CN105297252A - Fiber blending high-elastic fabric and preparation method for same - Google Patents

Fiber blending high-elastic fabric and preparation method for same Download PDF

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Publication number
CN105297252A
CN105297252A CN201510605329.5A CN201510605329A CN105297252A CN 105297252 A CN105297252 A CN 105297252A CN 201510605329 A CN201510605329 A CN 201510605329A CN 105297252 A CN105297252 A CN 105297252A
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Prior art keywords
roller
parts
liquid
frame
storing barrel
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Granted
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CN201510605329.5A
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Chinese (zh)
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CN105297252B (en
Inventor
蒋新明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Foshan Nanhai strontium Clothing Co., Ltd.
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ZHEJIANG XINDA WARP KNITTING Co Ltd
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Priority to CN201610795917.4A priority Critical patent/CN106400505B/en
Priority to CN201510605329.5A priority patent/CN105297252B/en
Priority to CN201610795823.7A priority patent/CN106283707B/en
Publication of CN105297252A publication Critical patent/CN105297252A/en
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Publication of CN105297252B publication Critical patent/CN105297252B/en
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/564Polyureas, polyurethanes or other polymers having ureide or urethane links; Precondensation products forming them
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/12Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins
    • D06N3/14Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyurethanes
    • D06N3/142Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyurethanes mixture of polyurethanes with other resins in the same layer
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
    • D06B23/205Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for adding or mixing constituents of the treating material
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/10Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
    • D06B3/18Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics combined with squeezing, e.g. in padding machines
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C7/00Heating or cooling textile fabrics
    • D06C7/02Setting
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/32Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/36Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/44Oxides or hydroxides of elements of Groups 2 or 12 of the Periodic Table; Zincates; Cadmates
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/32Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/36Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/46Oxides or hydroxides of elements of Groups 4 or 14 of the Periodic Table; Titanates; Zirconates; Stannates; Plumbates
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/21Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/244Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of halogenated hydrocarbons
    • D06M15/248Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of halogenated hydrocarbons containing chlorine
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0002Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
    • D06N3/0006Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using woven fabrics
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0002Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
    • D06N3/0015Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using fibres of specified chemical or physical nature, e.g. natural silk
    • D06N3/0038Polyolefin fibres
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0056Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the compounding ingredients of the macro-molecular coating
    • D06N3/0059Organic ingredients with special effects, e.g. oil- or water-repellent, antimicrobial, flame-resistant, magnetic, bactericidal, odour-influencing agents; perfumes
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0056Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the compounding ingredients of the macro-molecular coating
    • D06N3/0063Inorganic compounding ingredients, e.g. metals, carbon fibres, Na2CO3, metal layers; Post-treatment with inorganic compounds
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/007Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by mechanical or physical treatments
    • D06N3/0077Embossing; Pressing of the surface; Tumbling and crumbling; Cracking; Cooling; Heating, e.g. mirror finish
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0086Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the application technique
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2201/00Chemical constitution of the fibres, threads or yarns
    • D06N2201/04Vegetal fibres
    • D06N2201/042Cellulose fibres, e.g. cotton
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2209/00Properties of the materials
    • D06N2209/12Permeability or impermeability properties
    • D06N2209/121Permeability to gases, adsorption
    • DTEXTILES; PAPER
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    • D06N2209/00Properties of the materials
    • D06N2209/16Properties of the materials having other properties
    • D06N2209/1635Elasticity

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Dispersion Chemistry (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Laminated Bodies (AREA)

Abstract

The invention provides a fiber blending high-elastic fabric and preparation method for the same. Technical problems of deficiencies of inflaming retarding and ultraviolet light separating functions of the blending fabric in the prior art, incapability of use in complicate environment and poor functions can be overcome by the use of the fiber blending high-elastic fabric and preparation method for the same. The fiber blending high-elastic fabric comprises a base cloth layer and two reinforcing layers arranged on two sides of the base cloth layer. The reinforcing layer is composed of the following components according to weight by parts: waterborne polyurethane resin of 55 to 75 parts, polyvinylchloride resin of 10 to 18 parts, antifoaming agent of 3 to 6 parts, titanium dioxide of 0.6 to 1 part, crosslinking agent of 2 to 8 parts, magnesium oxide of 2 to 3.5 part, zinc oxide of 2 to 4.5 parts and deionized water of 20 to 30 parts. A preparation method is also provided. The fiber blending high-elastic fabric is advantaged by strong functionability and high production efficiency.

Description

A kind of fiber blend Fabric and preparation method thereof
Technical field
The invention belongs to technical field of textile fabric, relate to a kind of fabric, particularly a kind of fiber blend Fabric and preparation method thereof.
Background technology
Fabric is just used to make the material of clothes, and as one of clothes three elements, fabric not only can annotate style and the characteristic of clothes, and directly left and right the color of clothes, moulding expression effect.Blended yarn woven fabric is formed by multiple fibrage, thus can in conjunction with respective feature, such as polyester cotton blending thing take terylene as Main Ingredients and Appearance, adopt the textiles that the cotton mixed yarn of 65%-67% terylene and 33%-35% is made into, so not only highlight the style of terylene but also have the strong point of COTTON FABRIC, in dry, wet situation, elasticity and ABRASION RESISTANCE are all better, dimensionally stable, washing shrinkage is little, have tall and straight, not easily fold, easily wash, the feature of quick-drying.
Through retrieval, as Chinese patent literature discloses a kind of blended yarn woven fabric [application number: 201410021893.8 of luminescence; Notification number: CN104790220A].The blended yarn woven fabric of this luminescence, its Main Ingredients and Appearance is cotton fiber, corduroy, spandex thread, elastic fibers, fibre and soya, plush and camel lint, it is characterized in that: by mass fraction ratio, cotton fiber 35-55 part, corduroy 25-40 part, spandex thread 20-30 part, elastic fibers 15-22 part, fibre and soya 12-25 part, plush 8-15 part, camel lint 10-15 part, then cover luminescent layer on the fabric that it is spun into.
Although blended yarn woven fabric disclosed in this patent has the advantage of quality exquisiteness, soft, comfortable warming, air-moisture-permeable, antibacterial bacteriostatic, but, this blended yarn woven fabric does not have function that is fire-retardant, isolation ultraviolet light, cannot use in complex environment, functional difference, therefore, it is necessary for designing a kind of fiber blend Fabric and preparation method thereof.
Summary of the invention
First object of the present invention there are the problems referred to above for existing technology, proposes a kind of fiber blend Fabric, and this fabric has functional strong feature.
First object of the present invention realizes by following technical proposal: a kind of fiber blend Fabric, comprise base cloth layer, it is characterized in that, base cloth layer both sides all have enhancement Layer, and enhancement Layer is made up of the component of following weight portion: waterborne polyurethane resin 55 ~ 75 parts, Corvic 10 ~ 18 parts, defoamer 3 ~ 6 parts, titanium dioxide 0.6 ~ 1 part, crosslinking agent 2 ~ 8 parts, 2 ~ 3.5 parts, magnesia, 2 ~ 4.5 parts, zinc oxide and deionized water 20 ~ 30 parts.
Adopt above component, the main component of enhancement Layer is waterborne polyurethane resin, add appropriate defoamer, titanium dioxide, crosslinking agent, magnesia, zinc oxide and deionized water wherein again, enhancement Layer can be made to have, and fire-retardant, resistance to water is strong, the characteristic of shielding ultraviolet light, can use in various complex environment, by force functional.
The weight portion of described each component is as follows: waterborne polyurethane resin 65 parts, Corvic 14 parts, defoamer 4 parts, titanium dioxide 0.8 part, crosslinking agent 5 parts, 3 parts, magnesia, 3.2 parts, zinc oxide and deionized water 25 parts.
Adopt above component, can make the serviceability that enhancement Layer can reach best, component is reasonable.
Described base cloth layer is formed by natural cotton fiber and Tao Shi fiber interweaving, and the weight part ratio of natural cotton fiber and Tao Shi fiber is 17:25 or 19:22, and defoamer is silicone defoaming agent, and crosslinking agent is cumyl peroxide.
Adopt above structure, base cloth layer is formed by two kinds of fiber interweavings, combines the functional characteristic that two kinds of fibers have separately, and base cloth layer can be made to have good gas permeability and elastic force.
Second object of the present invention there are the problems referred to above for existing technology, proposes a kind of preparation method of fiber blend Fabric, and this preparation method has the high feature of production efficiency.
Second object of the present invention realizes by following technical proposal: a kind of preparation method of fiber blend Fabric, is characterized in that, comprise following steps:
A, take required raw material by the weight portion of above-mentioned each component;
B, waterborne polyurethane resin, Corvic, defoamer, titanium dioxide, crosslinking agent, magnesia, zinc oxide and deionized water are added in reactor, reaction time 10 ~ 25min, obtained padding liquid;
C, pour in padder by padding liquid, base cloth layer is adopted pad method, adopt two leaching two roll process, pick-up 68 ~ 72%, pads liquid layer and is enhancement Layer;
D, the base cloth layer after padding is put into baking oven, it is 80 ~ 95 DEG C that heat dries temperature, and drying time is 15 ~ 24min;
E, by dry after base cloth layer put into baker, baking temperature is 130 ~ 150 DEG C, and the time of baking is 5 ~ 12min;
F, the base cloth layer after baking is put into fabric boarding machine, setting temperature 160 ~ 180 DEG C, obtained fiber blend Fabric.
Adopt above method, by padding base cloth layer, drying, cure and the process such as setting, base cloth layer and enhancement Layer are fixed together fast, can realize continuous continual production operation, production efficiency is high.
Padder described in step c, comprise frame, first roller, second roller, 3rd roller and mangle case, first roller, second roller and the 3rd roller all by axial restraint and circumference rotate mode be set in parallel in frame, first roller and the second roller are positioned at sustained height, 3rd roller is positioned at the top of the first roller and the second roller, and it is tactile to be connected with the second roller with the first roller simultaneously, 3rd roller is arranged in frame by the first travel mechanism that can drive it to move up and down, mangle case is fixed in frame, mangle case upper end has opening, mangle case is positioned at below the first roller, rotating shaft one and rotating shaft two is provided with in mangle case, rotating shaft one is positioned at below the first roller, rotating shaft two is positioned at below the second roller, frame is also provided with can to the fluid infusion mechanism of mangle case automatic liquid supply.
The operation principle of this padder is as follows: will the cloth padded be needed successively around on rotating shaft one, first roller, rotating shaft two and the second roller, add appropriate padding liquid in mangle case, the 3rd roller is driven to move up and down by the first travel mechanism, the pick-up of adjustable good cloth, along with pad operation continue carry out, liquid level in mangle case reduces gradually, by fluid infusion mechanism, automatically padding liquid is supplemented to mangle case, thus the liquid level in mangle case can be made to remain consistent, fluid infusion is easily and fast.
Described fluid infusion mechanism comprises liquid storing barrel and liquid supplementation pipe, liquid storing barrel is fixed in frame, and liquid storing barrel is positioned at above mangle case, liquid supplementation pipe one end is connected with liquid storing barrel, and the liquid supplementation pipe other end can be positioned at mangle case, is provided with the 3rd electromagnetic valve and screen pack in liquid supplementation pipe, 3rd electromagnetic valve is between liquid storing barrel and screen pack, also be provided with blow-off pipe in liquid supplementation pipe, blow-off pipe between electromagnetic valve and screen pack, is provided with the 4th electromagnetic valve the 3rd in blow-off pipe.
When needs supplement padding liquid to mangle case, open the 3rd electromagnetic valve, and close the 4th electromagnetic valve, the padding liquid in liquid storing barrel can, under self gravitation effect, be charged in mangle case by liquid supplementation pipe automatic makeup, easy to operate; When needing the impurity at screen pack place to discharge, open the 4th electromagnetic valve, and close the 3rd electromagnetic valve, the impurity at screen pack place can be discharged by blow-off pipe, cleaning is convenient.
Described liquid storing barrel is also provided with alarm mechanism, alarm mechanism comprises alarm bell, liquid level sensor and PLC, liquid level sensor is arranged in liquid storing barrel, and liquid level sensor and liquid storing barrel foot distance are 2 ~ 5cm, alarm bell is fixed on outside liquid storing barrel, and alarm bell and liquid level sensor are all connected with this PLC.
When the padding liquid in liquid storing barrel is not enough, liquid level sensor is by the signal transmission that detects to PLC, and PLC is by signal transmission to alarm bell, and alarm bell sends warning, and it is directly perceived, convenient to remind.
Described frame is also provided with the controlling organization that can control the 3rd electromagnetic valve work, controlling organization comprises suspension block, guide post and travel switch, guide post is vertically arranged in mangle case, travel switch is fixed on guide post upper end by installing plate, suspension block is on the guide bar sheathed, and can move up and down along guide post, and suspension block upper end has the operate portions of protrusion, operate portions can be connected with travel switch and touch, and travel switch is all connected with this PLC with the 3rd electromagnetic valve.
Adopt above structure, along with in mangle case, liquid level reduces gradually, suspension block reduces gradually along with liquid level, the operate portions of suspension block and travel switch depart from, travel switch by signal transmission to PLC, PLC makes the 3rd electromagnetic valve be in open mode, padding liquid in liquid storing barrel adds in mangle case by liquid supplementation pipe, along with liquid level raises gradually, suspension block raises gradually along with liquid level, the operate portions of suspension block contacts with travel switch, travel switch by signal transmission to PLC, PLC makes the 3rd electromagnetic valve be in closed condition, it is convenient to control.
Described first travel mechanism comprises the first cylinder, the first guide rail and the first slide block, first guide rail is vertically fixed in frame, first slide block is arranged on the first guide rail, the cylinder body of the first cylinder is fixed in frame, the piston rod of the first cylinder straight down, the piston rod end of the first cylinder is connected mutually with the first slide block, and the 3rd roller is fixed on the first slide block by installing rack.
When needing the height of adjustment the 3rd roller, the piston rod controlling the first cylinder moves up and down, the piston rod of the first cylinder drives the first slide block to move up and down along the first guide rail, first slide block drives installing rack to move up and down, installing rack drives the 3rd roller to move up and down, thus the pick-up that cloth keeps different can be made, applied range.
Described frame two ends are also respectively arranged with the axis of guide one and the axis of guide two.
Adopt above structure, cloth can be made to be input to smoothly in mangle case or from mangle case by the axis of guide one and the axis of guide two and export, guide effect is good.
Compared with prior art, this fiber blend Fabric and preparation method thereof has the following advantages:
1, in this fabric, the main component of enhancement Layer is waterborne polyurethane resin, add appropriate defoamer, titanium dioxide, crosslinking agent, magnesia, zinc oxide and deionized water wherein again, enhancement Layer can be made to have, and fire-retardant, resistance to water is strong, the characteristic of shielding ultraviolet light, can use in various complex environment, by force functional.
2, in this preparation method by padding base cloth layer, drying, cure and the process such as setting, base cloth layer and enhancement Layer are fixed together fast, can realize continuous continual production operation, production efficiency is high.
3, in this padder by travel switch by signal transmission to PLC, 3rd electromagnetic valve is in open, padding liquid in liquid storing barrel adds in mangle case by liquid supplementation pipe, suspension block raises gradually along with liquid level, and contact with travel switch, signal transmission to PLC, makes the 3rd electromagnetic valve be in closedown by travel switch, its liquid level can be made to remain consistent, and fluid infusion is convenient.
4, by liquid level sensor by the signal transmission that detects to PLC, PLC is by signal transmission to alarm bell, and alarm bell sends warning, reminds directly perceived.
5, cloth can be made to be input to smoothly in mangle case or from mangle case by the axis of guide one and the axis of guide two to export, guide effect is good.
Accompanying drawing explanation
Fig. 1 is perspective view of the present invention.
Fig. 2 is the perspective view that the present invention removes part.
Fig. 3 is the sectional view that the present invention removes part.
In figure, 1, frame; 2, rotating shaft two; 3, PLC; 4, the axis of guide one; 5, rotating shaft one; 6, the first roller; 7, the 3rd roller; 8, the second roller; 9, the axis of guide two; 10, mangle case; 11, the first cylinder; 12, the first slide block; 13, the first guide rail; 14, installing rack; 15, guide post; 16, suspension block; 16a, operate portions; 17, installing plate; 18, travel switch; 19, liquid supplementation pipe; 20, screen pack; 21, the 3rd electromagnetic valve; 22, liquid storing barrel; 23, alarm bell; 24, liquid level sensor; 25, the 4th electromagnetic valve; 26, blow-off pipe.
Detailed description of the invention
Be below specific embodiments of the invention and by reference to the accompanying drawings, technical scheme of the present invention is further described, but the present invention be not limited to these embodiments.
This fiber blend Fabric, comprise base cloth layer, base cloth layer both sides all have enhancement Layer, enhancement Layer is made up of the component of following weight portion: waterborne polyurethane resin 55 ~ 75 parts, Corvic 10 ~ 18 parts, defoamer 3 ~ 6 parts, titanium dioxide 0.6 ~ 1 part, crosslinking agent 2 ~ 8 parts, 2 ~ 3.5 parts, magnesia, 2 ~ 4.5 parts, zinc oxide and deionized water 20 ~ 30 parts, adopt this component, the main component of enhancement Layer is waterborne polyurethane resin, add appropriate defoamer wherein again, titanium dioxide, crosslinking agent, magnesia, zinc oxide and deionized water, enhancement Layer can be made to have fire-retardant, resistance to water is strong, the characteristic of shielding ultraviolet light, can use in various complex environment, by force functional.
The weight portion of each component is as follows: waterborne polyurethane resin 65 parts, Corvic 14 parts, defoamer 4 parts, titanium dioxide 0.8 part, crosslinking agent 5 parts, 3 parts, magnesia, 3.2 parts, zinc oxide and deionized water 25 parts, adopt this component, can make the serviceability that enhancement Layer can reach best, component is reasonable; Certainly, also can adopt this embodiment, the weight portion of each component is as follows: waterborne polyurethane resin 55 parts, Corvic 10 parts, defoamer 3 parts, titanium dioxide 0.6 part, crosslinking agent 2 parts, 2 parts, magnesia, 2 parts, zinc oxide and deionized water 20 parts; Certainly, also can adopt this kind of embodiment, the weight portion of each component is as follows: waterborne polyurethane resin 75 parts, Corvic 18 parts, defoamer 6 parts, titanium dioxide 1 part, crosslinking agent 8 parts, 3.5 parts, magnesia, 4.5 parts, zinc oxide and deionized water 30 parts.
Base cloth layer is formed by natural cotton fiber and Tao Shi fiber interweaving, and the weight part ratio of natural cotton fiber and Tao Shi fiber is 17:25 or 19:22, and in the present embodiment, the weight part ratio of natural cotton fiber and Tao Shi fiber is 17:25; Defoamer is silicone defoaming agent, and defoamer adopts the existing product that market can have been bought; Crosslinking agent is cumyl peroxide, crosslinking agent adopts the existing product that market can have been bought, and adopt this structure, base cloth layer is formed by two kinds of fiber interweavings, combine the functional characteristic that two kinds of fibers have separately, base cloth layer can be made to have good gas permeability and elastic force.
The embodiment one of preparation method:
The preparation method of this fiber blend Fabric, comprises following steps:
A, take required raw material by the weight portion of above each component;
B, waterborne polyurethane resin, Corvic, defoamer, titanium dioxide, crosslinking agent, magnesia, zinc oxide and deionized water are added in reactor, reaction time 10min, obtained padding liquid;
C, pour in padder by padding liquid, base cloth layer is adopted pad method, adopt two leaching two roll process, pick-up 68%, pads liquid layer and is enhancement Layer;
D, the base cloth layer after padding is put into baking oven, it is 80 DEG C that heat dries temperature, and drying time is 15min;
E, by dry after base cloth layer put into baker, baking temperature is 130 DEG C, and the time of baking is 5min;
F, the base cloth layer after baking is put into fabric boarding machine, setting temperature 160 DEG C, obtained fiber blend Fabric.
As shown in Figure 1, padder in step c, comprise frame 1, first roller 6, second roller 8, 3rd roller 7 and mangle case 10, first roller 6, second roller 8 and the 3rd roller 7 all by axial restraint and circumference rotate mode be set in parallel in frame 1, first roller 6 and the second roller 8 are positioned at sustained height, 3rd roller 7 is positioned at the top of the first roller 6 and the second roller 8, and it is tactile to be connected with the second roller 8 with the first roller 6 simultaneously, between 3rd roller 7 and the first roller 6, all there is between 3rd roller 7 and the second roller 8 gap passed through for cloth, 3rd roller 7 is arranged in frame 1 by the first travel mechanism that can drive it to move up and down, and mangle case 10 is fixed in frame 1, and the mode that mangle case 10 is bolted is fixed in frame 1, mangle case 10 upper end has opening, mangle case 10 is positioned at below the first roller 6, is provided with rotating shaft 1 and rotating shaft 22 in mangle case 10, and rotating shaft 1 is positioned at below the first roller 6, rotating shaft 22 is positioned at below the second roller 8, and frame 1 is also provided with can to the fluid infusion mechanism of mangle case 10 automatic liquid supply.
As shown in Figure 3, fluid infusion mechanism comprises liquid storing barrel 22 and liquid supplementation pipe 19, and liquid storing barrel 22 is fixed in frame 1, and the mode that liquid storing barrel 22 is bolted is fixed in frame 1; And liquid storing barrel 22 is positioned at above mangle case 10, liquid supplementation pipe 19 one end is connected with liquid storing barrel 22, liquid supplementation pipe 19 other end can be positioned at mangle case 10, the 3rd electromagnetic valve 21 and screen pack 20 is provided with in liquid supplementation pipe 19,3rd electromagnetic valve 21 is between liquid storing barrel 22 and screen pack 20, also be provided with blow-off pipe 26 in liquid supplementation pipe 19, blow-off pipe 26, between the 3rd electromagnetic valve 21 and screen pack 20, is provided with the 4th electromagnetic valve 25 in blow-off pipe 26.
As shown in Figure 1, Figure 3, liquid storing barrel 22 is also provided with alarm mechanism, alarm mechanism comprises alarm bell 23, liquid level sensor 24 and PLC 3, and liquid level sensor 24 adopts the existing product that market can have been bought; Liquid level sensor 24 is arranged in liquid storing barrel 22, and liquid level sensor 24 and liquid storing barrel 22 foot distance are 2 ~ 5cm, and in the present embodiment, liquid level sensor 24 is 3cm with liquid storing barrel 22 foot distance; Alarm bell 23 is fixed on outside liquid storing barrel 22, and the mode that alarm bell 23 is bolted is fixed on outside liquid storing barrel 22; Alarm bell 23 and liquid level sensor 24 are all connected with this PLC 3.
As shown in Figure 3, frame 1 is also provided with the controlling organization that can control the 3rd electromagnetic valve 21 and work, controlling organization comprises suspension block 16, guide post 15 and travel switch 18, guide post 15 is vertically arranged in mangle case 10, travel switch 18 is fixed on guide post 15 upper end by installing plate 17, the mode that installing plate 17 is bolted is fixed on the upper end of guide post 15, and the mode that travel switch 18 is bolted is fixed on installing plate 17; Suspension block 16 is set on guide post 15, and can move up and down along guide post 15, suspension block 16 upper end has the operate portions 16a of protrusion, operate portions 16a can be connected with travel switch 18 and touch, travel switch 18 is all connected with this PLC 3 with the 3rd electromagnetic valve 21, PLC 3 adopts the controller that market can have been bought, and the program of controller Controlling solenoid valve, travel switch 18, alarm bell 23 and sensor is existing, and its program does not need to update.
As shown in Figure 1 and Figure 2, the first travel mechanism comprises the first cylinder 11, first guide rail 13 and the first slide block 12, first guide rail 13 is vertically fixed in frame 1, and the mode that the first guide rail 13 is bolted is fixed in frame 1; First slide block 12 is arranged on the first guide rail 13, can be moved up and down play good guide effect by the first guide rail 13 to the first slide block 12; The cylinder body of the first cylinder 11 is fixed in frame 1, and the mode that the cylinder body of the first cylinder 11 is bolted is fixed in frame 1; Straight down, the piston rod end of the first cylinder 11 is connected with the first slide block 12 piston rod of the first cylinder 11 mutually, and the mode that the piston rod end of the first cylinder 11 is bolted is connected mutually with the first slide block 12; 3rd roller 7 is fixed on the first slide block 12 by installing rack 14.
As shown in Figure 1, frame 1 two ends are also respectively arranged with the axis of guide 1 and the axis of guide 29, adopt this structure, and cloth can be made to be input to smoothly in mangle case 10 or from mangle case 10 by the axis of guide 1 and the axis of guide 29 and export, guide effect is good.
The embodiment two of preparation method:
The preparation method of this fiber blend Fabric, comprises following steps:
A, take required raw material by the weight portion of above each component;
B, waterborne polyurethane resin, Corvic, defoamer, titanium dioxide, crosslinking agent, magnesia, zinc oxide and deionized water are added in reactor, reaction time 18min, obtained padding liquid;
C, pour in padder by padding liquid, base cloth layer is adopted pad method, adopt two leaching two roll process, pick-up 70%, pads liquid layer and is enhancement Layer;
D, the base cloth layer after padding is put into baking oven, it is 88 DEG C that heat dries temperature, and drying time is 20min;
E, by dry after base cloth layer put into baker, baking temperature is 140 DEG C, and the time of baking is 8min;
F, the base cloth layer after baking is put into fabric boarding machine, setting temperature 170 DEG C, obtained fiber blend Fabric.
As shown in Figure 1, padder in step c, comprise frame 1, first roller 6, second roller 8, 3rd roller 7 and mangle case 10, first roller 6, second roller 8 and the 3rd roller 7 all by axial restraint and circumference rotate mode be set in parallel in frame 1, first roller 6 and the second roller 8 are positioned at sustained height, 3rd roller 7 is positioned at the top of the first roller 6 and the second roller 8, and it is tactile to be connected with the second roller 8 with the first roller 6 simultaneously, between 3rd roller 7 and the first roller 6, all there is between 3rd roller 7 and the second roller 8 gap passed through for cloth, 3rd roller 7 is arranged in frame 1 by the first travel mechanism that can drive it to move up and down, and mangle case 10 is fixed in frame 1, and the mode that mangle case 10 is bolted is fixed in frame 1, mangle case 10 upper end has opening, mangle case 10 is positioned at below the first roller 6, is provided with rotating shaft 1 and rotating shaft 22 in mangle case 10, and rotating shaft 1 is positioned at below the first roller 6, rotating shaft 22 is positioned at below the second roller 8, and frame 1 is also provided with can to the fluid infusion mechanism of mangle case 10 automatic liquid supply.
As shown in Figure 3, fluid infusion mechanism comprises liquid storing barrel 22 and liquid supplementation pipe 19, and liquid storing barrel 22 is fixed in frame 1, and the mode that liquid storing barrel 22 is bolted is fixed in frame 1; And liquid storing barrel 22 is positioned at above mangle case 10, liquid supplementation pipe 19 one end is connected with liquid storing barrel 22, liquid supplementation pipe 19 other end can be positioned at mangle case 10, the 3rd electromagnetic valve 21 and screen pack 20 is provided with in liquid supplementation pipe 19,3rd electromagnetic valve 21 is between liquid storing barrel 22 and screen pack 20, also be provided with blow-off pipe 26 in liquid supplementation pipe 19, blow-off pipe 26, between the 3rd electromagnetic valve 21 and screen pack 20, is provided with the 4th electromagnetic valve 25 in blow-off pipe 26.
As shown in Figure 1, Figure 3, liquid storing barrel 22 is also provided with alarm mechanism, alarm mechanism comprises alarm bell 23, liquid level sensor 24 and PLC 3, and liquid level sensor 24 adopts the existing product that market can have been bought; Liquid level sensor 24 is arranged in liquid storing barrel 22, and liquid level sensor 24 and liquid storing barrel 22 foot distance are 2 ~ 5cm, and in the present embodiment, liquid level sensor 24 is 3cm with liquid storing barrel 22 foot distance; Alarm bell 23 is fixed on outside liquid storing barrel 22, and the mode that alarm bell 23 is bolted is fixed on outside liquid storing barrel 22; Alarm bell 23 and liquid level sensor 24 are all connected with this PLC 3.
As shown in Figure 3, frame 1 is also provided with the controlling organization that can control the 3rd electromagnetic valve 21 and work, controlling organization comprises suspension block 16, guide post 15 and travel switch 18, guide post 15 is vertically arranged in mangle case 10, travel switch 18 is fixed on guide post 15 upper end by installing plate 17, the mode that installing plate 17 is bolted is fixed on the upper end of guide post 15, and the mode that travel switch 18 is bolted is fixed on installing plate 17; Suspension block 16 is set on guide post 15, and can move up and down along guide post 15, suspension block 16 upper end has the operate portions 16a of protrusion, operate portions 16a can be connected with travel switch 18 and touch, travel switch 18 is all connected with this PLC 3 with the 3rd electromagnetic valve 21, PLC 3 adopts the controller that market can have been bought, and the program of controller Controlling solenoid valve, travel switch 18, alarm bell 23 and sensor is existing, and its program does not need to update.
As shown in Figure 1 and Figure 2, the first travel mechanism comprises the first cylinder 11, first guide rail 13 and the first slide block 12, first guide rail 13 is vertically fixed in frame 1, and the mode that the first guide rail 13 is bolted is fixed in frame 1; First slide block 12 is arranged on the first guide rail 13, can be moved up and down play good guide effect by the first guide rail 13 to the first slide block 12; The cylinder body of the first cylinder 11 is fixed in frame 1, and the mode that the cylinder body of the first cylinder 11 is bolted is fixed in frame 1; Straight down, the piston rod end of the first cylinder 11 is connected with the first slide block 12 piston rod of the first cylinder 11 mutually, and the mode that the piston rod end of the first cylinder 11 is bolted is connected mutually with the first slide block 12; 3rd roller 7 is fixed on the first slide block 12 by installing rack 14.
As shown in Figure 1, frame 1 two ends are also respectively arranged with the axis of guide 1 and the axis of guide 29, adopt this structure, and cloth can be made to be input to smoothly in mangle case 10 or from mangle case 10 by the axis of guide 1 and the axis of guide 29 and export, guide effect is good.
The embodiment three of preparation method:
The preparation method of this fiber blend Fabric, comprises following steps:
A, take required raw material by the weight portion of above each component;
B, waterborne polyurethane resin, Corvic, defoamer, titanium dioxide, crosslinking agent, magnesia, zinc oxide and deionized water are added in reactor, reaction time 25min, obtained padding liquid;
C, pour in padder by padding liquid, base cloth layer is adopted pad method, adopt two leaching two roll process, pick-up 72%, pads liquid layer and is enhancement Layer;
D, the base cloth layer after padding is put into baking oven, it is 95 DEG C that heat dries temperature, and drying time is 15 ~ 24min;
E, by dry after base cloth layer put into baker, baking temperature is 150 DEG C, and the time of baking is 5 ~ 12min;
F, the base cloth layer after baking is put into fabric boarding machine, setting temperature 180 DEG C, obtained fiber blend Fabric.
Adopt the method, by padding base cloth layer, drying, cure and the process such as setting, base cloth layer and enhancement Layer are fixed together fast, can realize continuous continual production operation, production efficiency is high.
As shown in Figure 1, padder in step c, comprise frame 1, first roller 6, second roller 8, 3rd roller 7 and mangle case 10, first roller 6, second roller 8 and the 3rd roller 7 all by axial restraint and circumference rotate mode be set in parallel in frame 1, first roller 6 and the second roller 8 are positioned at sustained height, 3rd roller 7 is positioned at the top of the first roller 6 and the second roller 8, and it is tactile to be connected with the second roller 8 with the first roller 6 simultaneously, between 3rd roller 7 and the first roller 6, all there is between 3rd roller 7 and the second roller 8 gap passed through for cloth, 3rd roller 7 is arranged in frame 1 by the first travel mechanism that can drive it to move up and down, and mangle case 10 is fixed in frame 1, and the mode that mangle case 10 is bolted is fixed in frame 1, mangle case 10 upper end has opening, mangle case 10 is positioned at below the first roller 6, is provided with rotating shaft 1 and rotating shaft 22 in mangle case 10, and rotating shaft 1 is positioned at below the first roller 6, rotating shaft 22 is positioned at below the second roller 8, and frame 1 is also provided with can to the fluid infusion mechanism of mangle case 10 automatic liquid supply.
As shown in Figure 3, fluid infusion mechanism comprises liquid storing barrel 22 and liquid supplementation pipe 19, and liquid storing barrel 22 is fixed in frame 1, and the mode that liquid storing barrel 22 is bolted is fixed in frame 1; And liquid storing barrel 22 is positioned at above mangle case 10, liquid supplementation pipe 19 one end is connected with liquid storing barrel 22, liquid supplementation pipe 19 other end can be positioned at mangle case 10, the 3rd electromagnetic valve 21 and screen pack 20 is provided with in liquid supplementation pipe 19,3rd electromagnetic valve 21 is between liquid storing barrel 22 and screen pack 20, also be provided with blow-off pipe 26 in liquid supplementation pipe 19, blow-off pipe 26, between the 3rd electromagnetic valve 21 and screen pack 20, is provided with the 4th electromagnetic valve 25 in blow-off pipe 26.
As shown in Figure 1, Figure 3, liquid storing barrel 22 is also provided with alarm mechanism, alarm mechanism comprises alarm bell 23, liquid level sensor 24 and PLC 3, and liquid level sensor 24 adopts the existing product that market can have been bought; Liquid level sensor 24 is arranged in liquid storing barrel 22, and liquid level sensor 24 and liquid storing barrel 22 foot distance are 2 ~ 5cm, and in the present embodiment, liquid level sensor 24 is 3cm with liquid storing barrel 22 foot distance; Alarm bell 23 is fixed on outside liquid storing barrel 22, and the mode that alarm bell 23 is bolted is fixed on outside liquid storing barrel 22; Alarm bell 23 and liquid level sensor 24 are all connected with this PLC 3.
As shown in Figure 3, frame 1 is also provided with the controlling organization that can control the 3rd electromagnetic valve 21 and work, controlling organization comprises suspension block 16, guide post 15 and travel switch 18, guide post 15 is vertically arranged in mangle case 10, travel switch 18 is fixed on guide post 15 upper end by installing plate 17, the mode that installing plate 17 is bolted is fixed on the upper end of guide post 15, and the mode that travel switch 18 is bolted is fixed on installing plate 17; Suspension block 16 is set on guide post 15, and can move up and down along guide post 15, suspension block 16 upper end has the operate portions 16a of protrusion, operate portions 16a can be connected with travel switch 18 and touch, travel switch 18 is all connected with this PLC 3 with the 3rd electromagnetic valve 21, PLC 3 adopts the controller that market can have been bought, and the program of controller Controlling solenoid valve, travel switch 18, alarm bell 23 and sensor is existing, and its program does not need to update.
As shown in Figure 1 and Figure 2, the first travel mechanism comprises the first cylinder 11, first guide rail 13 and the first slide block 12, first guide rail 13 is vertically fixed in frame 1, and the mode that the first guide rail 13 is bolted is fixed in frame 1; First slide block 12 is arranged on the first guide rail 13, can be moved up and down play good guide effect by the first guide rail 13 to the first slide block 12; The cylinder body of the first cylinder 11 is fixed in frame 1, and the mode that the cylinder body of the first cylinder 11 is bolted is fixed in frame 1; Straight down, the piston rod end of the first cylinder 11 is connected with the first slide block 12 piston rod of the first cylinder 11 mutually, and the mode that the piston rod end of the first cylinder 11 is bolted is connected mutually with the first slide block 12; 3rd roller 7 is fixed on the first slide block 12 by installing rack 14.
As shown in Figure 1, frame 1 two ends are also respectively arranged with the axis of guide 1 and the axis of guide 29, adopt this structure, and cloth can be made to be input to smoothly in mangle case 10 or from mangle case 10 by the axis of guide 1 and the axis of guide 29 and export, guide effect is good.
The operation principle of this padder is as follows: will the cloth padded be needed successively around the axis of guide 1, rotating shaft 1, first roller 6, rotating shaft 22, on second roller 8 and the axis of guide 29, add appropriate padding liquid in mangle case 10, the piston rod that controller controls the first cylinder 11 moves up and down, the piston rod of the first cylinder 11 drives the first slide block 12 to move up and down along the first guide rail 13, first slide block 12 drives installing rack 14 to move up and down, installing rack 14 drives the 3rd roller 7 to move up and down, the pick-up of adjustable good cloth, along with pad operation continue carry out, suspension block 16 reduces gradually along with liquid level, operate portions 16a and the travel switch 18 of suspension block 16 depart from, travel switch 18 by signal transmission to PLC 3, PLC 3 makes the 3rd electromagnetic valve 21 be in open mode, padding liquid in liquid storing barrel 22 is under self gravitation effect, be charged in mangle case 10 by liquid supplementation pipe 19 automatic makeup, along with liquid level raises gradually, suspension block 16 raises gradually along with liquid level, the operate portions 16a of suspension block 16 contacts with travel switch 18, travel switch 18 by signal transmission to PLC 3, PLC 3 makes the 3rd electromagnetic valve 21 be in closed condition, thus the liquid level in mangle case 10 can be made to remain consistent, when needing the impurity at screen pack 20 place to discharge, opening the 4th electromagnetic valve 25, the impurity at screen pack 20 place can be discharged by blow-off pipe 26, cleaning is convenient, when the padding liquid in liquid storing barrel 22 is not enough, liquid level sensor 24 is by the signal transmission that detects to PLC 3, and PLC 3 is by signal transmission to alarm bell 23, and alarm bell 23 sends warning.
Specific embodiment described herein is only to the explanation for example of the present invention's spirit.Those skilled in the art can make various amendment or supplement or adopt similar mode to substitute to described specific embodiment, but can't depart from spirit of the present invention or surmount the scope that appended claims defines.

Claims (10)

1. a fiber blend Fabric, comprise base cloth layer, it is characterized in that, base cloth layer both sides all have enhancement Layer, and enhancement Layer is made up of the component of following weight portion: waterborne polyurethane resin 55 ~ 75 parts, Corvic 10 ~ 18 parts, defoamer 3 ~ 6 parts, titanium dioxide 0.6 ~ 1 part, crosslinking agent 2 ~ 8 parts, 2 ~ 3.5 parts, magnesia, 2 ~ 4.5 parts, zinc oxide and deionized water 20 ~ 30 parts.
2. fiber blend Fabric according to claim 1, it is characterized in that, the weight portion of described each component is as follows: waterborne polyurethane resin 65 parts, Corvic 14 parts, defoamer 4 parts, titanium dioxide 0.8 part, crosslinking agent 5 parts, 3 parts, magnesia, 3.2 parts, zinc oxide and deionized water 25 parts.
3. fiber blend Fabric according to claim 2, it is characterized in that, described base cloth layer is formed by natural cotton fiber and Tao Shi fiber interweaving, the weight part ratio of natural cotton fiber and Tao Shi fiber is 17:25 or 19:22, defoamer is silicone defoaming agent, and crosslinking agent is cumyl peroxide.
4. the fiber blend Fabric according to the claims 1 ~ 3 any one, is characterized in that, the preparation method of fiber blend Fabric comprises following steps:
A, take required raw material by the weight portion of above-mentioned each component;
B, waterborne polyurethane resin, Corvic, defoamer, titanium dioxide, crosslinking agent, magnesia, zinc oxide and deionized water are added in reactor, reaction time 10 ~ 25min, obtained padding liquid;
C, pour in padder by padding liquid, base cloth layer is adopted pad method, adopt two leaching two roll process, pick-up 68 ~ 72%, pads liquid layer and is enhancement Layer;
D, the base cloth layer after padding is put into baking oven, it is 80 ~ 95 DEG C that heat dries temperature, and drying time is 15 ~ 24min;
E, by dry after base cloth layer put into baker, baking temperature is 130 ~ 150 DEG C, and the time of baking is 5 ~ 12min;
F, the base cloth layer after baking is put into fabric boarding machine, setting temperature 160 ~ 180 DEG C, obtained fiber blend Fabric.
5. the preparation method of dimension blending Fabric according to claim 4, it is characterized in that, padder described in step c, comprise frame, first roller, second roller, 3rd roller and mangle case, first roller, second roller and the 3rd roller all by axial restraint and circumference rotate mode be set in parallel in frame, first roller and the second roller are positioned at sustained height, 3rd roller is positioned at the top of the first roller and the second roller, and can contact with the first roller and the second roller simultaneously, 3rd roller is arranged in frame by the first travel mechanism that can drive it to move up and down, mangle case is fixed in frame, mangle case upper end has opening, mangle case is positioned at below the first roller, rotating shaft one and rotating shaft two is provided with in mangle case, rotating shaft one is positioned at below the first roller, rotating shaft two is positioned at below the second roller, frame is also provided with can to the fluid infusion mechanism of mangle case automatic liquid supply.
6. the preparation method of dimension blending Fabric according to claim 5, it is characterized in that, described fluid infusion mechanism comprises liquid storing barrel and liquid supplementation pipe, liquid storing barrel is fixed in frame, and liquid storing barrel is positioned at above mangle case, liquid supplementation pipe one end is connected with liquid storing barrel, the liquid supplementation pipe other end can be positioned at mangle case, the 3rd electromagnetic valve and screen pack is provided with in liquid supplementation pipe, 3rd electromagnetic valve is between liquid storing barrel and screen pack, also be provided with blow-off pipe in liquid supplementation pipe, blow-off pipe between electromagnetic valve and screen pack, is provided with the 4th electromagnetic valve the 3rd in blow-off pipe.
7. the preparation method of dimension blending Fabric according to claim 6, it is characterized in that, described liquid storing barrel is also provided with alarm mechanism, alarm mechanism comprises alarm bell, liquid level sensor and PLC, liquid level sensor is arranged in liquid storing barrel, and liquid level sensor and liquid storing barrel foot distance are 2 ~ 5cm, alarm bell is fixed on outside liquid storing barrel, and alarm bell and liquid level sensor are all connected with this PLC.
8. the preparation method of dimension blending Fabric according to claim 7, it is characterized in that, described frame is also provided with the controlling organization that can control the 3rd electromagnetic valve work, controlling organization comprises suspension block, guide post and travel switch, guide post is vertically arranged in mangle case, travel switch is fixed on guide post upper end by installing plate, suspension block is on the guide bar sheathed, and can move up and down along guide post, suspension block upper end has the operate portions of protrusion, operate portions energy and travel switch contact, travel switch is all connected with this PLC with the 3rd electromagnetic valve.
9. the preparation method of dimension blending Fabric according to claim 5, it is characterized in that, described first travel mechanism comprises the first cylinder, the first guide rail and the first slide block, first guide rail is vertically fixed in frame, first slide block is arranged on the first guide rail, and the cylinder body of the first cylinder is fixed in frame, and the piston rod of the first cylinder straight down, the piston rod end of the first cylinder is connected mutually with the first slide block, and the 3rd roller is fixed on the first slide block by installing rack.
10. the preparation method of dimension blending Fabric according to claim 5, is characterized in that, described frame two ends are also respectively arranged with the axis of guide one and the axis of guide two.
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CN108193408A (en) * 2018-01-09 2018-06-22 嘉兴涌锦服饰有限公司 A kind of production method of insect prevention blended yarn weaved fabric
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