A kind of manufacture method of mobile phone center and a kind of mobile phone center
Technical field
The present invention relates to mobile phone and manufacture field, in particular, relate to a kind of manufacture method of mobile phone center and a kind of mobile phone center.
Background technology
Along with the raising of the level of consumption, consumer not only focuses on its quality to the requirement of electronic product, also more and more pays close attention to its texture and feel, and the electronic product with special texture and feel commercially has competitiveness more.
At present, most of handset shell adopts plastic production to form on the market.Plastic casing wears no resistance, and uses after a period of time and there will be the situations such as cut even fades, and texture and feel more coarse.In order to solve above-mentioned plastic handset housing Problems existing, increasing mobile phone adopts metal shell, metal-back physical efficiency brings beyond challenge visual impact sense, not only there is feel exquisiteness, wear-resisting, shatter-resistant, the advantage such as anticorrosive, and exquisite appearance, extremely consumer praises highly all the time, represents the developing direction of high-end electronic product.
But existing metal shell generally adopts a block of metal section bar to process, by the restriction of processing method, machine-shaping length consuming time, production cost is high, larger to the volume production restriction of metal shell.
Summary of the invention
Technical problem to be solved by this invention be to provide a kind ofly to cut down finished cost, the manufacture method of the mobile phone center that reduces process time and the mobile phone center that uses the method to manufacture.
The object of the invention is to be achieved through the following technical solutions:
A manufacture method for mobile phone center, comprises the following steps:
S1, employing metallic plate punching become reeded first blank of band;
S2, the spacer processing injection moulding region and be connected with the frame of described first blank on the first blank, obtain the second blank;
S3, carry out in-mould injection in the injection moulding region of the second blank, obtain the 3rd blank;
S4, the frame of the 3rd blank is worked into preset thickness, obtains the 4th blank;
S5, the spacer in the 4th blank to be removed.
Preferably, also comprise in step S1, processing injection moulding connecting hole and assembly fixing hole.The base plate of the first blank is processed injection moulding connecting hole and assembly fixing hole, can when in-mould injection, make stable coupling together between moulding and frame, ensure stability when mobile phone uses, processing assembly fixing hole can allow the face-piece of circuit board of mobile phone, mobile phone or be connected by screw between the drain pan of mobile phone and center, ensures the fastness that mobile phone is installed.
Preferably, step S2 comprises, and while processing injection moulding region, at least one limit on frame processes partition grooves.Frame processes partition grooves, can aided injection mould part be connected with frame stable, and frame can cut off by partition grooves, like this after mobile phone assemble, can reduce the impact of frame on mobile phone signal of metal, the normal work of guarantee antenna for mobile phone.
Preferably, described partition grooves comprises and is separately positioned on the first partition grooves on frame on two minor faces and the second partition grooves.Such setting is because the position residing for two minor faces of frame, all can be provided with antenna for mobile phone, so need to arrange partition grooves on two minor faces of frame, reduces the frame of metal to the impact of mobile phone signal.
Preferably, the preset thickness in step S4 is less than or equal to the degree of depth of described partition grooves.Arrange when can ensure to process frame in S4 like this, when frame is added to preset thickness, frame can cut off at partition grooves place by moulding, thus make frame can not form a continuous print metal frame, so just can reduce the screening effect of frame to mobile phone signal, make mobile phone better receive signal, facilitate the normal operation of mobile phone.
Preferably, also comprise in step S1, the spacer region processing locating hole on the first blank.Locating hole processing, on spacer, in injection moulding with add man-hour, directly can position according to locating hole, facilitate injection moulding and processing.
Preferably, also comprise in step S4, described frame processes side opening.Processing side opening conveniently can install the side switch of mobile phone.
Preferably, step S2 comprises, and when processing injection moulding region and spacer, reserves the brace connected between spacer and the frame of the first blank in injection moulding region; Step S5 comprises, and by cutting off brace, is removed by spacer.Spacer, brace and frame are all one, form blank so more accurate, and the precision of processing is also better, and the yield of finished product also can more be increased.
Preferably, described locating hole is provided with three, and three locating holes lay respectively at leg-of-mutton three summits place.Just blank can be located completely by these three locating holes, thus improve the precision of injection moulding and processing.
A kind of mobile phone center, uses above-mentioned arbitrary manufacture method manufacture.Adopt the mobile phone center that above-mentioned manufacture method manufactures, the cost of manufacture is lower, and the time of manufacture is shorter, and yields is higher, is more applicable to volume production, can meet the demand that modern industry is produced.
The present invention obtains being with reeded first blank owing to first sheet metal to be carried out punching press; Afterwards, the spacer the first blank processing injection moulding region and is connected with the frame of the first blank, obtains the second blank; Then, carry out in-mould injection in the injection moulding region of the second blank, obtain the 3rd blank; Thereafter, the frame of the 3rd blank is worked into preset thickness, obtains the 4th blank; Finally, the spacer in the 4th blank is removed.Adopt this manufacture method, first sheet metal is carried out punching press, and aft-loaded airfoil injection moulding region and spacer, facilitate follow-up processing like this, when carrying out in-mould injection, accurate location when can carry out injection moulding by spacer, to ensure the stable and accurate of injection moulding, when the frame of the 3rd blank is worked into preset thickness, is also undertaken clamping and locating by spacer, can conveniently process, ensure the accurate of processing, finally, spacer is removed, just obtain shaping middle frame structure.In whole process, the allowance of each step has all carried out effective control, and punching press can reduce the allowance of digital control processing, punching press required time is shorter, and cost is lower, and the surplus of digital control processing is thereafter also less, thus shorten the time of processing, reduce the cost of processing.And by the accurate location of spacer, the precision of injection moulding and processing is higher, thus improves the yields of center finished product, so just reduce further the cost of manufacture.
Accompanying drawing explanation
Fig. 1 is the manufacture method flow chart of the embodiment of the present invention one;
Fig. 2 is the manufacture method flow chart of the embodiment of the present invention two;
Fig. 3 is the manufacture method flow chart of the embodiment of the present invention three;
Fig. 4 is the manufacture method flow chart of the embodiment of the present invention four;
Fig. 5 is the semi-finished product structure figure of the embodiment of the present invention five center;
Fig. 6 is the partial enlarged drawing of part A in Fig. 5;
Fig. 7 is the finished product structure figure of the embodiment of the present invention five center.
Wherein: 1, frame, 10, partition grooves, the 11, first minor face, the 12, second minor face, 13, minor face, 14, long limit, 15, groove, 2, injection moulding region, 20, moulding, 21, void region, 22, spacer, 23, locating hole, 24, brace.
Detailed description of the invention
Below in conjunction with accompanying drawing and preferred embodiment, the invention will be further described.
Embodiment one
As shown in Figure 1, composition graphs 5 to Fig. 7, a kind of manufacture method of mobile phone center in the present embodiment, comprises the following steps:
S1, employing metallic plate punching become reeded first blank of band;
S2, the spacer processing injection moulding region and be connected with the frame of described first blank on the first blank, obtain the second blank;
S3, carry out in-mould injection in the injection moulding region of the second blank, obtain the 3rd blank;
S4, the frame of the 3rd blank is worked into preset thickness, obtains the 4th blank;
S5, the spacer in the 4th blank to be removed.
Obtain being with reeded first blank owing to first sheet metal to be carried out punching press; Afterwards, the spacer the first blank processing injection moulding region and is connected with the frame of the first blank, obtains the second blank; Then, carry out in-mould injection in the injection moulding region of the second blank, obtain the 3rd blank; Thereafter, the frame of the 3rd blank is worked into preset thickness, obtains the 4th blank; Finally, the spacer in the 4th blank is removed.Adopt this manufacture method, first sheet metal is carried out punching press, and aft-loaded airfoil injection moulding region and spacer, follow-up processing can facilitated like this, when carrying out in-mould injection, accurate location when can carry out injection moulding by spacer, to ensure the stable and accurate of injection moulding, when the frame of the 3rd blank is worked into preset thickness, is also undertaken clamping and locating by spacer, can conveniently process, ensure the accurate of processing, finally, spacer is removed, just obtain shaping middle frame structure.In whole process, the allowance of each step has all carried out effective control, and punching press can reduce the allowance of digital control processing, punching press required time is shorter, and cost is lower, and the surplus of digital control processing is thereafter also less, thus shorten the time of processing, reduce the cost of processing.And by the accurate location of spacer, the precision of injection moulding and processing is higher, thus improves the yields of center finished product, so just reduce further the cost of manufacture.The metal material of center, be preferably aluminium alloy in this enforcement, the material good hand touch of aluminium alloy, density is less, and mechanical strength meets instructions for use.
In the present embodiment, punching press can be completed by punch press or other lathes, uses corresponding diel punch forming, and other processing can be removed by Digit Control Machine Tool processing, such as, use CNC milling machine, or the mode of other Milling Process is removed.
Embodiment two
As shown in Figure 2, composition graphs 5 to Fig. 7, a kind of manufacture method of mobile phone center in the present embodiment, comprises the following steps:
S1, employing metallic plate punching become reeded first blank of band, and the base plate of the first blank is processed injection moulding connecting hole and assembly fixing hole;
S2, the spacer processing injection moulding region and be connected with the frame of described first blank on the first blank, the brace connected between spacer and the frame of the first blank is reserved in injection moulding region, at least one limit on frame processes partition grooves, obtains the second blank;
S3, carry out in-mould injection in the injection moulding region of the second blank, obtain the 3rd blank;
S4, the frame of the 3rd blank is worked into preset thickness, described preset thickness is less than or equal to the degree of depth of described partition grooves, and described frame processes side opening, obtains the 4th blank;
S5, by by the 4th blank brace cut off, spacer is removed.
In the present embodiment except there is the effect of embodiment one, in step S1, the base plate of the first blank is processed injection moulding connecting hole and assembly fixing hole, can when in-mould injection, injection moulding connecting hole can make stable coupling together between moulding and frame, ensures stability when mobile phone uses.In the present embodiment, assembly can be the parts such as touch-screen, display screen, pcb board, face-piece, drain pan or bonnet, assembly also can be other parts of mobile phone, processing assembly fixing hole can allow center and these assemblies as coupled together by screw or other forms between touch-screen, display screen, pcb board, face-piece, drain pan or bonnet etc., ensures the fastness that mobile phone is installed.
In step S2, frame processes partition grooves, can aided injection mould part be connected with frame stable, and frame can cut off by partition grooves, like this after mobile phone has assembled, the impact of frame on mobile phone signal of metal can be reduced, ensure the normal work of antenna for mobile phone.
In the present embodiment, partition grooves comprises and is separately positioned on the first partition grooves on frame on two minor faces and the second partition grooves.Such setting is because the position residing for two minor faces of frame, all can be provided with antenna for mobile phone, so need to arrange partition grooves on two minor faces of frame, reduces the frame of metal to the impact of mobile phone signal.
Preset thickness in step S4 is less than or equal to the degree of depth of described partition grooves, arrange when can ensure to process frame in S4 like this, when frame is added to preset thickness, frame can cut off at partition grooves place by moulding, thus make frame can not form a continuous print metal frame, so just can reduce the screening effect of frame to mobile phone signal, make mobile phone better receive signal, facilitate the normal operation of mobile phone.
In step S4, described frame processes side opening.Processing side opening conveniently can install the side switch of mobile phone.
In step S2, when processing injection moulding region and spacer, reserve the brace connected between spacer and the frame of the first blank in injection moulding region; Step S5 comprises, and by cutting off brace, is removed by spacer.Spacer, brace and frame are all one, form blank so more accurate, and the precision of processing is also better, and the yield of finished product also can more be increased.In the present embodiment, punching press can be completed by punch press or other lathes, uses corresponding diel punch forming, and other processing can be removed by Digit Control Machine Tool processing, such as, use CNC milling machine, or the mode of other Milling Process is removed.
Embodiment three
As shown in Figure 3, composition graphs 5 to Fig. 7, a kind of manufacture method of mobile phone center in the present embodiment, comprises the following steps:
S1, employing metallic plate punching become reeded first blank of band, locating and machining hole on the first blank;
S2, on the first blank, process the spacer that injection moulding region is connected with the frame of described first blank, described locating hole is arranged in described spacer, obtains the second blank;
S3, location according to described locating hole, carry out in-mould injection in the injection moulding region of the second blank, obtain the 3rd blank;
S4, location according to described locating hole, be worked into preset thickness by the frame of the 3rd blank, obtain the 4th blank;
S5, the spacer in the 4th blank to be removed.
In the present embodiment except there is the effect of embodiment one, also comprise in step S1, the spacer region processing locating hole on the first blank.Locating hole processing, on spacer, in injection moulding with add man-hour, directly can position according to locating hole, facilitate injection moulding and processing.
In the present embodiment, described locating hole is provided with three, and three locating holes lay respectively at leg-of-mutton three summits place.Just blank can be located completely by these three locating holes, thus improve the precision of injection moulding and processing.In the present embodiment, punching press can be completed by punch press or other lathes, uses corresponding diel punch forming, and other processing can be removed by Digit Control Machine Tool processing, such as, use CNC milling machine, or the mode of other Milling Process is removed.
Embodiment four
As shown in Figure 4, composition graphs 5 to Fig. 7, a kind of manufacture method of mobile phone center in the present embodiment, comprises the following steps:
S1, employing metallic plate punching become reeded first blank of band, and the base plate of the first blank is processed injection moulding connecting hole, assembly fixing hole and locating hole;
S2, the spacer processing injection moulding region and be connected with the frame of described first blank on the first blank, the brace connected between spacer and the frame of the first blank is reserved in injection moulding region, at least one limit on frame processes partition grooves, described locating hole is arranged in described spacer, obtains the second blank;
S3, location according to described locating hole, carry out in-mould injection in the injection moulding region of the second blank, obtain the 3rd blank;
S4, location according to described locating hole, the frame of the 3rd blank is worked into preset thickness, and described preset thickness is less than or equal to the degree of depth of described partition grooves, and described frame processes side opening, obtains the 4th blank;
S5, by by the 4th blank brace cut off, spacer is removed.
In the present embodiment except there is the effect of embodiment one, in step S1, the base plate of the first blank is processed injection moulding connecting hole and assembly fixing hole, can when in-mould injection, make stable coupling together between moulding and frame, ensure stability when mobile phone uses, processing assembly fixing hole can allow the face-piece of circuit board of mobile phone, mobile phone or be connected by screw between the drain pan of mobile phone and center, ensures the fastness that mobile phone is installed.Locating and machining hole on the first blank.Locating hole processing, on spacer, in injection moulding with add man-hour, directly can position according to locating hole, facilitate injection moulding and processing.
In step S2, frame processes partition grooves, can aided injection mould part be connected with frame stable, and frame can cut off by partition grooves, like this after mobile phone has assembled, the impact of frame on mobile phone signal of metal can be reduced, ensure the normal work of antenna for mobile phone.
In the present embodiment, partition grooves comprises and is separately positioned on the first partition grooves on frame on two minor faces and the second partition grooves.Such setting is because the position residing for two minor faces of frame, all can be provided with antenna for mobile phone, so need to arrange partition grooves on two minor faces of frame, reduces the frame of metal to the impact of mobile phone signal.
Preset thickness in step S4 is less than or equal to the degree of depth of described partition grooves, arrange when can ensure to process frame in S4 like this, when frame is added to preset thickness, frame can cut off at partition grooves place by moulding, thus make frame can not form a continuous print metal frame, so just can reduce the screening effect of frame to mobile phone signal, make mobile phone better receive signal, facilitate the normal operation of mobile phone.Described frame processes side opening.Processing side opening conveniently can install the side switch of mobile phone.
In step S2, when processing injection moulding region and spacer, reserve the brace connected between spacer and the frame of the first blank in injection moulding region; Step S5 comprises, and by cutting off brace, is removed by spacer.Spacer, brace and frame are all one, form blank so more accurate, and the precision of processing is also better, and the yield of finished product also can more be increased.
In the present embodiment, locating hole is provided with three, and three locating holes lay respectively at leg-of-mutton three summits place.Just blank can be located completely by these three locating holes, thus improve the precision of injection moulding and processing.In the present embodiment, punching press can be completed by punch press or other lathes, uses corresponding diel punch forming, and other processing can be removed by Digit Control Machine Tool processing, such as, use CNC milling machine, or the mode of other Milling Process is removed.
Embodiment five
As shown in Figure 7, composition graphs 5 and Fig. 6, a kind of mobile phone center, uses arbitrary manufacture method manufacture in above-described embodiment.Adopt the mobile phone center that above-mentioned manufacture method manufactures, the cost of manufacture is lower, and the time of manufacture is shorter, and yields is higher, is more applicable to volume production, can meet the demand that modern industry is produced.
Mobile phone center in the present embodiment, can complete manufacture in conjunction with the manufacture method in above-mentioned any embodiment.Mobile phone center is provided with groove 15, is used for installing the assembly of mobile phone, the parts such as such as display screen, touch-screen, pcb board, drain pan or bonnet.Center comprises frame 1, and the frame 1 of center is metal material, and be preferably aluminium in this enforcement, the material good hand touch of aluminium alloy, density is less, and mechanical strength meets instructions for use, and other metal can certainly be adopted as magnesium alloy etc.Injection moulding region 2 in center is provided with the moulding 20 of plastic cement, and moulding 20 is used to install the parts of mobile phone, as SIM, SD card, or carries out coordinating with other part of mobile phone, as installation pcb board, fixes up an aerial wire.A void region 21 is left in the middle of moulding 20, generally be used to sheet metal is installed, to increase the mechanical strength of mobile phone entirety, sheet metal can not certainly be installed, as long as the mechanical strength of mobile phone can reach requirement, void region 21 also can facilitate the installation and removal of battery in addition.Certain moulding 20 is also provided with a lot of through hole, to adapt to installation and the performance requirement of mobile phone.
Frame 1 is provided with partition grooves 10, and frame 1 separates by partition grooves 10, makes frame 1 can not form complete, a to close framework, center can be avoided like this to shield mobile phone signal, thus cause the dtr signal of mobile phone, ensure the normal use of mobile phone.General, frame 1 comprises two minor faces 13 and two long limits 14, minor face 13 comprises the first minor face 11 and the second minor face 12, first minor face 11 is relative with the second minor face 12 position, connected by two long limits 14 between first minor face 11 and second short 12, the region of the first minor face 11 and the region place of the second minor face 12 all can arrange antenna, so just at least respectively arrange a partition grooves 10 on the region of the first minor face 11 and the second minor face 12.
In the semi-finished product of mobile phone center, see Fig. 5 and Fig. 6, Fig. 6 is the enlarged drawing of part A in Fig. 5, moulding 20 also has part and extends in partition grooves 10, like this can after processing partition grooves 10, in injection moulding process, moulding 20 is injected in partition grooves 10 simultaneously, ensures accuracy and the stability of processing, moulding 20 can be allowed to be connected more firm with frame 1 simultaneously.Then, when processing the thickness of frame 1, the preset thickness d1 of frame 1 is less than or equal to the degree of depth d2 of described partition grooves 10, like this, mobile phone is when the thickness of frame 1 is the most at last worked into d1, after processing removal by allowance d3, frame 1 just can cut and be disconnected by partition grooves 10 completely, thus reduces frame to the screening effect of mobile phone signal.
Process the spacer 22 reserved in void region in the middle of moulding 20, be connected by brace 24 between spacer 22 with frame 1, in the present embodiment, brace 24 arranges four, the both sides of spacer 22 are respectively arranged with two braces 24, ensure the stability connected.Spacer 22, brace 24 and frame 1 are all one, so conveniently locate processing, ensure the accuracy of processing.Spacer 22 is provided with locating hole 23, specifically adds man-hour, with locating hole 23 for positioning datum, and can clamp blank by locating hole 23 and processes, and ensures the precision of processing.In the present embodiment, locating hole 23 is provided with three, and three locating holes 23 lay respectively at leg-of-mutton three summits place.Just blank can be located completely by these three locating holes 23, thus improve the precision of injection moulding and processing.
In follow-up processing, brace 24 can be excised, so just spacer 22 can be removed.Excision brace 24 can be removed by Digit Control Machine Tool processing, such as, use CNC milling machine, or the mode of other Milling Process is removed.Punching press can be completed by punch press or other lathes, uses corresponding diel punch forming.
Above content is in conjunction with concrete preferred embodiment further description made for the present invention, can not assert that specific embodiment of the invention is confined to these explanations.For general technical staff of the technical field of the invention, without departing from the inventive concept of the premise, some simple deduction or replace can also be made, all should be considered as belonging to protection scope of the present invention.