, transfer mechanism 20, detection means a.
With reference to Fig. 2, Fig. 3, the cutting mechanism 10 includes a pair or so setting frame plates 12, the horizontal strokes across a pair of frame plate
Beam 13, the laser frame 14 on crossbeam, the laser head 15 on laser frame;The pair of frame plate is provided with Y-direction
Slideway, the crossbeam is provided with X to slideway, and the both ends of the crossbeam are slidably fitted on the Y-direction slideway of a pair of frame plate, institute
State laser frame and be slidably fitted in the X of crossbeam on slideway;The laser head is connected by reflection unit with laser generator.
In cutting mechanism 10, the pair of frame plate 12 includes left frame plate and right frame plate, is set on the left frame plate
There is the first Y-direction slideway 121, right frame plate is provided with the second Y-direction slideway;It is trapezoidal cross section to be opened up on the first Y-direction slideway
The first Y-direction chute 122, the second trapezoidal Y-direction chute of cross section is opened up on the second Y-direction slideway;The crossbeam 13
Left part is provided with the first trapezoidal sliding block 131 of cross section, and the right part of crossbeam is provided with the second trapezoidal sliding block of cross section;Institute
State the first sliding block and the first Y-direction chute coordinates, the second sliding block and the second Y-direction chute coordinate.The left part of the crossbeam is provided with
One Y-direction drive device 16, the first Y-direction drive device includes being arranged on the first side plate 161 of crossbeam left part, is articulated in the
The first drive gear 162 on side plate, the first motor coupled on the first side plate and with the first drive gear
163;The first groove 123 is opened up on the side wall of the left frame plate, the roof of the first groove is provided with the first tooth bar 124, described
First drive gear is located in the first groove, and the first drive gear is engaged with the first tooth bar.The right part of the crossbeam is provided with
Two Y-direction drive devices, the second Y-direction drive device includes being arranged on the second side plate of crossbeam right part, is articulated in the second side
The second drive gear on plate, the second motor coupled on the second side plate and with the second drive gear;The right side
The second groove is opened up on the side wall of frame plate, the roof of the second groove is provided with the second tooth bar, and second drive gear is located at
In second groove, the second drive gear is engaged with the second tooth bar.
In cutting mechanism 10, the X to opening up the trapezoidal X in cross section on slideway to chute 132, on the laser frame 14
It is provided with the 3rd trapezoidal sliding block 141 of cross section;3rd sliding block coordinates with X to chute.The laser frame is provided with X to drive
Dynamic device 17, the X includes the 3rd side plate 171 being arranged on laser frame, be articulated on the 3rd side plate the to drive device
Three drive gears 172, the 3rd motor 173 coupled on the 3rd side plate and with the 3rd drive gear;The crossbeam
The 3rd groove 133 is opened up on 13 side wall, the roof of the 3rd groove is provided with the 3rd tooth bar 134, the 3rd drive gear position
In in the 3rd groove, the 3rd drive gear is engaged with the 3rd tooth bar.
With reference to Fig. 1, Fig. 2, the clamping mechanism b is located at the lower section of laser head;Such as Figure 12, clamping mechanism is including vertically moving
Mechanism b5, the fixture b1 on longitudinal moving mechanism.
In clamping mechanism, the longitudinal moving mechanism includes fixture installing plate b51, longitudinally adjust plate b52, longitudinal screw
B53, longitudinal inner thread part b54;The fixture is fixedly mounted on fixture installing plate, and the bottom of fixture installing plate opens up longitudinal cunning
Groove, the longitudinally adjust plate is provided with the longitudinal sliding block b520 coordinated with longitudinal chute, and the longitudinal screw is articulated in longitudinal tune
On section plate, the longitudinal inner thread part is screwed onto on longitudinal screw, and longitudinal inner thread part is fixedly connected with fixture installing plate.
In clamping mechanism, with reference to Figure 13 to Figure 16, the fixture includes stake body b10, locking body b20, fixed base frame
b30;The stake body includes base b11, support plate b12, pillar b13;The pillar is vertically arranged on base, the support plate water
It is flat to be arranged on pillar;The locking body includes the first lifting chassis b21, the first stud b221, the first latch segment b231;It is described
First lifting chassis opens up the first guiding slot port b201, and first guiding slot port is slidably matched with pillar;First stud
It is vertically arranged on the first lifting chassis, first through hole is opened up on the support plate, the first stud passes through first through hole;Described first
Latch segment is arranged on the top of the first stud;The fixed base frame includes the second lifting chassis b31, the second stud b32, fixed disk
b33;The second lifting chassis opens up the second guiding slot port b301, and second guiding slot port is slidably matched with pillar;It is described
Second stud is vertically arranged on the second lifting chassis, and the second lifting chassis is located at the lower section on the first lifting chassis;Described first
Lifting chassis opens up the second through hole, opens up third through-hole on the support plate, and second stud is upward through the second through hole and the
Three through holes;The fixed disk is horizontally arranged at the top of the second stud, and fourth hole, first spiral shell are opened up on the fixed disk
Post passes through fourth hole, first latch segment to be located at the top of fixed disk.
In clamping mechanism, with reference to Figure 13 to Figure 16, the stake body also includes gear wheel b14, the second middle gear b152, the
One little gear b161, power transmission shaft b17, worm gear b181 and worm screw b182;The centre on the first lifting chassis opens up the 5th and leads to
Hole, the centre on the second lifting chassis opens up the 6th through hole, and the power transmission shaft is vertically arranged, and the bottom of power transmission shaft is articulated in
On base, the top of power transmission shaft is articulated on support plate, and power transmission shaft passes through fifth hole and the 6th through hole;The gear wheel is arranged on
On power transmission shaft, gear wheel is located between support plate and the first lifting chassis;Second middle gear is articulated in the third through-hole of support plate
Interior, the second middle gear is located between support plate and the first lifting chassis, and the centre of the second middle gear opens up screwed hole, the second stud
It is screwed onto in the screwed hole of the second middle gear, the second middle gear is engaged with gear wheel;First little gear is articulated in support plate
In first through hole, the first little gear is located between support plate and the first lifting chassis, and the centre of the first little gear opens up screwed hole,
First stud is screwed onto in the screwed hole of the first little gear, and the first little gear is engaged with the second middle gear;The worm gear is arranged on
The bottom of power transmission shaft, the worm screw is horizontally disposed with, and worm screw is articulated on base, worm gear and worm engaging;
In clamping mechanism, with reference to Figure 13 to Figure 16, it is described second lifting chassis b31 on be vertically arranged with the 4th stud b34,
6th stud b36, the 8th stud b38, the second stud b32, the 4th stud, the 6th stud, the 8th stud are along the second lifting
The circumference on chassis is to being uniformly distributed;4th stud, the 6th stud, the 8th stud be upward through the first lifting chassis b21 and
Support plate b12;The fixed disk b33 is arranged on the 4th stud, the 6th stud, the top of the 8th stud;It is articulated with the support plate
4th middle gear b154, the 6th middle gear b156, the 8th middle gear b158, the 4th middle gear, the 6th middle gear, the 8th middle gear
Between support plate and the first lifting chassis, the 4th middle gear, the 6th middle gear, the centre of the 8th middle gear open up screw thread
Hole, the 4th stud is screwed onto in the screwed hole of the 4th middle gear, and the 4th middle gear is engaged with gear wheel b14, and the 6th stud is spirally connected
In the screwed hole of the 6th middle gear, the 6th middle gear is engaged with gear wheel;8th stud is screwed onto the screw thread of the 8th middle gear
In hole, the 8th middle gear is engaged with gear wheel;The 3rd stud b223 is vertically arranged with the first lifting chassis b21, it is described
3rd stud is upward through support plate b12, and the 3rd stud is right with center lines of the first stud b221 on the first lifting chassis or so
Claim;Third pinion b163 is articulated with the support plate, third pinion is located between support plate and the first lifting chassis, and the 3rd is small
The centre of gear opens up screwed hole, and the 3rd stud is screwed onto in the screwed hole of third pinion, in third pinion and the 6th
Gear b156 is engaged;The 3rd latch segment b233 is installed at the top of 3rd stud.
In clamping mechanism, with reference to Figure 13 to Figure 16, the second middle gear b152 includes second gear portion b1521 and the
The second articulated section b1522 that two gear parts are coaxially disposed;The centre of the second gear portion and the second articulated section is provided with insertion
Second gear portion and the screwed hole b1523 of the second articulated section;Second articulated section is articulated in the third through-hole of support plate b12.
In clamping mechanism, with reference to Figure 13 to Figure 16, the first little gear b161 includes first gear portion and first gear
The first articulated section that portion is coaxially disposed;The centre of the first gear portion and the first articulated section be provided with insertion first gear portion and
The screwed hole of the first articulated section;First articulated section is articulated in the first through hole of support plate b12.
Such as Fig. 1, side of the transfer mechanism 20 positioned at clamping mechanism rear end.Such as Fig. 4, the transfer mechanism includes water
Flat line drive device, the column 21 in horizontal linear drive device, the straight line lift cylinder 22 on column,
On straight line lift cylinder piston and horizontally disposed rod member 24, the rotary cylinder 23 installed in Rod end, it is arranged on
The 5th sucker 25 on rotary cylinder.
In above-mentioned transfer mechanism 20, the horizontal linear drive device includes horizontally disposed strip base 26, threaded rod
27th, the 4th motor;The strip base opens up the straight of strip, and the bottom of the column 21 coordinates to be slided in straight line
In groove, the bottom of column opens up screwed hole, the screwed hole and shaft, and threaded rod is located in straight, threaded rod
Both ends be articulated on strip base, one end of threaded rod couples with the 4th motor.
Such as Fig. 1, the detection means a is positioned at the rear of cutting mechanism;Such as Fig. 5, Fig. 6, the detection means is including detecting
Housing a40, vertical equity input mechanism a10;The detection housing is square-shaped, and test chamber is set in detection housing, detects shell
Observation window a41 is opened up on the front side wall of body, light source is provided with test chamber.
In above-mentioned detection device a, with reference to Fig. 9, Figure 10, the vertical equity input mechanism is located at the lower section of detection housing,
The vertical equity input mechanism includes that horizontal feed base plate a12, the multipair straight line conveying on horizontal feed base plate are single
First a11;Each straight line supply unit includes transmission belt a111, a pair of rolls a112 for driving transmission belt, is revolved for driven roller
The first motor for turning, the pair of roller is articulated on horizontal feed base plate vertically;A pair of straight line supply units are disposed in parallel in water
In flat conveyor mat, the gap width between a pair of straight line supply units is equal to the thickness of template;Multipair straight line supply unit is with head
The mode of tail linking is arranged on horizontal feed base plate.
In above-mentioned detection device a, with reference to Fig. 5 to Figure 10, a pair of raising mechanism is provided with the detection housing, detects housing
Bottom open up the first gap a42, a pair of raising mechanism extends downward the top of vertical equity input mechanism by the first gap
Portion;A pair of raising mechanism includes first hoisting mechanism a21 and second hoisting mechanism a22, and first hoisting mechanism is located at test chamber
Left side, second hoisting mechanism be located at test chamber right side.
In above-mentioned detection device a, with reference to Fig. 9, Figure 10, the first hoisting mechanism includes first support a211, the first tooth
Bar a212, the first master gear a213, the first pinion a214, the first outrigger shaft a215, the first synchronous pulley a216, the first lifting
Bar a217, the first sucker a218;The first support is provided with the first guide frame, and first elevation bar is slidably fitted in
In one guide frame, the first elevation bar is vertically arranged, and first sucker is arranged in the first elevation bar;First tooth bar is consolidated
It is scheduled in the first elevation bar, the first tooth bar is vertically arranged, first master gear is engaged with the first tooth bar, the pivot joint of the first master gear
In first support;First pinion is engaged with the first master gear, and the first pinion is articulated in first support;Described
One outrigger shaft couples with the gear shaft of the first pinion, and first synchronous pulley is arranged on the first outrigger shaft.
In above-mentioned detection device a, with reference to Fig. 9, Figure 10, the second hoisting mechanism includes second support, the second tooth bar, the
Two master gears, the second outrigger shaft a225, the second synchronous pulley a226, the second elevation bar, the second sucker;Set in the second support
There is the second guide frame, second elevation bar is slidably fitted in the second guide frame, and the second elevation bar is vertically arranged, described
Second sucker is arranged in the second elevation bar;Second tooth bar is fixed in the second elevation bar, and the second tooth bar is vertically arranged, institute
State the second master gear to be engaged with the second tooth bar, the second master gear is pivotally connected on the secondary support bracket, the second master gear and the second motor join
Connect;Second outrigger shaft couples with the gear shaft of the second master gear, and second synchronous pulley is arranged on the second outrigger shaft.
In above-mentioned detection device a, with reference to Fig. 9, Figure 10, first synchronous pulley and the second synchronous pulley pass through Timing Belt
A24 is connected.
In above-mentioned detection device a, with reference to Fig. 9, Figure 10, the bottom of the first support is arranged on horizontal feed base plate,
The bottom of first support opens up vertical second gap a2102, and the bottom of the second support is arranged on horizontal feed base plate
On, the bottom of second support opens up vertical 3rd gap a2203, and the bottom of first tooth bar opens up the vertical 4th
Gap a2104, the bottom of the second tooth bar opens up vertical 5th gap a2205;Second gap, the 3rd gap, the 4th
Gap, the 5th gap are respectively positioned on the surface in the gap between multipair straight line supply unit, second gap, the 3rd gap,
4th gap, the gap between the 5th gap and multipair straight line supply unit constitute the operation passage of template.
In above-mentioned detection device a, with reference to Fig. 9, Figure 10, the first support a211 includes first level top board a203, connects
Meet the first vertical plate a205 of first level top board and horizontal feed base plate;The first level top board opens up the first gathering sill
A206, is provided with the first gib block a207 between first level top board and horizontal feed base plate, first gathering sill and first is led
The first guide frame is constituted to bar;The first elevation bar a217 is provided with the 3rd guiding knot coordinated with the first guide frame
Structure.With first support structure similarly, the second support includes that the second horizontal top, the second horizontal top of connection and level are defeated
Send the second vertical plate of base plate;Second horizontal top opens up the second gathering sill, the second horizontal top and horizontal feed base plate
Between be provided with the second gib block, second gathering sill and the second gib block constitute the second guide frame;Second elevation bar
It is provided with the 4th guide frame coordinated with the second guide frame.
In above-mentioned detection device a, with reference to Fig. 5 to Fig. 8, Figure 11, the 6th is opened up on the rear wall of the detection housing a40 and is slitted
Mouth a44, is provided with transverse horizontal output mechanism a30 in the 6th gap, transverse horizontal output mechanism is located at a pair of raising mechanism
Side;The transverse horizontal output mechanism includes horizonal base plate a31, the first telescopic cylinder a32, the first lift cylinder a35, the
One connecting rod a33, the 3rd sucker a34;First telescopic cylinder is arranged on the left side wall of horizonal base plate, the first lift cylinder
On the piston of the first telescopic cylinder, one end of head rod is connected on the piston rod of the first lift cylinder, and first
The other end of connecting rod installs the 3rd sucker, and first telescopic cylinder drives the 3rd sucker to move forward and backward, the first lift cylinder
The 3rd sucker is driven to lift.Second telescopic cylinder, the work of the second telescopic cylinder are installed on the right side wall of the horizonal base plate a31
The second lift cylinder is provided with beyond the Great Wall, and the piston rod of the second lift cylinder is provided with the second connecting rod, and one end of the second connecting rod connects
Connect the piston rod of the second lift cylinder, the other end of the second connecting rod is provided with the 4th sucker a37, the second telescopic cylinder drives the
Four suckers are moved forward and backward, and the second lift cylinder drives the lifting of the 4th sucker.The first backplate is provided with the left of the horizonal base plate a31
A391, is provided with the second backplate a392 on the right side of horizonal base plate;The rear end of the horizonal base plate is provided with limited block a393.
In practical operation, the workflow of the equipment of the cutting of SMT templates and detection of fully automatic integral of the present invention
It is as follows:
First, be positioned at workpiece to be cut on the fixture b1 of clamping mechanism b by staff, specifically:Servomotor
Or manual drive worm screw b182 rotations, worm drive worm gear b181 rotations, worm gear drive power transmission shaft b17 rotations, power transmission shaft driving
Gear wheel b14 rotates, tooth in the second middle gear of canine tooth wheel drive b152, the 4th middle gear b154, the 6th middle gear b156, the 8th
Wheel b158 rotates simultaneously, the second middle gear, the 4th middle gear, the 6th middle gear, the rotation driving of the 8th middle gear and its screw thread
The second stud b32, the 4th stud b34, the 6th stud b36, the 8th stud b38 risings, the second stud, the 4th spiral shell that hole is spirally connected
Post, the 6th stud, the rising of the 8th stud drive fixed disk b33 to rise;The second middle gear b152 and the are driven in gear wheel b14
While six gear b156 rotate, the second middle gear drives the first little gear b161 rotations, and the 6th middle gear drives the 3rd small tooth
Wheel b163 rotations, rise under the rotation driving of the first little gear and the first stud b221 of its screw hole, third pinion
Risen under rotation driving and the 3rd stud b223 of its screw hole, under the first latch segment b231 of decline drive of the first stud
Drop, the decline of the 3rd stud drives the 3rd latch segment b233 to decline;In this way, the workpiece being placed on fixed disk by fixed disk and
Latch segment is clamped up and down.
Second, displacement on Y-direction slideway of the laser head 15 by crossbeam 13 on a pair of frame plate 12 and realize Y-direction position
Move, X of the laser head by laser frame 14 on crossbeam 13 realizes X to displacement to the displacement on slideway;In X to displacement and Y-direction
Under the cooperation of displacement, laser head is cut by laser to the workpiece on fixed disk b33.
3rd, after the completion of cutting, the longitudinal moving mechanism b5 actions in clamping mechanism b, spiral shell in longitudinal screw b53 and longitudinal direction
The cooperation of line part b54 drives fixture to installing plate b51 and vertically moves, and fixture installing plate drives fixture b1 to vertically move, in this way, fixture
The template that upper cutting is completed rearward is moved.
4th, the horizontal linear drive device in transfer mechanism 20 drives the horizontal linear of column 21 to be moved to the side of template
Side, now, the 5th sucker 25 is located at the surface of template;Afterwards, straight line lift cylinder 22 drives rod member 24 to decline, and rod member drives
5th sucker 25 declines, the 5th sucker suction template;Afterwards, horizontal linear drive device drives the horizontal linear of column 21 to be moved to
The input end of vertical equity input mechanism a10 in detection means a, the horizontal feed base plate in the vertical equity input mechanism
There is certain drop between fixed disk b33 in a12 and fixture b1;Afterwards, rotary cylinder 23 is rotated by 90 °, template rotation 90
Degree, template is in vertical state;Afterwards, straight line lift cylinder 22 drives template to drop on horizontal feed base plate, and template is erected at
In gap on horizontal feed base plate a12 and between a pair of straight line supply unit a11.
5th, the first motor drives transmission belt a111 to run by roller a112, a pair of transmission belts of straight line supply unit etc.
Fast operation in the same direction, the thickness of template is equal to due to the gap width between a pair of straight line supply units, so, multipair tandem array
Straight line supply unit a11 can hold template and be fed forward.
6th, the template run on vertical equity input mechanism a10 sequentially passes through the 3rd gap a2203 and the 5th gap
A2205 comes the underface of detection housing a40, i.e. template is located between first hoisting mechanism a21 and second hoisting mechanism a22;
Afterwards, the second motor action, the second master gear rotation, the second master gear drives the second tooth bar to decline, the second rack drives second
Elevation bar declines along the second guide frame, and the second elevation bar drives the second sucker to decline;Second master gear drives the second tooth
While bar declines, the second outrigger shaft a225 rotations are driven, the second outrigger shaft drives the second synchronous pulley a226 rotations, and second is same
Step band the first synchronous pulley of wheel drive a216 rotations, the first synchronous pulley drives the first pinion by the first outrigger shaft a215
A214 rotates, and the first pinion drives the first master gear a213 rotations, and the first master gear drives the first tooth bar a212 to decline, and first
Rack drives the first elevation bar a217 declines along the first guide frame, and the first elevation bar drives the first sucker a218 to decline, in this way,
First sucker and the second sucker synchronously decline, and the first sucker and the second sucker are positioned at the left and right sides of template;Afterwards, the first sucker
Template is adsorbed with the second sucker simultaneously;Afterwards, the second motor is rotated backward, and orders about the first sucker and the second sucker with template
Rise, through the first gap a42 later in test chamber, under the irradiation of light source, testing staff is by observation for the template of rising
Window a41 can clearly detection template each position.
7th, if the template in test chamber is qualified, the first telescopic cylinder a32 actions, the first telescopic cylinder passes through first
Lift cylinder a35 and head rod a33 drives the movement of the 3rd sucker a34 forward horizontals, and the 3rd sucker is drawn in test chamber
Detect the template for completing;Afterwards, under the driving of the first telescopic cylinder, the 3rd sucker is moved rearwardly into level with template level
The rear end of base plate a31, i.e. template is output detection housing a40, afterwards, the first lift cylinder a35 stretches, and makes the 3rd sucker
A34 crosses above-mentioned template, in case the 3rd sucker moves forward to next piece of qualified template of absorption in test chamber;If test chamber
Internal template is unqualified, and a pair of raising mechanism is ordered about underproof template and drops to the multipair of vertical equity input mechanism a10
In gap between straight line supply unit a11, continue to be fed forward underproof template by vertical equity input mechanism a10, no
Qualified template flows out this inspection after the second gap a2102 and the 4th gap a2104 from the output end of vertical equity input mechanism
Survey device.
Above content is only better embodiment of the invention, for one of ordinary skill in the art, according to the present invention
Thought, will change in specific embodiments and applications, this specification content should not be construed as to this hair
Bright limitation.
Claims (8)
1. a kind of fully automatic integral SMT templates cutting and detection equipment, including cutting mechanism (10), clamping mechanism (b),
Transfer mechanism (20), detection means (a);
The cutting mechanism (10) sets frame plate (12), the crossbeam (13) across a pair of frame plate, installs including a pair or so
Laser frame (14) on crossbeam, the laser head (15) on laser frame;The pair of frame plate is provided with Y-direction slideway,
The crossbeam is provided with X to slideway, and the both ends of the crossbeam are slidably fitted on the Y-direction slideway of a pair of frame plate, described to swash
Light frame is slidably fitted in the X of crossbeam on slideway;The laser head is connected by reflection unit with laser generator;Its feature exists
In:
The clamping mechanism (b) is located at the lower section of laser head;Clamping mechanism is including longitudinal moving mechanism (b5), installed in longitudinal shifting
Fixture (b1) on motivation structure;
The longitudinal moving mechanism includes that fixture installing plate (b51), longitudinally adjust plate (b52), longitudinal screw (b53), longitudinal direction are interior
Screw element (b54);The fixture is fixedly mounted on fixture installing plate, and the bottom of fixture installing plate opens up longitudinal chute, described
Longitudinally adjust plate is provided with the longitudinal sliding block (b520) coordinated with longitudinal chute, and the longitudinal screw is articulated in longitudinally adjust plate
On, the longitudinal inner thread part is screwed onto on longitudinal screw, and longitudinal inner thread part is fixedly connected with fixture installing plate;
The fixture includes stake body (b10), locking body (b20), fixed base frame (b30);
The stake body includes base (b11), support plate (b12), pillar (b13);The pillar is vertically arranged on base, described
Support plate is horizontally set on pillar;
The locking body includes the first lifting chassis (b21), the first stud (b221), the first latch segment (b231);Described first
Lifting chassis opens up the first guiding slot port (b201), and first guiding slot port is slidably matched with pillar;First stud is erected
Directly it is arranged on the first lifting chassis, first through hole is opened up on the support plate, the first stud passes through first through hole;First lock
Tight block is arranged on the top of the first stud;
The fixed base frame includes the second lifting chassis (b31), the second stud (b32), fixed disk (b33);Second lifting
Chassis opens up the second guiding slot port (b301), and second guiding slot port is slidably matched with pillar;Second stud sets vertically
Put on the second lifting chassis, the second lifting chassis is located at the lower section on the first lifting chassis;The first lifting chassis opens up the
Two through holes, open up third through-hole on the support plate, second stud is upward through the second through hole and third through-hole;The fixation
Disk is horizontally arranged at the top of the second stud, and fourth hole is opened up on the fixed disk, and first stud passes through fourth hole,
First latch segment is located at the top of fixed disk;
The stake body also includes gear wheel (b14), the second middle gear (b152), the first little gear (b161), power transmission shaft
(b17), worm gear (b181) and worm screw (b182);The centre on the first lifting chassis opens up fifth hole, described second liter
The centre for dropping chassis opens up the 6th through hole, and the power transmission shaft is vertically arranged, and the bottom of power transmission shaft is articulated on base, power transmission shaft
Top be articulated on support plate, power transmission shaft pass through fifth hole and the 6th through hole;The gear wheel is arranged on power transmission shaft, canine tooth
Wheel is located between support plate and the first lifting chassis;Second middle gear is articulated in the third through-hole of support plate, the second middle gear
Between support plate and the first lifting chassis, the centre of the second middle gear opens up screwed hole, and the second stud is screwed onto in second
In the screwed hole of gear, the second middle gear is engaged with gear wheel;First little gear is articulated in the first through hole of support plate, the
One little gear is located between support plate and the first lifting chassis, and the centre of the first little gear opens up screwed hole, and the first stud is spirally connected
In the screwed hole of the first little gear, the first little gear is engaged with the second middle gear;The worm gear is arranged on the bottom of power transmission shaft,
The worm screw is horizontally disposed with, and worm screw is articulated on base, worm gear and worm engaging;
Side of the transfer mechanism (20) positioned at clamping mechanism rear end;The transfer mechanism includes that horizontal linear drives dress
Put, the column (21) in horizontal linear drive device, the straight line lift cylinder (22) on column, installed in straight
On line lift cylinder piston and horizontally disposed rod member (24), the rotary cylinder (23) installed in Rod end, installed in rotation
The 5th sucker (25) on cylinder;
The detection means (a) is located at the rear of cutting mechanism;The detection means includes detection housing (a40), vertical equity
Input mechanism (a10);The detection housing is square-shaped, and test chamber is set in detection housing, is opened on the front side wall for detecting housing
If observation window (a41), is provided with light source in test chamber;
In above-mentioned detection device, the vertical equity input mechanism is located at the lower section of detection housing, and the vertical equity is input into machine
Structure includes horizontal feed base plate (a12), the multipair straight line supply unit (a11) on horizontal feed base plate;Each straight line
Supply unit includes transmission belt (a111), a pair of rolls (a112) for driving transmission belt, the first electricity for driven roller rotation
Machine, the pair of roller is articulated on horizontal feed base plate vertically;A pair of straight line supply units are disposed in parallel in horizontal feed base plate
On, the gap width between a pair of straight line supply units is equal to the thickness of template;Multipair straight line supply unit is with the side of tandem array
Formula is arranged on horizontal feed base plate;
In above-mentioned detection device, a pair of raising mechanism is provided with the detection housing, detects that the bottom of housing opens up the first gap
(a42), a pair of raising mechanism extends downward the top of vertical equity input mechanism by the first gap;A pair of raising mechanism bag
First hoisting mechanism (a21) and second hoisting mechanism (a22) are included, first hoisting mechanism is located at the left side of test chamber, and second carries
Rise the right side that mechanism is located at test chamber;
In above-mentioned detection device, the first hoisting mechanism includes first support (a211), the first tooth bar (a212), the first main tooth
Wheel (a213), the first pinion (a214), the first outrigger shaft (a215), the first synchronous pulley (a216), the first elevation bar
(a217), the first sucker (a218);The first support is provided with the first guide frame, and first elevation bar is slidably fitted in
In first guide frame, the first elevation bar is vertically arranged, and first sucker is arranged in the first elevation bar;First tooth bar
It is fixed in the first elevation bar, the first tooth bar is vertically arranged, first master gear is engaged with the first tooth bar, the first master gear pivot
It is connected in first support;First pinion is engaged with the first master gear, and the first pinion is articulated in first support;It is described
First outrigger shaft couples with the gear shaft of the first pinion, and first synchronous pulley is arranged on the first outrigger shaft;
In above-mentioned detection device, the second hoisting mechanism includes that second support, the second tooth bar, the second master gear, second extend
Axle (a225), the second synchronous pulley (a226), the second elevation bar, the second sucker;The second support is provided with the second guiding knot
Structure, second elevation bar is slidably fitted in the second guide frame, and the second elevation bar is vertically arranged, and second sucker is installed
In the second elevation bar;Second tooth bar is fixed in the second elevation bar, and the second tooth bar is vertically arranged, second master gear
Engaged with the second tooth bar, the second master gear is pivotally connected on the secondary support bracket, and the second master gear couples with the second motor;Described second prolongs
Stretch axle to couple with the gear shaft of the second master gear, second synchronous pulley is arranged on the second outrigger shaft;
In above-mentioned detection device, first synchronous pulley is connected with the second synchronous pulley by Timing Belt (a24);
In above-mentioned detection device, the bottom of the first support is arranged on horizontal feed base plate, and the bottom of first support opens up
Vertical second gap (a2102), the bottom of the second support is arranged on horizontal feed base plate, the bottom of second support
Vertical 3rd gap (a2203) is opened up, the bottom of first tooth bar opens up vertical 4th gap (a2104), the
The bottom of two tooth bars opens up vertical 5th gap (a2205);Second gap, the 3rd gap, the 4th gap, the 5th are slitted
Mouth is respectively positioned on the surface in gap between multipair straight line supply unit, second gap, the 3rd gap, the 4th gap, the
Gap between five gap and multipair straight line supply unit constitutes the operation passage of template;
In clamping mechanism, second middle gear (b152) includes that second gear portion (b1521) and second gear portion are coaxially disposed
The second articulated section (b1522);The centre of the second gear portion and the second articulated section is provided with insertion second gear portion and
The screwed hole (b1523) of two articulated sections;Second articulated section is articulated in the third through-hole of support plate (b12);
In clamping mechanism, first little gear (b161) includes first that first gear portion and first gear portion are coaxially disposed
Articulated section;The centre of the first gear portion and the first articulated section is provided with the screw thread of insertion first gear portion and the first articulated section
Hole;First articulated section is articulated in the first through hole of support plate (b12).
2. the equipment that a kind of SMT templates of fully automatic integral as claimed in claim 1 are cut and detected, it is characterised in that:
In cutting mechanism (10), the pair of frame plate (12) includes left frame plate and right frame plate, is set on the left frame plate
There is the first Y-direction slideway (121), right frame plate is provided with the second Y-direction slideway;Cross section is opened up on the first Y-direction slideway in ladder
First Y-direction chute (122) of shape, opens up the second trapezoidal Y-direction chute of cross section on the second Y-direction slideway;The crossbeam
(13) left part is provided with trapezoidal the first sliding block (131) in cross section, and the right part of crossbeam is provided with trapezoidal in cross section
Two sliding blocks;First sliding block and the first Y-direction chute coordinate, and the second sliding block and the second Y-direction chute coordinate;
The left part of the crossbeam is provided with the first Y-direction drive device (16), and the first Y-direction drive device includes being arranged on crossbeam
First side plate (161) of left part, the first drive gear (162) being articulated on the first side plate, on the first side plate and
The first motor (163) coupled with the first drive gear;The first groove (123) is opened up on the side wall of the left frame plate,
The roof of the first groove is provided with the first tooth bar (124), and first drive gear is located in the first groove, the first drive gear
Engaged with the first tooth bar;
The right part of the crossbeam is provided with the second Y-direction drive device, and the second Y-direction drive device includes being arranged on crossbeam right-hand member
Second side plate in portion, the second drive gear being articulated on the second side plate, on the second side plate and with the second drive gear
Second motor of connection;The second groove is opened up on the side wall of the right frame plate, the roof of the second groove is provided with second
Tooth bar, second drive gear is located in the second groove, and the second drive gear is engaged with the second tooth bar;
In cutting mechanism (10), the X is to opening up the trapezoidal X in cross section to chute (132), the laser frame (14) on slideway
It is provided with the 3rd trapezoidal sliding block (141) of cross section;3rd sliding block coordinates with X to chute;
The laser frame is provided with the 3rd side that X includes being arranged on laser frame to drive device (17), the X to drive device
Plate (171), the 3rd drive gear (172) being articulated on the 3rd side plate, on the 3rd side plate and with the 3rd drive gear
3rd motor (173) of connection;The 3rd groove (133), the roof of the 3rd groove are opened up on the side wall of the crossbeam (13)
The 3rd tooth bar (134) is provided with, the 3rd drive gear is located in the 3rd groove, and the 3rd drive gear is nibbled with the 3rd tooth bar
Close.
3. the equipment that a kind of SMT templates of fully automatic integral as claimed in claim 1 are cut and detected, it is characterised in that:
In clamping mechanism, it is described second lifting chassis (b31) on be vertically arranged with the 4th stud (b34), the 6th stud (b36),
8th stud (b38), second stud (b32), the 4th stud, the 6th stud, the 8th stud are along the second circle for lifting chassis
Circumferentially it is uniformly distributed;4th stud, the 6th stud, the 8th stud are upward through the first lifting chassis (b21) and support plate
(b12);The fixed disk (b33) is arranged on the 4th stud, the 6th stud, the top of the 8th stud;It is articulated with the support plate
4th middle gear (b154), the 6th middle gear (b156), the 8th middle gear (b158), the 4th middle gear, the 6th middle gear, the 8th
Middle gear is located between support plate and the first lifting chassis, and the 4th middle gear, the 6th middle gear, the centre of the 8th middle gear are opened
If screwed hole, the 4th stud is screwed onto in the screwed hole of the 4th middle gear, and the 4th middle gear is engaged with gear wheel (b14), the 6th
Stud is screwed onto in the screwed hole of the 6th middle gear, and the 6th middle gear is engaged with gear wheel;8th stud be screwed onto the 8th in tooth
In the screwed hole of wheel, the 8th middle gear is engaged with gear wheel;
The 3rd stud (b223) is vertically arranged with first lifting chassis (b21), the 3rd stud is upward through support plate
(b12), the 3rd stud is symmetrical with center line of the first stud (b221) on the first lifting chassis;It is pivotally connected on the support plate
There is third pinion (b163), third pinion is located between support plate and the first lifting chassis, and the centre of third pinion is opened
If screwed hole, the 3rd stud is screwed onto in the screwed hole of third pinion, and third pinion is engaged with the 6th middle gear (b156);
The 3rd latch segment (b233) is installed at the top of 3rd stud.
4. the equipment that a kind of SMT templates of fully automatic integral as claimed in claim 1 are cut and detected, it is characterised in that:
In transfer mechanism (20), the horizontal linear drive device includes horizontally disposed strip base (26), threaded rod (27), the 4th
Motor;The strip base opens up the straight of strip, and the bottom of the column (21) coordinates in straight,
The bottom of column opens up screwed hole, the screwed hole and shaft, and threaded rod is located in straight, the two ends of threaded rod
Portion is articulated on strip base, and one end of threaded rod couples with the 4th motor.
5. the equipment that a kind of SMT templates of fully automatic integral as claimed in claim 1 are cut and detected, it is characterised in that:
In detection means, the first support (a211) includes first level top board (a203), connection first level top board and water
First vertical plate (a205) of flat conveyor mat;The first level top board opens up the first gathering sill (a206), first level top
The first gib block (a207) is provided between plate and horizontal feed base plate, first gathering sill and the first gib block constitute first and lead
To structure;First elevation bar (a217) is provided with the 3rd guide frame coordinated with the first guide frame;
The second support includes the second vertical plate of the second horizontal top, the second horizontal top of connection and horizontal feed base plate;
Second horizontal top opens up the second gathering sill, and the second gib block is provided between the second horizontal top and horizontal feed base plate,
Second gathering sill and the second gib block constitute the second guide frame;Second elevation bar is provided with and the second guide frame
The 4th guide frame for coordinating.
6. the equipment that a kind of SMT templates of fully automatic integral as claimed in claim 1 are cut and detected, it is characterised in that:
In detection means, the 6th gap (a44) is opened up on the rear wall of detection housing (a40), horizontal stroke is provided with the 6th gap
To horizontal output mechanism (a30), transverse horizontal output mechanism is located at the side of a pair of raising mechanism;The transverse horizontal exports machine
Structure includes horizonal base plate (a31), the first telescopic cylinder (a32), the first lift cylinder (a35), head rod (a33), the 3rd
Sucker (a34);First telescopic cylinder is arranged on the left side wall of horizonal base plate, and the first lift cylinder is arranged on first and stretches
On the piston of cylinder, one end of head rod is connected on the piston rod of the first lift cylinder, the other end of head rod
3rd sucker is installed, first telescopic cylinder drives the 3rd sucker to move forward and backward, and the first lift cylinder drives the 3rd sucker liter
Drop.
7. the equipment that a kind of SMT templates of fully automatic integral as claimed in claim 6 are cut and detected, it is characterised in that:
In detection means, the second telescopic cylinder is installed on the right side wall of the horizonal base plate (a31), on the piston of the second telescopic cylinder
It is provided with the second lift cylinder, the piston rod of the second lift cylinder is provided with the second connecting rod, one end connection of the second connecting rod the
The piston rod of two lift cylinders, the other end of the second connecting rod is provided with the 4th sucker (a37), and the second telescopic cylinder drives the 4th
Sucker is moved forward and backward, and the second lift cylinder drives the lifting of the 4th sucker.
8. the equipment that a kind of SMT templates of fully automatic integral as claimed in claim 7 are cut and detected, it is characterised in that:
In detection means, the first backplate (a391) is provided with the left of the horizonal base plate (a31), the second shield is provided with the right side of horizonal base plate
Plate (a392);The rear end of the horizonal base plate is provided with limited block (a393).
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CN105904100A (en) * | 2016-05-19 | 2016-08-31 | 深圳市富优驰科技有限公司 | Full-automatic laser flash trimming technology |
CN106429183B (en) * | 2016-09-23 | 2019-01-01 | 泉州市在梦里信息科技有限公司 | A kind of template detection equipment equipped with gripping body |
CN106269580B (en) * | 2016-10-27 | 2018-11-23 | 浙江武义中茂工艺品制造有限公司 | A kind of detection of laser cutting and goods rejection device |
CN109693040B (en) * | 2017-10-24 | 2020-11-03 | 富鼎电子科技(嘉善)有限公司 | Laser etching detection machine |
CN109352231A (en) * | 2018-11-14 | 2019-02-19 | 宁波市鄞州呈汇机械制造有限公司 | A kind of industrial production metal object timing cutter device |
CN111958154A (en) * | 2020-07-30 | 2020-11-20 | 宗燕明 | Automatic steel pipe welding mechanical device |
CN112475635A (en) * | 2020-12-08 | 2021-03-12 | 张春雨 | Cutting device and cutting method for producing anodized aluminum plate |
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CN102428047A (en) * | 2009-06-02 | 2012-04-25 | 格林策巴赫机械制造有限公司 | Method and apparatus for producing an elastically deformable glass plate |
CN103212841A (en) * | 2012-01-19 | 2013-07-24 | 昆山思拓机器有限公司 | Processing equipment for laser wet cutting and detecting of SMT (Surface Mounting Technology) template |
CN203798745U (en) * | 2014-03-06 | 2014-08-27 | 武汉光韵达科技有限公司 | Movable precision laser mould plate detection device |
CN205096732U (en) * | 2015-11-22 | 2016-03-23 | 苏州光韵达光电科技有限公司 | SMT template cutting of full -automatic integration and equipment that detects |
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JPH023805A (en) * | 1988-06-17 | 1990-01-09 | Shin Meiwa Ind Co Ltd | Working line following method |
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CN102428047A (en) * | 2009-06-02 | 2012-04-25 | 格林策巴赫机械制造有限公司 | Method and apparatus for producing an elastically deformable glass plate |
CN103212841A (en) * | 2012-01-19 | 2013-07-24 | 昆山思拓机器有限公司 | Processing equipment for laser wet cutting and detecting of SMT (Surface Mounting Technology) template |
CN203798745U (en) * | 2014-03-06 | 2014-08-27 | 武汉光韵达科技有限公司 | Movable precision laser mould plate detection device |
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