CN105255276B - A kind of power industry special coating of saline-alkaline corrosion-resistant - Google Patents

A kind of power industry special coating of saline-alkaline corrosion-resistant Download PDF

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CN105255276B
CN105255276B CN201510778821.2A CN201510778821A CN105255276B CN 105255276 B CN105255276 B CN 105255276B CN 201510778821 A CN201510778821 A CN 201510778821A CN 105255276 B CN105255276 B CN 105255276B
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coating
tio
particle
zeolite nano
zeolite
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CN105255276A (en
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杨超
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Hebei Chenyang water paint Co. Ltd.
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Chongqing Yue Yue Machinery Manufacturing Co Ltd
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Abstract

In order to overcome freezing scarce capacity present in prior art and anti-incrustation ability to elapse the problem of rapidly disappearing over time, the invention provides a kind of composite high voltage insulator, the insulator is made up of ceramic matrix, thermistor material layer, photocatalysis nano material layer.The insulator of the present invention has preferable freezing performance and anti-incrustation performance.Not only coating and body adhesion are firm for the surface coating layer of the present invention, difficult for drop-off, and thermistor material layer produces heat under sleety weather using faint Leakage Current, and icing occurs in insulator surface so as to reduce.

Description

A kind of power industry special coating of saline-alkaline corrosion-resistant
Technical field
Coating used the present invention relates to a kind of power industry and preparation method thereof, it is especially a kind of to be applied to high salinity Power industry special coating used under environment and preparation method thereof.
Background technology
As the fast development of China's industry, many regional pollution level more and more highers, problem of environmental pollution are increasingly prominent Go out, result in power equipment savings pollutant speed it is more and more faster, easily cause the pollution flashover accident of power equipment.It is coastal more Developed regions, the pollution flashover problem of power equipment is more serious, and on the one hand because the economy of coastal area is more flourishing, pollution is more Seriously;On the other hand also in that the air salinity of coastal area is more, the salt erosion to equipment is even more serious.Therefore strengthen coastal The supervision of regional power equipment, develop and be adapted to the power equipment of coastal area environmental quality necessary.
In saline alkali corrosion than more serious area, saline and alkaline in air descends slowly and lightly onto exposed power equipment with dust, with Coming for rainwater, power equipment surface forms ionic compound, causes insulator surface Leakage Current to increase, and produces heat simultaneously Dry partial contamination layer, the part being oven-dried is referred to as dry area or dry band, applied voltage will focus on it is dry take, dry band is often only several It is centimetre wide, therefore electric-field intensity is very high, easily causes the dry edge flashing taken.Do not dry in the dry resistance for taking appearance and Pollution layer resistance is in series.If series resistance is sufficiently low, leakage current is sufficiently large, and electric discharge will convert to electric arc.Arc energy Sustained combustion and progressively develop, ultimately result in the complete flashover of two interpolars.
The important method of current enhancing power equipment self-cleaning performance using surface coating super hydrophobic material, its it is theoretical and Preparation method is all fairly perfect.Two necessary factors that super hydrophobic surface is formed:Surface chemistries have certain dredge It is water-based;Body structure surface has multiple roughness.Surface can present micro-nano compound micro- after physics, chemical method processing Body structure surface, it can so ensure that solid-liquid contact area accounts for its ratio minimum for contacting the projected area on ground, also be advantageous for Form hydrophobic surface.
CN1136060A discloses a kind of antifouling flush paint being used in high-tension power transmission and transformation equipment on porcelain vase.The coating is with first The polyvinylidene fluoride resin that ethyl triethoxy silicane alkane is modified is film forming matter, with the second of N- (β-aminoethyl)-γ-aminopropyl three TMOS is reactive diluent, and two components are sufficiently mixed and formed.The coating of active group is in normal temperature cure and porcelain The stable chemical bond that bottle glaze paint is formed make it that coating interface obtains excellent ageing-resistant performance, and coating surface have it is good certainly Clean property and recoatability.
CN 102503170A disclose a kind of super-hydrophobic coating for insulator anti-ice-flashing, while also disclose one Kind ice flashover resistant insulator and preparation method thereof.The super-hydrophobic coating for insulator anti-ice-flashing is by being arranged on outside insulator The SiO on surface2Film layer and it is arranged on the SiO2Organic fluorocompound film layer in film layer is formed, and the super-hydrophobic coating has lotus Blade profile ultra-hydrophobicity.The structure of lotus leaf surface is simulated provided by the present invention for the super-hydrophobic coating of insulator anti-ice-flashing, SiO2Film layer has micro nano structure, and the surface energy of organic fluorocompound film layer is low, equivalent to the wax-like nitride layer of lotus leaf surface.
Although insulator coating or surface it is modified it is all different degrees of solve the problems, such as the automatically cleaning of insulator surface, Its Saline alkali tolerance all can not strengthened particularly, and the performance under high salinity environment also has deficiency.
The content of the invention
Easily it is corroded to solve the insulator surface under high salinity environment, it is prone to dodge the problem of dirty, the present invention A kind of power industry special coating of Salt And Alkali Tolerance is provided, includes Au/Y/TiO in the coating2Zeolite nano-particle and have Machine Si modification fluororesin.Present invention applicant by selecting and testing repeatedly, the surface coating layer worked out not only coating with Body adhesion is firm, difficult for drop-off, and thermistor material layer produces heat under sleety weather using faint Leakage Current Amount, so as to reduce in power equipment adsorption dirt, cause power equipment that pollution flashover occurs.
Technical scheme is as follows:
A kind of Salt And Alkali Tolerance power equipment special coating, include Au/Y/TiO in the coating2Zeolite nano-particle and have Machine Si modification fluororesin, wherein Au/Y/TiO2The dosage of zeolite nano-particle is 0.5-1.0wt%, organic-silicon-modified fluororesin Dosage be 5-20wt%.
The Au/Y/TiO2The preparation method of zeolite nano-particle, comprises the following steps:Adjust HAuCl4The pH of the aqueous solution It is worth 5.5-6.5, adds Y zeolite nano-particles, adsorb 24-36h, gas is forged under 300-600 DEG C, inert gas atmosphere after drying 5-12h is burnt, obtains Au/Y zeolites;Using butyl titanate as titanium source, and using silica gel as silicon source, and according to Ti/Si=0.2~ The mass ratio of 0.5 addition titanium source, addition Au/Y zeolites, Au/Y zeolites and silica gel is 0.05-0.5, and continues to stir 5-10h, is adjusted It is 10-11 to save mixed solution pH value;Gained colloid is moved into water-bath, the crystallization 24-36h at 80-120 DEG C, product is through going After ion water washing, vavuum pump filter, 12-36h is dried at 100-110 DEG C in an oven, that is, obtains Au/Y/TiO2Zeolite is received Rice grain product.
The preparation method of the Salt And Alkali Tolerance power equipment coating, comprises the following steps:Au/Y/TiO2Zeolite nano-particle adds Enter into solvent to use ultrasonication 1-2h, grinding dispersion is uniform;Then silane coupler and Au/Y/TiO are pressed2Zeolite nanometer Grain mass ratio is 1: 1~3: 1 addition silane coupler, is 3-4 with salt acid for adjusting pH value, is reacted under water-bath;Finally press fluororesin With Au/Y/TiO2Zeolite nano-particle mass ratio is 5: 1~10: 1 addition fluororesin, continues to react, obtains product.Fluororesin is One or more in fluorine richness polyacrylic resin, polytetrafluoroethylene (PTFE).
The property of molecular sieve generally depends on silica alumina ratio, acidic site ratio, acid strength, specific surface area, pore structure etc..Due to The Y type molecular sieve of high aluminium content can prevent gold particle from sintering, and provide a more hydrophilic environment for golden species, therefore have phase To preferably activity.The selection of usual preparation condition has a great influence to the property of catalyst, the reaction to Au/Y CO catalytic oxidations For, the catalyst activity surface limited of high ph-values, high concentration and low temperature preparation, cause gold particle larger;Low ph value, low concentration Condition can prevent that more golden species are entered in sodalite cage but CO is from entering, and low ph value also causes the content of chlorine to increase Add;Mixing time is oversize, causes gold particle to be lost in, and this all causes catalyst activity to reduce.The catalyst prepared usually requires It is heat-treated under gaseous environment, the gold of sintering can be split into less particle by the catalyst of calcination process in air stream;This Inventor's discovery is active preferable in dry conditions by above method and in the catalyst of He high temperatures heat treatment, but water-resistance It is bad, if catalyst be heat-treated in the He with water vapour, improve water-resistance.
The present invention has the photochemical catalytic oxidation of efficient organic matter low-temperature oxidation performance and titanium dioxide special using nanogold Property, the coating with catalytic decomposition organic matter and certain anti-microbial property is prepared, will can be adsorbed organic on power equipment Thing small molecule resolves into carbon dioxide and water, prevents it from being bonded in power equipment surface, self-cleaning so as to reach power equipment Purpose.But because nanogold particle is easy to agglomeration, therefore it is more difficult gold is used for catalytic reaction, the invention Nanogold is absorbed and fixed on the Y zeolites with caged microcellular structure, while is aided with the acidic site activity of active molecular sieve The heart, its catalytic capability is further enhancing, the addition of titanium oxide then can further stablize nanogold particulate, and improve catalyst Electronics releasability, intensified response activity.
The coating also includes cosolvent such as acetone, toluene, isopropanol;Curing agent such as methyl methacrylate, polyphenyl second Alkene, fluorinated acrylic ester;And coating additive such as bactericide, defoamer etc. that this area is common, the defoamer right and wrong from Sub- surfactant, preferably betaine type amphoteric surfactant.On the basis of the quality of nano particle, the addition of cosolvent is 10-20 parts, the addition of curing agent is 1-5 parts, and the addition of bactericide is 0.1-0.5 parts, and the addition of defoamer is 0.1- 0.5 part.
The photocatalytic nanometer layer can using coating by the way of film forming, it comprises the following steps:Photocatalysis is prepared to receive Rice coating;Insulator is preheating to 100-150 DEG C;The photocatalytic nanometer coating is applied, then according to 5-10 DEG C/min liter Warm speed, 200-300 DEG C is warming up to, and maintains 5-10h, then drop to normal temperature according to 10-20 DEG C/min cooling rate.
The thickness of the coating is 100-500 microns, preferably 200-300 microns.
Embodiment
The technical scheme of invention is described in detail with reference to specific embodiment.
Embodiment 1
Au/Y/TiO2The preparation of zeolite nano-particle:
Adjust HAuCl4The pH value of the aqueous solution adds Y zeolite nano-particles to 5.5, adsorbs 24h, at 350 DEG C after drying, Gas calcines 10h under inert gas atmosphere, obtains Au/Y zeolites;Using butyl titanate as titanium source, and using silica gel as silicon source, and press Titanium source is added according to Ti/Si=0.3, adds Au/Y zeolites, the mass ratio of Au/Y zeolites and silica gel is 0.1, and continues to stir 5h, is adjusted It is 10 to save mixed solution pH value;Gained colloid is moved into water-bath, crystallization 24h, product are washed through deionization at 100 DEG C Wash, after vavuum pump suction filtration, dry 12h at 100 DEG C in an oven, that is, obtain Au/Y/TiO2Zeolite nano-particle product.
The preparation of Salt And Alkali Tolerance power equipment coating,
Au/Y/TiO2Zeolite nano-particle, which is added in solvent, uses ultrasonication 1h, and grinding dispersion is uniform;Then silicon is pressed Alkane coupling agent and Au/Y/TiO2Zeolite nano-particle mass ratio is 1: 1 addition silane coupler, is 3 with salt acid for adjusting pH value, water Bath is lower to react;Finally press fluororesin and Au/Y/TiO2Zeolite nano-particle mass ratio is 5: 1 addition fluororesin, continues to react;With Au/Y/TiO2On the basis of zeolite nano-particle quality, the isopropanol of 10 mass parts is added, adds the nonionic of 0.5 mass parts Surfactant, the methyl methacrylate of 2 mass parts, the bactericide of 0.2 mass parts, obtain coating.
Embodiment 2
Au/Y/TiO2The preparation of zeolite nano-particle:
Adjust HAuCl4The pH value of the aqueous solution adds Y zeolite nano-particles to 6.5, adsorbs 36h, at 550 DEG C after drying, The lower calcining 6h of nitrogen protection, obtains Au/Y zeolites;Using butyl titanate as titanium source, and using silica gel as silicon source, and according to Ti/Si The mass ratio of=0.5 addition titanium source, addition Au/Y zeolites, Au/Y zeolites and silica gel is 0.1, and continues to stir 5h, and regulation mixes Solution ph is 11;Gained colloid is moved into water-bath, the crystallization 36h at 110 DEG C, product washs through deionized water, vacuum After pumping filter, 12h is dried at 105 DEG C in an oven, that is, obtains Au/Y/TiO2Zeolite nano-particle product.
The preparation of Salt And Alkali Tolerance power equipment coating,
Au/Y/TiO2Zeolite nano-particle, which is added in solvent, uses ultrasonication 1h, and grinding dispersion is uniform;Then silicon is pressed Alkane coupling agent and Au/Y/TiO2Zeolite nano-particle mass ratio is 3: 1 addition silane couplers, is 3.5 with salt acid for adjusting pH value, Reacted under water-bath;Finally press fluororesin and Au/Y/TiO2Zeolite nano-particle mass ratio is 9: 1 addition fluororesin, continues to react; With Au/Y/TiO2On the basis of zeolite nano-particle quality, add 20 mass parts isopropanol, add 0.5 mass parts it is non-from Sub- surfactant, the methyl methacrylate of 5 mass parts, the bactericide of 0.1 mass parts, obtain coating.
The present invention can be summarized with others without prejudice to the concrete form of the spirit or essential characteristics of the present invention.The present invention's All embodiments can only all be considered the description of the invention rather than limitation, and every technique according to the invention content is made Any trickle amendment or equivalent substitution gone out, is belonged within technical scheme.

Claims (3)

1. a kind of Salt And Alkali Tolerance power equipment special coating, include Au/Y/TiO in the coating2Zeolite nano-particle and organosilicon Modified fluorin resin, wherein Au/Y/TiO2The dosage of zeolite nano-particle is 0.5-1.0wt%, the use of organic-silicon-modified fluororesin Measure as 5-20wt%;The Au/Y/TiO2The preparation method of zeolite nano-particle comprises the following steps:Adjust HAuCl4The aqueous solution PH value to 5.5-6.5, add Y zeolite nano-particles, adsorb 24-36h, after drying under 300-600 DEG C, inert gas atmosphere 5-12h is calcined, obtains Au/Y zeolites;Using butyl titanate as titanium source, and using silica gel as silicon source, and according to Ti/Si=0.2~ The mass ratio of 0.5 addition titanium source, addition Au/Y zeolites, Au/Y zeolites and silica gel is 0.05-0.5, and continues to stir 5-10h, is adjusted It is 10-11 to save mixed solution pH value;Gained colloid is moved into water-bath, the crystallization 24-36h at 80-120 DEG C, product is through going After ion water washing, vavuum pump filter, 12-36h is dried at 100-110 DEG C in an oven, that is, obtains Au/Y/TiO2Zeolite is received Rice grain product.
2. coating as claimed in claim 1, it is characterised in that the preparation of the coating comprises the following steps:Au/Y/TiO2Zeolite Nano particle, which is added in solvent, uses ultrasonication 1-2h, and grinding dispersion is uniform;Then silane coupler and Au/Y/TiO are pressed2 Zeolite nano-particle mass ratio is 1: 1~3: 1 addition silane coupler, is 3-4 with salt acid for adjusting pH value, is reacted under water-bath;Most Organic-silicon-modified fluororesin and Au/Y/TiO are pressed afterwards2Zeolite nano-particle mass ratio is 5: 1~10: the 1 organic-silicon-modified fluorine of addition Resin, continue to react, obtain product.
3. coating as claimed in claim 2, it is characterised in that coating film forming by the way of coating, including following step Suddenly:Prepare the coating;Insulator is preheating to 100-150 DEG C;The coating is coated, then according to 5-10 DEG C/min liter Warm speed, 200-300 DEG C is warming up to, and maintains 5-10h, then drop to normal temperature according to 10-20 DEG C/min cooling rate.
CN201510778821.2A 2015-11-13 2015-11-13 A kind of power industry special coating of saline-alkaline corrosion-resistant Active CN105255276B (en)

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JPH0687976B2 (en) * 1991-03-11 1994-11-09 工業技術院長 Gold catalyst for removing nitrogen oxides and method for removing nitrogen oxides
US20050197244A1 (en) * 2004-03-05 2005-09-08 L'vovich Moroz B. Exhaust treatment system and catalyst system
WO2007055663A1 (en) * 2005-11-14 2007-05-18 Agency For Science, Technology And Research Highly dispersed metal calatysts
CN103614044B (en) * 2013-11-21 2015-12-09 浙江大学 For the preparation method of glass insulator antifouling work self-cleaning coating
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Effective date of registration: 20171115

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Patentee before: Hebei Chenyang IndustrialL&trade Group Co., Ltd.