A kind of retraction type stockyard self-adapting flexible bucket wheel device
Technical field
The present invention relates to construction machinery and equipment, particularly relate to a kind of retraction type stockyard self-adapting flexible bucket wheel device.
Background technology
Along with the fast development of China's economy, the demand of China to the major bulks such as coal and ore is surged, and has the bulk goods such as a large amount of coal, ore and ore in sand form to be transported to domestic by larger cargo ships every year.Harbour is the first transhipment station of these major bulkss, the course of conveying of bulk goods from boats and ships to stockyard is as follows: boats and ships → ship unloaders → belt feeder → bucket-wheel stacker reclaimer → stockyard, the course of conveying that bulk goods produces from stockyard is as follows: stockyard → bucket-wheel stacker reclaimer → belt feeder → truck-loading facilities → railway carriage, or stockyard → bucket-wheel stacker reclaimer → belt feeder → ship loader → boats and ships.Bucket-wheel stacker reclaimer is that bulk goods is come in and gone out the special continuous heap reclaimer device in stockyard, has the advantages such as heap feeding efficiency is high, material kind of comformability is good, reliability is high, easy and simple to handle, is applied widely in specialized bulk storage yard.
Although bucket-wheel stacker reclaimer has above-mentioned advantage, bucket-wheel stacker reclaimer feeding has a difficult point to fail to break through all the time, that is: after feeding completes, the stockyard bottom can remaining thick about 500mm material bed.Occur that the reason of this situation is because the bucket wheel of bucket-wheel stacker reclaimer is rigid body, the risk collided with heap Ground is there is when taking bottom material, light like this, bucket wheel and heap Ground may be caused all to sustain damage, heavy then bucket-wheel stacker is turned on one's side, cause serious accident.Harbour user is when using bucket-wheel stacker reclaimer material extracting operation, in order to prevent bucket wheel and heap Ground generation rigid collision, adopt the measure of restriction bucket wheel cantilever nutation height, make the hopper of bucket-wheel stacker reclaimer cantilevered head keep certain safety distance with heap Ground.Although adopt the bucket-wheel stacker reclaimer of this safety method can take most of material on stockyard, the difficult problem that the resistates bed of material that also result in, stockyard has thickness to be about 500mm all the time cannot take simultaneously.
At present, bulk storage yard does not have the equipment of clearing out a gathering place of specialty, loader is mainly used to carry out auxiliary operation of clearing out a gathering place for last one deck salvage stores, its main working process is: after the normal material extracting operation of bucket-wheel stacker reclaimer completes, start operation of clearing out a gathering place, loader enters stockyard and puts together to material remaining on stockyard, and the material of putting together is pushed into the stockpile with certain altitude, and bucket-wheel stacker reclaimer takes the stockpile that loader is put together more subsequently.Limited in one's ability due to loader each pusher bunch, therefore needs repeatedly to repeat above operation process of clearing out a gathering place, could realize the cleaning of the salvage stores in whole stockyard.
Adopting loader to carry out stockyard assists the advantage of operation of clearing out a gathering place to be: flexible, operation effectiveness of clearing out a gathering place is good, and good to heap Ground comformability, rear stockyard material of having cleared out a gathering place is residual few.Although adopt auxiliary the clearing out a gathering place of loader to have above advantage, also there is following very important defect:
1) work capacity of clearing out a gathering place is large, and efficiency of clearing out a gathering place is low.Stockyard salvage stores thickness is about 500mm, the inventory that need clear out a gathering place is huge, and loader single to push away the inventory of taking off limited, need loader constantly back and forth to carry out taking in product, loader taking in product efficiency is low, and limited in one's ability due to loader each pusher bunch, the material stack volume of putting together is little, the stockpile feeding that bucket-wheel stacker reclaimer is put together to loader is insufficient, and feeding efficiency is low, and the whole efficiency of the operation that causes clearing out a gathering place is low.
2) operation consumption of clearing out a gathering place is large.Because the efficiency of putting together of loader is low, cause the time of the whole operation of clearing out a gathering place of loader longer, cause self fuel consumption of loader when clearing out a gathering place comparatively large thus, and the power consumption of the equipment such as bucket-wheel stacker reclaimer, system belt conveyor of work compound is huge with it.
3) cost of equipment maintenance is large.Loader is when clearing out a gathering place operation, and the equipment such as system belt conveyor need to run always, and because loader is cleared out a gathering place, efficiency is low, the time of clearing out a gathering place is long, indirectly adds the time of run of yard equipment, adds the maintenance cost of yard equipment.
4) operating environment of clearing out a gathering place pollutes large.Clear out a gathering place operation time, the equipment such as loader, bucket-wheel stacker reclaimer, system belt consume energy in a large number, discharge a large amount of waste gas, cause larger environmental pollution.
Summary of the invention
The present invention proposes a kind of retraction type stockyard self-adapting flexible bucket wheel device, solves bucket wheel and ground and rigid collision occurs and cannot carry out stockyard and to clear out a gathering place the difficult problem of operation, while ensureing the normal feeding function of bucket wheel machine, have both operation function of clearing out a gathering place.Flexible bucket wheel device is arranged on the cantilevered head of bucket-wheel stacker reclaimer, flexible bucket wheel is when normal material extracting operation, its performance is consistent with traditional bucket wheel, but when carrying out clearing out a gathering place operation, adopt the hopper of the bucket-wheel stacker reclaimer of retraction type stockyard self-adapting flexible bucket wheel device and ground without the need to reserving certain safe altitude again.Cantilever nutation height in the process of horizontal hunting keeps constant, when causing flexible bucket wheel and earth surface because heap Ground is rough and uneven in surface in reclaiming process, flexible bucket wheel is under the effect of ground reaction force, hopper is around the hinge inside flexible retraction automatically of its tail end Connection Block, avoid flexible bucket wheel and heap Ground generation rigid collision, leave ground rear hopper and automatically return to open configuration, thus achieve bucket-wheel stacker reclaimer can not produce destruction to equipment itself and heap Ground object when clearing out a gathering place operation.
The present invention solves its technical matters and adopts following technical scheme:
The present invention includes: bucket wheel axle device, cantilever, bucket wheel axle device is arranged on the end of cantilever by Special connection seat, it is characterized in that: also comprise flexible bucket wheel, and flexible bucket wheel is connected by bolt with bucket wheel axle device.Flexible bucket wheel comprises: flexible restoring device, hopper, bucket wheel body, the first bearing pin, the second bearing pin, flexible retraction connecting device; Multiple hopper is arranged along bucket wheel body even circumferential, and the afterbody hinge of hopper is connected base with the hopper of bucket wheel body and is connected by the first bearing pin; The side direction Connection Block of hopper is connected by the second bearing pin with the head of flexible restoring device; The afterbody of flexible restoring device is connected by the flexible connecting device that bounces back with bucket wheel body; Each hopper correspondence arranges two symmetrical flexible restoring devices, and multiple flexible restoring device is arranged along the top blind flange even circumferential of bucket wheel body; The intermediate connector of bucket wheel body is connected by bolt with bucket wheel axle device.
By such scheme, described hopper comprises bucket tooth, bucket lip, hopper side plate, hopper maxillary plate, tail end Connection Block, and two blocks of hopper side plates and hopper maxillary plate form the main body of hopper; Two groups of tail end Connection Blocks are arranged symmetrically in the afterbody of hopper maxillary plate; Bucket lip is fixed in the quarrel of hopper main body, and bucket tooth is arranged along bucket lip outermost interval; It is characterized in that also comprising side direction Connection Block, side direction Connection Block is arranged symmetrically in the outside of two blocks of hopper side plates, the head of side direction Connection Block have through hole and with the through hole concentric of hopper side plate, afterbody has slot.
By such scheme, described flexible restoring device adopts cylindrical spring restoring device, cylindrical spring restoring device comprises spring spool, cylindrical spring, cover plate and spring pressure bar, cover plate is connected by bolt with spring spool, composition enclosure space, the block of cylindrical spring and spring pressure bar and being placed in spring spool with lower part.The block lower end of spring pressure bar compresses cylindrical spring, and depression bar more than spring pressure bar block can slide up and down through the through hole of cover plate.When the pressure that spring pressure bar is subject to is less than or equal to the precompressed compression of cylindrical spring, cover plate is close in the block upper surface of spring pressure bar; When the pressure that spring pressure bar is subject to is greater than the precompressed compression of cylindrical spring, the block upper surface of spring pressure bar is separated with cover plate.
By such scheme, described flexible restoring device adopts laminated spring restoring device, laminated spring restoring device is made up of the different spring plate of some length and Spring Card, spring plate stacks along thickness of slab direction according to its length scale, and multiple Spring Card is arranged on spring plate length direction and tightens the spring plate stacked.
By such scheme, described flexible restoring device adopts hydraulic pressure restoring device, and hydraulic pressure restoring device comprises hydraulic-pressure sleeve, air bag, hydraulic oil, nitrogen, cover plate and hydraulic pressure depression bar, and cover plate is connected by bolt with hydraulic-pressure sleeve; The inwall of hydraulic-pressure sleeve and the block of hydraulic pressure depression bar form an airtight space, and this airtight space comprises the air bag of hydraulic oil and a nitrogen injection; The block of hydraulic pressure depression bar is placed in hydraulic-pressure sleeve, its stop bottom compression hydraulic oil, and depression bar more than hydraulic pressure depression bar block can slide up and down along the through hole of cover plate; When the pressure that hydraulic pressure depression bar is subject to is less than or equal to the precompressed compression of hydraulic pressure restoring device, cover plate is close in the block upper surface of hydraulic pressure depression bar, and when the pressure that hydraulic pressure depression bar is subject to is greater than the precompressed compression of hydraulic pressure restoring device, the upper surface of the block of hydraulic pressure depression bar is separated with cover plate.
By such scheme, described bucket wheel body comprises intermediate connector, hopper connects base, bucket wheel body top blind flange, liner plate, bucket wheel body outer web, bucket wheel body endosternum, discharge port bottom bucket wheel body, bottom intermediate connector and bucket wheel body, liner plate is affixed; The main stressed box-type member of liner plate, the outer web of bucket wheel body, bucket wheel body endosternum affixed composition bucket wheel body bottom bucket wheel body top blind flange, bucket wheel body.Hopper connects base and is symmetrically arranged in bucket wheel body top blind flange, and each hopper correspondence arranges two hoppers and connects base, and multiple hopper connects base and arranges, for being connected with the tail end Connection Block of hopper along bucket wheel body even circumferential.Bottom bucket wheel body top blind flange and bucket wheel body, liner plate all has discharge port.It is characterized in that: also comprise flexible restoring device and connect base, side direction baffle plate, the outer postive stop baffle of hopper, postive stop baffle in hopper.Flexible restoring device connects base and is symmetrically arranged in bucket wheel body top blind flange, and each hopper correspondence arranges two flexible restoring devices and connects base, and multiple flexible restoring device connects base and arranges, for connecting flexible restoring device along bucket wheel body even circumferential.Side direction baffle plate is fixed on bucket wheel body endosternum, and each hopper correspondence arranges two side direction baffle plates, and multiple side direction baffle plate is arranged, for bearing side force during hopper feeding along bucket wheel body even circumferential.In hopper, postive stop baffle is fixed on bucket wheel body endosternum; The outer postive stop baffle of hopper is fixed in the top of side direction baffle plate.
By such scheme, described flexible restoring device connects base and adopts sleeve connection base, sleeve connection base is made up of the otic placode of two panels by certain intervals, sleeve connection base is symmetrically arranged in bucket wheel body top blind flange, each hopper correspondence arranges two symmetrical sleeve connection bases, and multiple sleeve connection base is arranged along bucket wheel body even circumferential.
By such scheme, described flexible restoring device connects base and adopts laminated spring to connect base, laminated spring connects base and is made up of the U-shaped plate that a piece has bolt hole, laminated spring connects base and is symmetrically arranged in bucket wheel body top blind flange, each hopper correspondence arranges two laminated springs and connects base, and multiple laminated spring connects base and arranges along bucket wheel body even circumferential.
By such scheme, the present invention also comprises distance measuring equipment (DME), and distance measuring equipment (DME) comprises fixed support and laser range sensor, on the left of the cantilever that fixed support is connected to bucket-wheel stacker reclaimer on side plate foremost; Laser range sensor is bolted on fixed support.
The invention has the beneficial effects as follows: adopt flexible bucket wheel device to substitute traditional rigidity bucket wheel, both the normal material extracting operation of bucket-wheel stacker reclaimer can have been realized, also can take stockyard salvage stores and carry out clearing out a gathering place operation, without the need to other auxiliary equipment of clearing out a gathering place, reduce cost of clearing out a gathering place.When adopting flexible bucket wheel device to carry out clearing out a gathering place operation, can automatic retracted when hopper collides with heap Ground, collision rift can automatically reply again, ensure that bucket-wheel stacker reclaimer and stockyard are not all destroyed on the one hand, on the other hand make flexible bucket wheel device can adapt to the various complex-terrains in stockyard, safe and reliable, comformability good.The operation of carrying out clearing out a gathering place of flexible bucket wheel device is that continous way is cleared out a gathering place operation, and existing loader batch (-type) of comparing is cleared out a gathering place operation, can significantly improve efficiency of clearing out a gathering place.Retraction type stockyard provided by the invention self-adapting flexible bucket wheel device, can avoid the deficiency of existing mode of clearing out a gathering place completely, has the advantages such as efficiency of clearing out a gathering place is high, expense is low, safe and reliable, comformability good, environmental protection.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is the partial enlarged drawing of Fig. 1.
Fig. 3 is the flexible bucket wheel structural representation of the embodiment of the present invention one.
Fig. 4 is the lateral plan of Fig. 3.
Fig. 5 is the bucket wheel body structural representation of the embodiment of the present invention one.
Fig. 6 is the lateral plan of Fig. 5.
Fig. 7 is hopper construction schematic diagram of the present invention.
Fig. 8 is the lateral plan of Fig. 7.
Fig. 9 is the embodiment of the present invention one cylindrical spring restoring device structural representation.
Figure 10 is the BB cutaway view of Fig. 9.
Figure 11 is the flexible bucket wheel structural representation of the embodiment of the present invention two.
Figure 12 is the lateral plan of Figure 11.
Figure 13 is the bucket wheel body structural representation of the embodiment of the present invention two.
Figure 14 is the lateral plan of Figure 13.
Figure 15 is the embodiment of the present invention two laminated spring restoring device structural representation.
Figure 16 is the partial enlarged drawing of Figure 15.
Figure 17 is the flexible bucket wheel structural representation of the embodiment of the present invention three.
Figure 18 is the lateral plan of Figure 17.
Figure 19 is the embodiment of the present invention three hydraulic pressure restoring device structural representation.
Figure 20 is the DD cutaway view of Figure 19.
Figure 21 is flexible bucket wheel normal operation schematic diagram of the present invention.
Figure 22 is that flexible bucket wheel of the present invention is cleared out a gathering place work operations schematic diagram.
In figure: 1. bucket wheel axle device, 2. cantilever, 3. flexible bucket wheel, 4. distance measuring equipment (DME), 5. fixed support, 6. laser range sensor, 7. bucket wheel body, 8. hopper, 9. cylindrical spring restoring device, 10. laminated spring restoring device, 11. hydraulic pressure restoring devices, 12. first bearing pins, 13. second bearing pins, 14. sleeve connection bearing pins, 15. laminated spring tie bolts, 16. intermediate connectors, 17. hoppers connect base, 18. bucket wheel body top blind flange, liner plate bottom 19. bucket wheel bodies, the outer web of 20. bucket wheel bodies, 21. bucket wheel body endosternums, 22. discharge ports, 23. sleeve connection bases, 24. laminated springs connect base, 25. side direction baffle plates, postive stop baffle in 26. hoppers, the outer postive stop baffle of 27. hoppers, 28. bucket tooths, 29. tail end Connection Blocks, 30. hopper side plates, 31. bucket lips, 32. hopper maxillary plates, 33. side direction Connection Blocks, 34. spring spools, 35. cylindrical springs, 36. cover plates, 37. spring pressure bars, 38. spring plates, 39. Spring Cards, 40. hydraulic-pressure sleeves, 41. air bags, 42. hydraulic oil, 43. nitrogen, 44. hydraulic pressure depression bars, 45. heap Grounds, 46. stockyard materials.
Detailed description of the invention
Below in conjunction with embodiment and accompanying drawing, the present invention will be further described.
As shown in Figure 1 and Figure 2, flexible bucket wheel device comprises bucket wheel axle device 1, cantilever 2, flexible bucket wheel 3, distance measuring equipment (DME) 4.Bucket wheel axle device 1 is arranged on the end of cantilever 2 by Special connection seat, and flexible bucket wheel 3 is connected by bolt with bucket wheel axle device 1.During flexible bucket wheel 3 operation, fluid motor-driven bucket wheel axle device 1, thus drive whole flexible bucket wheel 3 to start to rotate.Distance measuring equipment (DME) 4 comprises fixed support 5 and laser range sensor 6.Fixed support 5 to be connected on the left of cantilever 2 on side plate foremost, and laser range sensor 6 is bolted on fixed support 5.Flexible bucket wheel 3 is when clearing out a gathering place operation, cantilever 2 first nutation, then by being arranged on the laser range sensor 6 of cantilever 2 head distance measuring equipment (DME) 4 with the height value of the flexible bucket wheel 3 of certain frequency measurement with heap Ground 45, when the height value measured is greater than systemic presupposition height value, cantilever 2 continues nutation, until the height value measured is less than or equal to systemic presupposition height value, laser range sensor 6 stops measuring, cantilever 2 stops nutation, and now the bucket tooth 28 of hopper 8 presses close to pile Ground 45.
As shown in Figure 7, Figure 8, hopper 8 comprises bucket tooth 28, tail end Connection Block 29, hopper side plate 30, bucket lip 31, hopper maxillary plate 32, side direction Connection Block 33.Two blocks of hopper side plates 30 and hopper maxillary plate 32 form the main body of hopper 8, side direction Connection Block 33 is arranged symmetrically in the outside of two blocks of hopper side plates 30, two groups of tail end Connection Blocks 29 are arranged symmetrically in the afterbody of hopper maxillary plate 32, bucket lip 31 is positioned at the quarrel of hopper 8 main body, bucket tooth 28 is arranged along bucket lip 31 outermost interval, side direction Connection Block 33 is arranged symmetrically in the outside of two blocks of hopper side plates 30, and the head of side direction Connection Block 33 has through hole, and afterbody has slot.Hopper 8 can rotate around the hinge of its tail end Connection Block 29, and rotate to prevent hopper 8 and exceed design runlength, the present invention opens hopper 8 and two rotation directions that bounce back carry out position limitation protection.On the direction that hopper 8 opens, when hopper 8 opens up into maximum position, the side direction Connection Block 33 of hopper 8 fastens mutually with the outer postive stop baffle 27 of hopper, plays hopper 8 and is opening the hard-over position limitation protection on direction; On the direction that hopper 8 bounces back, when hopper 8 retracts to maximum position, hopper side plate 30 contacts with postive stop baffle in hopper 26, plays the minimum corner locating protection of hopper 8 in retraction direction.
As shown in Figure 3, Figure 4 in embodiment one, flexible bucket wheel 3 comprises bucket wheel body 7, hopper 8, cylindrical spring restoring device 9, first bearing pin 12, second bearing pin 13, sleeve connection bearing pin 14.Tail end Connection Block 29 on hopper 8 is connected base 17 and is connected by the first bearing pin 12 with the hopper on bucket wheel body 7, the side direction Connection Block 33 of the left and right sides on hopper 8 is connected by the second bearing pin 13 with the head of cylindrical spring restoring device 9 respectively, the afterbody of cylindrical spring restoring device 9 is connected by sleeve connection bearing pin 14 with the sleeve connection base 23 on bucket wheel body 7, and the side direction baffle plate 25 of bucket wheel body 7 can slide in the slot of the side direction Connection Block 33 of hopper 8.
As shown in Figure 9, Figure 10 in embodiment one, cylindrical spring restoring device 9 comprises: spring spool 34, cylindrical spring 35, cover plate 36 and spring pressure bar 37.Two cylindrically coiled springs that cylindrical spring 35 is contrary by rotation direction, central diameter is different form, and in the cylinder that one end of cylindrical spring 35 is fixed on spring spool 34 on base, one end is connected to the block lower surface of spring pressure bar 37 in addition.Spring pressure bar 37 can slide along spring spool 34 inwall, and cover plate 36 is connected by bolt with spring spool 34.Cylindrical spring 35 has certain initial pre compressed magnitude after mounting, forces the block upper surface of spring pressure bar 37 to be close to cover plate 36.When spring pressure bar 37 pressurized, as long as the pressure be subject to is less than or equal to the precompressed compression of cylindrical spring 35, spring pressure bar 37 does not produce axial motion; If the pressure be subject to is greater than the precompressed compression of cylindrical spring 35, the upper surface of the block of spring pressure bar 37 is separated with cover plate 36, and spring pressure bar 37 compresses cylindrical spring 35 and moves along the inwall of spring spool 34.As shown in Figure 5, Figure 6 in embodiment one, bucket wheel body 7 comprises intermediate connector 16, and hopper connects base 17, bucket wheel body top blind flange 18, liner plate 19 bottom bucket wheel body, the outer web 20 of bucket wheel body, bucket wheel body endosternum 21, discharge port 22, sleeve connection base 23, side direction baffle plate 25, postive stop baffle 26 in hopper, the outer postive stop baffle 27 of hopper.Bottom intermediate connector 16 and bucket wheel body, liner plate 19 is affixed, the main stressed box-type member of liner plate 19, the outer web 20 of bucket wheel body, bucket wheel body endosternum 21 affixed composition bucket wheel body 7 bottom bucket wheel body top blind flange 18, bucket wheel body.Hopper connects base 17 and is symmetrically arranged in bucket wheel body top blind flange 18, and each hopper 8 correspondence arranges two hoppers and connects base 17, and multiple hopper connects base 17 and arranges, for being hinged with the tail end Connection Block 29 of hopper 8 along bucket wheel body 7 even circumferential.Sleeve connection base 23 is symmetrically arranged in bucket wheel body top blind flange 18, and each hopper 8 correspondence arranges two sleeve connection bases 23, and multiple sleeve connection base 23 is arranged along bucket wheel body 7 even circumferential, is hinged for spring spool 34 and bucket wheel body 7.Side direction baffle plate 25 is fixed on bucket wheel body endosternum 21, and each hopper 8 correspondence arranges two side direction baffle plates 25, and multiple side direction baffle plate 25 is arranged, for bearing side force during hopper 8 feeding along bucket wheel body 7 even circumferential.Bottom bucket wheel body top blind flange 18 and bucket wheel body, liner plate 19 all has discharge port 22, be used for material on the one hand to unload from hopper, on the other hand when hopper 8 pressurized bounces back, hopper 8 can rotate around the hinge of its tail end Connection Block 29 and insert discharge port 22 inside, in hopper, postive stop baffle 26 is fixed on bucket wheel body endosternum 21, when hopper 8 flexibility retracts to end position, hopper side plate 30 contacts with postive stop baffle in hopper 26, and restriction hopper 8 continues inside retraction; The outer postive stop baffle 27 of hopper is fixed in the top of side direction baffle plate 25, and when hopper 8 opens up into end position, the side direction Connection Block 33 of hopper 8 fastens mutually with the outer postive stop baffle 27 of hopper, and restriction hopper 8 continues outwards to open.
In embodiment one, hopper 8 is in normal feeding and material lifting process, act on the excavating resistance on hopper 8, material gravity and hopper 8 to conduct oneself with dignity and to be born by the outer postive stop baffle 27 of the hopper of bucket wheel body 7, spring pressure bar 37 is in initial condition, do not bear pulling force and pressure, hopper 8 is in rigidity open configuration, hopper 8 is in discharging, no-load run process, at Action of Gravity Field lower spring depression bar 37 pressurized of hopper 8, the initial precompressed compression of cylindrical spring restoring device 9 is greater than the pressure of the Gravitative Loads lower spring depression bar 37 of hopper 8, the deadweight of hopper 8 cannot promote spring pressure bar 37 and move vertically, cylindrical spring 35 is still in its pre-compressed state, spring pressure bar 37 is in initial condition all the time, and hopper 8 is in semi-rigid open configuration, flexible bucket wheel 3 is when clearing out a gathering place operation, cantilever 2 first nutation, distance measuring equipment (DME) 4 is with the height value of the flexible bucket wheel 3 of certain frequency measurement with heap Ground 45, when the height value measured is greater than systemic presupposition height value, cantilever 2 continues nutation, until when the height value measured is less than or equal to systemic presupposition height value, distance measuring equipment (DME) 4 stops measuring, cantilever 2 no longer nutation, cantilever 2 nutation height in horizontal hunting process no longer changes, heap Ground 45 is close to by the maximum rotary track line of bucket tooth 28 of hopper 8, clear out a gathering place in process, if there is protruding plot in heap Ground 45, when hopper 8 contacts with this protruding plot, the positive pressure of protruding plot to bucket tooth 28 forces hopper 8 to bounce back, hopper side plate 30 inserts discharge port 22, the excavating resistance that hopper 8 is subject to, material gravity, hopper 8 conduct oneself with dignity and ground positive pressure make a concerted effort make spring pressure bar 37 pressurized, this makes a concerted effort to be greater than the initial precompressed compression of cylindrical spring restoring device 9, spring pressure bar 37 compresses cylindrical spring 35 and moves along spring spool 34 inwall, hopper 8 is rotated around the first bearing pin 12 and realizes flexible retraction, and the normal gyroscopic movement of flexible bucket wheel 3 can not be made to be hindered.The side direction baffle plate 25 of bucket wheel body 7 can slide in the slot of the side direction Connection Block 33 of hopper 8, lateral loading suffered in hopper 8 reclaiming process is delivered on the side direction baffle plate 25 of bucket wheel body 7 by its side direction Connection Block 33, prevents hopper 8 to be damaged to the effect of load because of larger side.
As in Figure 11, embodiment illustrated in fig. 12 two, flexible bucket wheel 3 comprises bucket wheel body 7, hopper 8, laminated spring restoring device 10, first bearing pin 12, second bearing pin 13, laminated spring tie bolt 15.Tail end Connection Block 29 on hopper 8 is connected base 17 and is connected by the first bearing pin 12 with the hopper on bucket wheel body 7, the side direction Connection Block 33 of the left and right sides on hopper 8 is connected by the second bearing pin 13 with the head of laminated spring restoring device 10 respectively, the laminated spring that the afterbody of laminated spring restoring device 10 is fixed on bucket wheel body 7 by laminated spring tie bolt 15 connects on base 24, and the side direction baffle plate 25 of bucket wheel body 7 can slide in the slot of the side direction Connection Block 33 of hopper 8.
As in Figure 15, embodiment illustrated in fig. 16 two, laminated spring restoring device 10 is made up of the different spring plate 38 of some length and Spring Card 39, polylith spring plate 38 stacks along thickness of slab direction according to its length scale, and multiple Spring Card 39 is arranged on spring plate 38 length direction and tightens the spring plate 38 stacked.When laminated spring restoring device 10 pressurized, because laminated spring restoring device 10 has certain initial pre compressed magnitude, as long as the pressure be subject to is less than or equal to the precompressed compression of laminated spring restoring device 10, laminated spring restoring device 10 is in initial condition; When the pressure that laminated spring restoring device 10 is subject to is greater than its precompressed compression, the radius of curvature of laminated spring restoring device 10 increases, and laminated spring restoring device 10, in extended configuration, realizes the retracting motion of laminated spring restoring device 10 end.
As in Figure 13, embodiment illustrated in fig. 14 two, bucket wheel body 7 comprises intermediate connector 16, and hopper connects base 17, bucket wheel body top blind flange 18, liner plate 19 bottom bucket wheel body, the outer web 20 of bucket wheel body, bucket wheel body endosternum 21, discharge port 22, laminated spring connects base 24, side direction baffle plate 25, postive stop baffle 26 in hopper, the outer postive stop baffle 27 of hopper.Bottom intermediate connector 16 and bucket wheel body, liner plate 19 is affixed, the main stressed box-type member of liner plate 19, the outer web 20 of bucket wheel body, bucket wheel body endosternum 21 affixed composition bucket wheel body 7 bottom bucket wheel body top blind flange 18, bucket wheel body.Hopper connects base 17 and is symmetrically arranged in bucket wheel body top blind flange 18, and each hopper 8 correspondence arranges two hoppers and connects base 17, and multiple hopper connects base 17 and arranges, for being connected with the tail end Connection Block 29 of hopper 8 along bucket wheel body 7 even circumferential.Laminated spring connects base 24 and is symmetrically arranged in bucket wheel body top blind flange 18, and each hopper 8 correspondence arranges two laminated springs and connects base 24, and multiple laminated spring connects base 24 and arranges, for adapter plate spring retraction device 10 along bucket wheel body 7 even circumferential.Side direction baffle plate 25 is fixed on bucket wheel body endosternum 21, and each hopper 8 correspondence arranges two side direction baffle plates 25, and multiple side direction baffle plate 25 is arranged, for bearing side force during hopper 8 feeding along bucket wheel body 7 even circumferential.Bottom bucket wheel body top blind flange 18 and bucket wheel body, liner plate 19 all has discharge port 22, is used for material on the one hand and unloads from hopper, and on the other hand when hopper 8 pressurized bounce back, hopper 8 can around hinge insertion discharge port 22 inside of its tail end Connection Block 29.In hopper, postive stop baffle 26 is fixed on bucket wheel body endosternum 21, and when hopper 8 flexibility retracts to end position, hopper side plate 30 contacts with postive stop baffle in hopper 26, and restriction hopper 8 continues inside retraction.The outer postive stop baffle 27 of hopper is fixed in the top of side direction baffle plate 25, and when hopper 8 opens up into end position, the side direction Connection Block 33 of hopper 8 fastens mutually with the outer postive stop baffle 27 of hopper, and restriction hopper 8 continues outwards to open.
In embodiment two, hopper 8 is in normal feeding and material lifting process, act on the excavating resistance on hopper 8, material gravity and hopper 8 to conduct oneself with dignity and to be born by the outer postive stop baffle 27 of the hopper of bucket wheel body 7, now laminated spring restoring device 10 is in initial condition and does not bear pulling force and pressure, and hopper 8 is in rigidity open configuration, hopper 8 is in discharging, no-load run process, at the head pressurized of the Action of Gravity Field lower plate spring retraction device 10 of hopper 8, the initial precompressed compression of laminated spring restoring device 10 is greater than the pressure of Gravitative Loads lower plate spring retraction device 10 generation of hopper 8, the deadweight of hopper 8 cannot inwardly be moved by compressive plate spring retraction device 10, laminated spring restoring device 10 is in initial condition, and hopper 8 is in semi-rigid open configuration, flexible bucket wheel 3 is when clearing out a gathering place operation, distance measuring equipment (DME) 4 makes the maximum rotary track line of the bucket tooth 28 of hopper 8 be close to heap Ground 45, cantilever 2 nutation height in horizontal hunting process no longer changes, clear out a gathering place in process, if there is protruding plot in heap Ground 45, when hopper 8 contacts with this protruding plot, the positive pressure of protruding plot to bucket tooth 28 forces hopper 8 to bounce back, hopper side plate 30 inserts discharge port 22, hopper 8 is subject to excavating resistance, material gravity, hopper 8 is conducted oneself with dignity and the making a concerted effort to make the head pressurized of laminated spring restoring device 10 and make a concerted effort to be greater than the initial precompressed compression of laminated spring restoring device 10 of ground positive pressure, laminated spring restoring device 10 radius of curvature under this effect of making a concerted effort increases, because the tail end of laminated spring restoring device 10 is connected on base 24 by the laminated spring that laminated spring tie bolt 15 is fixed on bucket wheel body 7, the head of laminated spring restoring device 10 can only stretch inside motion, hopper 8 rotates around the first bearing pin 12 and realizes flexible retraction, the normal revolution of flexible bucket wheel 3 can not be made to be hindered.The side direction Connection Block 33 of hopper 8 can slide along the side direction baffle plate 25 of bucket wheel body 7, lateral loading suffered in hopper 8 reclaiming process is delivered on the side direction baffle plate 25 of bucket wheel body 7 by its side direction Connection Block 33, prevents hopper 8 to be damaged to the effect of load because of larger side.
As in Figure 17, embodiment illustrated in fig. 18 three, flexible bucket wheel 3 comprises bucket wheel body 7, hopper 8, hydraulic pressure restoring device 11, first bearing pin 12, second bearing pin 13, sleeve connection bearing pin 14.Tail end Connection Block 29 on hopper 8 is connected base 17 and is connected by the first bearing pin 12 with the hopper on bucket wheel body 7, the side direction Connection Block 33 of the left and right sides on hopper 8 is connected by the second bearing pin 13 with the head of hydraulic pressure restoring device 11 respectively, and the afterbody of hydraulic pressure restoring device 11 is connected by sleeve connection bearing pin 14 with the sleeve connection base 23 on bucket wheel body 7.
As in Figure 19, embodiment illustrated in fig. 20 three, hydraulic pressure restoring device 11 comprises: hydraulic-pressure sleeve 36, air bag 37, hydraulic oil 38, nitrogen 39, cover plate 36 and hydraulic pressure depression bar 40.The inwall of hydraulic-pressure sleeve 36 and the block of hydraulic pressure depression bar 40 form an airtight space, the air bag 37 of hydraulic oil 38 and an injection certain pressure nitrogen 39 is contained in this airtight space, block one end compression hydraulic oil 38 of hydraulic pressure depression bar 40, one end contacts with cover plate 36, the block of hydraulic pressure depression bar 40 can slide up and down along the through hole on cover plate 36 with upper part, and cover plate 36 is connected by bolt with hydraulic-pressure sleeve 36.Hydraulic pressure restoring device 11 has certain initial precompressed compression, forces the block of hydraulic pressure depression bar 40 to be close to cover plate 36 all the time, and during hydraulic pressure depression bar 40 pressurized, as long as the pressure be subject to is less than or equal to the precompressed compression of hydraulic pressure restoring device 11, hydraulic pressure depression bar 40 is in initial condition; The pressure that hydraulic pressure depression bar 40 is subject to is greater than the precompressed compression of hydraulic pressure restoring device 11, the upper surface of the block of hydraulic pressure depression bar 44 is separated with cover plate 36, the block compression hydraulic oil 38 of hydraulic pressure depression bar 40, because hydraulic oil 38 volume can not change, hydraulic oil 38 meeting extruding gasbag 37, thus realize moving along hydraulic-pressure sleeve 36 inwall of hydraulic pressure depression bar 40.
In embodiment three, bucket wheel body 7 is identical with the bucket wheel body 7 of embodiment one.
In embodiment three, hopper 8 is in normal feeding and material lifting process, act on the excavating resistance on hopper 8, material gravity and hopper 8 to conduct oneself with dignity and to be born by the outer postive stop baffle 27 of the hopper of bucket wheel body 7, hydraulic pressure depression bar 40 is in initial condition, and do not bear pulling force and pressure, hopper 8 is in rigidity open configuration, hopper 8 is in discharging, no-load run process, hydraulic pressure depression bar 40 pressurized under the Action of Gravity Field of hopper 8, nitrogen 39 pressure in air bag 37 is greater than the pressure of hydraulic pressure depression bar 40 under the Gravitative Loads of hopper 8, the deadweight of hopper 8 cannot promote hydraulic pressure depression bar 40 and move vertically, hydraulic pressure depression bar 40 is still in initial condition, and hopper 8 is in semi-rigid open configuration, flexible bucket wheel 3 is when clearing out a gathering place operation, distance measuring equipment (DME) 4 makes the maximum rotary track line of the bucket tooth 28 of hopper 8 be close to heap Ground 45, cantilever 2 nutation height in horizontal hunting process no longer changes, clear out a gathering place in process, if there is protruding plot in heap Ground 45, when hopper 8 contacts with this protruding plot, the positive pressure of protruding plot to bucket tooth 28 forces hopper 8 to bounce back, hopper side plate 30 inserts discharge port 22, the excavating resistance that hopper 8 is subject to, material gravity, hopper 8 conduct oneself with dignity and ground positive pressure make a concerted effort make hydraulic pressure depression bar 40 pressurized, this makes a concerted effort to be greater than the initial precompressed compression of hydraulic pressure restoring device 11, hydraulic pressure depression bar 40 meeting compression hydraulic oil 38, hydraulic oil has the characteristic that pressed volume does not change, hydraulic oil 38 can continue compressing gasbag 37, hydraulic pressure depression bar 40 moves along hydraulic-pressure sleeve 32 afterbody, hopper 8 is rotated around the first bearing pin 12 and realizes flexible retraction, and the normal gyroscopic movement of flexible bucket wheel 3 can not be made to be hindered.The side direction Connection Block 33 of hopper 8 can slide along the slot of the side direction baffle plate 25 of bucket wheel body 7, lateral loading suffered in hopper 8 reclaiming process is all be delivered on the side direction baffle plate 25 of bucket wheel body 7 by its side direction Connection Block 33, prevents hopper 8 to be damaged to the effect of load because of larger side.