CN105289403B - A kind of automatic powder mixing device and method of glass insulating powder - Google Patents

A kind of automatic powder mixing device and method of glass insulating powder Download PDF

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Publication number
CN105289403B
CN105289403B CN201510671316.8A CN201510671316A CN105289403B CN 105289403 B CN105289403 B CN 105289403B CN 201510671316 A CN201510671316 A CN 201510671316A CN 105289403 B CN105289403 B CN 105289403B
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powder
bucket
water
power collecting
automatic
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CN105289403A (en
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史智勇
林文
温荣翘
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Fujian Wanda Automobile Glass Industry Co Ltd
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Fujian Wanda Automobile Glass Industry Co Ltd
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Abstract

The method that automatic powder mixing is carried out the present invention relates to the processing unit (plant) in glass processing device field, more particularly to glass insulating powder, the automatic powder mixing device of specifically a kind of glass insulating powder and using the automatic powder mixing device.The automatic powder mixing device includes power collecting bucket, with powder bucket, discharge tank, outside water supply installation, frame and membrane pump, and stirring support plate, stirring motor, agitating shaft and stirring vane are additionally provided with powder bucket;Discharge tank is additionally provided with rotary electric machine, hollow axle and moving blade, and membrane pump is connected with the hollow space of hollow axle.The present invention can automatically carry out with powder, stir and time saving and energy saving, and can prevent airborne dust and prevent the insulating powder moisture absorption from luming;That realizes accurate control glass insulating powder and water matches somebody with somebody powder ratio, makes more uniform with powder;Real-time monitoring is realized to the powder water height of liquid level with powder bucket and discharge tank, it is ensured that quantity-produced needs and will not overflowed;Automated cleaning can also be realized, blocking pipeline after preventing powder water dry.

Description

A kind of automatic powder mixing device and method of glass insulating powder
Technical field:
It is specifically one kind the present invention relates to the processing unit (plant) in glass processing device field, more particularly to glass insulating powder The automatic powder mixing device of glass insulating powder and the method that automatic powder mixing is carried out using the automatic powder mixing device.
Background technology:
Laminated glass ECDC piece and must dry curved two processes in process of production, in order to improve the optics matter of final products Ready glass insulating powder, is typically uniformly attached on the surface of glass substrate, can so separate folder by amount before baking is curved The two panels glass substrate of layer glass, two panels glass substrate sticks together when preventing from drying roll forming.Wherein, glass insulating powder needs to match somebody with somebody It could be used after powder, traditional is by manually being weighed, being added water to scale to glass insulating powder with powder mode Stirring, again using tiffany filter and while filtering while stir by the way of carry out.It is this it is traditional it is artificial exist with powder mode it is following Shortcoming:Ratio of dusting is inaccurate, stir uneven, and time-consuming, laborious with powder, easily causes dust and kicks up, pollutes environment;Meanwhile, Existing dispensing ladle capacity is small, and per tour needs dispensing once;Agitator stirring is uneven, and powder is easily sunk to the bottom;The equipment dead time is long, Need manually to clean pipeline.
The content of the invention:
The technical problems to be solved by the invention are that the artificial mode of dusting for being directed to glass insulating powder in the prior art is present With powder it is time-consuming, laborious, stir the uneven and long equipment dead time the shortcomings of there is provided a kind of automatic powder mixing of glass insulating powder Device.
The technical scheme adopted by the invention to solve the technical problem is that:A kind of automatic powder mixing device of glass insulating powder, Including power collecting bucket, with powder bucket, discharge tank, outside water supply installation, frame and membrane pump, power collecting bucket, with powder bucket and discharge tank successively Connection, outside water supply installation is connected with powder bucket, and one piece of supporting plate is fixed in the middle part level of frame, and power collecting bucket is arranged on machine In frame and above supporting plate, it is arranged on powder bucket and discharge tank in frame and below supporting plate, membrane pump is fixed and set Surface on the supporting plate is put, the powder water obtained with glass insulating powder in powder bucket and water after well mixed can be delivered to by membrane pump In discharge tank, it is characterised in that:It is described to be additionally provided with stirring support plate, stirring motor, agitating shaft and stirring vane, stirring with powder bucket Support plate is fixedly mounted on the top open part with powder bucket, and stirring motor is fixed on stirring support plate, agitating shaft and stirring motor Rotating shaft is fixedly connected and extended down into in powder bucket, and stirring vane is fixed on stirring the tip of the axis;The discharge tank is also set up There are rotary electric machine, hollow axle and moving blade, membrane pump is connected with the hollow space of hollow axle, and rotary electric machine is fixed on In supporting plate and hollow axle can be driven to rotate together, supporting plate is run through on the top of hollow axle, and the bottom of hollow axle is deep Enter discharge tank, moving blade is arranged on the bottom of hollow axle.
Further, the power collecting bucket also includes bung and multiple active grabs, and multiple active grabs are separately mounted to storage The external wall of upper portion top of powder bucket.
Further, the automatic powder mixing device also includes setting up in power collecting bucket and with the powder-supply system between powder bucket, institute Stating powder-supply system includes upper switches component, charging box, lower switches component and transition part down-set successively, transition part Lower mouth stretches into the open top with powder bucket;Upper switches component includes top plate, two upper ralls and upper cylinder, top The front end of plate is located between the bottom discharge of power collecting bucket mouthful and its top feed mouthful of charging box, and two sides of top plate are located at On two upper ralls, the rear end of top plate is fixed on the piston-rod end of upper cylinder;Lower switches component includes bottom Plate, two lower guides and lower cylinder, the front end of bottom plate be located at charging box bottom discharge mouthful and transition part it is upper Between mouthful, two sides of bottom plate are located in two lower guides, and the rear end of bottom plate is fixed on the piston of lower cylinder Bar end.
Preferably, the power collecting bucket includes cylindric top and the circular cone tubular bottom of solid expanse, circular cone tubular bottom Back cut diameter be not less than the internal diameter on cylindric top, the lower port diameter of circular cone tubular bottom is less than the suitable for reading of circular cone tubular bottom Diameter.
It is highly preferred that the charging box is cylindrical, the internal diameter of cylindric charging box is not less than the circular cone tubular of power collecting bucket The lower port diameter of bottom;The transition part is in circular cone tubular, and the back cut diameter of circular cone tubular transition part feeds not less than cylindric The internal diameter of case, the lower port diameter of circular cone tubular transition part is less than the back cut diameter of circular cone tubular transition part.
Further, the automatic powder mixing device further sets up Weighing mechanism, the Weighing mechanism include weighing support and Gravity measure device, the front end of weighing support is fixed on the bottom outer wall of power collecting bucket, and weighing support rear end is fixed on gravity measure device, weight calculation Device is fixed on the supporting plate.
Further, the automatic powder mixing device also includes auxiliary powder adding device, and it includes support plus powder cylinder and vibration Cushion block, the bottom of support is fixed on the supporting plate, is fixed at the top of support in frame, plus powder cylinder is arranged in support Portion, vibration cushion block is fixed on the piston-rod end for adding powder cylinder and is directed at the bottom outer wall of power collecting bucket.
Further, set up with powder level sensor, can be detected with powder bucket with powder level sensor on stirring support plate The height of liquid level of the powder water obtained after interior glass insulating powder and water are well mixed.
Further, discharging support plate is also installed with the top open part of the discharge tank, increased on discharging support plate Material level sensor is set out, discharging level sensor can detect the height of liquid level of powder water in discharge tank.
Further, multiple filtration sieve, multiple filtration sieve and hollow axle phase are set up between membrane pump and hollow axle Connection.
Meanwhile, the present invention also provides a kind of side for applying above-mentioned automatic powder mixing dress to carry out automatic powder mixing to glass insulating powder Method, it is characterised in that:Comprise the following steps,
Step 1:The glass insulating powder of powder to be matched somebody with somebody is added into power collecting bucket;
Step 2:Enter the glass insulating powder in power collecting bucket to match somebody with somebody in powder bucket, then outside water supply installation adds in powder bucket Water, the axis of rotation of stirring motor while adding water drives agitating shaft and stirring vane to rotate together, so that glass is isolated Powder and water are well mixed;
Step 3:Membrane pump, which is extracted, matches somebody with somebody the powder water obtained after glass insulating powder and water are well mixed in powder bucket and is delivered to out In charging basket, rotary electric machine drives hollow axle to rotate together, and moving blade rotates so as to discharge tank together with hollow axle In powder water further stir.
Further, in step 1 after glass insulating powder adds power collecting bucket, the charging aperture at the top of power collecting bucket is closed.
Further, the auxiliary set up is passed through when in the glass insulating powder in power collecting bucket is entered with powder bucket in step 2 Powder adding device impacts the bottom outer wall of power collecting bucket.
Further, in step 2 by the Weighing mechanism set up to the glass insulating powder that enters from power collecting bucket in matching somebody with somebody powder bucket Weighed.
Further, by setting up with powder level sensor to being mixed with glass insulating powder in powder bucket and water in step 2 The height of liquid level of the powder water obtained after uniform is detected, in powder bucket the liquid level of powder water less than set it is minimum spacing when, Increase dispensing;When the liquid level of powder water is spacing higher than the highest of setting in powder bucket, stop dispensing.
Further, sieved in step 3 by the multiple filtration set up between membrane pump and hollow axle to from powder bucket The powder water of extraction is filtered.
Further, the height of liquid level of powder water in discharge tank is carried out by the discharging level sensor set up in step 3 Detection, when powder water in discharge tank liquid level less than setting it is minimum spacing when, increase charging;When the liquid level of powder water in discharge tank is high When the highest of setting is spacing, stop charging.
Further, when needing to clean with powder bucket, discharge tank and connecting pipeline, the glass in power collecting bucket is prevented in step 2 Glass insulating powder, which enters, matches somebody with somebody in powder bucket.
The present invention is due to taking above-mentioned technical proposal, and it has the advantages that:
A kind of automatic powder mixing device and method of glass insulating powder of the present invention, can be carried out with powder, stirring automatically It is uniform and time saving and energy saving, and airborne dust can be prevented and prevent the insulating powder moisture absorption from luming;Meanwhile, realize accurate control glass every Match somebody with somebody powder ratio from powder and water, make more uniform with powder;Also, the powder water height of liquid level with powder bucket and discharge tank is realized real-time Monitoring, it is ensured that quantity-produced needs and will not overflowed;Automated cleaning can also be realized, blocking pipeline after preventing powder water dry.
Brief description of the drawings:
Fig. 1 is the axle side schematic diagram of the automatic powder mixing device of glass insulating powder of the present invention;
Fig. 2 is the front view of the automatic powder mixing device of glass insulating powder of the present invention;
Fig. 3 is the front view of power collecting bucket of the present invention and powder-supply system;
Fig. 4 is the axle side schematic diagram of power collecting bucket of the present invention and powder-supply system;
Fig. 5 is the structural representation of auxiliary powder adding device of the present invention;
Fig. 6 is the structural representation of the present invention with powder bucket;
Fig. 7 is the structural representation of agitating shaft of the present invention and stirring vane;
Fig. 8 is the partial schematic diagram of the automatic powder mixing device of glass insulating powder of the present invention;
Fig. 9 is Fig. 8 right view;
Figure 10 is the structural representation of hollow axle of the present invention and moving blade.
Embodiment:
Present disclosure is described further below in conjunction with accompanying drawing.
As shown in figure 1, a kind of automatic powder mixing device of glass insulating powder of the present invention, for entering to glass insulating powder Row automatic powder mixing, it includes power collecting bucket 1, with powder bucket 2, discharge tank 3 and outside water supply installation (not shown), power collecting bucket 1, with powder Bucket 2 and discharge tank 3 are sequentially communicated, and outside water supply installation (not shown) is connected with powder bucket 2;Wherein, power collecting bucket 1 is used to store Glass insulating powder in the glass insulating powder of powder to be matched somebody with somebody, power collecting bucket 1 can enter and match somebody with somebody in powder bucket 2, and outside water supply installation can be to With appropriate water is added in powder bucket 2, it is used to internal glass insulating powder and water being well mixed with powder bucket 2, with glass in powder bucket 2 The powder water obtained after insulating powder and water are well mixed can enter in discharge tank 3, and 3 pairs of discharge tank is from the powder water obtained with powder bucket 2 Further handle and store the powder water obtained in the powder water finished with powder, discharge tank 3 directly can be sprayed onto glass by spray gun etc. On the surface of glass substrate, so as to play compartmentation.
In fig. 1 and 2, the automatic powder mixing device also specifically includes frame 100 and membrane pump 200, and in frame 100 middle part level fixes one piece of supporting plate 101, and power collecting bucket 1 is arranged in frame 100 and positioned at the top of supporting plate 101, with powder Bucket 2 and discharge tank 3 are arranged in frame 100 and positioned at the lower section of supporting plate 101, and membrane pump 200 is fixedly installed in supporting plate 101 The powder water obtained with glass insulating powder in powder bucket 2 and water after well mixed can be delivered to discharge tank 3 by surface, membrane pump 200 In.
As shown in Figure 3 and Figure 4, the power collecting bucket 1 also includes bung 13 and multiple active grabs 14, multiple active grabs 14 It is separately mounted to the external wall of upper portion top of power collecting bucket 1;After glass insulating powder is added into power collecting bucket 1, the lid of bung 13 is located at storage The charging aperture at the top of powder bucket 1 simultaneously fixes it with multiple active grabs 14, so as to close the charging aperture at the top of power collecting bucket 1, it is ensured that The power collecting bucket 1 added after glass insulating powder is in air-tight state, can prevent airborne dust and prevent the insulating powder moisture absorption from luming;When again It is secondary need to power collecting bucket 1 add glass insulating powder when, unclamp active grab 14, take down bung 13, you can install additional into power collecting bucket 1 Glass insulating powder.
Specifically, the power collecting bucket 1 includes cylindric top 11 and the circular cone tubular bottom 12 of solid expanse, circular cone tubular The back cut diameter of bottom 12 is not less than the internal diameter on cylindric top 11, and the lower port diameter of circular cone tubular bottom 12 is less than circular cone tubular The back cut diameter of bottom 12, so facilitates the glass insulating powder in power collecting bucket 1 to drop downward into in powder bucket 2.
As shown in Figure 2, Figure 3 and Figure 4, the automatic powder mixing device also includes setting up in power collecting bucket 1 and between powder bucket 2 Powder-supply system 4, the powder-supply system 4 is used to controllably add the glass insulating powder in power collecting bucket 1 with powder bucket 2, and it includes Down-set upper switches component 41, charging box 42, lower switches component 43 and transition part 44, the lower mouth of transition part 44 successively Stretch into the open top with powder bucket 2;Upper switches component 41 includes top plate 411, two upper ralls 412 and upper cylinder 413, the front end of top plate 411 is located at the bottom discharge mouthful (i.e. the lower mouth of circular cone tubular bottom 12) and charging box of power collecting bucket 1 Between 42 its top feed mouthful, two sides of top plate 411 are located on two upper ralls 412, the rear end of top plate 411 The piston-rod end of upper cylinder 413 is fixed on, the piston rod stretching motion of upper cylinder 413 is so as to drive top plate 411 Moved forward and backward along two upper ralls 412, to open or close bottom discharge mouthful (the i.e. circular cone tubular bottom 12 of power collecting bucket 1 Lower mouth) passage between its top feed mouthful of charging box 42, and then control the glass insulating powder in power collecting bucket 1 to enter or hinder It is disconnected to enter in charging box 42;Lower switches component 43 includes bottom plate 431, two lower guides 432 and lower cylinder 433, The front end of bottom plate 431 is between the bottom discharge mouthful of charging box 42 and the suitable for reading of transition part 44, and the two of bottom plate 431 Side is located in two lower guides 432, and the rear end of bottom plate 431 is fixed on the piston-rod end of lower cylinder 433, bottom The piston rod stretching motion of cylinder 433 is so as to drive bottom plate 431 to be moved forward and backward along two lower guides 432, to open Or the passage closed between the bottom discharge mouthful of charging box 42 and the suitable for reading of transition part 44, and then control the glass in charging box 42 Insulating powder, which enters or blocked, enters transition part 44.
Wherein, the charging box 42 is cylindrical, and the internal diameter of cylindric charging box 42 is not less than the circular cone tubular of power collecting bucket 1 The lower port diameter of bottom 12;The transition part 44 is in circular cone tubular, and the back cut diameter of circular cone tubular transition part 44 is not less than cylinder The internal diameter of shape charging box 42, the lower port diameter of circular cone tubular transition part 44 is less than the back cut diameter of circular cone tubular transition part 44;This The glass insulating powder that sample can also be easy in power collecting bucket 1 is dropped downward into in powder bucket 2.
In figs. 3 and 4, in order to preferably coordinate the work of powder-supply system 4, it is desirable to enter the glass with powder bucket 2 every Weighed from powder, the present invention also further sets up Weighing mechanism 5, the Weighing mechanism 5 includes weighing support 51 and gravity measure device 52, the front end of weighing support 51 is fixed on the bottom outer wall of power collecting bucket 1, and the rear end of weighing support 51 is fixed on gravity measure device 52, meter Refitting is put 52 and is fixed in supporting plate 101, and gravity measure device 52 is counted weight by weighing support 51 to the weight change of power collecting bucket 1, So as to calculate the specific weight into the glass insulating powder with powder bucket 2, convenient control enters the weight of the water with powder bucket 2, Realize that powder ratio is matched somebody with somebody in accurate control, make more uniform with powder.
As shown in Figure 2 and Figure 5, the automatic powder mixing device also includes auxiliary powder adding device 6, for aiding in power collecting bucket 1 Glass insulating powder is more convenient to be entered in cylindric charging box 42, and it includes support 61 plus powder cylinder 62 and vibration cushion block 63, the bottom of support 61 is fixed in supporting plate 101, and the top of support 61 is fixed in frame 1, plus powder cylinder 62 is arranged on branch The middle part of frame 61, vibration cushion block 63 is fixed on the piston-rod end for adding powder cylinder 62 and the bottom outer wall of alignment power collecting bucket 1 (is justified The outer wall of cone cylinder shape bottom 12);When upper switches component 41 opens the lower mouth and cylindrical shape of the circular cone tubular bottom 12 of power collecting bucket 1 During passage between its top feed of charging box 42 mouthful, the glass insulating powder in power collecting bucket 1 enters in cylindric charging box 42, plus The piston rod stretching motion of powder cylinder 62 so that the outer wall of the vibration impact circular cone tubular of cushion block 63 bottom 12, and then make glass every Full cylindric charging box 42 can be filled from powder.
As shown in Figure 6 and Figure 7, it is described to be additionally provided with stirring support plate 21, stirring motor 22, agitating shaft 23 with powder bucket 2 and stir Blade 24 is mixed, stirring support plate 21 is fixedly mounted on the top open part with powder bucket 2, and stirring motor 22 is fixed on stirring support plate 21 On, agitating shaft 23 is fixedly connected and extended down into the rotating shaft of stirring motor 22 and stirs with powder bucket 2, stirring vane 24 is fixed on Mix the end of axle 23;After glass insulating powder is matched somebody with somebody in powder bucket 2, added water in powder bucket 2, the stirring motor 22 while adding water Axis of rotation, drives agitating shaft 23 and stirring vane 24 to rotate together, so that glass insulating powder and water are well mixed.Further Ground, stirring support plate 21 on set up with powder level sensor 25, with powder level sensor 25 can detect with glass in powder bucket 2 every The height of liquid level of the powder water obtained from powder and water after well mixed, minimum of the liquid level less than setting of powder water in powder bucket 2 During position, increase dispensing;When the liquid level of powder water is spacing higher than the highest of setting in powder bucket 2, stop dispensing.
As shown in Fig. 8, Fig. 9 and Figure 10, the discharge tank 3 is additionally provided with rotary electric machine 31, hollow axle 32 and rotates leaf Piece 33, membrane pump 200 is connected with the hollow space of hollow axle 32, and rotary electric machine 31 is fixed in supporting plate 101 and can Hollow axle 32 is driven to rotate together, supporting plate 101 is run through on the top of hollow axle 32, and the bottom of hollow axle 32 deeply discharges Bucket 3, moving blade 33 is arranged on the bottom of hollow axle 32;It is well mixed with glass insulating powder in powder bucket 2 and water since so The powder water obtained afterwards is transported in hollow axle 32 by membrane pump 200, and is flowed into by the hollow space of hollow axle 32 In discharge tank 3, while rotary electric machine 31 drives hollow axle 32 to rotate together, moving blade 33 turns together with hollow axle 32 Move further to stir the powder water in discharge tank 3.Wherein, rotary electric machine 31 drives hollow axle 32 to rotate can lead to together The modes such as the V belt translation or Chain conveyer crossed between the motor shaft of rotary electric machine 31 and hollow axle 32 are realized.Further, in institute The top open part for stating discharge tank 3 is also installed with discharging support plate 34, and discharging level sensor is set up on discharging support plate 34 35, discharging level sensor 35 can detect the height of liquid level of powder water in discharge tank 3, when the liquid level of powder water in discharge tank 3 is less than Setting it is minimum spacing when, increase charging;When the liquid level of powder water in discharge tank 3 is spacing higher than the highest of setting, stop charging.
In Fig. 2, Fig. 8, Fig. 9 and Figure 10, multiple filtration sieve 7, multilayer are set up between membrane pump 200 and hollow axle 32 Sieves 7 is connected with hollow axle 32, what membrane pump 200 was obtained after being well mixed with glass insulating powder in powder bucket 2 and water Powder water is delivered in multiple filtration sieve 7, and 7 filtering is sieved by multiple filtration, and the powder water after filtering is flowed into hollow axle 32 Empty part, and then flowed into by the hollow space of hollow axle 32 in discharge tank 3;So can be by from the powder extracted with powder bucket 2 It there may be the uneven part of mixing in water further to filter out, it is ensured that the powder water flowed into discharge tank 3 is that all mixing is equal Even.
Meanwhile, the present invention also provides a kind of side for applying the automatic powder mixing device of above-mentioned glass insulating powder to carry out automatic powder mixing Method, this method comprises the following steps:
Step 1:The glass insulating powder of powder to be matched somebody with somebody is added into power collecting bucket 1;
In order to ensure that the power collecting bucket 1 added after glass insulating powder is in air-tight state, prevent airborne dust and prevent insulating powder The moisture absorption is lumpd, after glass insulating powder adds power collecting bucket 1, and the charging aperture at the top of power collecting bucket 1 is closed;
Step 2:Enter the glass insulating powder in power collecting bucket 1 to match somebody with somebody in powder bucket 2, then outside water supply installation is to powder bucket 2 In add water, the axis of rotation of stirring motor 22 while adding water drives agitating shaft 23 and stirring vane 24 to rotate together so that Make glass insulating powder and water well mixed;
Wherein, when in the glass insulating powder in power collecting bucket 1 is entered with powder bucket 2, the auxiliary powder adding device 6 set up is passed through The bottom outer wall of power collecting bucket 1 is impacted, can so make the more convenient whereabouts of glass insulating powder;
Wherein, it can also enter to enter with the glass insulating powder in powder bucket 2 from power collecting bucket 1 by 5 pairs of the Weighing mechanism set up Row is weighed, according to the weight with the glass insulating powder in powder bucket 2, and control enters the weight of the water with powder bucket 2, realizes accurate control With powder ratio, make more uniform with powder;
Wherein, it is further equal with glass insulating powder in powder bucket 2 and water mixing with 25 pairs of powder level sensor by setting up The height of liquid level of the powder water obtained after even is detected, in powder bucket 2 liquid level of powder water less than setting it is minimum spacing when, increase Plus dispensing;When the liquid level of powder water is spacing higher than the highest of setting in powder bucket 2, stop dispensing;
Step 3:Membrane pump 200, which is extracted, matches somebody with somebody the powder water obtained after glass insulating powder and water are well mixed in powder bucket 2 and conveys Into discharge tank 3, rotary electric machine 31 drives hollow axle 32 to rotate together, and moving blade 33 is rotated together with hollow axle 32 So as to further be stirred to the powder water in discharge tank 3;
Preferably, 7 pairs are sieved by the multiple filtration set up between membrane pump 200 and hollow axle 32 to take out from powder bucket 2 The powder water taken is filtered, it is ensured that the powder water flowed into discharge tank 3 is well mixed;
Preferably, the height of liquid level of powder water in discharge tank 3 is detected by the discharging level sensor 35 set up, when In discharge tank 3 liquid level of powder water less than setting it is minimum spacing when, increase charging;Set when the liquid level of powder water in discharge tank 3 is higher than When fixed highest is spacing, stop charging.
Further, when needing to clean with powder bucket 2, discharge tank 3 and connecting pipeline, prevented in step 2 in power collecting bucket 1 Glass insulating powder, which enters, matches somebody with somebody in powder bucket 2;So match somebody with somebody and there was only water in powder bucket 2, discharge tank 3 and connecting pipeline, realize that automatic powder mixing is filled The automated cleaning put, blocking pipeline after preventing powder water dry.
Above content to a kind of automatic powder mixing device and method of glass insulating powder of the present invention specifically retouch State, but the present invention is not limited to by specific embodiments described above content, so all according to technical key point Any improvement, equivalent modifications and replacement carried out etc., belongs to the scope of protection of the invention.

Claims (18)

1. a kind of automatic powder mixing device of glass insulating powder, including power collecting bucket, with powder bucket, discharge tank, outside water supply installation, frame And membrane pump, power collecting bucket, it is sequentially communicated with powder bucket and discharge tank, outside water supply installation is connected with powder bucket, in frame Portion's level fixes one piece of supporting plate, and power collecting bucket is arranged in frame and above supporting plate, is arranged on powder bucket and discharge tank In frame and below supporting plate, membrane pump is fixedly installed on support plate upper surface, and membrane pump can will match somebody with somebody glass in powder bucket The powder water obtained after insulating powder and water are well mixed is delivered in discharge tank, it is characterised in that:Described be additionally provided with powder bucket is stirred Support plate, stirring motor, agitating shaft and stirring vane are mixed, stirring support plate is fixedly mounted on the top open part with powder bucket, stirring electricity Machine is fixed on stirring support plate, and agitating shaft is fixedly connected with the rotating shaft of stirring motor and extended down into in powder bucket, paddle Piece is fixed on stirring the tip of the axis;The discharge tank is additionally provided with rotary electric machine, hollow axle and moving blade, and membrane pump is with The hollow space of pony axle is connected, and rotary electric machine is fixed on the supporting plate and hollow axle can be driven to rotate together, hollow Supporting plate is run through on the top of rotating shaft, and discharge tank is goed deep into the bottom of hollow axle, and moving blade is arranged on the bottom of hollow axle.
2. automatic powder mixing device according to claim 1, it is characterised in that:The power collecting bucket also includes bung and multiple fast Fast clamp, multiple active grabs are separately mounted to the external wall of upper portion top of power collecting bucket.
3. automatic powder mixing device according to claim 1, it is characterised in that:The automatic powder mixing device also includes setting up Power collecting bucket and with the powder-supply system between powder bucket, the powder-supply system includes upper switches component down-set successively, charging Case, lower switches component and transition part, the lower mouth of transition part stretch into the open top with powder bucket;Upper switches component includes top Plate, two upper ralls and upper cylinder, the front end of top plate are located at bottom discharge mouthful and the top of charging box of power collecting bucket Between portion's charging aperture, two sides of top plate are located on two upper ralls, and the rear end of top plate is fixed on upper cylinder Piston-rod end;Lower switches component includes bottom plate, two lower guides and lower cylinder, the front end position of bottom plate Between the bottom discharge mouthful of charging box and the suitable for reading of transition part, two sides of bottom plate are located in two lower guides, under The rear end of portion's plate is fixed on the piston-rod end of lower cylinder.
4. automatic powder mixing device according to claim 3, it is characterised in that:The power collecting bucket includes cylindric top and one The circular cone tubular bottom that body extends, the back cut diameter of circular cone tubular bottom is not less than under the internal diameter on cylindric top, circular cone tubular The lower port diameter in portion is less than the back cut diameter of circular cone tubular bottom.
5. automatic powder mixing device according to claim 4, it is characterised in that:The charging box is cylindrical, and cylindrical shape adds Lower port diameter of the internal diameter of hopper not less than the circular cone tubular bottom of power collecting bucket;The transition part is in circular cone tubular, circular cone tubular The back cut diameter of transition part is not less than the internal diameter of cylindric charging box, and the lower port diameter of circular cone tubular transition part is less than circular cone tubular The back cut diameter of transition part.
6. automatic powder mixing device according to claim 1, it is characterised in that:The automatic powder mixing device further sets up title Heavy-duty machine structure, the Weighing mechanism includes weighing support and gravity measure device, and the front end of weighing support is fixed on the bottom outer wall of power collecting bucket, Weighing support rear end is fixed on gravity measure device, and gravity measure device is fixed on the supporting plate.
7. automatic powder mixing device according to claim 1, it is characterised in that:The automatic powder mixing device also includes auxiliary and added Powder device, it includes support plus powder cylinder and vibration cushion block, and the bottom of support is fixed on the supporting plate, and the top of support is fixed In frame, plus powder cylinder is arranged on the middle part of support, and vibration cushion block is fixed on the piston-rod end for adding powder cylinder and alignment storage The bottom outer wall of powder bucket.
8. automatic powder mixing device according to claim 1, it is characterised in that:Set up on stirring support plate with the sensing of powder liquid level Device, the liquid level that can detect the powder water obtained with glass insulating powder in powder bucket and water after well mixed with powder level sensor is high It is low.
9. automatic powder mixing device according to claim 1, it is characterised in that:It is also solid in the top open part of the discharge tank Dingan County sets up discharging level sensor equipped with discharging support plate on discharging support plate, and discharging level sensor can detect discharge tank The height of liquid level of interior powder water.
10. automatic powder mixing device according to claim 1, it is characterised in that:Set up between membrane pump and hollow axle Multiple filtration is sieved, and multiple filtration sieve is connected with hollow axle.
11. the automatic powder mixing device described in a kind of application claim 1-10 any one carries out automatic powder mixing to glass insulating powder Method, it is characterised in that:Comprise the following steps,
Step 1:The glass insulating powder of powder to be matched somebody with somebody is added into power collecting bucket;
Step 2:Enter the glass insulating powder in power collecting bucket to match somebody with somebody in powder bucket, then outside water supply installation adds water in powder bucket, The axis of rotation of stirring motor while adding water, drives agitating shaft and stirring vane to rotate together, so that glass insulating powder It is well mixed with water;
Step 3:Membrane pump, which is extracted, matches somebody with somebody the powder water obtained after glass insulating powder and water are well mixed in powder bucket and is delivered to discharge tank In, rotary electric machine drives hollow axle to rotate together, and moving blade rotates so as to in discharge tank together with hollow axle Powder water is further stirred.
12. the method for automatic powder mixing according to claim 11, it is characterised in that:Added in step 1 in glass insulating powder After power collecting bucket, the charging aperture at the top of power collecting bucket is closed.
13. the method for automatic powder mixing according to claim 11, it is characterised in that:Make the glass in power collecting bucket in step 2 When glass insulating powder is entered with powder bucket, pass through the bottom outer wall that the auxiliary powder adding device set up impacts power collecting bucket.
14. the method for automatic powder mixing according to claim 11, it is characterised in that:Weigher in step 2 by setting up Structure is weighed to the glass insulating powder entered from power collecting bucket in matching somebody with somebody powder bucket.
15. the method for automatic powder mixing according to claim 11, it is characterised in that:Match somebody with somebody powder liquid by what is set up in step 2 The height of liquid level of powder water of the position inductor to being obtained with glass insulating powder in powder bucket and water after well mixed is detected, when with powder In bucket the liquid level of powder water less than setting it is minimum spacing when, increase dispensing;The liquid level of powder water is higher than setting most in powder bucket When high spacing, stop dispensing.
16. the method for automatic powder mixing according to claim 11, it is characterised in that:In step 3 by membrane pump and in The multiple filtration set up between pony axle is sieved to being filtered from the powder water that powder bucket is extracted.
17. the method for automatic powder mixing according to claim 11, it is characterised in that:Out-feed liquid in step 3 by setting up Position inductor is detected to the height of liquid level of powder water in discharge tank, when minimum of the liquid level less than setting of powder water in discharge tank During position, increase charging;When the liquid level of powder water in discharge tank is spacing higher than the highest of setting, stop charging.
18. the method for automatic powder mixing according to claim 11, it is characterised in that:Match somebody with somebody powder bucket, discharge tank when needing to clean Prevent the glass insulating powder in power collecting bucket to enter during with connecting pipeline, in step 2 to match somebody with somebody in powder bucket.
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CN106268400A (en) * 2016-09-23 2017-01-04 中化重庆涪陵化工有限公司 Automatic batching system
CN110368870A (en) * 2019-02-28 2019-10-25 山东香怡尔智能科技集团有限公司 Intelligent bath of glass production filling all-in-one machine and its processing technology for making bath of glass

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