CN105276824B - Compatible EMC Rapid electric water heater method for heating and controlling - Google Patents

Compatible EMC Rapid electric water heater method for heating and controlling Download PDF

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Publication number
CN105276824B
CN105276824B CN201510827276.1A CN201510827276A CN105276824B CN 105276824 B CN105276824 B CN 105276824B CN 201510827276 A CN201510827276 A CN 201510827276A CN 105276824 B CN105276824 B CN 105276824B
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power
water heater
gear
heating
waveform
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CN105276824A (en
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张长明
薛磊明
周杰
许伟
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Ariston Thermo China Co Ltd
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Ariston Thermo China Co Ltd
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Priority to PCT/CN2016/093590 priority patent/WO2017088519A1/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H9/00Details
    • F24H9/20Arrangement or mounting of control or safety devices
    • F24H9/2007Arrangement or mounting of control or safety devices for water heaters
    • F24H9/2014Arrangement or mounting of control or safety devices for water heaters using electrical energy supply
    • F24H9/2028Continuous-flow heaters
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H15/00Control of fluid heaters
    • F24H15/40Control of fluid heaters characterised by the type of controllers
    • F24H15/407Control of fluid heaters characterised by the type of controllers using electrical switching, e.g. TRIAC

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Control Of Resistance Heating (AREA)

Abstract

The present invention relates to a kind of compatible EMC Rapid electric water heater method for heating and controlling, by water heater and lamp parallel connection incoming transport civil power, being controlled using all-wave, the output voltage wave at two heating tube both ends, multigroup Wave data when recording lamp does not flash are tested during to being worked under water heater different capacity;Equivalent output powers, formation base power gear are gone out to every group of waveshape;Combined power gear is produced to adjacent power gear recombinant, to reduce difference power between gear, base power and combined power are sequenced into deposit form according to size order;During water heater working, controller calculates the power P required for heating, and selection of tabling look-up is used more than or equal to P and heated with the immediate power of P.The control signal that the present invention passes through optimal control controllable silicon, enable water heater in the case of the high cost electronic component such as wave filter is not increased, meet EMC requirements, reduce influence of the water heater to user power utilization environment to greatest extent, and realize and adjusted close to electrodeless heating power.

Description

Compatible EMC Rapid electric water heater method for heating and controlling
Technical field
The present invention relates to a kind of method for heating and controlling of Rapid electric water heater, especially a kind of compatible EMC Quick-action type The control method of electric heater.
Background technology
At present, in the prior art, the most quick electric water heater for realizing stepless temperature regulating is all to use to cut ripple control Method, in the case of the extra electronic device (wave filter etc.) of no increase, compatible EMC requirement can not be met.Also The Rapid electric water heater of a part, can solve the problems, such as compatible EMC by conventional software all-wave control method, but for Electric power thus supplied is not good area, can produce and be flashed in Rapid electric water heater operation family illuminating lamp, and is influenceed The problem of other household electrical appliances normal works.
The content of the invention
It is an object of the invention to overcome the deficiencies in the prior art, designs a kind of control method, can be heated with quantified controlling The power output of pipe.So making the Rapid electric water heater for employing this kind of method control, the function of stepless temperature regulating can be met It is required that and can solves EMC compatibling problems, while illuminating lamp flicker problem can also be avoided.
Rapid electric water heater includes two independent bi-directional thyristor switch elements, and the two bidirectional triode thyristors are controlled respectively Make the heating tube of two different capacities so that heating tube is operated in different equivalent power gears.The control method meeting of the present invention Control the two independent bidirectional triode thyristors.
The technical scheme provided according to invention, the Rapid electric water heater method for heating and controlling of the compatible EMC include: By water heater and lamp parallel connection incoming transport civil power in user power utilization environment, controlled using all-wave, to work under water heater different capacity The output voltage wave at two heating tube both ends, multigroup Wave data when recording lamp does not flash are tested when making;If the first heating Tube power is P01, and the second heating tube power is P02, and for the controlling cycle of waveform using T/2 as the unit cycle, T represents electric main In the cycle, the controlling cycle of one group of waveform is t unit period, a length of t* (T/2) when corresponding, and the first heating tube is t unit week Conducting x in phase, another heating tube turn on y in t unit period, then this group of waveform corresponds to equivalent output powers Pout =(x*P01+y*P02)/t;
Equivalent output powers, formation base power gear are gone out to every group of waveshape;To adjacent power gear at one Between recombinant in the cycle can produce new equivalent power gear between these gears, to reduce power between gear Difference, power caused by base power and combination is sequenced into deposit form according to size order;During water heater working, controller receives User instruction, calculate heating required for power P, lookup table, selection using more than or equal to P and with the immediate power of P Heated.
Wherein, to step in base power gear be more than threshold value adjacent power gear be just combined with produce newly etc. Imitate power gear.
Two grades of combinations, third gear combination or third gear combination of the above can be used to the recombinant of adjacent power gear.
If Pa is the equivalent output powers of previous waveform, Pb is the equivalent output powers of latter waveform, Pa and Pb combination productions The method of raw new equivalent power is:If it is t1 that Pa power, which performs the time, the Pb execution times are t2, then new equivalent power Px= (Pa*t1+Pb*t2)/(t1+t2)。
Compared with the prior art the present invention has advantages below:
1, using the Rapid electric water heater that this method controls in the case of no wave filter etc. additionally filtering component, Meet EMC requirements;
2, the Rapid electric water heater controlled using this method reduces this Rapid electric water heater to user to greatest extent The influence (for example causing illuminating lamp to flash) of family's power network;
3, the Rapid electric water heater controlled using this method is realized to be adjusted to the small size increasing or decreasing of power output, from And realize the step-less adjustment in the body-sensing of water heater output water temperature.
Brief description of the drawings
Fig. 1 is the test wiring diagram of the present invention.
Fig. 2 is heating control circuit schematic diagram in Rapid electric water heater.
Fig. 3 is the impulse waveform for the I/O port for controlling controllable silicon.
Fig. 4 is divided into 26 fractions, wherein Fig. 4-1~Fig. 4-26 respectively tests 26 groups of obtained ripples due to excessive Shape.
Fig. 5 is flow chart of being tabled look-up when controller software works.
Embodiment
The embodiment of the present invention is described in more detail below in conjunction with the accompanying drawings.
The problem of EMC, and conventional full wave control in safety devices such as not big wave filters be present for cutting ripple control The problem of in the presence of flicker, can simultaneously gram the invention is intended to provide a kind of method for heating and controlling of Quick-action type (Instant heating type) water heater Take the two problems:For compatible EMC, the present invention is controlled using all-wave, in order to test flicker problem, according to as shown in Figure 1 Condition is tested, and (we have found both at home and abroad the more severe use in ground more in the different power utilization environment of different user condition Electrical environment) in some waveforms shown in Fig. 4-1~Fig. 4-26 are drawn after field test, these waveforms ensure water heater in work When, lamp will not flash.
As shown in figure 1, set an experiment to be spaced apart between water heater registering one's residence to be spaced apart, two be spaced apart between using 10 meters Electric wire (2.5mm2) 1 connection, water heater and 3 insert experiment in parallel of lamp be spaced apart after circuit on, experiment be spaced apart with water heater it Between by 30 meters of electric wire (2.5mm2) 2 connections.Lamp can use electricity-saving lamp, incandescent lamp, find that the two can't cause reality in experiment Test the difference of result.
Being controlled using all-wave, the voltage output ripple at two heating tube both ends is tested during to being worked under water heater different capacity Shape, multigroup Wave data when recording lamp does not flash.26 waveforms shown in Fig. 4-1~Fig. 4-26, corresponding different equivalent work( Rate, it is possible to achieve the mapping of power gear, further described below in conjunction with control waveform.
The sinusoidal waveform that actual situation is accompanied each other is that (cycle T for 50HZ is 20ms to electric main, and the cycle T for 60HZ is 16.67ms, this example is by taking 50HZ as an example) output waveform at heating tube both ends after the control of bidirectional triode thyristor.Different ripples Shape length is its controlling cycle length, and solid line waveform represents conducting, and dotted line is then to be not turned on.Software controlling cycle is with T/2= 10ms is the unit cycle.The type has 2 groups of heating tubes, and upper and lower two waveforms respectively correspond to the first heating tube, the second heating tube Output waveform.Such as Fig. 4-1 waveform represents that controlling cycle is 14 unit periods (duration 14*10ms), the first heating tube is not Conducting, the second heating tube turn in the 1st, 4,8,11 unit periods.Fig. 4-2 waveform represents that controlling cycle is 13 unit weeks Phase (duration 13*10ms), the first heating tube are not turned on, and the second heating tube turns in the 1st, 4,8,11 unit periods.Fig. 4's -3 Waveform represents that controlling cycle is 7 unit periods (duration 7*10ms), and the first heating tube is not turned on, and the second heating tube is the 1st, 4 Turned in unit period.Other waveforms are similarly.
Waveform shown in Fig. 4 is outlet terminal waveform, needs controlling party corresponding to controller (single-chip microcomputer) to realize.From single-chip microcomputer I/O port to bidirectional triode thyristor control circuit as shown in Fig. 2 single-chip I/O mouth connects optocoupler U1, optocoupler U1 output control is two-way Controllable silicon U2 conducting, bidirectional triode thyristor U2 are connected in the electric power loop of heating tube.Water heater includes the such control of two-way Circuit, two heating tubes are controlled respectively.According to machine zero-crossing detection circuit, 10ms has a zero point, when zero point arrives Wait, if the 10ms unit periods need to turn on, single-chip microcomputer IO provides a trigger pulse square wave, and such optocoupler will turn on And trigger bidirectional triode thyristor conducting, bidirectional triode thyristor once turn on can maintain to next zero point arrive when and close automatically; If this 10ms need not be turned on, single-chip microcomputer IO does not give trigger pulse in the unit period.For example to control two groups Heating tube exports Fig. 4-1 waveform, then needs the I/O port impulse waveform respectively to control bidirectional triode thyristor as shown in Figure 3: Two waveforms, solid line representative have pulse-triggered up and down in upper and lower two waveforms difference corresponding diagram 4-1, and dotted line is then represented and do not triggered.
The heating power control method of the present invention is described in detail as follows.
Assuming that the first heating tube (waveform in correspondence) power is P01, the second heating tube (corresponding lower waveform) power is P02, For the controlling cycle of waveform using T/2=10ms as the unit cycle, the controlling cycle of one group of waveform is t unit period, corresponding duration For t*10ms, the first heating tube turns on x in t unit period, and another heating tube turns on y in t unit period, Then this group of waveform corresponds to equivalent output powers Pout=(x*P01+y*P02)/t.
Above-mentioned formula can calculate the equivalent output powers of 26 waveforms of the above, form 26 base power gears.It is right The big situation of power step between some adjacent gear positions, in program using two adjacent gear positions within a time cycle again Combination, so as to which a new equivalent power gear can be being produced between the two gears, to reduce difference power between gear. Can also use the combination of third gear or more shelves for some particular points, so realize to water heater power output be slightly incremented by or Successively decrease regulation, also just realize the stepless temperature regulating in body-sensing.
Such as:Assuming that Pa be Fig. 4-1 waveforms equivalent output powers, Pb be Fig. 4-2 waveforms equivalent output powers, Pa and Pb combinations produce the process of new equivalent power:If it is t1 that Pa power, which performs the time, the Pb execution times are t2, then new equivalent work( Rate Px=(Pa*t1+Pb*t2)/(t1+t2).Third gear or more shelves combine similarly, so can draw other with different time ratio New middle power.
The power with reference to caused by above base power and combination sequences deposit form according to size order, is named as P1, P2....PN, the lookup flow in software execution to power form are as shown in Figure 5:The power P required for heating is calculated first, from It is small to look into power form to big, P1 is read, judges whether P<=P1, if then being heated using P1, if it is not, then continuing to look into power Form, P2 is read, judges whether P<=P2, if then being heated using P2, if it is not, then continue to look into power form, class successively Push away.
The present invention enables Rapid electric water heater not increasing wave filter etc. by the control signal of optimal control controllable silicon In the case of high cost electronic component, meet EMC requirements, reduce to greatest extent when high-power water heater uses to user power utilization ring The influence in border, and realize and adjusted close to electrodeless heating power.

Claims (3)

1. compatible EMC Rapid electric water heater method for heating and controlling, the Rapid electric water heater includes two independent pairs To the heating tube of silicon controlled rectifier switch element, respectively two different capacities of control so that heating tube is operated in different equivalent powers Gear, it is characterized in that:By water heater and lamp parallel connection incoming transport civil power in user power utilization environment, controlled using all-wave, to heat The output voltage wave at two heating tube both ends, multigroup waveform when recording lamp does not flash are tested when being worked under hydrophone different capacity Data;If the first heating tube power be P01, second to heat tube power be P02, the controlling cycle of waveform using T/2 as the unit cycle, T represents the cycle of electric main, and the controlling cycle of one group of waveform is t unit period, a length of t* (T/2) when corresponding, and first adds Heat pipe turns on x in t unit period, and another heating tube turns on y in t unit period, then this group of waveform is corresponding Equivalent output powers Pout=(x*P01+y*P02)/t ;
Equivalent output powers, formation base power gear are gone out to every group of waveshape;To adjacent power gear week time Recombinant in phase can produce the new equivalent power gear between these gears, will to reduce difference power between gear Power caused by base power and combination sequences deposit form according to size order;During water heater working, controller receives user Instruction, calculates the power P required for heating, lookup table, and selection is carried out using more than or equal to P and power immediate with P Heating;
If Pa is the equivalent output powers of previous waveform, Pb is the equivalent output powers of latter waveform, and Pa and Pb combinations produce new The method of equivalent power be:If it is t1 that Pa power, which performs the time, the Pb execution times are t2, then new equivalent power Px=(Pa* t1+ Pb*t2)/(t1+t2)。
2. compatible EMC as claimed in claim 1 Rapid electric water heater method for heating and controlling, it is characterized in that:To base power Step is just combined to produce new equivalent power gear more than the adjacent power gear of threshold value in gear.
3. compatible EMC as claimed in claim 1 Rapid electric water heater method for heating and controlling, it is characterized in that:To adjacent power The recombinant of gear is using two grades of combinations, third gear combination or third gear combination of the above.
CN201510827276.1A 2015-11-24 2015-11-24 Compatible EMC Rapid electric water heater method for heating and controlling Active CN105276824B (en)

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CN201510827276.1A CN105276824B (en) 2015-11-24 2015-11-24 Compatible EMC Rapid electric water heater method for heating and controlling
PCT/CN2016/093590 WO2017088519A1 (en) 2015-11-24 2016-08-05 Heating control method for rapid electric water heater complying with emc

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Publication number Priority date Publication date Assignee Title
CN105276824B (en) * 2015-11-24 2017-12-12 阿里斯顿热能产品(中国)有限公司 Compatible EMC Rapid electric water heater method for heating and controlling
CN109002003B (en) * 2018-08-31 2022-02-08 佛山市法力奇电器科技有限公司 Control circuit and control method of electric water heater
CN110926037A (en) * 2019-12-12 2020-03-27 中山市上航电子有限公司 Voltage regulation control method of high-power water heater compatible with EMC
CN112781244A (en) * 2020-06-30 2021-05-11 青岛经济技术开发区海尔热水器有限公司 Power output control method and instant electric water heater
CN115336902A (en) * 2022-04-28 2022-11-15 浙江苏泊尔家电制造有限公司 Electrodeless heating control method, controller and cooking device

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GB2375592A (en) * 2001-05-18 2002-11-20 Newteam Ltd Electric shower with power consumption limit
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CN203352925U (en) * 2013-07-18 2013-12-18 深圳市电王科技有限公司 An electrical ballast with multiple power gears
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CN105276824A (en) 2016-01-27

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