The variable-diameter drag-line clamper and its installation method of function are measured with clamping force
Technical field
The present invention relates to a kind of drag-line component cable force measurement device fitting of field of civil engineering, one is concretely related to
Plant the variable-diameter drag-line clamper and its installation method that function is measured with enclasping force.
Background technology
Drag-line component is widely used in long span stayed-cable bridge, hanged as the conventional element type in field of civil engineering
In the rope support systems such as cable bridge, arch bridge and oblique pull prestressed lattice structure.Carrying out the carrying of existing rope supporting structure
, it is necessary to test the Suo Li of drag-line component during power identification.In existing technology, for the Cable of existing rope supporting structure
Force test method mainly has 3 kinds:Spectrum Method, length change determination method, magnetic flux method.Spectrum Method is to utilize to be firmly attached to drag-line
On acceleration transducer, test drag-line acceleration vibration time-history curves, pass through software solve drag-line vibration frequency, then profit
Cable force value is tried to achieve with the vibration frequency of drag-line and Suo Li relevance formula;This method is simple to operate, and testing cost is low, surveys
Examination precision can meet engineering test requirement.Length change determination method is that the Cable section for having demarcated length before test in advance is being surveyed
Length change amount under trial work condition is measured, and measurement can be realized using testing elements such as displacement meter, fiber-optic grating sensors, profit
The strain variation value of drag-line is calculated with length change gauge, so as to obtain the Suo Li changing values of drag-line;This method operation is simpler,
Testing cost is relatively low, and measuring accuracy is higher.Magnetic flux method is to cause the principle of its magnetic flux change using drag-line stress variation
Cable tension test is carried out, this method does not need test device directly to be contacted with drag-line, and measuring accuracy is higher, but operation sequence is complicated,
Testing cost is high.Spectrum Method and length change determination method in above-mentioned Cable force test method are required for clamping by drag-line
Device realizes being coupled for drag-line and testing element, therefore ensures the degree of holding with a firm grip between drag-line clamper and drag-line(Enclasping force)Properly
It is very important, if enclasping force is inadequate or unstable, the wrong or larger error of test result can be caused, and enclasping force
It is excessive, then it may cause the damage of the damage of drag-line corrosion protective covering, even drag-line itself, so as to reduce the use longevity of drag-line
Life.
At present, frequently with the main flexible elastic cloth bag type of drag-line clamper and rigid semi-circular cohesion style, however,
Any drag-line clamper does not possess the function of enclasping force measurement, therefore can not effectively ensure that what is be adapted between drag-line holds with a firm grip
Degree;Meanwhile, rigid semi-circular cohesion style drag-line clamper is usually fixed obvolvent size design, it is necessary to be fc-specific test FC drag-line
Object customization, does not possess versatility, it is impossible to suitable for different cross section and the drag-line of shape;And flexible elastic cloth bag type drag-line clamping
Device then has relaxation property due to strap, under long-term tensioning, its enclasping force meeting continuous decrease, it is impossible to supervised suitable for long-term Suo Li
The requirement of survey.
The content of the invention
The technical problem to be solved in the present invention is that the drawbacks described above for overcoming prior art to exist is applied to not there is provided one kind
Same cross sectional shape, the test drag-line of different-diameter size are used, and possess drag-line clamper and its installation side of enclasping force measurement function
Method.
The technical solution adopted for the present invention to solve the technical problems is:
The variable-diameter drag-line clamper of function is measured with clamping force, holding force measurement component is included by one and is tightened up
The clamper platform of the closing steel case composition of wheel set assembly and the clamper fastening chain belt composition being connected with clamper platform.
Further, the left side of the closing steel case is provided with and is used to install the internal cavities for tightening up wheel set assembly, closes steel case
The internal cavities in left side are provided with removable end plates.The middle part for closing steel case is provided with the sky for being used for installing holding force measurement component
Cavity body, the duct of empty data wire of the cavity side provided with an extraction enclasping force test suite;On the right side of the closing steel case
Set in a recessed notch, recessed notch and small screw is installed, for connecting clamper fastening chain belt;The closing steel case top
Face is provided with connecting screw hole, is attached for the test sensor with testing Cable power.
Further, the holding force measurement component is by connecting spring, upper junction plate, micro pressure sensor, lower support plate
Composition;The upper end of the connecting spring is connected with closing the top plate of steel case, and the lower end of connecting spring is connected with upper junction plate;It is described
The top surface of micro pressure sensor is pasted with upper junction plate, and bottom surface and the lower support plate of micro pressure sensor are pasted, and connect bullet
Spring, upper junction plate, micro pressure sensor, lower support plate form overall pressure measuring assemblies.The number of micro pressure sensor
It is drawn to according to line by the duct of empty cavity side outside closing steel case.
Clamper platform not with drag-line connection status, hold tightly force measurement component lower support plate protrude from clamper put down
The closing steel bottom face 1.0-1.5mm of platform, after drag-line clamp holder clamping drag-line, then holds the micro pressure in force measurement component tightly
Sensor can measure corresponding contact value.
Further, the wheel set assembly of tightening up outside closing steel case by rotating handwheel, turning in closing steel case
The barrel tumbler composition of moving axis, connection on the rotating shaft;The rotation handwheel is connected with rotary shaft, is rotated and is set on the wheel shank of handwheel
Have and be also provided with pin-and-hole on the outer wall on the left of pin-and-hole, closing steel case.The pin-and-hole rotated on handwheel is matched somebody with somebody with the pin-and-hole on closing steel case
Close, lockable tightens up wheel set assembly.The barrel tumbler is located in closing steel case, and small screw is also provided with barrel tumbler, for even
Connect clamper fastening chain belt.After drag-line clamper installation, when rotating clockwise rotation handwheel, it is possible to tense clamper
Chain belt is fastened, so as to improve the enclasping force of drag-line clamper.
Further, the clamper fastening chain belt is by seizing wire of the two ends with annulus steel wire clamp, can fastened
Multi-disc carrier bar composition on seizing wire;Described seizing wire one end is connected to the small spiral shell in the recessed notch on the right side of closing steel case
On bar, the other end is connected on the small screw for the barrel tumbler for tightening up wheel set assembly;The carrier bar is by upper link plate clamping plate and lower carrier bar
Clamping plate is constituted, and upper link plate clamping plate and lower carrier bar clamping plate are connected by fastening bolt.Upper link plate clamping plate and lower carrier bar clamping plate are equal
It is provided with 0.04-0.06mm smaller than seizing wire radius half-arc groove.
Further, the duct for allowing that the seizing wire of clamper fastening chain belt passes through is provided with the left of closing steel case.
Further, the bottom of the lower carrier bar clamping plate of the bottom surface of the closing steel case of the clamper platform and clamper fastening chain belt
Face is pasted with the high-damping rubber layer that thickness is 1.5-2.0mm, to prevent drag-line clamper from being produced to drag-line corrosion protective covering
Injury.
The installation method of the variable-diameter drag-line clamper with enclasping force measurement function of the present invention is, including following step
Suddenly:
A10, cross sectional shape and sectional dimension according to tested drag-line, determine that clamper fastens the carrier bar quantity of chain belt,
Each carrier bar is fixed on seizing wire using fastening bolt.
A20, the left end annulus steel wire clamp for the seizing wire that clamper is fastened to chain belt with nut are fixed on clamper
On small screw in the right side recessed notch of the closing steel case of platform.
A30, the top surface that clamper platform is placed on to drag-line, pull down the end face of the closing steel case internal cavities of clamper platform
Plate, the right-hand member annulus steel wire clamp that clamper is fastened to the seizing wire of chain belt is fixed on turn for tightening up wheel set assembly with nut
On small screw on dynamic drum.
A40, the end plates of the closing steel case internal cavities of clamper platform are reinstalled, clamper is fastened chain belt
Seizing wire closing steel case duct in pass through, turn clockwise and tighten up the rotation handwheel of wheel set assembly, it is tight to clamper
Gu chain belt carries out pretension.
A50, when clamper fasten chain belt pretension after, now hold tightly force measurement component in micro pressure sensor start by
Pressure, the data wire of micro pressure sensor is connected supporting external equipment pressure data tester, reads its pressure value;After
Continuous turn clockwise tightens up the rotation handwheel of wheel set assembly, until the pressure value of reading reaches that the pressure value of setting is interval.It is micro-
Turn the position for wheel of starting so that the pin-and-hole rotated on handwheel is overlapped with the pin-and-hole on closing steel box outer wall, and pin is run through and turned
In the pin-and-hole on pin-and-hole insertion closing steel box outer wall started on wheel, the rotation handwheel of wheel set assembly is tightened up in locking.
By above step, complete to measure the installation of the variable-diameter drag-line clamper of function with enclasping force.
The drag-line clamper of the present invention is applied to the drag-line of the various cross section types such as regular polygon, circle, it is adaptable to a variety of
The drag-line of dimensions, the short-term test available for drag-line, it can also be used to the long term monitoring of drag-line.The drag-line clamper of the present invention
The enclasping force test function and enclasping force regulatory function having, can be effectively ensured enclasping force of the clamper to drag-line during testing
In suitable scope, ensure the reliability of test data and prevent injury of the clamper to drag-line corrosion protective covering.
Brief description of the drawings
Fig. 1 is the side view of the drag-line clamper of the invention provided in the operating condition;
Fig. 2 is the top view of the drag-line clamper of the invention provided in the operating condition;
Fig. 3 is the clamper fastening chain belt schematic diagram that the present invention is provided;
Fig. 4 is the I-I drawings in side sectional elevation in Fig. 3;
Fig. 5 is the clamper platform top view that the present invention is provided;
Fig. 6 is the II-II drawings in side sectional elevation in Fig. 5;
Fig. 7 is that the present invention rotates handwheel front view;
Fig. 8 is the closing steel case side view that the present invention is provided;
Fig. 9 is the III-III drawings in side sectional elevation in Fig. 8.
In figure:1 --- drag-line;2 --- clamper platform;3 --- clamper fastens chain belt;4 --- enclasping force measurement group
Part;5 --- tighten up wheel set assembly;6 --- closing steel case;7 --- seizing wire;8 --- carrier bar;9 --- annulus wire line shoe
Head;10 --- fastening bolt;11 --- upper link plate clamping plate;12 --- lower carrier bar clamping plate;13 --- high-damping rubber layer;14——
Internal cavities;15 --- empty cavity;16 --- recessed notch;17 --- rotate handwheel;18 --- rotary shaft;19 --- rotate
Drum;20 --- the duct of empty cavity;21 --- the small screw in recessed notch;22 --- connecting screw hole;23 --- barrel tumbler
On small screw;24 --- the duct on closing steel case;25 --- connecting spring;26 --- upper junction plate;27 --- miniature pressure
Force snesor;28 --- lower support plate;29 --- rotate the pin-and-hole on the wheel shank of handwheel;30 --- on the left of closing steel case on outer wall
Pin-and-hole;31 --- end plates;32 --- screw;33 --- the duct in rotary shaft;34 --- ball bearing.
Embodiment
In order to adapt to the test needs of different cross section pattern and sectional dimension drag-line, have the invention provides one kind and hold tightly
Power measures the drag-line clamper of function, and the embodiment to the present invention is described in detail below in conjunction with the accompanying drawings.
As shown in figure 1, the present invention's there is enclasping force to measure the variable-diameter drag-line clamper of function by being placed at drag-line 1
The clamper fastening chain belt 3 that the clamper platform 2 and ring of top surface hold drag-line 1 tightly is constituted.
As shown in Fig. 2 clamper platform 2 is the holding force measurement component 4 by closing steel case 6, in closing steel case 6
Constituted with wheel set assembly 5 is tightened up;Clamper fastening chain belt 3 one end is connected on closing steel case 6, and the other end, which is connected to, tightens up runner
On component 5.
As shown in figure 3, clamper fastens chain belt 3 by seizing wire 7 of the two ends with annulus steel wire clamp 9 and can fastened
Multi-disc carrier bar 8 on seizing wire 7 is constituted, and its intermediate plate 8 is provided with fastening bolt 10.
As shown in figure 4, carrier bar 8 is made up of upper link plate clamping plate 11 and lower carrier bar clamping plate 12;The position passed through in seizing wire 7
Put, upper link plate clamping plate 11 and lower carrier bar clamping plate 12 are provided with the half-arc groove than the small 0.05mm of the radius of seizing wire 7;Upper link plate is pressed from both sides
Plate 11 and lower carrier bar clamping plate 12 connect into a close entirety by fastening bolt 10.When with fastening bolt 10 by upper link plate clamping plate
11 and lower carrier bar clamping plate 12 when being connected to become a close overall carrier bar 8, carrier bar 8 can be made tightly to clasp seizing wire 7.
The bottom surface of lower carrier bar clamping plate 12, is pasted with the high-damping rubber layer 13 that thickness is 1.8mm.
As shown in figure 5, left side there are an internal cavities 14 in the closing steel case 6 of clamper platform 2, turn for installing to tighten up
Wheel assembly 5;There is an empty cavity 15 at the middle part of closing steel case 6, and force measurement component 4, the empty side of cavity 15 are held tightly for installing
Duct 20 of the face provided with a data wire for drawing enclasping force test suite 4;There is a recessed notch on the right side of closing steel case 6
16, small screw 21 is installed in recessed notch 16;The top surface of closing steel case 6 has 3 row's connecting screw holes 22, for testing Cable
The test sensor of power is attached.
It is made up of as shown in figure 5, tightening up wheel set assembly 5 rotation handwheel 17, rotary shaft 18 and barrel tumbler 19, wherein rotating hand
Wheel 17 is located at outside closing steel case 6, and rotary shaft 18 and the barrel tumbler 19 being connected with rotary shaft 18 are empty installed in the inside of closing steel case 6
In chamber 14, rotate handwheel 17 and be connected with rotary shaft 18.When rotary motion handwheel 17, the phase of barrel tumbler 19 is driven by rotary shaft 18
Answer rotary motion.
As shown in fig. 6, being connected with small screw 23 on the barrel tumbler 19 in closing the internal cavities 14 on the left of steel case 6, seal
The left side for closing steel case 6 is provided with the duct 24 for allowing that the seizing wire 7 of clamper fastening chain belt 2 passes through, the bottom surface of closing steel case 6
Also it is pasted with the high-damping rubber layer 13 that thickness is 1.8mm.Enclasping force in the closing central void cavity 15 of steel case 6 is surveyed
Amount component 4 is made up of connecting spring 25, upper junction plate 26, micro pressure sensor 27, lower support plate 28.Wherein, connecting spring
25 upper ends are connected to the empty top surface of cavity 15, are connected with closing steel case 6;The lower end of connecting spring 25 is connected with upper junction plate 26.It is micro-
The top surface of type pressure sensor 27 is pasted with upper junction plate 26, and the bottom surface of micro pressure sensor 27 is pasted with lower support plate 28, miniature
The data wire of pressure sensor 26 is drawn to the outside of closing steel case 6 by the duct 20 of the empty side of cavity 15.Lower support plate 28
Bottom surface be also pasted with thickness be 1.8mm high-damping rubber layer 13;Under the uninstalled state of clamper platform 2, enclasping force
The bottom surface of the lower support plate 28 of measurement assembly 4 protrudes from the bottom surface 1.2mm of closing steel case 6.
A circumference is arranged in as shown in fig. 7, rotating and being provided with 2 symmetrical 29,2 pin-and-holes 29 of pin-and-hole on the wheel shank of handwheel 17
On.
As shown in figure 8, being provided with multiple pin-and-holes 30 being arranged symmetrically on the outer wall in the left side of closing steel case 6, steel box pin is closed
Hole 30, which is arranged in, rotates the place circumferential projection of handwheel pin-and-hole 29 to the circumference of closing steel case 6, rotate pin-and-hole 29 on handwheel with
The pin-and-hole 30 closed on steel case has same aperture.Close the internal cavities 14 of steel case 6 and be provided with removable end plates 31.
As shown in figure 9, the hole depth of the pin-and-hole 30 on closing steel case is more than or equal to 20mm, and closing steel case 6 is not penetrated
Outer wall;Removable end plates 31 are connected as an entirety by screw 32 with closing steel case 6;The rotary shaft 18 in closing steel case 6
Duct 33 at ball bearing 34 is installed, to ensure that the rotation of rotary shaft 18 is smooth.
The installation method of the variable-diameter drag-line clamper with enclasping force measurement function of the present invention is, using following step
Suddenly:
A10, cross sectional shape and sectional dimension according to tested drag-line 1, determine the clamper fastening upper link plate 8 of chain belt 3
Each carrier bar 8, is fixed on seizing wire 7 by quantity using fastening bolt 10.
A20, the left end annulus steel wire clamp 9 of seizing wire that clamper is fastened into chain belt 3 are fixed on clamping with nut
On small screw 21 in the right side recessed notch 16 of the closing steel case 6 of device platform 2.
A30, the top surface that clamper platform 2 is placed on to drag-line 1, pull down the internal cavities 14 of closing steel case 6 of clamper platform 2
End plates 31, by clamper fasten chain belt 3 seizing wire right-hand member annulus steel wire clamp 9 be fixed on nut tighten up turn
On small screw 23 on the barrel tumbler 19 of wheel assembly 5.
A40, the end plates 31 of the internal cavities 14 of closing steel case 6 of clamper platform 2 are reinstalled, make clamper tight
Gu the seizing wire 7 of chain belt 3 passes through in the duct 24 of closing steel case 6, turn clockwise and tighten up the rotation handwheel of wheel set assembly 5
17, pretension is carried out to clamper fastening chain belt 3.
A50, when clamper fasten 3 pretension of chain belt after, now hold tightly force measurement component 4 in micro pressure sensor 27 open
Begin to be pressurized, the data wire of micro pressure sensor 26 is connected to supporting external equipment pressure data tester, its pressure is read
Numerical value;Continue to turn clockwise and tighten up the rotation handwheel 17 of wheel set assembly 5, until the pressure value of reading reaches the pressure of setting
Value is interval.The position of fine-adjustment rotary handwheel 17 so that rotate the pin-and-hole 29 on handwheel 17 and the pin-and-hole 30 on the outer wall of closing steel case 6
Overlap, pin is inserted in pin-and-hole 30 through pin-and-hole 29, the rotation handwheel 17 of wheel set assembly 5 is tightened up in locking.Now, the present invention
The variable-diameter drag-line clamper installation of function is measured with enclasping force.