CN105319000A - Variable-diameter inhaul cable clamping device with clamping force measurement function and installation method of variable-diameter inhaul cable clamping device - Google Patents

Variable-diameter inhaul cable clamping device with clamping force measurement function and installation method of variable-diameter inhaul cable clamping device Download PDF

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Publication number
CN105319000A
CN105319000A CN201510880324.3A CN201510880324A CN105319000A CN 105319000 A CN105319000 A CN 105319000A CN 201510880324 A CN201510880324 A CN 201510880324A CN 105319000 A CN105319000 A CN 105319000A
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China
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clamper
steel case
force measurement
variable
line
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CN201510880324.3A
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CN105319000B (en
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许红胜
吴佳东
颜东煌
潘权
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Changsha University of Science and Technology
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Changsha University of Science and Technology
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Abstract

The invention provides a variable-diameter inhaul cable clamping device with a clamping force measurement function and an installation method of the variable-diameter inhaul cable clamping device. The variable-diameter inhaul cable clamping device with the clamping force measurement function is composed of a clamping device platform formed by a sealed steel box containing a clamping force measurement assembly and a tightening runner assembly, and a clamping device fastening chain belt connected with the clamping device platform. The invention further comprises the installation method of the variable-diameter inhaul cable clamping device with the clamping force measurement function. The inhaul cable clamping device provided by the invention is applicable to inhaul cables with various section forms including a polygonal shape, a round shape and the like, is applicable to the inhaul cables with a plurality of sizes, can be used for a short-period test of the inhaul cables and is also applicable to long-period monitoring of the inhaul cables. The inhaul cable clamping device provided by the invention has a clamping force testing function and a clamping force adjusting function; a clamping force on the inhaul cables, caused by the clamping device, can be effectively kept in a suitable range during a test; and the reliability of testing data is guaranteed, and damages to antiseptic protection layers of the inhaul cables, caused by the clamping device, are prevented.

Description

There is variable-diameter drag-line clamper and the installation method thereof of clamping force measurement function
Technical field
The present invention relates to a kind of drag-line component cable force measurement device fitting of field of civil engineering, specifically relate to a kind of variable-diameter drag-line clamper and the installation method thereof with enclasping force measurement function.
Background technology
Drag-line component, as the conventional element type in field of civil engineering, is widely used in the rope support systems such as long span stayed-cable bridge, suspension bridge, arch bridge and oblique pull prestressed lattice structure.When the bearing capacity qualification carrying out existing rope supporting structure, need to test the Suo Li of drag-line component.In existing technology, the Cable force test method for existing rope supporting structure mainly contains 3 kinds: Spectrum Method, length variations determination method, magnetic flux method.Spectrum Method utilizes the acceleration transducer be firmly attached on drag-line, the acceleration vibration time-history curves of test drag-line, and solved the vibration frequency of drag-line by software, the recycling vibration frequency of drag-line and the relevance formula of Suo Li try to achieve Cable force value; The method is simple to operate, and testing cost is low, and measuring accuracy can meet engineering test requirement.Length variations determination method measures the length variations amount of Cable section under measurement condition of having demarcated length before test in advance, measurement can utilize the testing element such as displacement meter, fiber-optic grating sensor to realize, utilize length variations gauge to calculate the strain variation value of drag-line, thus obtain the Suo Li changing value of drag-line; The method operation is comparatively simple, and testing cost is lower, and measuring accuracy is higher.Magnetic flux method utilizes drag-line STRESS VARIATION that the principle of its magnetic flux change can be caused to carry out cable tension test, and the method does not need proving installation directly to contact with drag-line, and measuring accuracy is higher, but running program is complicated, and testing cost is high.Spectrum Method in above-mentioned Cable force test method and length variations determination method all need the connection being realized drag-line and testing element by drag-line clamper; therefore the degree of holding with a firm grip (enclasping force) between guarantee drag-line clamper and drag-line is suitable is very important; if enclasping force is inadequate or unstable; then can cause mistake or the comparatively big error of test result; and enclasping force is excessive; then may cause the damage of drag-line corrosion protective covering; or even the damage of drag-line self, thus reduce the serviceable life of drag-line.
At present, the normal drag-line clamper adopted mainly contains flexible elastic cloth belt and rigidity semi-circular cohesion style, no matter but any drag-line clamper does not possess the function that enclasping force is measured, the degree of holding with a firm grip that therefore effectively cannot ensure and be applicable between drag-line; Meanwhile, rigidity semi-circular cohesion style drag-line clamper is generally fixing obvolvent size design, needs, for fc-specific test FC drag-line object customization, not possess versatility, cannot be applicable to the drag-line of different cross section and shape; Flexible elastic cloth belt drag-line clamper is then because strap has relaxation property, and under long-term stretch-draw, its enclasping force meeting continuous decrease, cannot be applicable to the requirement of long-term cable force monitoring.
Summary of the invention
The technical problem to be solved in the present invention is, overcomes the above-mentioned defect that prior art exists, provides a kind of test drag-line use being applicable to different cross section shape, different-diameter size, possess drag-line clamper and the installation method thereof of enclasping force measurement function.
The technical solution adopted for the present invention to solve the technical problems is:
There is the variable-diameter drag-line clamper of clamping force measurement function, include the clamper platform that enclasping force measurement components and the closed steel case tightening up wheel set assembly form by one and form the fastening chain band of clamper be connected with clamper platform.
Further, the left side of described closed steel case is provided with for installing the internal cavities tightening up wheel set assembly, and the internal cavities closed on the left of steel case is provided with removable end plates.The middle part of closed steel case is provided with the empty cavity for installing enclasping force measurement components, and empty cavity side is provided with the duct that is drawn the data line of enclasping force test suite; On the right side of described closed steel case, a recessed notch is set, in recessed notch, small screw is installed, for connecting the fastening chain band of clamper; Described closed steel case end face is provided with connecting screw hole, for test Cable power with testing sensor be connected.
Further, described enclasping force measurement components is made up of linking springs, upper junction plate, micro pressure sensor, lower support plate; The upper end of described linking springs is connected with the top board of closed steel case, and the lower end of linking springs is connected with upper junction plate; The end face of described micro pressure sensor and upper junction plate are pasted, and the bottom surface of micro pressure sensor and lower support plate are pasted, and linking springs, upper junction plate, micro pressure sensor, lower support plate form overall pressure measuring assemblies.The data line of micro pressure sensor is drawn to outside closed steel case by the duct of empty cavity side.
At clamper platform not with under drag-line connection status, the lower support plate of enclasping force measurement components protrudes from the closed steel case bottom surface 1.0-1.5mm of clamper platform, when after drag-line clamp holder clamping drag-line, then the micro pressure sensor in enclasping force measurement components can measure corresponding contact value.
Further, tighten up wheel set assembly described in be made up of the rotation handwheel be positioned at outside closed steel case, the rotation axis being positioned at closed steel case, the barrel tumbler connected on the rotating shaft; Described rotation handwheel is connected with rotation axis, and the wheel shank of rotation handwheel is provided with pin-and-hole, closes on the outer wall on the left of steel case and is also provided with pin-and-hole.The pin-and-hole rotated on handwheel coordinates with the pin-and-hole on closed steel case, and lockable tightens up wheel set assembly.Described barrel tumbler is positioned at closed steel case, and barrel tumbler is also provided with small screw, for connecting the fastening chain band of clamper.When after the installation of drag-line clamper, when rotating clockwise rotation handwheel, just can strain the fastening chain band of clamper, thus improve the enclasping force of drag-line clamper.
Further, the fastening chain band of described clamper by two end band annulus steel wire clamps seizing wire, can form by the multi-disc carrier bar of fastening on seizing wire; Described seizing wire one end is connected on the small screw in the recessed notch on the right side of closed steel case, and the other end is connected on the small screw of the barrel tumbler tightening up wheel set assembly; Described carrier bar is made up of upper link plate clamping plate and lower carrier bar clamping plate, and upper link plate clamping plate and lower carrier bar clamping plate are connected and fixed by fastening bolt.Upper link plate clamping plate and lower carrier bar clamping plate all have the half-arc groove of 0.04-0.06mm less of seizing wire radius.
Further, the left side closing steel case is provided with the duct of allowing that the seizing wire of the fastening chain band of clamper passes through.
Further, the bottom surface of the bottom surface of the closed steel case of described clamper platform and the lower carrier bar clamping plate of clamper fastening chain band is all pasted with the high-damping rubber layer that thickness is 1.5-2.0mm, produces injury to prevent drag-line clamper to drag-line corrosion protective covering.
The installation method with the variable-diameter drag-line clamper of enclasping force measurement function of the present invention is comprise the steps:
A10, according to the cross sectional shape of tested drag-line and sectional dimension, determine the carrier bar quantity of the fastening chain band of clamper, utilize fastening bolt to be fixed on seizing wire by each carrier bar.
A20, the left end annulus steel wire clamp nut of the seizing wire of fastening for clamper chain band to be fixed on the small screw in the right side recessed notch of the closed steel case of clamper platform.
A30, clamper platform is placed on the end face of drag-line, pull down the end plates of the closed steel case internal cavities of clamper platform, the right-hand member annulus steel wire clamp nut of the seizing wire of fastening for clamper chain band is fixed on the small screw tightened up on the barrel tumbler of wheel set assembly.
A40, the end plates of the closed steel case internal cavities of clamper platform to be reinstalled, the seizing wire of clamper fastening chain band is passed through in the duct of closed steel case, turn clockwise and tighten up the rotation handwheel of wheel set assembly, pretension is carried out to the fastening chain band of clamper.
A50, when after clamper fastening chain band pretension, the micro pressure sensor now in enclasping force measurement components starts pressurized, the data line of micro pressure sensor is connected supporting external unit pressure data tester, reads its pressure value; Continue to turn clockwise and tighten up the rotation handwheel of wheel set assembly, until the force value that the pressure value read reaches setting is interval.The position of fine-adjustment rotary handwheel, makes the pin-and-hole rotated on handwheel overlap with the pin-and-hole on closed steel box outer wall, and pin is run through the pin-and-hole insertion of rotating on handwheel and close in the pin-and-hole on steel box outer wall, the rotation handwheel of wheel set assembly is tightened up in locking.
By above step, complete the installation of the variable-diameter drag-line clamper with enclasping force measurement function.
Drag-line clamper of the present invention is applicable to the drag-line of the various cross section type such as regular polygon, circle, is applicable to the drag-line of sizes specification, can be used for the short-term test of drag-line, also can be used for the long term monitoring of drag-line.The enclasping force test function that drag-line clamper of the present invention has and enclasping force regulatory function; effectively can ensure test period clamper to the enclasping force of drag-line in suitable scope, ensure the reliability of test data and prevent clamper to the injury of drag-line corrosion protective covering.
Accompanying drawing explanation
Fig. 1 be drag-line clamper provided by the invention in working order under side view;
Fig. 2 be drag-line clamper provided by the invention in working order under vertical view;
Fig. 3 is clamper provided by the invention fastening chain band schematic diagram;
Fig. 4 is the I-I drawing in side sectional elevation in Fig. 3;
Fig. 5 is clamper platform vertical view provided by the invention;
Fig. 6 is the II-II drawing in side sectional elevation in Fig. 5;
Fig. 7 is that the present invention rotates handwheel front elevation;
Fig. 8 is closed steel case side view provided by the invention;
Fig. 9 is the III-III drawing in side sectional elevation in Fig. 8.
In figure: 1---drag-line; 2---clamper platform; 3---the fastening chain band of clamper; 4---enclasping force measurement components; 5---tighten up wheel set assembly; 6---close steel case; 7---seizing wire; 8---carrier bar; 9---annulus steel wire clamp; 10---fastening bolt; 11---upper link plate clamping plate; 12---lower carrier bar clamping plate; 13---high-damping rubber layer; 14---internal cavities; 15---empty cavity; 16---recessed notch; 17---rotate handwheel; 18---rotation axis; 19---barrel tumbler; 20---the duct of empty cavity; 21---the small screw in recessed notch; 22---connecting screw hole; 23---the small screw on barrel tumbler; 24---close the duct on steel case; 25---linking springs; 26---upper junction plate; 27---micro pressure sensor; 28---lower support plate; 29---rotate the pin-and-hole on the wheel shank of handwheel; 30---close the pin-and-hole on outer wall on the left of steel case; 31---end plates; 32---screw; 33---the duct on rotation axis; 34---ball bearing.
Embodiment
In order to adapt to the test needs of different cross section pattern and sectional dimension drag-line, the invention provides a kind of drag-line clamper with enclasping force measurement function, below in conjunction with accompanying drawing, the specific embodiment of the present invention being described in detail.
As shown in Figure 1, the fastening chain band 3 of clamper that the variable-diameter drag-line clamper with enclasping force measurement function of the present invention holds drag-line 1 tightly by the clamper platform 2 and hoop that are placed at drag-line 1 end face forms.
As shown in Figure 2, clamper platform 2 by closed steel case 6, be arranged on the enclasping force measurement components 4 in closed steel case 6 and tighten up wheel set assembly 5 and form; Clamper fastening chain band 3 one end is connected on closed steel case 6, and the other end is connected to and tightens up on wheel set assembly 5.
As shown in Figure 3, the fastening chain band 3 of clamper by two end band annulus steel wire clamps 9 seizing wire 7 and can form by the multi-disc carrier bar 8 of fastening on seizing wire 7, its intermediate plate 8 is provided with fastening bolt 10.
As shown in Figure 4, carrier bar 8 is made up of upper link plate clamping plate 11 and lower carrier bar clamping plate 12; In the position that seizing wire 7 passes through, upper link plate clamping plate 11 and lower carrier bar clamping plate 12 all have the half-arc groove of 0.05mm less of seizing wire 7 radius; Upper link plate clamping plate 11 and lower carrier bar clamping plate 12 connect into a closely entirety by fastening bolt 10.When with fastening bolt 10 upper link plate clamping plate 11 and lower carrier bar clamping plate 12 being connected to become a closely overall carrier bar 8, carrier bar 8 can be made tightly to fasten seizing wire 7.In the bottom surface of lower carrier bar clamping plate 12, be pasted with the high-damping rubber layer 13 that thickness is 1.8mm.
As shown in Figure 5, in the closed steel case 6 of clamper platform 2, there is an internal cavities 14 in left side, tightens up wheel set assembly 5 for installing; There is an empty cavity 15 at the middle part closing steel case 6, and for installing enclasping force measurement components 4, empty cavity 15 side is provided with the duct 20 that is drawn the data line of enclasping force test suite 4; There is a recessed notch 16 on the right side closing steel case 6, is provided with small screw 21 in recessed notch 16; Close the end face of steel case 6 and have 3 row's connecting screw holes 22, for test Cable power with testing sensor be connected.
As shown in Figure 5, tighten up wheel set assembly 5 to be made up of rotation handwheel 17, rotation axis 18 and barrel tumbler 19, wherein rotating handwheel 17 is positioned at outside closed steel case 6, rotation axis 18 and the barrel tumbler 19 be connected with rotation axis 18 are arranged in the internal cavities 14 of closed steel case 6, rotate handwheel 17 and are connected with rotation axis 18.When rotary motion handwheel 17, drive the corresponding rotary motion of barrel tumbler 19 by rotation axis 18.
As shown in Figure 6, barrel tumbler 19 in internal cavities 14 on the left of closed steel case 6 is connected with small screw 23, the left side closing steel case 6 is provided with the duct 24 of allowing that the seizing wire 7 of the fastening chain band 2 of clamper passes through, and the bottom surface closing steel case 6 is also pasted with the high-damping rubber layer 13 that thickness is 1.8mm.The enclasping force measurement components 4 be arranged in closed steel case 6 central void cavity 15 is made up of linking springs 25, upper junction plate 26, micro pressure sensor 27, lower support plate 28.Wherein, linking springs 25 upper end is connected to empty cavity 15 end face, is connected with closed steel case 6; Linking springs 25 lower end is connected with upper junction plate 26.Micro pressure sensor 27 end face and upper junction plate 26 are pasted, and micro pressure sensor 27 bottom surface and lower support plate 28 are pasted, and the data line of micro pressure sensor 26 is drawn to outside closed steel case 6 by the duct 20 of empty cavity 15 side.The bottom surface of lower support plate 28 is also pasted with the high-damping rubber layer 13 that thickness is 1.8mm; Under the uninstalled state of clamper platform 2, the bottom surface of the lower support plate 28 of enclasping force measurement components 4 protrudes from the bottom surface 1.2mm of closed steel case 6.
As shown in Figure 7, the wheel shank rotating handwheel 17 has 2 symmetrical pin-and-holes, 29,2 pin-and-holes 29 and is arranged in one circumferentially.
As shown in Figure 8, close on the outer wall on the left of steel case 6 and be provided with multiple pin-and-hole 30 be arranged symmetrically with, close steel box pin hole 30 and be arranged in rotation handwheel pin-and-hole 29 place circumferential projection to closed steel case 6 circumferentially, the pin-and-hole 29 rotated on handwheel has same aperture with the pin-and-hole 30 on closed steel case.Close steel case 6 internal cavities 14 and be provided with removable end plates 31.
As shown in Figure 9, the hole depth closing the pin-and-hole 30 on steel case is more than or equal to 20mm, and does not penetrate the outer wall of closed steel case 6; Removable end plates 31 are connected as a whole by screw 32 with closed steel case 6; In closed steel case 6, duct 33 place of rotation axis 18 is provided with ball bearing 34, smooth and easy to ensure the rotation of rotation axis 18.
The installation method with the variable-diameter drag-line clamper of enclasping force measurement function of the present invention is, adopts following steps:
A10, according to the cross sectional shape of tested drag-line 1 and sectional dimension, determine the quantity of clamper fastening chain band 3 upper link plate 8, utilize fastening bolt 10 to be fixed on seizing wire 7 by each carrier bar 8.
A20, the left end annulus steel wire clamp 9 of the seizing wire of fastening for clamper chain band 3 is fixed on nut clamper platform 2 closed steel case 6 right side recessed notch 16 in small screw 21 on.
A30, clamper platform 2 is placed on the end face of drag-line 1, pull down the end plates 31 of closed steel case 6 internal cavities 14 of clamper platform 2, the right-hand member annulus steel wire clamp 9 of the seizing wire of fastening for clamper chain band 3 is fixed on nut on the small screw 23 tightened up on the barrel tumbler 19 of wheel set assembly 5.
A40, the end plates 31 of closed steel case 6 internal cavities 14 of clamper platform 2 to be reinstalled, the seizing wire 7 of clamper fastening chain band 3 is passed through in the duct 24 of closed steel case 6, turn clockwise and tighten up the rotation handwheel 17 of wheel set assembly 5, pretension is carried out to the fastening chain band 3 of clamper.
A50, when after clamper fastening chain band 3 pretension, the micro pressure sensor 27 now in enclasping force measurement components 4 starts pressurized, the data line of micro pressure sensor 26 is connected supporting external unit pressure data tester, reads its pressure value; Continue to turn clockwise and tighten up the rotation handwheel 17 of wheel set assembly 5, until the force value that the pressure value read reaches setting is interval.The position of fine-adjustment rotary handwheel 17, the pin-and-hole 29 rotated on handwheel 17 is overlapped with the pin-and-hole 30 on closed steel case 6 outer wall, pin is run through pin-and-hole 29 and insert in pin-and-hole 30, the rotation handwheel 17 of wheel set assembly 5 is tightened up in locking.Now, the variable-diameter drag-line clamper installation with enclasping force measurement function of the present invention.

Claims (8)

1. there is the variable-diameter drag-line clamper of clamping force measurement function, it is characterized in that, include the clamper platform that enclasping force measurement components and the closed steel case tightening up wheel set assembly form by one and form the fastening chain band of clamper be connected with clamper platform.
2. the variable-diameter drag-line clamper with clamping force measurement function according to claim 1, it is characterized in that, the left side of described closed steel case is provided with for installing the internal cavities tightening up wheel set assembly, and the internal cavities closed on the left of steel case is provided with removable end plates; The middle part of closed steel case is provided with the empty cavity for installing enclasping force measurement components, and empty cavity side is provided with the duct that is drawn the data line of enclasping force test suite; On the right side of described closed steel case, a recessed notch is set, in recessed notch, small screw is installed, for connecting the fastening chain band of clamper; Described closed steel case end face be provided with test Cable power with testing sensor carry out the connecting screw hole that is connected.
3. the variable-diameter drag-line clamper with clamping force measurement function according to claim 2, it is characterized in that, described enclasping force measurement components is made up of linking springs, upper junction plate, micro pressure sensor, lower support plate; The upper end of described linking springs is connected with the top board of closed steel case, and the lower end of linking springs is connected with upper junction plate; The end face of described micro pressure sensor and upper junction plate are pasted, and the bottom surface of micro pressure sensor and lower support plate are pasted, and linking springs, upper junction plate, micro pressure sensor, lower support plate form overall pressure measuring assemblies; The data line of micro pressure sensor is drawn to outside closed steel case by the duct of empty cavity side.
4. the variable-diameter drag-line clamper with clamping force measurement function according to Claims 2 or 3, it is characterized in that, described in tighten up wheel set assembly by the rotation handwheel be positioned at outside closed steel case, be positioned at closed steel case rotation axis, connect barrel tumbler on the rotating shaft and form; Described rotation handwheel is connected with rotation axis, and the wheel shank of rotation handwheel is provided with pin-and-hole, closes on the outer wall on the left of steel case and is also provided with pin-and-hole; Described barrel tumbler is positioned at closed steel case, and barrel tumbler is also provided with small screw.
5. the variable-diameter drag-line clamper with clamping force measurement function according to claim 4, is characterized in that, the fastening chain band of described clamper by two end band annulus steel wire clamps seizing wire, can form by the multi-disc carrier bar of fastening on seizing wire; Described seizing wire one end is connected on the small screw in the recessed notch on the right side of closed steel case, and the other end is connected on the small screw of the barrel tumbler tightening up wheel set assembly; Described carrier bar is made up of upper link plate clamping plate and lower carrier bar clamping plate, and upper link plate clamping plate and lower carrier bar clamping plate are connected and fixed by fastening bolt; Upper link plate clamping plate and lower carrier bar clamping plate all have the half-arc groove of 0.04-0.06mm less of seizing wire radius.
6. the variable-diameter drag-line clamper with clamping force measurement function according to claim 5, is characterized in that, the left side closing steel case is provided with the duct of allowing that the seizing wire of the fastening chain band of clamper passes through.
7. the variable-diameter drag-line clamper with clamping force measurement function according to claim 5, it is characterized in that, the bottom surface of the bottom surface of the closed steel case of described clamper platform and the lower carrier bar clamping plate of clamper fastening chain band is all pasted with the high-damping rubber layer that thickness is 1.5-2.0mm.
8. the installation method as described in any one of claim 1-7 with the variable-diameter drag-line clamper of enclasping force measurement function is it is characterized in that, comprise the steps:
A10, according to the cross sectional shape of tested drag-line and sectional dimension, determine the carrier bar quantity of the fastening chain band of clamper, utilize fastening bolt to be fixed on seizing wire by each carrier bar;
A20, the left end annulus steel wire clamp nut of the seizing wire of fastening for clamper chain band is fixed on the small screw in the right side recessed notch of the closed steel case of clamper platform;
A30, clamper platform is placed on the end face of drag-line, pull down the end plates of the closed steel case internal cavities of clamper platform, the right-hand member annulus steel wire clamp nut of the seizing wire of fastening for clamper chain band is fixed on the small screw tightened up on the barrel tumbler of wheel set assembly;
A40, the end plates of the closed steel case internal cavities of clamper platform to be reinstalled, the seizing wire of clamper fastening chain band is passed through in the duct of closed steel case, turn clockwise and tighten up the rotation handwheel of wheel set assembly, pretension is carried out to the fastening chain band of clamper;
A50, when after clamper fastening chain band pretension, the micro pressure sensor now in enclasping force measurement components starts pressurized, the data line of micro pressure sensor is connected supporting external unit pressure data tester, reads its pressure value; Continue to turn clockwise and tighten up the rotation handwheel of wheel set assembly, until the force value that the pressure value read reaches setting is interval; The position of fine-adjustment rotary handwheel, makes the pin-and-hole rotated on handwheel overlap with the pin-and-hole on closed steel box outer wall, and pin is run through the pin-and-hole insertion of rotating on handwheel and close in the pin-and-hole on steel box outer wall, the rotation handwheel of wheel set assembly is tightened up in locking;
By above step, complete the installation of the variable-diameter drag-line clamper with enclasping force measurement function.
CN201510880324.3A 2015-12-04 2015-12-04 The variable-diameter drag-line clamper and its installation method of function are measured with clamping force Expired - Fee Related CN105319000B (en)

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CN110779646A (en) * 2019-10-29 2020-02-11 贵州风雷航空军械有限责任公司 Explosion control force measuring device for large aircraft suspension device

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