CN105310802B - Artificial intervertebral disk and preparation method thereof - Google Patents
Artificial intervertebral disk and preparation method thereof Download PDFInfo
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- CN105310802B CN105310802B CN201410243490.8A CN201410243490A CN105310802B CN 105310802 B CN105310802 B CN 105310802B CN 201410243490 A CN201410243490 A CN 201410243490A CN 105310802 B CN105310802 B CN 105310802B
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Abstract
A kind of artificial intervertebral disk, including the first soleplate and the second soleplate, the first soleplate include the first wearing layer and the first repair layer of stacking, and the first reparation elementary layer and second that the first repair layer includes stacking repairs elementary layer;Second soleplate includes the second wearing layer and the second repair layer of stacking, and the 3rd reparation elementary layer and the 4th that the second repair layer includes stacking repairs elementary layer;The material of the material of first wearing layer and the second wearing layer is polyether-ether-ketone and the mixture of reinforcing fiber, the material and the 3rd material for repairing elementary layer of first reparation elementary layer are polyether-ether-ketone and the mixture of the first degradable active bone repair material, and second, which repairs the material of elementary layer and the 4th material for repairing elementary layer, includes the mixture of polyether-ether-ketone and the second degradable active bone repair material.There is the longer life-span after above-mentioned artificial intervertebral disk implantation human body.In addition, also providing a kind of preparation method of artificial intervertebral disk.
Description
Technical field
The invention belongs to biology medical material technical field, more particularly to a kind of artificial intervertebral disk and preparation method thereof.
Background technology
Cervical spondylopathy and lumbar vertebra disease are one kind due to spine disorderses caused by intervertebral disk retrogression lesion, it has also become notable shadow
Ring the common disease of the elderly's quality of life and high morbidity.Wherein, in terms of lumbar vertebra disease, protrasion of the lumbar intervertebral disci total incidence is
Up to 15.2~30%, and China lumbar vertebrae patient has broken through 200,000,000 at present, and 80% adult had pain in the back medical history.Clinical statisticses
Show, the age is more than 50 years old person 40% has limitation of activity situation with upper lumbar spine, wherein 60% can produce lumbal vertebra, pressuring nerve
There is illness in system, and about 10%-15% patient eventually develops into spinal compression, so as to cause paraplegia.And cervical spondylopathy
Aspect more allows of no optimist, with aging population, it is long-term bend over the desk to take place frequently in face of computer increase and traffic accident, the cervical spine injury caused by
Year increase, the cervical spondylopathy incidence of disease quickly rises.Current China incidence of disease accounts for the 7%-10% of country's total population, wherein 50 years old left side
Right crowd's incidence of disease has exceeded 25%, and 60~70 years old incidence of disease may be up to 50%, and middle-young patients are sharply increased in addition, 30 years old with
Lower adolescent patients have accounted for the 11% of total number of patients.
The treatment of intervertebral disc degeneration disease has two methods of operation and No operation.Non-operative treatment is only capable of relief of symptoms, no
It can effect a radical cure, the patient of significant proportion must be treated surgically.In clinic, due to spinal fusion instant effect, good effect, operation
Simple the advantages of, once turn into " goldstandard " of disc disease operative treatment for many years.But this operative treatment is still suffered from
Some are regretted, and fusion can cause the physiological activity degree of lesion segment to be lost, adjacent segment motion and load increase, will be certain
Accelerate Adjacent segment degeneration in degree.Clinical research finds that post-fusion has in about 25.6% patient 10 years after surgery and occurred
Neighbouring section secondary affection.Up in the follow-up of 21 years, 14% patient need to perform the operation again.To solve the shakiness after decompression,
Disc height is maintained, and retains the appropriate physiological activity of vertebra internode, is inspired by hip replacement, artificial disc replacement
(TDR) arise at the historic moment.Compared with anterior cervical spine fusion and lumbar vertebra posterior-path fusion art, TDR, which has, keeps operated level normally to live
The advantages of moving degree and stability, improve pressure in neighbouring intervertenral space, reduction neighbouring section neopathy rate, it is considered to be most have development
The spinal biomechanicses reconstruction technique of prospect.And the artificial neck or lumber ertebral disc that TDR is used, then ground in the nature of things as the world
Study carefully the emphasis and focus of exploitation.
Carry out the existing nearly 20 years history of TDR operations, existing a large amount of clinical cases, but regrettably used product in the country
All imports.However, with the fast development of backbone non-fusion technology, TDR's becoming increasingly popular and being widely recognized as, compatriots' neck waist
The incidence of disease of vertebra disease persistently rises, and the artificial intervertebral disk product for developing production domesticization is imperative.And the artificial intervertebral disk that domesticizes
Exploitation mainly face following technological challenge:After interverbebral disc implantation human body, prosthese is closed under the complicated mechanics/physiological environment of human body
There is heavy wear in nodal section material, produces a large amount of abrasive dusts, and various wear particles induce inflammatory reaction, cause Periprosthetic bone molten
, finally there is prosthetic loosening, causes prosthese life-span wretched insufficiency in solution.
The content of the invention
In consideration of it, being necessary to provide a kind of artificial intervertebral disk for being implanted into and there is longer life after human body.
In addition, also providing a kind of preparation method of artificial intervertebral disk, after artificial intervertebral disk implantation human body prepared by this method
With the longer life-span.
A kind of artificial intervertebral disk, including:
First soleplate, includes the first wearing layer and the first repair layer of stacking, first wearing layer is away from described first
The side of repair layer is formed with arc convex, and first repair layer includes the first of stacking and repairs elementary layer and the second reparation list
First layer, the second reparation elementary layer is laminated on first wearing layer;And
Second soleplate, is arranged on first soleplate, and second soleplate relative can be slided with first soleplate, institute
Stating the second soleplate includes the second wearing layer and the second repair layer of stacking, and second wearing layer is away from second repair layer
Side is formed with arc-shaped concave, and the arc convex slides against with the arc-shaped concave, and second repair layer includes layer
Folded the 3rd repairs elementary layer and the 4th repairs elementary layer, and the 4th reparation elementary layer is laminated on second wearing layer;
Wherein, the material of the material of first wearing layer and second wearing layer is polyether-ether-ketone and reinforcing fiber
Mixture, described first, which repairs the material of elementary layer and the described 3rd material for repairing elementary layer, includes polyether-ether-ketone and can
The material of first active bone repair material of degraded, the material of the second reparation elementary layer and the 4th reparation elementary layer is equal
For polyether-ether-ketone and the mixture of the second degradable active bone repair material, first active bone repair material is to be lured containing bone
The microballoon or first active bone repair material of inducement are by hydroxyapatite, type alpha tricalcium phosphate, bata-tricalcium phosphate, sulphur
The mixture sodium chloride composition of at least one of sour calcium and bioactivity glass and microballoon composition containing bone-inducing factor it is mixed
Compound, second active bone repair material is selected from hydroxyapatite, type alpha tricalcium phosphate, bata-tricalcium phosphate, calcium sulfate and biology
At least one of activity glass.
In one of the embodiments, first wearing layer includes multiple the first wear-resistant elements layers stacked gradually, many
The material of the individual first wear-resistant elements layer is the mixture of the polyether-ether-ketone and the reinforcing fiber, resistance to from described first
Grind the weight/mass percentage composition for the reinforcing fiber that the side of layer is arrived in opposite side, the material of the multiple first wear-resistant elements layer
Gradually decrease, the second reparation elementary layer is laminated in minimum described first resistance to of the weight/mass percentage composition containing the reinforcing fiber
Grind on elementary layer, the arc convex is formed at the described first most wear-resisting list of the weight/mass percentage composition containing the reinforcing fiber
On first layer;
Second wearing layer includes multiple the second wear-resistant elements layers stacked gradually, multiple second wear-resistant elements layers
Material be the polyether-ether-ketone and the reinforcing fiber mixture, the side from second wearing layer to opposite side,
The weight/mass percentage composition of the reinforcing fiber in the material of the multiple second wear-resistant elements layer is gradually decreased, and the described 4th repaiies
Multiple elementary layer is laminated on minimum second wear-resistant elements layer of the weight/mass percentage composition containing the reinforcing fiber, the arc
Concave surface is formed on most second wear-resistant elements layer of the weight/mass percentage composition containing the reinforcing fiber.
In one of the embodiments, first wear-resistant elements of weight/mass percentage composition at most containing the reinforcing fiber
In the material of layer, the mass ratio of the reinforcing fiber and the polyether-ether-ketone is 0.1:1~0.5:1;
In the material of most second wear-resistant elements layer of weight/mass percentage composition containing the reinforcing fiber, the enhancing
The mass ratio of fiber and the polyether-ether-ketone is 0.1:1~0.5:1.
In one of the embodiments, first wear-resistant elements of weight/mass percentage composition at most containing the reinforcing fiber
The thickness of layer is 50 microns~100 microns;
The thickness of most second wear-resistant elements layer of weight/mass percentage composition containing the reinforcing fiber for 50 microns~
100 microns.
In one of the embodiments, the second reparation elementary layer is multiple, and multiple second reparations elementary layers are successively
It is laminated on first wearing layer, the side from first repair layer is to opposite side, and the multiple second repairs elementary layer
Material in the weight/mass percentage composition of second active bone repair material gradually decrease, containing the described second active Bone Defect Repari material
Minimum the second reparation elementary layer of the weight/mass percentage composition of material is laminated on first wearing layer;
Described 4th repairs elementary layer to be multiple, and multiple four reparations elementary layers are stacked gradually in second wearing layer
On, from the side of second repair layer to opposite side, the multiple 4th repairs second work in the material of elementary layer
The weight/mass percentage composition of property bone renovating material is gradually decreased, and the weight/mass percentage composition containing second active bone repair material is minimum
It is described 4th reparation elementary layer be laminated on second wearing layer.
In one of the embodiments, the reinforcing fiber is selected from carbon fiber, glass fibre, graphite fibre, carborundum fibre
At least one of dimension, stainless steel fibre and titanium-base crystal whisker fiber.
In one of the embodiments, a diameter of 1 nanometer~50 microns of the reinforcing fiber, length be 10 microns~
1000 microns.
In one of the embodiments, the particle diameter of the polyether-ether-ketone is less than 40 microns.
In one of the embodiments, the grain of first active bone repair material and second active bone repair material
Footpath is 100 microns~1 millimeter.
A kind of preparation method of artificial intervertebral disk, comprises the following steps:
Reinforcing fiber is mixed with polyether-ether-ketone, the first mixed material is obtained;
First additive is mixed with polyether-ether-ketone, the first mixing material is obtained, first additive be sodium chloride or
First additive described in person is in hydroxyapatite, type alpha tricalcium phosphate, bata-tricalcium phosphate, calcium sulfate and bioactivity glass
The mixture that at least one and sodium chloride is constituted;
Degradable active bone repair material is mixed with polyether-ether-ketone, the second mixing material is obtained;
The first mould is provided, first mould has the lower arcuate surface of evagination, by first mixed material, described
Two mixing materials and first mixing material are sequentially added in first mould, after shaping, remove first mould, warp
Sintering, first stacked gradually repairs elementary layer carcass, second repairs elementary layer and the first wearing layer, and described first resistance to
Side of the mill layer away from the described second reparation elementary layer is formed with arc convex;
Cleaning removes the sodium chloride on the described first surface for repairing elementary layer carcass, then will contain bone-inducing factor
Microballoon be adsorbed to it is described first repair elementary layer carcass on formed first repair elementary layer, obtain the first soleplate;
Reinforcing fiber is mixed with polyether-ether-ketone, the second mixed material is obtained;
Second addition is mixed with polyether-ether-ketone, the 3rd mixing material is obtained, the Second addition be sodium chloride or
Second addition described in person is in hydroxyapatite, type alpha tricalcium phosphate, bata-tricalcium phosphate, calcium sulfate and bioactivity glass
The mixture that at least one and sodium chloride is constituted;
Degradable active bone repair material is mixed with polyether-ether-ketone, the 4th mixing material is obtained, wherein, described second
Active bone repair material in mixing material and the 4th mixing material is selected from hydroxyapatite, type alpha tricalcium phosphate, β-phosphorus
At least one of sour DFP, calcium sulfate and bioactivity glass;
The second mould is provided, second mould has the lower arcuate surface of indent, by second mixed material, described
Four mixing materials and the 3rd mixing material are sequentially added in second mould, after shaping, remove second mould, warp
Sintering, the 3rd stacked gradually repairs elementary layer carcass, the 4th repairs elementary layer and the second wearing layer, and described second resistance to
Side of the mill layer away from the described 4th reparation elementary layer is formed with arc-shaped concave, and the arc convex can with the arc-shaped concave
Slide against;And
Cleaning removes the sodium chloride on the described 3rd surface for repairing elementary layer carcass, then will contain bone-inducing factor
Microballoon be adsorbed on the second repair layer carcass with formed the 3rd repair elementary layer, obtain the second soleplate.
After above-mentioned artificial intervertebral disk is implanted into human body, pass through the arc convex and the arc-shaped concave of the second soleplate of the first soleplate
Slide against, to realize the relative slip of the first soleplate and the second soleplate, and the first soleplate of above-mentioned artificial intervertebral disk includes layer
Folded the first wearing layer and the first repair layer, and the second soleplate includes the second wearing layer and the second repair layer of stacking, and first
The material of the material of wearing layer and the second wearing layer is polyether-ether-ketone and the mixture of reinforcing fiber, and arc convex is located at the
On one wearing layer, arc-shaped concave is located on the second wearing layer so that arc convex is respectively provided with preferable wearability with arc-shaped concave
Can, abrasion loss amount is about 0.05~0.4mg/MC (MC represents million circulations), i.e., wear rate is to use polyether-ether-ketone merely
For the 2%~14.5% of the artificial intervertebral disk of material, well below the wear extent of Traditional Man interverbebral disc, due to above-mentioned artificial vertebra
The arc convex of disk is respectively provided with preferable anti-wear performance with arc-shaped concave, so as to effectively reduce the generation of abrasive dust, increases
Life-span of artificial intervertebral disk;In addition, the first repair layer, which includes the first of stacking, repairs elementary layer and the second reparation elementary layer, the
Two, which repair elementary layers, includes the 3rd of stacking and repairs elementary layer and the 4th repairing elementary layer, and first repairs the material of elementary layer and the
The material of three reparation elementary layers is the mixture of sodium chloride, polyether-ether-ketone and the first degradable active bone repair material, the
The material and the 4th material for repairing elementary layer of two reparation elementary layers are polyether-ether-ketone and the degradable second active Bone Defect Repari
The mixture of material, and due to the first active bone repair material for containing bone-inducing factor microballoon or for by hydroxyapatite,
At least one of type alpha tricalcium phosphate, bata-tricalcium phosphate, calcium sulfate and bioactivity glass and the microballoon group containing bone-inducing factor
Into mixture sodium chloride composition mixture, the second active bone repair material be selected from hydroxyapatite, type alpha tricalcium phosphate, β-phosphorus
At least one of sour DFP, calcium sulfate and bioactivity glass, after above-mentioned artificial intervertebral disk is implanted, these active bones are repaiied
Multiple material can be degraded, so that the first repair layer and the second repair layer become a loose structure, now, area of new bone group
Knitting to be grown into loose structure so that bone tissue can be combined closely one with the first repair layer and the second repair layer respectively
Rise, add the first soleplate and the second soleplate in the long-time stability implanted, that is, ensure that artificial intervertebral disk in implantation people
Long-time stability after body, therefore, have the longer life-span after above-mentioned artificial intervertebral disk implantation human body.
Brief description of the drawings
Fig. 1 is the structural representation of the artificial intervertebral disk of an embodiment;
Fig. 2 is the flow of the preparation method of the artificial intervertebral disk of an embodiment.
Embodiment
Make further details of theory to artificial intervertebral disk and preparation method thereof mainly in combination with drawings and the specific embodiments below
It is bright.
As shown in figure 1, the artificial intervertebral disk 100 of an embodiment, including the first soleplate 110 and the second soleplate 120.Its
In, the second soleplate 120 is arranged on the first soleplate 110, and the first soleplate 110 and the second soleplate 120 relative can be slided.
First soleplate 110 includes the first wearing layer 112 and the first repair layer 114 of stacking.
Wherein, side of first wearing layer 112 away from the first repair layer 114 is formed with arc convex 1122.
Wherein, the material of the first wearing layer 112 is polyether-ether-ketone and the mixture of reinforcing fiber.Mixed in polyether-ether-ketone
Reinforcing fiber so that the first wearing layer 112 has preferable crocking resistance.
Wherein, the polyether-ether-ketone in the material of the first wearing layer 112 is implantation level.
It is preferred that, the particle diameter of polyether-ether-ketone is less than 40 microns.The polyether-ether-ketone of small particle is easy to mix with reinforcing fiber
It is even, and defect is advantageously reduced, so as to strengthen the mechanical property of the first wearing layer 112.
Polyether-ether-ketone is a kind of height containing the repeat unit being made up of a ketonic bond and two ehter bonds in backbone structure
Polymers, belongs to speciality polymer material, it has the physical and chemical performances such as high temperature resistant, chemical resistance corrosion, self lubricity, is one
Class crystalline polymers material.The modulus of elasticity of polyether-ether-ketone and the modulus of elasticity of bone are sufficiently close to, and polyether-ether-ketone can be quickly
Ground and bone fusion, with good biocompatibility, can be placed in organism for a long time.In addition, polyether-ether-ketone can X-ray thoroughly, in core
During magnetic resonance examination, even spinal fusion part also can clearly tell the institutional framework of surrounding.
Wherein, reinforcing fiber is selected from carbon fiber, glass fibre, graphite fibre, silicon carbide fibre, stainless steel fibre and titanium-based
At least one of whisker fibre.Above-mentioned reinforcing fiber is conducive to strengthening the anti-wear performance of the first wearing layer 112.
It is preferred that, a diameter of 1 nanometer~50 microns of reinforcing fiber, length is 10 microns~1000 microns.The size
Reinforcing fiber can not only be well mixed with polyether-ether-ketone, continuity so as to the stress that improves the first wearing layer 112 and
Even property, additionally it is possible to play the enhanced effect of nanometer, so as to improve the anti-wear performance of the first wearing layer 112.
It is preferred that, the first wearing layer 112 includes multiple the first wear-resistant elements layers 1124 stacked gradually, and multiple first is wear-resisting
The material of elementary layer 1124 is polyether-ether-ketone and the mixture of reinforcing fiber.Side from the first wearing layer 112 to opposite side,
The weight/mass percentage composition of reinforcing fiber in the material of multiple first wear-resistant elements layers 1124 is gradually decreased.By the first wearing layer
112 are set to multiple first wear-resistant elements layer 1124 that multiple weight/mass percentage compositions containing reinforcing fiber are gradually decreased, and make first
One gradient-structure of formation of wearing layer 112.Although reinforcing fiber plays a part of one and improves anti-fatigue performance, anti-wear performance,
But it is uneven to be mixed with the microstructure of the material of reinforcing fiber, and the inhomogeneities of this structure easily produces microcosmic answer
Power and Strain Distribution are uneven, may cause material in maximum or intensity is minimum or most weak region is destroyed.Therefore, will
It is the influence in order to gradually reduce reinforcing fiber to the first wearing layer 112 that first wearing layer 112, which is set to said structure,.
It is preferred that, in the material of each first wear-resistant elements layer 1124, the mass ratio of reinforcing fiber and polyether-ether-ketone is
0.001~0.5:1.The reinforcing fiber and polyether-ether-ketone of the proportion disclosure satisfy that the antifatigue of the first wear-resistant elements layer 1124
Presence with the requirement of anti-wear performance, and the reinforcing fiber of the ratio will not also destroy the first wear-resistant elements layer 1124.
Wherein, arc convex 1122 is formed at most the first wear-resistant elements layer of the weight/mass percentage composition containing reinforcing fiber
On 1124.
It is furthermore preferred that in the material of most the first wear-resistant elements layer 1124 of the weight/mass percentage composition containing reinforcing fiber, increasing
The mass ratio of strong fiber and polyether-ether-ketone is 0.1:1~0.5:1.
It is preferred that, the thickness of most the first wear-resistant elements layer 1124 of the weight/mass percentage composition containing reinforcing fiber is 50 microns
~100 microns.
It is preferred that, the first wear-resistant elements layer 1124 is 3~10.In the diagram of present embodiment, the first wear-resisting list
First layer 1124 is 3.It is appreciated that in other embodiments, the first wear-resistant elements layer 1124 can also for 1,2 or
It is greater than 10.
First repair layer 114 includes the first of stacking and repairs the reparation elementary layer 1144 of elementary layer 1142 and second.Wherein,
Two reparation elementary layers 1144 are laminated on the first wearing layer 112.Specifically, the second reparation elementary layer 1144 is laminated in fibre containing enhancing
On minimum the first wear-resistant elements layer 1124 of the weight/mass percentage composition of dimension.
Wherein, the first material for repairing elementary layer 1142 includes polyether-ether-ketone and the degradable first active Bone Defect Repari material
Material.I.e. the first active bone repair material is mixed in polyether-ether-ketone.
It is preferred that, first repairs the quality of the polyether-ether-ketone and the first active bone repair material in the material of elementary layer 1142
Than for 0.1~1:1.
Wherein, first repair the polyether-ether-ketone in the material of elementary layer 1142 to be implanted into level.It is preferred that, the grain of polyether-ether-ketone
Footpath is less than 40 microns.
Wherein, the first active bone repair material is hydroxyl for microballoon or the first active bone repair material containing inducible factor
At least one of apatite, type alpha tricalcium phosphate, bata-tricalcium phosphate, calcium sulfate and bioactivity glass and containing the micro- of inducible factor
The mixture of ball.
Wherein, the microballoon containing bone-inducing factor can be the microballoon containing BMP-2 or the microballoon containing BMP-7.Wherein, BMP tables
That show is bone morphogenetic protein (Bone morphogenetic protein).
It is preferred that, the material of microballoon is PLA, alginate, chitosan or collagen etc..
It is preferred that, the particle diameter of the first active bone repair material is 100 microns~1 millimeter.Due to active bone repair material most
To degrade eventually so that first repairs the formation loose structure of elementary layer 1142.Particle diameter by the first active bone repair material is
100 microns~1 millimeter so that after active bone repair material degraded, first repairs the aperture of elementary layer 1142 in 100 microns~1 milli
Rice, so as to while ensureing the intensity of the first reparation elementary layer 1142, be conducive to cell and tissue to grow into.
Second repairs mixing of the material of elementary layer 1144 for polyether-ether-ketone and the second degradable active bone repair material
Thing.
Wherein, second repair the polyether-ether-ketone in the material of elementary layer 1144 to be implanted into level.And the particle diameter of polyether-ether-ketone is
Less than 40 microns.
Wherein, the second active bone repair material be selected from hydroxyapatite, type alpha tricalcium phosphate, bata-tricalcium phosphate, calcium sulfate and
At least one of bioactivity glass.
It is preferred that, the particle diameter of the second active bone repair material is 100 microns~1 millimeter.
After the implantation human body of artificial intervertebral disk 100, the first degradable active bone in the first reparation elementary layer 1142 is repaiied
The second degradable active bone repair material in multiple material and the second reparation elementary layer 1144 can progressively be degraded, so that
First repair layer 114 becomes a loose structure, and freshman bone tissue can be grown into the loose structure, so that bone tissue and first
Repair layer 114 is closely combined together, it is ensured that after artificial intervertebral disk 100 implants, and the first soleplate 110 has steady in a long-term
Property.
It is preferred that, second repairs elementary layer 1144 to be multiple, and multiple second reparations elementary layers 1144 are stacked gradually in the
On one wearing layer 112, from the side of the first repair layer 114 to opposite side, multiple second repair in the material of elementary layer 1144
The weight/mass percentage composition of second active bone repair material is gradually decreased.Set multiple second to repair elementary layers 1144, and make its
Two active bone repair materials are gradually decreased, and are in order that structure makes area of new bone constantly grow into, full of drop in a transition stage
In the hole left after solution, because the second active bone repair material is can be degraded to absorb by tissue, in degradation process gradually
Tissue generates the position of the second active bone repair material before new Bone Ingrowth is absorbed, and now, non-degradable component still rises
To the effect of a mechanical support, without causing in degradation process because degradable component and the layering of non-degradable component are substantially broken
The structure of bad artificial intervertebral disk.
Specifically, the second minimum reparation elementary layer 1144 of the weight/mass percentage composition containing the second active bone repair material is laminated
In on the first wearing layer 112.More specifically, the second reparation of weight/mass percentage composition at least containing the second active bone repair material is single
First layer 1144 is laminated on minimum the first wear-resistant elements layer 1124 of the weight/mass percentage composition containing reinforcing fiber.
It is preferred that, each second repairs in the material of elementary layer 1144, the second active bone repair material and polyether-ether-ketone
Mass ratio is more than or equal to 0.005:1 and less than 1:1.The proportion can be after the degraded of the second active bone repair material be ensured
On the premise of with certain hole, uniform stressed is remained to.
It is furthermore preferred that first repairs the matter of the polyether-ether-ketone and the first active bone repair material in the material of elementary layer 1142
Mass ratio of the amount than being more than the second active bone repair material and polyether-ether-ketone in the second material for repairing elementary layer 1144.
It is furthermore preferred that second repairs elementary layer 1144 for 2~4.In the diagram of present embodiment, second repairs single
First layer 1144 is 2.It is appreciated that in other embodiments, second repairs elementary layer 1144 can also be either big for 1
In 5.
In the present embodiment, side of the first reparation elementary layer 1142 away from the second reparation elementary layer 1144 is formed with solid
Fixed projection 1146, the fixed lobe 1146 can strengthen stabilization of first soleplate 110 in human body equivalent to the effect of nail
Property.
Second soleplate 120 includes the second wearing layer 122 and the second repair layer 124 of stacking.
Side of second wearing layer 122 away from the second repair layer 124 is formed with arc-shaped concave 1222, arc convex 1122 with
Arc-shaped concave 1222 slides against, so as to realize the relative slip between the first soleplate 110 and the second soleplate 120.Specifically, arc
The curvature of shape concave surface 1222 is equal with the curvature of arc convex 1122, thus be conducive to the first soleplate 110 and the second soleplate 120 it
Between relative slip.
Wherein, the material of the second wearing layer 122 is polyether-ether-ketone and the mixture of reinforcing fiber.Mixed in polyether-ether-ketone
Reinforcing fiber so that the second wearing layer 122 has preferable crocking resistance.
Wherein, the polyether-ether-ketone in the material of the second wearing layer 122 is implantation level.It is micro- that the particle diameter of polyether-ether-ketone is less than 40
Rice.The polyether-ether-ketone of small particle is easy to be well mixed with reinforcing fiber, and advantageously reduces defect, so that it is wear-resisting to strengthen first
The mechanical property of layer 112.
It is preferred that, reinforcing fiber is selected from carbon fiber, glass fibre, graphite fibre, silicon carbide fibre, stainless steel fibre and titanium
At least one of base whisker fibre.
It is preferred that, a diameter of 1 nanometer~50 microns of reinforcing fiber, length is 10 microns~1000 microns.The size
Reinforcing fiber can not only be well mixed with polyether-ether-ketone, continuity so as to the stress that improves the second wearing layer 122 and
Even property, additionally it is possible to play the enhanced effect of nanometer, so as to improve the anti-wear performance of the second wearing layer 122.
It is preferred that, the second wearing layer 122 includes multiple the second wear-resistant elements layers 1224 stacked gradually, and multiple second is wear-resisting
The material of elementary layer 1224 is polyether-ether-ketone and the mixture of reinforcing fiber.Side from the second wearing layer 122 to opposite side,
The weight/mass percentage composition of reinforcing fiber in the material of multiple second wear-resistant elements layers 1224 is gradually decreased.By the second wearing layer
122 are set to multiple second wear-resistant elements layer 1224 that multiple weight/mass percentage compositions containing reinforcing fiber are gradually decreased, and make second
One gradient-structure of formation of wearing layer 122.Although reinforcing fiber plays a part of one and improves anti-fatigue performance, anti-wear performance,
But it is uneven to be mixed with the microstructure of the material of reinforcing fiber, and the inhomogeneities of this structure easily produces microcosmic answer
Power and Strain Distribution are uneven, may cause material in maximum or intensity is minimum or most weak region is destroyed.Therefore, will
It is the influence in order to gradually reduce reinforcing fiber to the second wearing layer 122 that second wearing layer 122, which is set to said structure,.
It is preferred that, in the material of each second wear-resistant elements layer 1224, the mass ratio of reinforcing fiber and polyether-ether-ketone is
0.001~0.5:1.The reinforcing fiber and polyether-ether-ketone of the proportion disclosure satisfy that the antifatigue of the second wear-resistant elements layer 1224
Presence with the requirement of anti-wear performance, and the reinforcing fiber of the ratio will not also destroy the second wear-resistant elements layer 1224.
Wherein, arc-shaped concave 1222 is formed at most the second wear-resistant elements layer of the weight/mass percentage composition containing reinforcing fiber
On 1224.It is preferred that, in the material of most the second wear-resistant elements layer 1224 of the weight/mass percentage composition containing reinforcing fiber, enhancing
The mass ratio of fiber and polyether-ether-ketone is 0.1:1~0.5:1.
It is preferred that, the thickness of most the second wear-resistant elements layer 1224 of the weight/mass percentage composition containing reinforcing fiber is 50 microns
~100 microns.
It is furthermore preferred that the second wear-resistant elements layer 1224 is 3~10.In the diagram of present embodiment, second is wear-resisting
Elementary layer 1224 is 3.It is appreciated that in other embodiments, the second wear-resistant elements layer 1224 can also for 1,2 or
Person is greater than 10.
Wherein, the second repair layer 124 includes the 3rd reparation reparation elementary layer 1244 of elementary layer 1242 and the 4th of stacking.The
Four reparation elementary layers 1244 are laminated on the second wearing layer 122.Specifically, the 4th reparation elementary layer 1244 is laminated in fibre containing enhancing
On minimum the second wear-resistant elements layer 1224 of the weight/mass percentage composition of dimension.
3rd material for repairing elementary layer 1242 includes the mixed of polyether-ether-ketone and the first degradable active bone repair material
Compound.I.e. the first active bone repair material is mixed in polyether-ether-ketone.
It is preferred that, the 3rd repairs the quality of the polyether-ether-ketone and the first active bone repair material in the material of elementary layer 1242
Than for 0.1~1:1.
Wherein, the 3rd repair the polyether-ether-ketone in the material of elementary layer 1242 to be implanted into level.It is preferred that, the grain of polyether-ether-ketone
Footpath is less than 40 microns.
Wherein, the 3rd the first active bone repair material for repairing in the material of elementary layer 1242 is the microballoon containing inducible factor
Or first active bone repair material be hydroxyapatite, type alpha tricalcium phosphate, bata-tricalcium phosphate, calcium sulfate and bioactivity glass
At least one of and microballoon containing inducible factor mixture.
Wherein, the microballoon containing bone-inducing factor can be the microballoon containing BMP-2 or the microballoon containing BMP-7.Wherein, BMP tables
That show is bone morphogenetic protein (Bone morphogenetic protein).It is preferred that, the material of microballoon is PLA, sea
Alginates, chitosan or collagen etc..
It is preferred that, the 3rd particle diameter for repairing the first active bone repair material in the material of elementary layer 1242 is 100 microns
~1 millimeter.
4th repairs mixing of the material of elementary layer 1144 for polyether-ether-ketone and the second degradable active bone repair material
Thing.
Wherein, the 4th repair the polyether-ether-ketone in the material of elementary layer 1144 to be implanted into level.And the particle diameter of polyether-ether-ketone is
Less than 40 microns.
Wherein, the 4th the second active bone repair material repaired in the material of elementary layer 1144 is selected from hydroxyapatite, α-phosphorus
At least one of sour DFP, bata-tricalcium phosphate, calcium sulfate and bioactivity glass.
It is preferred that, the particle diameter of the second active bone repair material is 100 microns~1 millimeter.
After artificial intervertebral disk 100 is being implanted into human body, the 3rd repairs the first degradable active bone in elementary layer 1242
The second degradable active bone repair material in repair materials and the 4th reparation elementary layer 1244 can progressively be degraded, so that
The second repair layer 124 is set to become a loose structure, freshman bone tissue can be grown into the loose structure, so that bone tissue and
Two repair layers 124 are closely combined together, and are further ensured that after the implantation human body of artificial intervertebral disk 100, the second soleplate 120 has
Long-time stability.
It is preferred that, the 4th repairs elementary layer 1244 to be multiple, and multiple four reparations elementary layers 1244 are stacked gradually in the
On two wearing layers 122.From the side of the second repair layer 124 to opposite side, multiple four repair in the material of elementary layer 1244
The weight/mass percentage composition of second active bone repair material is gradually decreased.Set multiple four to repair elementary layers 1244, and make its
Two active bone repair materials are gradually decreased, and are in order that structure makes area of new bone constantly grow into, full of drop in a transition stage
In the hole left after solution, because the second active bone repair material is can be degraded to absorb by tissue, in degradation process gradually
Tissue generates the position of the second active bone repair material before new Bone Ingrowth is absorbed, now, it is impossible to which the component of degraded is still
So play a part of a mechanical support, without causing in degradation process because degradable component and the layering of non-degradable component are obvious
And destroy the structure of artificial intervertebral disk.
Specifically, the 4th minimum reparation elementary layer 1244 of the weight/mass percentage composition containing the second active bone repair material is laminated
In on the second wearing layer 122.
More specifically, the 4th 1244 layers of the elementary layer of reparation of weight/mass percentage composition at least containing the second active bone repair material
It is laminated on minimum the second wear-resistant elements layer 1224 of the weight/mass percentage composition containing reinforcing fiber.
It is preferred that, in each 4th material for repairing elementary layer 1244, the second active bone repair material and polyether-ether-ketone
Mass ratio be more than or equal to 0.005:1 and less than 1:1.The proportion can ensure the degraded of the second active bone repair material
On the premise of there is certain hole afterwards, uniform stressed is remained to.
It is preferred that, the 3rd repairs the quality of the polyether-ether-ketone and the first active bone repair material in the material of elementary layer 1242
Than the second active bone repair material and the mass ratio of polyether-ether-ketone in the material more than the 4th reparation elementary layer 1244.
It is furthermore preferred that the 4th repairs elementary layer 1244 for 2~4.In the diagram of present embodiment, the 4th repairs single
First layer 1244 is 2.It is appreciated that in other embodiments, the 4th repairs elementary layer 1244 can also be either big for 1
In 5.
In the present embodiment, connection bump 1246, and connection bump 1246 are formed with the 3rd reparation elementary layer 1242
Elementary layer 1242 is repaired away from the 4th side for repairing elementary layer 1244 positioned at the 3rd, and the connection bump 1246 is equivalent to nail
Effect, can strengthen stability of second soleplate 120 in human body.
After above-mentioned artificial intervertebral disk 100 is implanted into human body, pass through the soleplate of arc convex 1122 and second of the first soleplate 110
120 arc-shaped concave 1222 slides against, to realize the relative slip of the first soleplate 110 and the second soleplate 120, and above-mentioned artificial
First soleplate 110 of interverbebral disc 100 includes the first wearing layer 112 and the first repair layer 114, and it is resistance to that the second soleplate 120 includes second
The repair layer 124 of layer 122 and second is ground, and the material of the material of the first wearing layer 112 and the second wearing layer 122 is polyether-ether-ketone
With reinforcing fiber mixture, and arc convex 1122 be located at the first wearing layer 112 on, arc-shaped concave 1222 be located at the second wearing layer
On 122 so that arc convex 1122 and arc-shaped concave 1222 are respectively provided with preferable anti-wear performance, abrasion loss amount is about 0.05~
0.4mg/MC (MC represents million circulations), i.e. wear rate are simple using the 2% of the artificial intervertebral disk that polyether-ether-ketone is material
~14.5%, well below the wear rate of Traditional Man interverbebral disc, due to above-mentioned artificial intervertebral disk 100 arc convex 1122 with
Arc-shaped concave 1222 is respectively provided with preferable anti-wear performance, so as to effectively reduce the generation of abrasive dust, adds above-mentioned artificial vertebra
The life-span of disk 100;In addition, the first repair layer 114, which includes the first of stacking, repairs the reparation elementary layer of elementary layer 1142 and second
1144, second, which repairs elementary layer, includes the 3rd reparation reparation elementary layer 1244 of elementary layer 1242 and the 4th of stacking, and first repairs
The material that elementary layer 1142 and the 3rd repairs elementary layer 1242 includes polyether-ether-ketone and the first degradable active bone repair material,
It is that polyether-ether-ketone and the second degradable active bone are repaiied that second reparation elementary layer 1144 and the 4th, which repairs the material of elementary layer 1244,
The mixture of multiple material, and because the first active bone repair material is the microballoon containing bone-inducing factor or the first active Bone Defect Repari
Material is by least one of hydroxyapatite, type alpha tricalcium phosphate, bata-tricalcium phosphate, calcium sulfate and bioactivity glass and contained
The mixture of the mixture sodium chloride composition of the microballoon composition of bone-inducing factor, the second active bone repair material is selected from hydroxy-apatite
At least one of stone, type alpha tricalcium phosphate, bata-tricalcium phosphate, calcium sulfate and bioactivity glass, when above-mentioned artificial intervertebral disk 100
After being implanted, these active bone repair materials can be degraded, so that the first repair layer 114 and the second repair layer 124 become
Into a porous structure, now, freshman bone tissue can be grown into loose structure so that bone tissue can be repaiied with first respectively
The repair layer 124 of cladding 114 and second is closely combined together, and adds the first soleplate 110 and the second soleplate 120 in implant
Interior long-time stability, that is, ensure that long-time stability of the artificial intervertebral disk 100 after implantation human body, therefore, above-mentioned artificial vertebra
There is the longer life-span after the implantation human body of disk 100.
As shown in Fig. 2 the preparation method of the artificial intervertebral disk of an embodiment, above-mentioned artificial intervertebral disk can use the reality
The preparation method for applying the artificial intervertebral disk of mode is prepared, and the preparation method of the artificial intervertebral disk comprises the following steps:
Step S310:Reinforcing fiber is mixed with polyether-ether-ketone, the first mixed material is obtained.
In step S310, polyether-ether-ketone is implantation level.The particle diameter of polyether-ether-ketone is less than 40 microns.
Wherein, reinforcing fiber is selected from carbon fiber, glass fibre, graphite fibre, silicon carbide fibre, stainless steel fibre and titanium-based
At least one of whisker fibre.
It is preferred that, a diameter of 1 nanometer~50 microns of reinforcing fiber, length is 10 microns~1000 microns.
It is preferred that, in step S310, the step of reinforcing fiber is mixed with polyether-ether-ketone is specially:By reinforcing fiber with gathering
Ether ether ketone is mixed according to multiple different mass ratioes respectively, obtains multiple first mixed materials.
In the particular embodiment, reinforcing fiber is mixed according to 3~10 different mass ratioes respectively from polyether-ether-ketone
Close, obtain 3~10 the first mixed materials.
It is preferred that, the mass ratio of reinforcing fiber and polyether-ether-ketone in each first mixed material is 0.001~0.5:1.
It is furthermore preferred that in the first most mixed material of the weight/mass percentage composition containing reinforcing fiber, reinforcing fiber is with gathering
The mass ratio of ether ether ketone is 0.1:1~0.5:1.
Step S320:First additive is mixed with polyether-ether-ketone, the first mixing material is obtained.Wherein, the first additive
It is by hydroxyapatite, type alpha tricalcium phosphate, bata-tricalcium phosphate, calcium sulfate and bioactivity glass for sodium chloride or the first additive
The mixture of at least one of glass and sodium chloride.
Wherein, in step S320, hydroxyapatite, type alpha tricalcium phosphate, bata-tricalcium phosphate, calcium sulfate and bioactivity glass
It is degradable active bone repair material.And hydroxyapatite, type alpha tricalcium phosphate, bata-tricalcium phosphate, calcium sulfate and biology are living
The particle diameter of property glass is 100 microns~1 millimeter.
In step S320, polyether-ether-ketone is implantation level.The particle diameter of polyether-ether-ketone is less than 40 microns.
Step S330:Degradable active bone repair material is mixed with polyether-ether-ketone, the second mixing material is obtained.
In step S330, active bone repair material is selected from hydroxyapatite, type alpha tricalcium phosphate, bata-tricalcium phosphate, calcium sulfate
At least one of and bioactivity glass.
It is preferred that, the particle diameter of active bone repair material is 100 microns~1 millimeter.
In step S330, polyether-ether-ketone is implantation level.And the particle diameter of polyether-ether-ketone is less than 40 microns.
It is preferred that, in step S330, the step of degradable active bone repair material is mixed with polyether-ether-ketone is specially:
Active bone repair material is mixed according to multiple different mass ratioes respectively from polyether-ether-ketone, multiple second mixing materials are obtained.
In the particular embodiment, by active bone repair material from polyether-ether-ketone respectively according to 2~4 different quality
Than mixing, 2~4 the second mixing materials are obtained.
It is preferred that, the mass ratio of active bone repair material and polyether-ether-ketone in each second mixing material is more than or equal to
0.005:1 and less than 1:1.
Step S340:The first mould is provided, the first mould has the lower arcuate surface of evagination, by the first mixed material, second
Mixing material and the first mixing material are sequentially added in the first mould, after shaping, remove the first mould, sintered, are obtained successively
The first of stacking repairs elementary layer carcass, the second reparation elementary layer and the first wearing layer, and the first wearing layer is repaired away from second
The side of elementary layer is formed with arc convex.
When the first mixed material and the second mixing material are multiple, in step S340, by the first mixed material, second
The step that mixing material and the first mixing material are sequentially added in the first mould is specially:First according to the quality percentage of reinforcing fiber
Multiple first mixed materials, are added in the first mould, are then repaiied according still further to active bone by the order that content is gradually decreased successively
Multiple second mixing materials, are added in the first mould, connect by the weight/mass percentage composition of multiple material gradually increased order successively
The first mixing material of addition.Wherein, the first most mixed material of the weight/mass percentage composition containing reinforcing fiber is added to first
The bottom of mould.
Specifically, the forming method used in step S340 is cold moudling;Wherein, forming step is specially:In cold conditions
Under, will add have the first mould pressurizing of the first mixed material, the first mixing material and the second mixing material to 110MPa~
250MPa, pressurize 10 minutes~20 minutes.
Specifically, the sintering step in step S340 is specially:To remove after the first mould obtained the first sample blanks prior to
355 DEG C~400 DEG C heat preservation sinterings 20 minutes~30 minutes, then then at 220 DEG C~280 DEG C heat preservation sinterings 1 hour~2 hours.
By the first sample blanks first in 355 DEG C~400 DEG C heat preservation sinterings, then again in 220 DEG C~280 DEG C heat preservation sinterings, be in order to avoid burn
The Growing Process of Crystal Particles in later stage is tied, by the way that sintering temperature first to be risen to higher temperature, in molten condition, bubble is removed, makes
The relative density of sample blanks reaches 70% or so;Then, sintering temperature is dropped to insulation longer time at relatively low temperature makes burning
Knot proceeds, and realizes complete densification.This stage crystal grain does not substantially grow.Two-step sintering method is by cleverly
The change of temperature is controlled, while crystal boundary migration (this will cause crystal grain to be grown up) is suppressed, keeping grain boundary decision, (this is that base substrate is caused
The power of densification) active state is in, to realize the purpose that sintering is completed on the premise of crystal grain is not grown up.
Step S350:Cleaning remove first repair elementary layer carcass surface on sodium chloride, then will contain self-bone grafting because
The microballoon of son is adsorbed on the first reparation elementary layer carcass repairs elementary layer to form first, obtains the first soleplate.
Wherein, in step S350, the microballoon containing bone-inducing factor is also degradable active bone repair material.Wherein, contain
The microballoon of bone-inducing factor can be the microballoon containing BMP-2 or the microballoon containing BMP-7.Wherein, what BMP was represented is Bones morphology
Albumen (Bone morphogenetic protein).
It is preferred that, the material of microballoon is PLA, alginate, chitosan or collagen etc..
Specifically, the particle diameter of the sodium chloride used in step S320, which is more than or equal in step S350, contains bone-inducing factor
Microballoon particle diameter.Wherein, the particle diameter of the microballoon containing bone-inducing factor is 100 microns~1 millimeter.
Wherein, cleaning the step of removing the sodium chloride on the first surface for repairing elementary layer carcass is specially:It is clear using water
The first repair layer is washed, the sodium chloride on surface to remove the first reparation elementary layer carcass, now, first repairs elementary layer carcass
Surface formed loose structure.
Wherein, the microballoon containing bone-inducing factor is adsorbed on the first reparation elementary layer carcass and repairs unit to form first
In the step of layer, the microballoon containing bone-inducing factor is adsorbed on the first reparation elementary layer carcass and uses static adsorptive method.
It is preferred that, the mass ratio of active bone repair material and polyether-ether-ketone in the first reparation elementary layer is 0.1~1:1.
It is furthermore preferred that the mass ratio of the polyether-ether-ketone and active bone repair material in the first reparation elementary layer is repaiied more than second
The mass ratio of active bone repair material and polyether-ether-ketone in multiple elementary layer.
Step S360:Reinforcing fiber is mixed with polyether-ether-ketone, the second mixed material is obtained.
In step S360, polyether-ether-ketone is implantation level.The particle diameter of polyether-ether-ketone is less than 40 microns.
Wherein, reinforcing fiber is selected from carbon fiber, glass fibre, graphite fibre, silicon carbide fibre, stainless steel fibre and titanium-based
At least one of whisker fibre.It is preferred that, a diameter of 1 nanometer~50 microns of reinforcing fiber, length is 10 microns~1000
Micron.
It is preferred that, in step S360, the step of reinforcing fiber is mixed with polyether-ether-ketone is specially:By reinforcing fiber with gathering
Ether ether ketone is mixed according to multiple different mass ratioes respectively, obtains multiple second mixed materials.
In the particular embodiment, reinforcing fiber is mixed according to 3~10 different mass ratioes respectively from polyether-ether-ketone
Close, obtain 3~10 the second mixed materials.
It is preferred that, the mass ratio of reinforcing fiber and polyether-ether-ketone in each second mixed material is 0.001~0.5:1.
It is furthermore preferred that reinforcing fiber and polyethers in the second most mixed material of the weight/mass percentage composition containing reinforcing fiber
The mass ratio of ether ketone is 0.1:1~0.5:1.
Step S370:Second addition is mixed with polyether-ether-ketone, the 3rd mixing material is obtained.Second addition is chlorination
Sodium or Second addition are in hydroxyapatite, type alpha tricalcium phosphate, bata-tricalcium phosphate, calcium sulfate and bioactivity glass
The mixture that at least one and sodium chloride is constituted.
Wherein, in step S370, hydroxyapatite, type alpha tricalcium phosphate, bata-tricalcium phosphate, calcium sulfate and bioactivity glass
Particle diameter be 100 microns~1 millimeter.
In step S370, polyether-ether-ketone is implantation level.The particle diameter of polyether-ether-ketone is less than 40 microns.
Step S380:Degradable active bone repair material is mixed with polyether-ether-ketone, the 4th mixing material is obtained.
In step S380, active bone repair material is selected from hydroxyapatite, type alpha tricalcium phosphate, bata-tricalcium phosphate, calcium sulfate
At least one of and bioactivity glass.
It is preferred that, the particle diameter of active bone repair material is 100 microns~1 millimeter.
In step S380, polyether-ether-ketone is implantation level.And the particle diameter of polyether-ether-ketone is less than 40 microns.
It is preferred that, in step S380, the step of degradable active bone repair material is mixed with polyether-ether-ketone is specially:
Active bone repair material is mixed according to multiple different mass ratioes respectively from polyether-ether-ketone, multiple 4th mixing materials are obtained.
In the particular embodiment, active bone repair material is mixed according to 2~4 different mass ratioes respectively from polyether-ether-ketone,
Obtain 2~4 the second mixing materials.
It is preferred that, the mass ratio of active bone repair material and polyether-ether-ketone in each 4th mixing material is more than or equal to
0.005:1 and less than 1:1.
Step S390:The second mould is provided, the second mould has the lower arcuate surface of indent, by the second mixed material, the 4th
Mixing material and the 3rd mixing material are sequentially added in the second mould, after shaping, remove the second mould, sintered, are obtained successively
The 3rd of stacking repairs elementary layer carcass, the 4th reparation elementary layer and the second wearing layer, and the second wearing layer is repaired away from the 4th
The side of elementary layer is formed with arc-shaped concave.And arc convex is slidably abutted with arc-shaped concave.
When the second mixed material and the 4th mixing material are multiple, in step S390, by the second mixed material, the 4th
The step that mixing material and the 3rd mixing material are sequentially added in the second mould is specially:First according to the quality percentage of reinforcing fiber
Multiple second mixed materials, are added in the second mould, are then repaiied according still further to active bone by the order that content is gradually decreased successively
Multiple 4th mixing materials, are added in the second mould, connect by the weight/mass percentage composition of multiple material gradually increased order successively
The 3rd mixing material of addition.Wherein, the second most mixed material of the weight/mass percentage composition containing reinforcing fiber is added to second
The bottom of mould.
Specifically, the forming method used in step S390 is cold moudling;Wherein, forming step is specially:In cold conditions
Under, will add have the second mould pressurizing of the second mixed material, the 4th mixing material and the 3rd mixing material to 110MPa~
250MPa, pressurize 10 minutes~20 minutes.
Specifically, the sintering step in step S390 is specially:To remove after the second mould obtained the second sample blanks prior to
355 DEG C~400 DEG C heat preservation sinterings 20 minutes~30 minutes, then then at 220 DEG C~280 DEG C heat preservation sinterings 1 hour~2 hours.
By the second sample blanks first in 355 DEG C~400 DEG C heat preservation sinterings, then again in 220 DEG C~280 DEG C heat preservation sinterings, be in order to avoid burn
The Growing Process of Crystal Particles in later stage is tied, by the way that sintering temperature first to be risen to higher temperature, in molten condition, bubble is removed, makes
The relative density of sample blanks reaches 70% or so;Then, sintering temperature is dropped to insulation longer time at relatively low temperature makes burning
Knot proceeds, and realizes complete densification.This stage crystal grain does not substantially grow.Two-step sintering method is by cleverly
The change of temperature is controlled, while crystal boundary migration (this will cause crystal grain to be grown up) is suppressed, keeping grain boundary decision, (this is that base substrate is caused
The power of densification) active state is in, to realize the purpose that sintering is completed on the premise of crystal grain is not grown up.
Step S400:Cleaning remove the 3rd repair elementary layer carcass surface on sodium chloride, then will contain self-bone grafting because
The microballoon of son is adsorbed on the 3rd reparation elementary layer carcass and repairs elementary layer to form the 3rd, obtains the second soleplate.
Wherein, in step S400, the microballoon containing bone-inducing factor can be the microballoon containing BMP-2 or the microballoon containing BMP-7.
Wherein, that BMP is represented is bone morphogenetic protein (Bone morphogenetic protein).
It is preferred that, the material of microballoon is PLA, alginate, chitosan or collagen etc..
Specifically, the particle diameter of the sodium chloride used in step S370, which is more than or equal in step S400, contains bone-inducing factor
Microballoon particle diameter.Wherein, the particle diameter of the microballoon containing bone-inducing factor is 100 microns~1 millimeter.
Wherein, cleaning the step of removing the sodium chloride on the 3rd surface for repairing elementary layer carcass is specially:It is clear using water
The second repair layer is washed, the sodium chloride on surface to remove the 3rd reparation elementary layer carcass, now, the 3rd repairs elementary layer carcass
Surface formed loose structure.
Wherein, the microballoon containing bone-inducing factor is adsorbed on the 3rd reparation elementary layer carcass and repairs unit to form the 3rd
In the step of layer, the microballoon containing bone-inducing factor is adsorbed on the 3rd reparation elementary layer carcass and uses static adsorptive method.
It is preferred that, the 3rd repairs in elementary layer, and the mass ratio of active bone repair material and polyether-ether-ketone is 0.1~1:1.
It is furthermore preferred that the 3rd repairs polyether-ether-ketone in elementary layer and the mass ratio of the first active bone repair material is more than the
Two repair the mass ratio of the active bone repair material and polyether-ether-ketone in elementary layer.
After step S350 and step S400, in addition to the first soleplate and the second soleplate are cleaned respectively, dried,
The step of packaging and sterilizing.
It is appreciated that in specific operating process, being not limited only to prepare using said sequence, it can also use other
Sequentially, for example, step S310 and step S320 can be with reversed orders;Or, step S360~S400 can be first carried out, then carry out
Step S310~S350 etc..
The preparation method of above-mentioned artificial intervertebral disk is simple, it is adaptable to industrialized production.
It is embodiment part below:
Embodiment 1
The artificial intervertebral disk of the present embodiment prepares as follows:
(1) it is 0.1 according to mass ratio:1, reinforcing fiber is mixed with being implanted into the polyether-ether-ketone of level, the first mixture is obtained
Material, wherein, reinforcing fiber is glass fibre, a diameter of 50 microns, and length is 100 microns, and the particle diameter of polyether-ether-ketone is 30 microns.
(2) the first additive is mixed with being implanted into the polyether-ether-ketone of level, obtains the first mixing material, wherein, the first addition
Agent is two kinds of type alpha tricalcium phosphate and sodium chloride, and the particle diameter of type alpha tricalcium phosphate is 100 microns, and the particle diameter of polyether-ether-ketone is 30 microns.
(3) it is 0.3 according to mass ratio:1, active bone repair material and polyether-ether-ketone are mixed, the second mixing material is obtained,
Wherein, active bone repair material is type alpha tricalcium phosphate, and particle diameter is 100 microns, and particle diameter is 30 microns.
(4) the first mould is provided, the first mould has the lower arcuate surface of evagination, by the first mixed material, the second mixing material
Material and the first mixing material are added sequentially in the first mould, wherein, the first mixed material is added to the bottom of the first mould, so
Cold moudling is carried out to the first mould pressurizing to 110MP afterwards, pressurize 20 minutes removes the first mould, then prior to 355 DEG C insulations
Sintering 30 minutes, then at 220 DEG C of heat preservation sinterings 2 hours, first be laminated repaired elementary layer carcass, second repairs elementary layer
With the first wearing layer, wherein, the thickness of the first wearing layer is 50 microns, and the first wearing layer is away from the second side for repairing elementary layer
It is formed with arc convex.
(5) cleaned to remove the sodium chloride on the first reparation elementary layer carcass surface, will be contained using static adsorptive method with water
BMP-2 microballoon is adsorbed in the first reparation elementary layer carcass, so that obtain first repairs the type alpha tricalcium phosphate in elementary layer
It is 0.5 with the gross mass of BMP-2 microballoon and the mass ratio of polyether-ether-ketone:1, that is, the first soleplate is obtained, wherein, the material of microballoon
Matter is PLA, and particle diameter is 100 microns.
(6) it is 0.1 according to mass ratio:1, reinforcing fiber is mixed with being implanted into the polyether-ether-ketone of level, the second mixture is obtained
Material, wherein, reinforcing fiber is glass fibre, a diameter of 50 microns, and length is 100 microns, and the particle diameter of polyether-ether-ketone is 30 microns.
(7) Second addition is mixed with being implanted into the polyether-ether-ketone of level, obtains the 3rd mixing material, wherein, the second addition
Agent is two kinds of type alpha tricalcium phosphate and sodium chloride, and the particle diameter of type alpha tricalcium phosphate is 100 microns, and the particle diameter of polyether-ether-ketone is 30 microns.
(8) it is 0.3 according to mass ratio:1, active bone repair material and polyether-ether-ketone are mixed, the 4th mixing material is obtained,
Wherein, active bone repair material is type alpha tricalcium phosphate, and particle diameter is 100 microns, and the particle diameter of polyether-ether-ketone is 30 microns.
(9) the second mould is provided, the second mould has the lower arcuate surface of evagination, by the second mixed material, the 4th mixing material
Material and the 3rd mixing material are added sequentially in the second mould, wherein, the second mixed material is added to the bottom of the second mould, so
Cold moudling is carried out to the second mould pressurizing to 110MP afterwards, pressurize 20 minutes removes the second mould, then prior to 355 DEG C insulations
Sintering 30 minutes, then at 220 DEG C of heat preservation sinterings 2 hours, the 3rd be laminated repaired elementary layer carcass, the 4th repairs elementary layer
With the second wearing layer, wherein, the thickness of the second wearing layer is 50 microns, and the second wearing layer repairs the one of elementary layer away from the 4th
Side is formed with arc-shaped concave.
(10) cleaned to remove the sodium chloride on the 3rd reparation elementary layer carcass surface, will be contained using static adsorptive method with water
BMP-2 microballoon is adsorbed in the 3rd reparation elementary layer carcass, so that the obtain the 3rd repairs the type alpha tricalcium phosphate in elementary layer
It is 0.5 with the gross mass of BMP-2 microballoon and the mass ratio of polyether-ether-ketone:1, that is, the second soleplate is obtained, wherein, the material of microballoon
Expect for PLA, particle diameter is 100 microns.
So as to obtain the artificial intervertebral disk of the present embodiment.Then local repair is carried out to the first soleplate and the second soleplate respectively
Reason, cleaning, drying, packaging and sterilizing.
According to ISO18192-1 or ASTM F2423 method to the arc convex of the first soleplate and the arc of the second soleplate
The frictional behaviour test that concave surface is carried out, the arc-shaped concave of the arc convex of first soleplate of the present embodiment and the second soleplate is passed through
After the friction of million times, the wear extent for obtaining the artificial intervertebral disk of the present embodiment is shown in Table 1.
Modulus of elasticity test, the elasticity of the present embodiment are carried out to the artificial intervertebral disk of the present embodiment according to ISO527 method
Modulus is shown in Table 1.
Embodiment 2
The artificial intervertebral disk of the present embodiment prepares as follows:
(1) respectively according to mass ratio be 0.1:1、0.08:1 and 0.06:1, by the polyether-ether-ketone of reinforcing fiber and implantation level
Mixing, obtains the first mixed material 1, the first mixed material 2 and the first mixed material 3, wherein, reinforcing fiber is carbon fiber, stone
Five kinds of black fiber, silicon carbide fibre, stainless steel fibre and titanium-base crystal whisker fiber, a diameter of 1 nanometer of reinforcing fiber, length is 10
Micron, the particle diameter of polyether-ether-ketone is 20 microns.
(2) the first additive is mixed with being implanted into the polyether-ether-ketone of level, obtains the first mixing material, wherein, the first addition
Agent be hydroxyapatite, bata-tricalcium phosphate, calcium sulfate, bioactivity glass and sodium chloride, hydroxyapatite, bata-tricalcium phosphate,
The particle diameter of calcium sulfate and bioactivity glass is 200 microns, and the particle diameter of polyether-ether-ketone is 20 microns.
(3) it is 0.2 according to mass ratio:1 and 0.3:1, active bone repair material and polyether-ether-ketone are mixed, second is obtained and mixes
The mixing material 2 of condensation material 1 and second, wherein, active bone repair material is hydroxyapatite, bata-tricalcium phosphate and calcium sulfate three
Kind, particle diameter is 200 microns, and the particle diameter of polyether-ether-ketone is 20 microns.
(4) the first mould is provided, the first mould has the lower arcuate surface of evagination, by the first mixed material 1, the first mixture
The 2, first mixed material 3 of material, the second mixing material 1, the second mixing material 2 and the first mixing material are added in the first mould,
Wherein, the first mixed material 1 is added to the bottom of the first mould, then carries out cold moudling to the first mould pressurizing to 200MP,
Pressurize 15 minutes, removes the first mould, then prior to 400 DEG C heat preservation sinterings 20 minutes, then at 280 DEG C of heat preservation sinterings 1 hour, obtains
Elementary layer carcass, the second reparation elementary layer and the first wearing layer are repaired to first stacked gradually, wherein, the first wearing layer is remote
The side of second reparation elementary layer is formed with arc convex, and the first wearing layer has three the first wear-resistant elements stacked gradually
Layer, and the thickness of the remote second the first wear-resistant elements layer for repairing elementary layer is 100 microns, second repairs elementary layer for two.
(5) cleaned with water to remove the sodium chloride on the first reparation elementary layer carcass surface, using static adsorptive method by grain
Footpath is adsorbed in the first reparation elementary layer carcass for 200 microns of the microballoon containing BMP-7, so that obtain first repairs elementary layer
In hydroxyapatite, bata-tricalcium phosphate, calcium sulfate, the gross mass and polyethers ether of bioactivity glass and the microballoon containing BMP-7
The mass ratio of ketone is 0.4:1, that is, the first soleplate is obtained, wherein, the material of microballoon is alginate.
(6) respectively according to mass ratio be 0.1:1、0.08:1 and 0.06:1, by the polyether-ether-ketone of reinforcing fiber and implantation level
Mixing, obtains the second mixed material 1, the second mixed material 2 and the second mixed material 3, wherein, reinforcing fiber is carbon fiber, stone
Five kinds of black fiber, silicon carbide fibre, stainless steel fibre and titanium-base crystal whisker fiber, a diameter of 1 nanometer of reinforcing fiber, length is 10
Micron, the particle diameter of polyether-ether-ketone is 20 microns.
(7) Second addition is mixed with being implanted into the polyether-ether-ketone of level, obtains the 3rd mixing material, wherein, the second addition
Agent is five kinds of hydroxyapatite, bata-tricalcium phosphate, calcium sulfate, bioactivity glass and sodium chloride, hydroxyapatite, β-tricresyl phosphate
The particle diameter of calcium, calcium sulfate and bioactivity glass is 200 microns, and the particle diameter of polyether-ether-ketone is 20 microns.
(8) it is 0.2 according to mass ratio:1 and 0.3:1, active bone repair material and polyether-ether-ketone are mixed, the 4th is obtained and mixes
The mixing material 2 of condensation material 1 and the 4th, wherein, active bone repair material is hydroxyapatite, bata-tricalcium phosphate, calcium sulfate and life
Four kinds of thing activity glass, particle diameter is 200 microns.
(9) the second mould is provided, the second mould has the lower arcuate surface of indent, by the second mixed material 1, the second mixture
The 2, second mixed material 3 of material, the 4th mixing material 1, the 4th mixing material 2 and the 3rd mixing material are added sequentially to the second mould
In, wherein, the second mixed material 1 is added to the bottom of the second mould, and then the second mould pressurizing to 200MP is cold-pressed into
Type, pressurize 15 minutes removes the second mould, and then prior to 400 DEG C heat preservation sinterings 20 minutes, small then at 280 DEG C of heat preservation sinterings 1
When, the 3rd stacked gradually repairs elementary layer carcass, the 4th reparation elementary layer and the second wearing layer, wherein, second is wear-resisting
Side of the layer away from the 4th reparation elementary layer is formed with arc-shaped concave, the second wearing layer have three stack gradually it is second wear-resisting
Elementary layer, the thickness away from the 4th the second wear-resistant elements layer for repairing elementary layer is 100 microns, and the 4th reparation elementary layer is two
It is individual.
(10) cleaned with water to remove the sodium chloride on the 3rd reparation elementary layer carcass surface, using static adsorptive method particle diameter
It is adsorbed to for 200 microns of the microballoons containing BMP-7 in the 3rd reparation elementary layer carcass, so that the obtain the 3rd repairs in elementary layer
Hydroxyapatite, bata-tricalcium phosphate, calcium sulfate, the gross mass and polyether-ether-ketone of bioactivity glass and the microballoon containing BMP-7
Mass ratio be 0.4:1, that is, the second soleplate is obtained, wherein, the material of microballoon is alginate.
So as to obtain the artificial intervertebral disk of the present embodiment.Then local repair is carried out to the first soleplate and the second soleplate respectively
Reason, cleaning, drying, packaging and sterilizing.
According to ISO18192-1 or ASTM F2423 method to the arc convex of the first soleplate and the arc of the second soleplate
The frictional behaviour test that concave surface is carried out, the arc-shaped concave of the arc convex of first soleplate of the present embodiment and the second soleplate is passed through
After the friction of million times, the wear extent for obtaining the artificial intervertebral disk of the present embodiment is shown in Table 1.
Modulus of elasticity test, the elasticity of the present embodiment are carried out to the artificial intervertebral disk of the present embodiment according to ISO527 method
Modulus is shown in Table 1.
Embodiment 3
The artificial intervertebral disk of the present embodiment prepares as follows:
(1) respectively according to mass ratio be 0.1:1、0.095:1、0.090:1、0.080:1、0.075:1、0.070:1、
0.065:1、0.060:1、0.055:1 and 0.050:1, reinforcing fiber is mixed with being implanted into the polyether-ether-ketone of level, first is obtained and mixes
Compound material 1, the first mixed material 2, the first mixed material 3, the first mixed material 4, the first mixed material 5, the first mixed material
6th, the first mixed material 7, the first mixed material 8, the first mixed material 9 and the first mixed material 10, wherein, reinforcing fiber is stone
Black two kinds of fiber and silicon carbide fibre, a diameter of 1 nanometer of reinforcing fiber, length is 1000 microns, and the particle diameter of polyether-ether-ketone is
25 microns.
(2) the first additive is mixed with being implanted into the polyether-ether-ketone of level, obtains the first mixing material, wherein, the first addition
Agent is four kinds of hydroxyapatite, calcium sulfate, bioactivity glass and sodium chloride, hydroxyapatite, calcium sulfate and bioactivity glass
The particle diameter of glass is 1 millimeter, and the particle diameter of polyether-ether-ketone is 25 microns.
(3) it is 0.1 according to mass ratio:1、0.2:1、0.3:1 and 0.4:1, active bone repair material is mixed with polyether-ether-ketone
Close, respectively obtain the second mixing material 1, the second mixing material 2, the second mixing material 3 and the second mixing material 4, active bone is repaiied
Multiple material is three kinds of hydroxyapatite, calcium sulfate and bioactivity glass, and particle diameter is 1 millimeter, and the particle diameter of polyether-ether-ketone is micro- for 25
Rice.
(4) the first mould is provided, the first mould has the lower arcuate surface of evagination, successively mixes the first mixed material 1, first
Compound material 2, the first mixed material 3, the first mixed material 4, the first mixed material 5, the first mixed material 6, the first mixed material
7th, the first mixed material 8, the first mixed material 9, the first mixed material 10, the second mixing material 1, the second mixing material 2, second
Mixing material 3, the second mixing material 4 and the first mixing material are added sequentially in the first mould, wherein, the first mixed material 1
The bottom of the first mould is added to, cold moudling is then carried out to the first mould pressurizing to 250MP, pressurize 10 minutes removes the
One mould, then prior to 380 DEG C heat preservation sinterings 25 minutes, then at 220 DEG C of heat preservation sinterings 2 hours, first be laminated was repaired
Elementary layer carcass, second repair elementary layer and the first wearing layer, wherein, side of first wearing layer away from the second repair layer carcass
Arc convex is formed with, the first wearing layer has ten the first wear-resistant elements stacked gradually layers, wherein, repair single away from second
The thickness of the first wear-resistant elements layer of first layer is 100 microns, and second repairs elementary layer for four.
(5) cleaned with water to remove the sodium chloride on the first reparation elementary layer carcass surface, using static adsorptive method by grain
Footpath is adsorbed on the first reparation elementary layer carcass for 1 millimeter of the microballoon containing BMP-7, so that obtain first repairs in elementary layer
Hydroxyapatite, calcium sulfate, bioactivity glass and the gross mass of the microballoon containing BMP-7 and the mass ratio of polyether-ether-ketone be
0.5:1, that is, the first soleplate is obtained, the material of microballoon is chitosan.
(6) respectively according to mass ratio be 0.1:1、0.095:1、0.090:1、0.080:1、0.075:1、0.070:1、
0.065:1、0.060:1、0.055:1 and 0.050:1, reinforcing fiber is mixed with being implanted into the polyether-ether-ketone of level, second is obtained and mixes
Compound material 1, the second mixed material 2, the second mixed material 3, the second mixed material 4, the second mixed material 5, the second mixed material
6th, the second mixed material 7, the second mixed material 8, the second mixed material 9 and the second mixed material 10, wherein, reinforcing fiber is stone
Black two kinds of fiber and silicon carbide fibre, a diameter of 1 nanometer of reinforcing fiber, length is 1000 microns, and the particle diameter of polyether-ether-ketone is
25 microns.
(7) Second addition is mixed with being implanted into the polyether-ether-ketone of level, obtains the 3rd mixing material, wherein, the second addition
Agent is hydroxyapatite, calcium sulfate, bioactivity glass and sodium chloride, hydroxyapatite, calcium sulfate and bioactivity glass
Particle diameter is 1 millimeter, and the particle diameter of polyether-ether-ketone is 25 microns.
(8) it is 0.1 according to mass ratio:1、0.2:1、0.3:1 and 0.4:1, active bone repair material is mixed with polyether-ether-ketone
Close, respectively obtain the 4th mixing material 1, the 4th mixing material 2, the 4th mixing material 3 and the 4th mixing material 4, active bone is repaiied
Multiple material is three kinds of hydroxyapatite, calcium sulfate and bioactivity glass, and particle diameter is 1 millimeter, and the particle diameter of polyether-ether-ketone is micro- for 25
Rice.
(9) the second mould is provided, the second mould has the lower arcuate surface of indent, by the second mixed material 1, the second mixture
Expect the 2, second mixed material 3, the second mixed material 4, the second mixed material 5, the second mixed material 6, the second mixed material 7, the
Two mixed materials 8, the second mixed material 9, the second mixed material 10, the 4th mixing material 1, the mixing of the 4th mixing material the 2, the 4th
Material 3, the 4th mixing material 4 and the 3rd mixing material are added sequentially in the second mould, wherein, the second mixed material 1 is added
To the bottom of the first mould, cold moudling is then carried out to the first mould pressurizing to 250MP, pressurize 10 minutes removes the second mould
Tool, then prior to 380 DEG C heat preservation sinterings 25 minutes, then at 220 DEG C of heat preservation sinterings 2 hours, obtain the 3rd reparation elementary layer carcass,
4th repairs elementary layer and the second wearing layer, wherein, side of second wearing layer away from the second repair layer carcass is formed with arc
Concave surface, the second wearing layer has ten the second wear-resistant elements stacked gradually layers, wherein, repair the second of elementary layer away from the 4th
The thickness of wear-resistant elements layer is 100 microns, and the 4th repairs elementary layer for four.
(10) cleaned with water to remove the sodium chloride on the 3rd reparation elementary layer carcass surface, using static adsorptive method by grain
Footpath is adsorbed in the 3rd reparation elementary layer carcass for 1 millimeter of the microballoon containing BMP-7, so that the obtain the 3rd repairs in elementary layer
Hydroxyapatite, calcium sulfate, bioactivity glass and the gross mass of the microballoon containing BMP-7 and the mass ratio of polyether-ether-ketone be
0.5:1, that is, the second soleplate is obtained, the material of microballoon is chitosan.
So as to obtain the artificial intervertebral disk of the present embodiment.Then local repair is carried out to the first soleplate and the second soleplate respectively
Reason, cleaning, drying, packaging and sterilizing.
According to ISO18192-1 or ASTM F2423 method to the arc convex of the first soleplate and the arc of the second soleplate
The frictional behaviour test that concave surface is carried out, the arc-shaped concave of the arc convex of first soleplate of the present embodiment and the second soleplate is passed through
After the friction of million times, the wear extent for obtaining the artificial intervertebral disk of the present embodiment is shown in Table 1.
Modulus of elasticity test, the elasticity of the present embodiment are carried out to the artificial intervertebral disk of the present embodiment according to ISO527 method
Modulus is shown in Table 1.
Embodiment 4
The artificial intervertebral disk of the present embodiment prepares as follows:
(1) respectively according to mass ratio be 0.5:1、0.4:1、0.3:1、0.2:1、0.1:1 and 0.05:1, by reinforcing fiber with
The polyether-ether-ketone mixing of level is implanted into, the first mixed material 1, the first mixed material 2, the first mixed material 3, the first mixture is obtained
Expect the 4, first mixed material 5 and the first mixed material 6, wherein, reinforcing fiber is silicon carbide fibre, a diameter of 50 microns, length
For 500 microns, the particle diameter of polyether-ether-ketone is 10 microns.
(2) the first additive is mixed with being implanted into the polyether-ether-ketone of level, obtains the first mixing material, wherein, the first addition
Agent is three kinds of hydroxyapatite, bioactivity glass and sodium chloride, and the particle diameter of hydroxyapatite and bioactivity glass is 200
Micron, the particle diameter of polyether-ether-ketone is 10 microns.
(3) it is 0.2 according to mass ratio:1、0.3:1 and 0.4:1, active bone repair material is mixed with polyether-ether-ketone, respectively
The second mixing material 1, the second mixing material 2 and the second mixing material 3 are obtained, wherein, active bone repair material is hydroxy-apatite
Stone and bioactivity glass, particle diameter are 200 microns, and the particle diameter of polyether-ether-ketone is 10 microns.
(4) the first mould is provided, the first mould has the lower arcuate surface of evagination, successively mixes the first mixed material 1, first
Compound material 2, the first mixed material 3, the first mixed material 4, the first mixed material 5, the first mixed material 6, the second mixing material
1st, the second mixing material 2, the second mixing material 3 and the first mixing material are added sequentially in the first mould, wherein, the first mixing
Material 1 is added to the bottom of the first mould, then carries out cold moudling to the first mould pressurizing to 200MP, and pressurize 15 minutes is gone
Except the first mould, then prior to 355 DEG C heat preservation sinterings 25 minutes, then at 220 DEG C of heat preservation sinterings 2 hours, first be laminated
Elementary layer carcass, the second reparation elementary layer and the first wearing layer are repaired, wherein, the first wearing layer is away from the second repair layer carcass
Side is formed with arc convex, and the first wearing layer has six the first wear-resistant elements stacked gradually layers, wherein, repaiied away from second
The thickness of the first wear-resistant elements layer of multiple elementary layer is 50 microns, and second repairs elementary layer for three.
(5) cleaned with water to remove the sodium chloride on the first reparation elementary layer carcass surface, using static adsorptive method by grain
Footpath is adsorbed on the first reparation elementary layer carcass for 200 microns of the microballoon containing BMP-2, so that obtain first repairs elementary layer
In hydroxyapatite, the mass ratio of the gross mass of bioactivity glass and the microballoon containing BMP-2 and polyether-ether-ketone be 0.5:
1, that is, the first soleplate is obtained, wherein, the material of microballoon is chitosan.
(6) respectively according to mass ratio be 0.5:1、0.4:1、0.3:1、0.2:1、0.1:1 and 0.05:1, by reinforcing fiber with
The polyether-ether-ketone mixing of level is implanted into, the second mixed material 1, the second mixed material 2, the second mixed material 3, the second mixture is obtained
Expect the 4, second mixed material 5 and the second mixed material 6, wherein, reinforcing fiber is silicon carbide fibre, a diameter of 50 microns, length
For 500 microns, the particle diameter of polyether-ether-ketone is 10 microns.
(7) Second addition is mixed with being implanted into the polyether-ether-ketone of level, obtains the 3rd mixing material, wherein, the second addition
Agent is three kinds of hydroxyapatite, bioactivity glass and sodium chloride, and the particle diameter of hydroxyapatite and bioactivity glass is 200
Micron, the particle diameter of polyether-ether-ketone is 10 microns.
(8) it is 0.2 according to mass ratio:1、0.3:1 and 0.4:1, active bone repair material is mixed with polyether-ether-ketone, respectively
The 4th mixing material 1, the 4th mixing material 2 and the 4th mixing material 3 are obtained, wherein, active bone repair material is hydroxy-apatite
Stone and bioactivity glass, particle diameter are 200 microns, and the particle diameter of polyether-ether-ketone is 10 microns.
(9) the second mould is provided, the second mould has the lower arcuate surface of indent, by the second mixed material 1, the second mixture
Expect the 2, second mixed material 3, the second mixed material 4, the second mixed material 5, the second mixed material 6, the 4th mixing material 1, the
Four mixing materials 2, the 4th mixing material 3 and the 3rd mixing material are added sequentially in the second mould, wherein, the second mixed material
1 is added to the bottom of the first mould, and cold moudling is then carried out to the first mould pressurizing to 200MP, and pressurize 15 minutes removes the
Two molds, then prior to 355 DEG C heat preservation sinterings 25 minutes, then at 220 DEG C of heat preservation sinterings 2 hours, obtain the 3rd reparation elementary layer
Carcass, the 4th repair elementary layer and the second wearing layer, wherein, side of second wearing layer away from the 4th repair layer carcass is formed with
Arc-shaped concave, the second wearing layer has six the second wear-resistant elements stacked gradually layers, wherein, repair elementary layer away from the 4th
The thickness of second wear-resistant elements layer is 50 microns, and the 4th repairs elementary layer for three.
(10) cleaned with water to remove the sodium chloride on the 3rd reparation elementary layer carcass surface, using static adsorptive method by grain
Footpath is adsorbed in the 3rd reparation elementary layer carcass for 200 microns containing BMP-2, so that obtain first repairs the hydroxyl in elementary layer
The mass ratio of base apatite, the gross mass of bioactivity glass and the microballoon containing BMP-2 and polyether-ether-ketone is 0.5:1, produce
To the second soleplate, wherein, the material of microballoon is chitosan.
So as to obtain the artificial intervertebral disk of the present embodiment.Then local repair is carried out to the first soleplate and the second soleplate respectively
Reason, cleaning, drying, packaging and sterilizing.
According to ISO18192-1 or ASTM F2423 method to the arc convex of the first soleplate and the arc of the second soleplate
The frictional behaviour test that concave surface is carried out, the arc-shaped concave of the arc convex of first soleplate of the present embodiment and the second soleplate is passed through
After the friction of million times, the wear extent for obtaining the artificial intervertebral disk of the present embodiment is shown in Table 1.
Modulus of elasticity test, the elasticity of the present embodiment are carried out to the artificial intervertebral disk of the present embodiment according to ISO527 method
Modulus is shown in Table 1.
Embodiment 5
The artificial intervertebral disk of the present embodiment prepares as follows:
(1) it is 0.1 according to mass ratio:1, reinforcing fiber is mixed with being implanted into the polyether-ether-ketone of level, obtains the first mixed material,
Wherein, reinforcing fiber is glass fibre, a diameter of 50 microns, and length is 100 microns, and the particle diameter of polyether-ether-ketone is 30 microns.
(2) sodium chloride is mixed with being implanted into the polyether-ether-ketone of level, obtains the first mixing material, wherein, the grain of polyether-ether-ketone
Footpath is 30 microns.
(3) it is 0.2 according to mass ratio:1, active bone repair material and polyether-ether-ketone are mixed, the second mixing material is obtained,
Wherein, active bone repair material is type alpha tricalcium phosphate, and particle diameter is 100 microns, and particle diameter is 30 microns.
(4) the first mould is provided, the first mould has the lower arcuate surface of evagination, by the first mixed material, the second mixing material
Material and the first mixing material are added sequentially in the first mould, wherein, the first mixed material is added to the bottom of the first mould, so
Cold moudling is carried out to the first mould pressurizing to 110MP afterwards, pressurize 20 minutes removes the first mould, then prior to 355 DEG C insulations
Sintering 30 minutes, then at 220 DEG C of heat preservation sinterings 2 hours, first be laminated repaired elementary layer carcass, second repairs elementary layer
With the first wearing layer, wherein, the thickness of the first wearing layer is 50 microns, and the first wearing layer is away from the second side for repairing elementary layer
It is formed with arc convex.
(5) cleaned to remove the sodium chloride on the first reparation elementary layer carcass surface, will be contained using static adsorptive method with water
BMP-2 microballoon is adsorbed in the first reparation elementary layer carcass so that obtain first repair elementary layer in containing the micro- of BMP-2
The mass ratio of ball and polyether-ether-ketone is 0.4:1, that is, the first soleplate is obtained, wherein, the material of microballoon is PLA, and particle diameter is 100
Micron.
(6) respectively according to mass ratio be 0.1:1, reinforcing fiber is mixed with being implanted into the polyether-ether-ketone of level, second is obtained and mixes
Compound material, wherein, reinforcing fiber is glass fibre, a diameter of 50 microns, and length is 100 microns, and the particle diameter of polyether-ether-ketone is 30
Micron.
(7) sodium chloride is mixed with being implanted into the polyether-ether-ketone of level, obtains the 3rd mixing material, wherein, the grain of polyether-ether-ketone
Footpath is 30 microns.
(8) it is 0.2 according to mass ratio:1, active bone repair material and polyether-ether-ketone are mixed, the 4th mixing material is obtained,
Wherein, active bone repair material is type alpha tricalcium phosphate, and particle diameter is 100 microns, and the particle diameter of polyether-ether-ketone is 30 microns.
(9) the second mould is provided, the second mould has the lower arcuate surface of evagination, by the second mixed material, the 4th mixing material
Material and the 3rd mixing material are added sequentially in the second mould, wherein, the second mixed material is added to the bottom of the second mould, so
Cold moudling is carried out to the second mould pressurizing to 110MP afterwards, pressurize 20 minutes removes the second mould, then prior to 355 DEG C insulations
Sintering 30 minutes, then at 220 DEG C of heat preservation sinterings 2 hours, the 3rd be laminated repaired elementary layer carcass, the 4th repairs elementary layer
With the second wearing layer, wherein, the thickness of the second wearing layer is 50 microns, and the second wear-resistant elements layer repairs elementary layer away from the 4th
Side be formed with arc-shaped concave.
(10) cleaned to remove the sodium chloride on the 3rd reparation elementary layer carcass surface, will be contained using static adsorptive method with water
BMP-2 microballoon be adsorbed to the 3rd reparation elementary layer carcass in so that obtain the 3rd repair elementary layer in containing the micro- of BMP-2
The mass ratio of ball and polyether-ether-ketone is 0.4:1, that is, the second soleplate is obtained, wherein, the material of microballoon is PLA, and particle diameter is 100
Micron.
So as to obtain the artificial intervertebral disk of the present embodiment.Then local repair is carried out to the first soleplate and the second soleplate respectively
Reason, cleaning, drying, packaging and sterilizing.
According to ISO18192-1 or ASTM F2423 method to the arc convex of the first soleplate and the arc of the second soleplate
The frictional behaviour test that concave surface is carried out, the arc-shaped concave of the arc convex of first soleplate of the present embodiment and the second soleplate is passed through
After the friction of million times, the wear extent for obtaining the artificial intervertebral disk of the present embodiment is shown in Table 1.
Modulus of elasticity test, the elasticity of the present embodiment are carried out to the artificial intervertebral disk of the present embodiment according to ISO527 method
Modulus is shown in Table 1.
Embodiment 6
The artificial intervertebral disk of the present embodiment prepares as follows:
(1) respectively according to mass ratio be 0.1:1、0.08:1 and 0.06:1, by the polyether-ether-ketone of reinforcing fiber and implantation level
Mixing, obtains the first mixed material 1, the first mixed material 2 and the first mixed material 3, wherein, reinforcing fiber is carbon fiber, stone
Five kinds of black fiber, silicon carbide fibre, stainless steel fibre and titanium-base crystal whisker fiber, a diameter of 1 nanometer of reinforcing fiber, length is 10
Micron, the particle diameter of polyether-ether-ketone is 20 microns.
(2) sodium chloride is mixed with being implanted into the polyether-ether-ketone of level, obtains the first mixing material, wherein, the grain of polyether-ether-ketone
Footpath is 20 microns.
(3) it is 0.8 according to mass ratio:1 and 0.9:1, active bone repair material and polyether-ether-ketone are mixed, second is obtained and mixes
The mixing material 2 of condensation material 1 and second, wherein, active bone repair material is hydroxyapatite, bata-tricalcium phosphate, calcium sulfate and life
Four kinds of thing activity glass, particle diameter is 200 microns, and the particle diameter of polyether-ether-ketone is 20 microns.
(4) the first mould is provided, the first mould has the lower arcuate surface of evagination, by the first mixed material 1, the first mixture
The 2, first mixed material 3 of material, the second mixing material 1, the second mixing material 2 and the first mixing material are added in the first mould,
Wherein, the first mixed material 1 is added to the bottom of the first mould, then carries out cold moudling to the first mould pressurizing to 200MP,
Pressurize 15 minutes, removes the first mould, then prior to 400 DEG C heat preservation sinterings 20 minutes, then at 280 DEG C of heat preservation sinterings 1 hour, obtains
Elementary layer carcass, the second reparation elementary layer and the first wearing layer are repaired to first stacked gradually, wherein, the first wear-resistant elements layer
Side away from the second reparation elementary layer is formed with arc convex, and the first wearing layer has three the first wear-resisting lists stacked gradually
First layer, and the thickness away from the second the first wear-resistant elements layer for repairing elementary layer is 100 microns, the second reparation elementary layer is two
It is individual.
(5) cleaned with water to remove the sodium chloride on the first reparation elementary layer carcass surface, using static adsorptive method by grain
Footpath is adsorbed in the first reparation elementary layer carcass for 200 microns of the microballoon containing BMP-7, so that obtain first repairs elementary layer
In microballoon containing BMP-7 and the mass ratio of polyether-ether-ketone be 1:1, that is, the first soleplate is obtained, wherein, the material of microballoon is marine alga
Hydrochlorate.
(6) respectively according to mass ratio be 0.1:1、0.08:1 and 0.06:1, by the polyether-ether-ketone of reinforcing fiber and implantation level
Mixing, obtains the second mixed material 1, the second mixed material 2 and the second mixed material 3, wherein, reinforcing fiber is carbon fiber, stone
Five kinds of black fiber, silicon carbide fibre, stainless steel fibre and titanium-base crystal whisker fiber, a diameter of 1 nanometer of reinforcing fiber, length is 10
Micron, the particle diameter of polyether-ether-ketone is 20 microns.
(7) sodium chloride is mixed with being implanted into the polyether-ether-ketone of level, obtains the 3rd mixing material, wherein, the grain of polyether-ether-ketone
Footpath is 20 microns.
(8) it is 0.8 according to mass ratio:1 and 0.9:1, active bone repair material and polyether-ether-ketone are mixed, the 4th is obtained and mixes
The mixing material 2 of condensation material 1 and the 4th, wherein, active bone repair material is hydroxyapatite, bata-tricalcium phosphate, calcium sulfate and life
Four kinds of thing activity glass, particle diameter is 200 microns.
(9) the second mould is provided, the second mould has the lower arcuate surface of indent, by the second mixed material 1, the second mixture
The 2, second mixed material 3 of material, the 4th mixing material 1, the 4th mixing material 2 and the 3rd mixing material are added sequentially to the second mould
In, wherein, the second mixed material 1 is added to the bottom of the second mould, and then the second mould pressurizing to 200MP is cold-pressed into
Type, pressurize 15 minutes removes the second mould, and then prior to 400 DEG C heat preservation sinterings 20 minutes, small then at 280 DEG C of heat preservation sinterings 1
When, the 3rd stacked gradually repairs elementary layer carcass, the 4th reparation elementary layer and the second wearing layer, wherein, second is wear-resisting
Side of the elementary layer away from the 4th reparation elementary layer is formed with arc-shaped concave, the second wearing layer have three stack gradually second
Wear-resistant elements layer, and the thickness away from the 4th the second wear-resistant elements layer for repairing elementary layer is 100 microns, the 4th repairs elementary layer
For two.
(10) cleaned with water to remove the sodium chloride on the 3rd reparation elementary layer carcass surface, using static adsorptive method particle diameter
It is adsorbed to for 200 microns of the microballoons containing BMP-7 in the 3rd reparation elementary layer carcass, so that the obtain the 3rd repairs in elementary layer
Microballoon containing BMP-7 and the mass ratio of polyether-ether-ketone be 1:1, that is, the second soleplate is obtained, wherein, the material of microballoon is alginic acid
Salt.
So as to obtain the artificial intervertebral disk of the present embodiment.Then local repair is carried out to the first soleplate and the second soleplate respectively
Reason, cleaning, drying, packaging and sterilizing.
According to ISO18192-1 or ASTM F2423 method to the arc convex of the first soleplate and the arc of the second soleplate
The frictional behaviour test that concave surface is carried out, the arc-shaped concave of the arc convex of first soleplate of the present embodiment and the second soleplate is passed through
After the friction of million times, the wear extent for obtaining the artificial intervertebral disk of the present embodiment is shown in Table 1.
Modulus of elasticity test, the elasticity of the present embodiment are carried out to the artificial intervertebral disk of the present embodiment according to ISO527 method
Modulus is shown in Table 1.
Embodiment 7
The artificial intervertebral disk of the present embodiment prepares as follows:
(1) respectively according to mass ratio be 0.1:1、0.095:1、0.090:1、0.080:1、0.075:1、0.070:1、
0.065:1、0.060:1、0.055:1 and 0.050:1, reinforcing fiber is mixed with being implanted into the polyether-ether-ketone of level, first is obtained and mixes
Compound material 1, the first mixed material 2, the first mixed material 3, the first mixed material 4, the first mixed material 5, the first mixed material
6th, the first mixed material 7, the first mixed material 8, the first mixed material 9 and the first mixed material 10, wherein, reinforcing fiber is stone
Black fiber and silicon carbide fibre, a diameter of 1 nanometer of reinforcing fiber, length is 1000 microns, and the particle diameter of polyether-ether-ketone is micro- for 25
Rice.
(2) sodium chloride is mixed with being implanted into the polyether-ether-ketone of level, obtains the first mixing material, wherein, the grain of polyether-ether-ketone
Footpath is 25 microns.
(3) it is 0.05 according to mass ratio:1、0.10:1、0.15:1 and 0.20:1, by active bone repair material and polyethers ether
Ketone is mixed, and respectively obtains the second mixing material 1, the second mixing material 2, the second mixing material 3 and the second mixing material 4, activity
Bone renovating material is three kinds of hydroxyapatite, calcium sulfate and bioactivity glass, and particle diameter is 1 millimeter, and the particle diameter of polyether-ether-ketone is
25 microns.
(4) the first mould is provided, the first mould has the lower arcuate surface of evagination, successively mixes the first mixed material 1, first
Compound material 2, the first mixed material 3, the first mixed material 4, the first mixed material 5, the first mixed material 6, the first mixed material
7th, the first mixed material 8, the first mixed material 9, the first mixed material 10, the second mixing material 1, the second mixing material 2, second
Mixing material 3, the second mixing material 4 and the first mixing material are added sequentially in the first mould, wherein, the first mixed material 1
The bottom of the first mould is added to, cold moudling is then carried out to the first mould pressurizing to 250MP, pressurize 10 minutes removes the
One mould, then prior to 380 DEG C heat preservation sinterings 25 minutes, then at 220 DEG C of heat preservation sinterings 2 hours, first be laminated was repaired
Elementary layer carcass, second repair elementary layer and the first wearing layer, wherein, side of first wearing layer away from the first repair layer carcass
Arc convex is formed with, the first wearing layer has ten the first wear-resistant elements stacked gradually layers, wherein, repair single away from second
The thickness of the first wear-resistant elements layer of first layer is 50 microns, and second repairs elementary layer for four.
(5) cleaned with water to remove the sodium chloride on the first reparation elementary layer carcass surface, using static adsorptive method by grain
Footpath is adsorbed on the first reparation elementary layer carcass for 1 millimeter of the microballoon containing BMP-7, so that obtain first repairs in elementary layer
Microballoon containing BMP-7 and the mass ratio of polyether-ether-ketone be 0.25:1, that is, the first soleplate is obtained, the material of microballoon is chitosan.
(6) respectively according to mass ratio be 0.1:1、0.095:1、0.090:1、0.080:1、0.075:1、0.070:1、
0.065:1、0.060:1、0.055:1 and 0.050:1, reinforcing fiber is mixed with being implanted into the polyether-ether-ketone of level, second is obtained and mixes
Compound material 1, the second mixed material 2, the second mixed material 3, the second mixed material 4, the second mixed material 5, the second mixed material
6th, the second mixed material 7, the second mixed material 8, the second mixed material 9 and the second mixed material 10, wherein, reinforcing fiber is stone
Black two kinds of fiber and silicon carbide fibre, a diameter of 1 nanometer of reinforcing fiber, length is 1000 microns, and the particle diameter of polyether-ether-ketone is
25 microns.
(7) sodium chloride is mixed with being implanted into the polyether-ether-ketone of level, obtains the 3rd mixing material, wherein, the grain of polyether-ether-ketone
Footpath is 25 microns.
(8) it is 0.05 according to mass ratio:1、0.10:1、0.15:1 and 0.20:1, by active bone repair material and polyethers ether
Ketone is mixed, and respectively obtains the 4th mixing material 1, the 4th mixing material 2, the 4th mixing material 3 and the 4th mixing material 4, activity
Bone renovating material is three kinds of hydroxyapatite, calcium sulfate and bioactivity glass, and particle diameter is 1 millimeter, and the particle diameter of polyether-ether-ketone is
25 microns.
(9) the second mould is provided, the second mould has the lower arcuate surface of indent, by the second mixed material 1, the second mixture
Expect the 2, second mixed material 3, the second mixed material 4, the second mixed material 5, the second mixed material 6, the second mixed material 7, the
Two mixed materials 8, the second mixed material 9, the second mixed material 10, the 4th mixing material 1, the mixing of the 4th mixing material the 2, the 4th
Material 3, the 4th mixing material 4 and the 3rd mixing material are added sequentially in the second mould, wherein, the second mixed material 1 is added
To the bottom of the first mould, cold moudling is then carried out to the first mould pressurizing to 250MP, pressurize 10 minutes removes the second mould
Tool, then prior to 355 DEG C heat preservation sinterings 25 minutes, then at 220 DEG C of heat preservation sinterings 2 hours, obtain the 3rd reparation elementary layer carcass,
4th repairs elementary layer and the second wearing layer, wherein, side of second wearing layer away from the first repair layer carcass is formed with arc
Concave surface, the second wearing layer has ten the second wear-resistant elements stacked gradually layers, wherein, repair the second of elementary layer away from the 4th
The thickness of wear-resistant elements layer is 50 microns, and the 4th repairs elementary layer for four.
(10) cleaned with water to remove the sodium chloride on the 3rd reparation elementary layer carcass surface, using static adsorptive method by grain
Footpath is adsorbed in the 3rd reparation elementary layer carcass for 1 millimeter of the microballoon containing BMP-7, so that the obtain the 3rd repairs in elementary layer
Microballoon containing BMP-7 and the mass ratio of polyether-ether-ketone be 0.25:1, that is, the second soleplate is obtained, the material of microballoon is chitosan.
So as to obtain the artificial intervertebral disk of the present embodiment.Then local repair is carried out to the first soleplate and the second soleplate respectively
Reason, cleaning, drying, packaging and sterilizing.
According to ISO18192-1 or ASTM F2423 method to the arc convex of the first soleplate and the arc of the second soleplate
The frictional behaviour test that concave surface is carried out, the arc-shaped concave of the arc convex of first soleplate of the present embodiment and the second soleplate is passed through
After the friction of million times, the wear extent for obtaining the artificial intervertebral disk of the present embodiment is shown in Table 1.
Modulus of elasticity test, the elasticity of the present embodiment are carried out to the artificial intervertebral disk of the present embodiment according to ISO527 method
Modulus is shown in Table 1.
Embodiment 8
The artificial intervertebral disk of the present embodiment prepares as follows:
(1) respectively according to mass ratio be 0.5:1、0.45:1、0.40:1、0.35:1、0.30.1:1 and 0.25:1, it will strengthen
Fiber is mixed with being implanted into the polyether-ether-ketone of level, obtains the first mixed material 1, the first mixed material 2, the first mixed material 3, first
Mixed material 4, the first mixed material 5 and the first mixed material 6, wherein, reinforcing fiber is silicon carbide fibre, and a diameter of 50 is micro-
Rice, length is 500 microns, and the particle diameter of polyether-ether-ketone is 10 microns.
(2) sodium chloride is mixed with being implanted into the polyether-ether-ketone of level, obtains the first mixing material, wherein, the grain of polyether-ether-ketone
Footpath is 10 microns.
(3) it is 0.04 according to mass ratio:1、0.06:1 and 0.08:1, active bone repair material is mixed with polyether-ether-ketone,
The second mixing material 1, the second mixing material 2 and the second mixing material 3 are respectively obtained, wherein, active bone repair material is hydroxyl
Apatite and bioactivity glass, particle diameter are 200 microns, and the particle diameter of polyether-ether-ketone is 10 microns.
(4) the first mould is provided, the first mould has the lower arcuate surface of evagination, successively mixes the first mixed material 1, first
Compound material 2, the first mixed material 3, the first mixed material 4, the first mixed material 5, the first mixed material 6, the second mixing material
1st, the second mixing material 2, the second mixing material 3 and the first mixing material are added sequentially in the first mould, wherein, the first mixing
Material 1 is added to the bottom of the first mould, then carries out cold moudling to the first mould pressurizing to 200MP, and pressurize 15 minutes is gone
Except the first mould, then prior to 355 DEG C heat preservation sinterings 25 minutes, then at 220 DEG C of heat preservation sinterings 2 hours, first be laminated
Elementary layer carcass, the second reparation elementary layer and the first wearing layer are repaired, wherein, the first wearing layer is away from the first repair layer carcass
Side is formed with arc convex, and the first wearing layer has six the first wear-resistant elements stacked gradually layers, wherein, repaiied away from second
The thickness of the first wear-resistant elements layer of multiple elementary layer is 100 microns, and second repairs elementary layer for three.
(5) cleaned with water to remove the sodium chloride on the first reparation elementary layer carcass surface, using static adsorptive method by grain
Footpath is adsorbed on the first reparation elementary layer carcass for 200 microns of the microballoon containing BMP-2, so that obtain first repairs elementary layer
In microballoon containing BMP-2 and the mass ratio of polyether-ether-ketone be 0.1:1, that is, the first soleplate is obtained, wherein, the material of microballoon is shell
Glycan.
(6) respectively according to mass ratio be 0.5:1、0.45:1、0.40:1、0.35:1、0.30.1:1 and 0.25:1, it will strengthen
Fiber is mixed with being implanted into the polyether-ether-ketone of level, obtains the second mixed material 1, the second mixed material 2, the second mixed material 3, second
Mixed material 4, the second mixed material 5 and the second mixed material 6, wherein, reinforcing fiber is silicon carbide fibre, and a diameter of 50 is micro-
Rice, length is 500 microns, and the particle diameter of polyether-ether-ketone is 10 microns.
(7) sodium chloride is mixed with being implanted into the polyether-ether-ketone of level, obtains the 3rd mixing material, wherein, the grain of polyether-ether-ketone
Footpath is 10 microns.
(8) it is 0.04 according to mass ratio:1、0.06:1 and 0.08:1, active bone repair material is mixed with polyether-ether-ketone,
The 4th mixing material 1, the 4th mixing material 2 and the 4th mixing material 3 are respectively obtained, wherein, active bone repair material is hydroxyl
Apatite and bioactivity glass, particle diameter are 200 microns, and the particle diameter of polyether-ether-ketone is 10 microns.
(9) the second mould is provided, the second mould has the lower arcuate surface of indent, by the second mixed material 1, the second mixture
Expect the 2, second mixed material 3, the second mixed material 4, the second mixed material 5, the second mixed material 6, the 4th mixing material 1, the
Four mixing materials 2, the 4th mixing material 3 and the 3rd mixing material are added sequentially in the second mould, wherein, the second mixed material
1 is added to the bottom of the first mould, and cold moudling is then carried out to the first mould pressurizing to 200MP, and pressurize 15 minutes removes the
Two molds, then prior to 355 DEG C heat preservation sinterings 25 minutes, then at 220 DEG C of heat preservation sinterings 2 hours, obtain the 3rd reparation elementary layer
Carcass, the 4th repair elementary layer and the second wearing layer, wherein, side of second wearing layer away from the first repair layer carcass is formed with
Arc-shaped concave, the second wearing layer has six the second wear-resistant elements stacked gradually layers, wherein, repair elementary layer away from the 4th
The thickness of second wear-resistant elements layer is 100 microns, and the 4th repairs elementary layer for three.
(10) cleaned with water to remove the sodium chloride on the 3rd reparation elementary layer carcass surface, using static adsorptive method by grain
Footpath is adsorbed in the 3rd reparation elementary layer carcass for 200 microns containing BMP-2, so that containing in the 3rd obtained reparation elementary layer
BMP-2 microballoon and the mass ratio of polyether-ether-ketone are 0.1:1, that is, the second soleplate is obtained, wherein, the material of microballoon is chitosan.
So as to obtain the artificial intervertebral disk of the present embodiment.Then local repair is carried out to the first soleplate and the second soleplate respectively
Reason, cleaning, drying, packaging and sterilizing.
According to ISO18192-1 or ASTM F2423 method to the arc convex of the first soleplate and the arc of the second soleplate
The frictional behaviour test that concave surface is carried out, the arc-shaped concave of the arc convex of first soleplate of the present embodiment and the second soleplate is passed through
After the friction of million times, the wear extent for obtaining the artificial intervertebral disk of the present embodiment is shown in Table 1.
Modulus of elasticity test, the elasticity of the present embodiment are carried out to the artificial intervertebral disk of the present embodiment according to ISO527 method
Modulus is shown in Table 1.
Table 1 represent be after the friction of million times, the artificial intervertebral disk of 1~embodiment of embodiment 8 and comparative example 1
Wear extent and modulus of elasticity.Wherein, comparative example 1 is traditional only with the artificial intervertebral disk that polyether-ether-ketone is material.
Table 1
Wear extent | Modulus of elasticity | |
Embodiment 1 | 0.05mg/MC | 22.32GPa |
Embodiment 2 | 0.12mg/MC | 20.87GPa |
Embodiment 3 | 0.07mg/MC | 21.62GPa |
Embodiment 4 | 0.40mg/MC | 19.42GPa |
Embodiment 5 | 0.05mg/MC | 22.42GPa |
Embodiment 6 | 0.11mg/MC | 20.95GPa |
Embodiment 7 | 0.07mg/MC | 21.34GPa |
Embodiment 8 | 0.36mg/MC | 19.86GPa |
Comparative example 1 | 2.5mg/MC | (3.86±0.72)GPa |
As it can be seen from table 1 the wear extent of the artificial intervertebral disk of 1~embodiment of embodiment 8 is up to 0.4mg/MC, at least
Only 0.05mg/MC, and the wear extent of traditional artificial intervertebral disk of comparative example 1 is 2.5mg/MC, i.e. embodiment 1~8 people
The wear extent of work interverbebral disc is only the 2.0%~14.5% of the wear extent of the artificial intervertebral disk of comparative example 1, embodiment 1~implementation
The wear extent of the artificial intervertebral disk of example 8 is far below the wear extent of the artificial intervertebral disk of comparative example 1, i.e. 1~embodiment of embodiment 8
Artificial intervertebral disk has preferable anti-wear performance.
Can also be learnt from table 1, the modulus of elasticity of the artificial intervertebral disk of 1~embodiment of embodiment 8 for (21.10 ±
1.07) GPa, and the modulus of elasticity of people's bone be 17~20GPa, the modulus of elasticity of the artificial intervertebral disk of 1~embodiment of embodiment 8 with
People's bone is sufficiently close to, i.e., have good biocompatibility with people's bone.And documents 1 is traditional only with polyether-ether-ketone
The modulus of elasticity of artificial intervertebral disk is (3.86 ± 0.72) Gpa, it is clear that differ larger with the modulus of elasticity of people's bone, bio-compatible
Property does not have the artificial intervertebral disk of 1~embodiment of embodiment 8 good.
Embodiment described above only expresses the several embodiments of the present invention, and it describes more specific and detailed, but simultaneously
Therefore the limitation to the scope of the claims of the present invention can not be interpreted as.It should be pointed out that for one of ordinary skill in the art
For, without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to the guarantor of the present invention
Protect scope.Therefore, the protection domain of patent of the present invention should be determined by the appended claims.
Claims (7)
1. a kind of artificial intervertebral disk, it is characterised in that including:
First soleplate, includes the first wearing layer and the first repair layer of stacking, and first wearing layer is repaired away from described first
The side of layer is formed with arc convex, and first repair layer includes the first of stacking and repairs elementary layer and the second reparation unit
Layer, the second reparation elementary layer is laminated on first wearing layer;And
Second soleplate, is arranged on first soleplate, and second soleplate and first soleplate relative can be slided, and described the
Two soleplates include the second wearing layer and the second repair layer of stacking, side of second wearing layer away from second repair layer
Arc-shaped concave is formed with, and the arc convex slides against with the arc-shaped concave, second repair layer includes stacking
3rd repairs elementary layer and the 4th reparation elementary layer, and the 4th reparation elementary layer is laminated on second wearing layer;
Wherein, the material of the material of first wearing layer and second wearing layer is the mixed of polyether-ether-ketone and reinforcing fiber
Compound, described first, which repairs the material of elementary layer and the described 3rd material for repairing elementary layer, includes polyether-ether-ketone and degradable
The first active bone repair material, it is described second repair elementary layer material and it is described 4th repair elementary layer material be poly-
The mixture of ether ether ketone and the second degradable active bone repair material, first active bone repair material be containing self-bone grafting because
The microballoon or first active bone repair material of son are by hydroxyapatite, type alpha tricalcium phosphate, bata-tricalcium phosphate, calcium sulfate
And the mixture of at least one of bioactivity glass and the microballoon composition containing bone-inducing factor, the described second active Bone Defect Repari
Material is selected from least one of hydroxyapatite, type alpha tricalcium phosphate, bata-tricalcium phosphate, calcium sulfate and bioactivity glass;
First wearing layer includes multiple the first wear-resistant elements layers stacked gradually, the material of multiple first wear-resistant elements layers
Material is the mixture of the polyether-ether-ketone and the reinforcing fiber, and the side from first wearing layer is described to opposite side
The weight/mass percentage composition of the reinforcing fiber in the material of multiple first wear-resistant elements layers is gradually decreased, and described second repairs single
Member is laminated on minimum first wear-resistant elements layer of the weight/mass percentage composition containing the reinforcing fiber layer by layer, the arc convex
It is formed on most first wear-resistant elements layer of the weight/mass percentage composition containing the reinforcing fiber;
Second wearing layer includes multiple the second wear-resistant elements layers stacked gradually, the material of multiple second wear-resistant elements layers
Material is the mixture of the polyether-ether-ketone and the reinforcing fiber, and the side from second wearing layer is described to opposite side
The weight/mass percentage composition of the reinforcing fiber in the material of multiple second wear-resistant elements layers is gradually decreased, and the described 4th repairs single
First layer second wear-resistant elements layer stackup minimum with the weight/mass percentage composition containing the reinforcing fiber, the arc-shaped concave shape
On most second wear-resistant elements layer of the weight/mass percentage composition of reinforcing fiber described in Cheng Yuhan;
The diameter of reinforcing fiber in the material of first wearing layer and the second wearing layer is 1 nanometer~50 microns, and length is
10 microns~1000 microns;It is micro- that the particle diameter of the polyether-ether-ketone of the material of the material of first wearing layer and the second wearing layer is respectively less than 40
Rice.
2. artificial intervertebral disk according to claim 1, it is characterised in that the weight/mass percentage composition containing the reinforcing fiber is most
In the material of many first wear-resistant elements layers, the mass ratio of the reinforcing fiber and the polyether-ether-ketone is 0.1:1~
0.5:1;
In the material of most second wear-resistant elements layer of weight/mass percentage composition containing the reinforcing fiber, the reinforcing fiber
Mass ratio with the polyether-ether-ketone is 0.1:1~0.5:1.
3. artificial intervertebral disk according to claim 1, it is characterised in that the weight/mass percentage composition containing the reinforcing fiber is most
The thickness of many first wear-resistant elements layers is 50 microns~100 microns;
The thickness of most second wear-resistant elements layer of weight/mass percentage composition containing the reinforcing fiber is micro- for 50 microns~100
Rice.
4. artificial intervertebral disk according to claim 1, it is characterised in that the second reparation elementary layer is multiple and many
Individual second reparation elementary layer is stacked gradually on first wearing layer, from the side of first repair layer to opposite side, institute
The weight/mass percentage composition for stating second active bone repair material in the material of multiple second reparation elementary layers is gradually decreased, and is contained
It is resistance to that minimum the second reparation elementary layer of the weight/mass percentage composition of second active bone repair material is laminated in described first
Grind on layer;
Described 4th repairs elementary layer to be multiple, and multiple four reparations elementary layers are stacked gradually on second wearing layer,
From the side of second repair layer to opposite side, the multiple 4th repairs second active bone in the material of elementary layer
The weight/mass percentage composition of repair materials is gradually decreased, the minimum institute of the weight/mass percentage composition containing second active bone repair material
The 4th reparation elementary layer is stated to be laminated on second wearing layer.
5. artificial intervertebral disk according to claim 1, it is characterised in that the reinforcing fiber is selected from carbon fiber, glass fibers
At least one of dimension, graphite fibre, silicon carbide fibre, stainless steel fibre and titanium-base crystal whisker fiber.
6. artificial intervertebral disk according to claim 1, it is characterised in that first active bone repair material and described
The particle diameter of two active bone repair materials is 100 microns~1 millimeter.
7. a kind of preparation method of artificial intervertebral disk as claimed in claim 1, it is characterised in that comprise the following steps:
Reinforcing fiber is mixed with polyether-ether-ketone, the first mixed material is obtained;
First additive is mixed with polyether-ether-ketone, the first mixing material is obtained, first additive is sodium chloride or institute
State the first additive be in hydroxyapatite, type alpha tricalcium phosphate, bata-tricalcium phosphate, calcium sulfate and bioactivity glass at least
The mixture that a kind of and sodium chloride is constituted;
Degradable active bone repair material is mixed with polyether-ether-ketone, the second mixing material is obtained;
The first mould is provided, first mould has the lower arcuate surface of evagination, first mixed material, described second are mixed
Condensation material and first mixing material are sequentially added in first mould, after shaping, remove first mould, through burning
Knot, first stacked gradually repairs elementary layer carcass, second repairs elementary layer and the first wearing layer, and described first wear-resisting
Side of the layer away from the described second reparation elementary layer is formed with arc convex;
Cleaning removes the sodium chloride on the described first surface for repairing elementary layer carcass, then by containing the micro- of bone-inducing factor
Ball is adsorbed to described first and repaired on elementary layer carcass to form the first reparation elementary layer, obtains the first soleplate;
Reinforcing fiber is mixed with polyether-ether-ketone, the second mixed material is obtained;
Second addition is mixed with polyether-ether-ketone, the 3rd mixing material is obtained, the Second addition is sodium chloride or institute
State Second addition be in hydroxyapatite, type alpha tricalcium phosphate, bata-tricalcium phosphate, calcium sulfate and bioactivity glass at least
The mixture that a kind of and sodium chloride is constituted;
Degradable active bone repair material is mixed with polyether-ether-ketone, the 4th mixing material is obtained, wherein, second mixing
Active bone repair material in material and the 4th mixing material is selected from hydroxyapatite, type alpha tricalcium phosphate, β-tricresyl phosphate
At least one of calcium, calcium sulfate and bioactivity glass;
The second mould is provided, second mould has the lower arcuate surface of indent, second mixed material, the described 4th are mixed
Condensation material and the 3rd mixing material are sequentially added in second mould, after shaping, remove second mould, through burning
Knot, the 3rd stacked gradually repairs elementary layer carcass, the 4th repairs elementary layer and the second wearing layer, and described second wear-resisting
Side of the layer away from the described 4th reparation elementary layer is formed with arc-shaped concave, and the arc convex can be slided with the arc-shaped concave
It is dynamic to abut;And
Cleaning removes the sodium chloride on the described 3rd surface for repairing elementary layer carcass, then by containing the micro- of bone-inducing factor
Ball is adsorbed on the second repair layer carcass repairs elementary layer to form the 3rd, obtains the second soleplate.
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CN110562945B (en) * | 2019-10-17 | 2021-02-19 | 广州润虹医药科技股份有限公司 | Alpha-tricalcium phosphate and preparation method thereof |
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CN102028971A (en) * | 2010-12-29 | 2011-04-27 | 安徽理工大学 | Biological fixation type bionic joint and preparation method thereof |
CN103417313A (en) * | 2012-05-18 | 2013-12-04 | 朱悦 | Artificial intervertebral disc prosthesis |
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CN1882294A (en) * | 2003-08-01 | 2006-12-20 | 脊椎动力学公司 | Prosthetic intervertebral disc and methods for using the same |
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