CN105241799B - Pole plate porosity detection means and detection method - Google Patents

Pole plate porosity detection means and detection method Download PDF

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Publication number
CN105241799B
CN105241799B CN201510624639.1A CN201510624639A CN105241799B CN 105241799 B CN105241799 B CN 105241799B CN 201510624639 A CN201510624639 A CN 201510624639A CN 105241799 B CN105241799 B CN 105241799B
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plate
acid solution
loudspeaker
pole plate
detection method
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CN105241799A (en
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周犹运
董晶晶
叶剑
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Chaowei Power Group Co Ltd
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Chaowei Power Supply Co Ltd
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Abstract

The invention discloses a kind of pole plate porosity detection means and detection method, including controller, memory, display, the plastic seal casing of acid solution is filled, inlet, buzzing sensor on the upper boxboard of casing, the micro pump for adding acid solution into casing, for 2 wire guides and returning face plate through wire;Inlet is provided with closure, and returning face plate is provided with sealing structure, and the upper boxboard close to 2 wire guides is provided with watch window.The present invention has detection method simple, easy to operation, ensure that sample integrity;It is intelligent high and the characteristics of improve accuracy of detection.

Description

Pole plate porosity detection means and detection method
Technical field
The present invention relates to battery technology field, more particularly, to it is a kind of can imitated storage battery environment, measurement accuracy it is high Pole plate porosity detection means and detection method.
Background technology
The positive/negative plate active material porosity of battery directly affects the performances such as the capacity of battery, life-span.Accurately, it is simple Just the porosity of active material is determined, and can strictly be controlled, makes active material that there is preferable space, to ensureing electric power storage Pond performance is significant.
But method used in the detection to pole plate porosity is generally by weighing pole plate dry weight at present, in water Weight and weight in wet base calculates the porosity of pole plate after taking out.Above-mentioned weighing technique has the following disadvantages:
After pole plate takes out from water, because polar board surface has more water loading to cause obvious weighting error;
, it is necessary to hang pole plate when weighing the weight of pole plate in water, suspension can damage to plate active material, so as to Cause measurement error.When weighing every time, the water difference of polar board surface is attached to, the stability of detection can be influenceed.
Chinese patent mandate publication number:CN203242699U, publication date on October 16th, 2013 is authorized, discloses a kind of storage The immersion system of battery pole plates, include multiple accumulator plates, also include the tank that cement is built into, be provided with tank Multiple small tanks of corrosion-resistant bar shaped, left and right both ends are respectively equipped with clamping plate in the small tank of described bar shaped, relative on two clamping plates Multiple corresponding cavitys are respectively equipped with side, described accumulator plate is clipped between two clamping plates by the cavity on clamping plate; It is hinged on described tank and cover plate is installed, the inner surface of cover plate is provided with one layer of anticorrosive coat.The weak point of the invention is, Function is single, is not used to detect the porosity of accumulator plate.
The content of the invention
The goal of the invention of the present invention is to overcome the positive/negative plate active material porosity of battery of the prior art Measuring method easily causes the deficiency damaged and measurement accuracy is low to pole plate, there is provided one kind can imitated storage battery environment, measurement Precision high pole plate porosity detection means and detection method.
To achieve these goals, the present invention uses following technical scheme:
A kind of pole plate porosity detection means, including controller, memory, display, the plastics for filling acid solution are close Joint sealing body, inlet, buzzing sensor on the upper boxboard of casing, for adding the micro of acid solution into casing Pump, for 2 wire guides and returning face plate through wire;Inlet is provided with closure, and returning face plate is provided with sealing structure, leaned on The upper boxboard of nearly 2 wire guides is provided with watch window, and the buzzing sensor includes housing, the loudspeaker in housing and use In the battery of power supply;The both positive and negative polarity of loudspeaker is connected with two wires respectively, and two wires are respectively protruding into 2 wire guides;It is described The box bottom of returning face plate bottom is provided with netted coaming plate made of plastic material, controller respectively with memory, display, loudspeaker And micro pump electrical connection.
Plastic seal casing is used to contain acid solution, and micro pump is used for the accurate acid solution that drips, and display is used to show Measurement result;Controller is used to be controlled buzzing sensor, and the volume of the acid solution to be dripped to micro pump is counted Calculate;2 wires being connected with the both positive and negative polarity of loudspeaker are used to measure the liquid level in casing, and whether the height of liquid level is unanimously to pass through honeybee The ring of loudspeaker obtains indirectly caused by the conducting of 2 wires of ring sensor.Staff is easy in the setting of watch window Observation and the accurately height of 2 wires of regulation, so as to ensure the precision of detection.The setting of netted coaming plate defines that pole plate to be put The position put.
The casing of the pole plate porosity detection means of the present invention can be with the environment residing for imitated storage battery pole plate, with pole plate Working environment is more like, so as to improve the reliability of test data.
Therefore, the present invention has detection method simple, easy to operation, ensure that sample integrity;Intellectuality is high and carries The characteristics of high accuracy of detection.
Preferably, the netted coaming plate is provided with filter membrane made of plastic material, the casing bottom on the inside of netted coaming plate Plate is provided with polyethylene foam sheet.
The setting of polyethylene foam sheet, support is provided to pole plate, makes acid solution be easier to contact with pole plate lower surface, Pole plate can preferably absorb acid solution.Filter membrane plays the acidity by the acid solution around pole plate and the other positions of casing The effect that solution separates, so that the impurity inside netted coaming plate will not enter the other positions of casing.
Preferably, the upper boxboard is provided with 2 fixed columns for being used for fixing 2 wires, it is all provided with each fixed column There is conductor grip.The setting of fixed column and conductor grip, the fixation for being stablized wire, so that it is guaranteed that the accuracy of detection.
Preferably, the watch window includes rectangular shaped rim and the glass in rectangular shaped rim.
Preferably, the sealing structure is the sealing ring on returning face plate lower edge.
A kind of detection method of pole plate porosity detection means, comprises the following steps:
(6-1) opens returning face plate, and the accumulator plate of clean drying is kept flat into bottom half, quality is placed on pole plate The compression leg of >=400 grams of anti-acid corrosion;
Closure is opened, acid solution W is added into casing from inlet, when pole plate is submerged by acid solution, is stopped Add acid solution;
The initial position for two wires being connected with the both positive and negative polarity of loudspeaker is respectively positioned on above the acid solution in casing, is passed through The height of 2 wire lower ends in watch window inspection box body, the wire of loudspeaker positive pole is moved gradually downward, immerse it acid In solution;
(6-2) moves the wire of loudspeaker negative pole gradually downward, its lower end is just touched the liquid level of acid solution, now Loudspeaker toot cry, then controller control loudspeaker stop toot crying;
After (6-3) stands 2 to 4 hours, controller control micro pump gradually drips acid solution W, when loudspeaker toot cry when, control Device processed control micro pump stops dropping liquid, at the same controller control loudspeaker stop toot crying;Controller calculates the acid that micro pump is dripped Property solution W volume V1, and by volume V1 storage into memory;
(6-4) opens returning face plate, and compression leg is taken out, taken out pole plate with tweezers, by the acid solution W on compression leg and tweezers Box body is instilled, untill no acid solution W drips, closes returning face plate;
(6-5) controller control micro pump gradually drips acid solution W, when loudspeaker toot cry when, controller controls micro pump Stop dropping liquid, meanwhile, controller control loudspeaker stop toot crying;Controller calculates the volume for the acid solution W that micro pump is dripped V2, and by volume V2 storages into memory;
(6-6) controller reads V1 and V2, and utilizes formulaPole plate porosity A is calculated, display shows Show porosity A numerical value.
Preferably, the netted coaming plate is provided with filter membrane made of plastic material, the casing bottom on the inside of netted coaming plate Plate is provided with polyethylene foam sheet;The accumulator plate of clean drying is kept flat bottom half and replaced with by the step:It will wash Only the accumulator plate dried is kept flat on polyethylene foam sheet.
Preferably, the acid solution W is the sulfuric acid solution that concentration is 1.20g/ml to 1.30g/ml.
Preferably, the compression leg is made of Steel material or lead material.
Preferably, accumulator plate is positive plate or negative plate.
Therefore, the present invention has the advantages that:Detection method is simple, easy to operation, ensure that sample integrity;Intelligence Energyization is high and improves accuracy of detection.
Brief description of the drawings
Fig. 1 is a kind of structural representation of the present invention;
Fig. 2 is a kind of top view in the casing of the present invention;
Fig. 3 is a kind of flow chart of embodiments of the invention.
In figure:It is controller 1, memory 2, display 3, casing 4, inlet 5, micro pump 6, wire guide 7, returning face plate 8, close Capping 9, watch window 10, netted coaming plate 11, fixed column 12, conductor grip 13.
Embodiment
The present invention will be further described with reference to the accompanying drawings and detailed description.
Embodiment as shown in Figure 1 is a kind of pole plate porosity detection means, including controller 1, memory 2, display 3, the plastic seal casing 4 of acid solution is filled, inlet 5, buzzing sensor on the upper boxboard of casing, for case The micro pump 6 of acid solution is added in vivo, for 2 wire guides 7 and returning face plate 8 through wire;Inlet is provided with sealing Lid 9, returning face plate are provided with sealing structure, and the upper boxboard close to 2 wire guides is provided with watch window 10, and buzzing sensor includes Housing and the loudspeaker in housing, the battery for providing operating voltage to loudspeaker;The both positive and negative polarity of loudspeaker is led with two respectively Line is connected, and two wires are respectively protruding into 2 wire guides;As shown in Fig. 2 the box bottom of returning face plate bottom is provided with plastics material Netted coaming plate 11, controller electrically connect with memory, display, loudspeaker and micro pump respectively made of material.
Netted coaming plate is provided with filter membrane made of plastic material, and the box bottom on the inside of netted coaming plate is provided with polyethylene Cystosepiment.Upper boxboard is provided with 2 fixed columns 12 for being used for fixing 2 wires, and conductor grip 13 is equipped with each fixed column.
Watch window includes rectangular shaped rim and the glass in rectangular shaped rim.Sealing structure is located at returning face plate lower edge On sealing ring.
As shown in figure 3, a kind of detection method of pole plate porosity detection means, comprises the following steps:
Step 100, positive plate, steel column plus sulfuric acid solution, regulation conductor height are placed
Returning face plate is opened, the accumulator anode board of clean drying is kept flat into bottom half, quality is placed on pole plate is 550 grams of steel column;
Closure is opened, the sulfuric acid solution that concentration is 1.20g/ml is added into casing from inlet, when pole plate is by sulfuric acid When solution submerges, stop addition sulfuric acid solution;
The initial position for two wires being connected with the both positive and negative polarity of loudspeaker is respectively positioned on above the sulfuric acid solution in casing, is passed through The height of 2 wire lower ends in watch window inspection box body, the wire of loudspeaker positive pole is moved gradually downward, it is immersed sulfuric acid In solution;
Step 200, the wire of mobile loudspeaker negative pole, control loudspeaker toot cry and stop toot crying
The wire of loudspeaker negative pole is moved gradually downward, its lower end is just touched the liquid level of sulfuric acid solution, now loudspeaker Toot cry, then controller control loudspeaker stop toot crying;
Step 300, after positive plate is stood, add sulfuric acid solution and calculate loudspeaker toot when crying sulfuric acid solution volume V1
After standing 2 hours, controller control micro pump gradually drips sulfuric acid solution, when loudspeaker toot cry when, controller controls Micro pump stop dropping liquid, while controller control loudspeaker stop toot crying;Controller calculates the sulfuric acid solution that micro pump is dripped Volume V1, and by volume V1 storages into memory;During standing, the space of positive plate absorbs sulfuric acid.
Step 400, compression leg and positive plate are taken out
Returning face plate is opened, compression leg is taken out, taken out positive plate with tweezers, the sulfuric acid solution on compression leg and tweezers is instilled Box body, untill no sulfuric acid solution drips, close returning face plate;
Step 500, add sulfuric acid solution and calculate loudspeaker toot when crying sulfuric acid solution volume V2
Controller control micro pump gradually drips sulfuric acid solution, when loudspeaker toot cry when, controller control micro pump stops dripping Liquid, meanwhile, controller control loudspeaker stop toot crying;Controller calculates the volume V2 for the sulfuric acid solution that micro pump is dripped, and will Volume V2 is stored into memory;
Step 600, controller reads V1 and V2, and utilizes formulaPole plate porosity A is calculated, shows Device shows porosity A numerical value.
It should be understood that the present embodiment is only illustrative of the invention and is not intended to limit the scope of the invention.In addition, it is to be understood that After having read the content of the invention lectured, those skilled in the art can make various changes or modifications to the present invention, these etc. Valency form equally falls within the application appended claims limited range.

Claims (9)

1. a kind of detection method of pole plate porosity detection means, including controller(1), memory(2), display(3), fill The plastic seal casing of acid solution(4), the inlet on the upper boxboard of casing(5), buzzing sensor, for casing The micro pump of interior addition acid solution(6), for 2 wire guides through wire(7)And returning face plate(8);Inlet is provided with Closure(9), returning face plate is provided with sealing structure, and the upper boxboard close to 2 wire guides is provided with watch window(10), the honeybee Ring sensor includes housing, the loudspeaker in housing and the battery for power supply;The both positive and negative polarity of loudspeaker respectively with two wires Connection, two wires are respectively protruding into 2 wire guides;The box bottom of the returning face plate bottom is provided with made of plastic material Netted coaming plate(11), controller electrically connects with memory, display, loudspeaker and micro pump respectively;It is characterized in that including following step Suddenly:
(1-1)Open returning face plate, the accumulator plate of clean drying is kept flat into bottom half, on pole plate place quality >= The compression leg of 400 grams of anti-acid corrosion;
Closure is opened, acid solution W is added into casing from inlet, when pole plate is submerged by acid solution, stops addition Acid solution;
The initial position for two wires being connected with the both positive and negative polarity of loudspeaker is respectively positioned on above the acid solution in casing, passes through observation The height of 2 wire lower ends in window inspection box body, the wire of loudspeaker positive pole is moved gradually downward, it is immersed acid solution In;
(1-2)The wire of loudspeaker negative pole is moved gradually downward, its lower end is just touched the liquid level of acid solution, now loudspeaker Pipe, then controller control loudspeaker stop piping;
(1-3)After standing 2 to 4 hours, controller control micro pump gradually drips acid solution W, when loudspeaker pipe, controller Micro pump is controlled to stop dropping liquid, while controller control loudspeaker stop piping;Controller calculating micro pump is dripped acid molten Liquid W volume V1, and by volume V1 storages into memory;
(1-4)Returning face plate is opened, compression leg is taken out, taken out pole plate with tweezers, the acid solution W on compression leg and tweezers is instilled Box body, untill no acid solution W drips, close returning face plate;
(1-5)Controller control micro pump gradually drips acid solution W, and when loudspeaker pipe, controller control micro pump stops Dropping liquid, meanwhile, controller control loudspeaker stop piping;Controller calculates the volume V2 for the acid solution W that micro pump is dripped, and By volume V2 storages into memory;
(1-6)Controller reads V1 and V2, and utilizes formulaPole plate porosity A, display show hole is calculated Gap rate A numerical value.
2. the detection method of pole plate porosity detection means according to claim 1, it is characterized in that, on the netted coaming plate Provided with filter membrane made of plastic material, the box bottom on the inside of netted coaming plate is provided with polyethylene foam sheet.
3. the detection method of pole plate porosity detection means according to claim 1, it is characterized in that, set on the upper boxboard Have for fixing the 2 of 2 wires fixed columns(12), conductor grip is equipped with each fixed column(13).
4. the detection method of pole plate porosity detection means according to claim 1, it is characterized in that, the watch window bag Include rectangular shaped rim and the glass in rectangular shaped rim.
5. the detection method of pole plate porosity detection means according to claim 1, it is characterized in that, the sealing structure be located at Sealing ring on returning face plate lower edge.
6. the detection method of pole plate porosity detection means according to claim 1, the netted coaming plate is provided with plastics Filter membrane made of material, the box bottom on the inside of netted coaming plate are provided with polyethylene foam sheet;It is characterized in that the step will The accumulator plate of clean drying keeps flat bottom half and replaced with:The accumulator plate of clean drying is kept flat into polyethylene bubble On foam plate.
7. the detection method of pole plate porosity detection means according to claim 1, it is characterized in that, the acid solution W For the sulfuric acid solution that concentration is 1.20g/ml to 1.30g/ml.
8. the detection method of pole plate porosity detection means according to claim 1, it is characterized in that, the compression leg uses steel Material or lead material are made.
9. the detection method of the pole plate porosity detection means according to any one of claim 1 to 8, it is characterized in that, Accumulator plate is positive plate or negative plate.
CN201510624639.1A 2015-09-25 2015-09-25 Pole plate porosity detection means and detection method Active CN105241799B (en)

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CN111413261A (en) * 2020-04-01 2020-07-14 浙江天能电池(江苏)有限公司 Method for detecting porosity of active substance of polar plate
CN114112276B (en) * 2021-09-14 2024-06-18 超威电源集团有限公司 Performance evaluation method of storage battery green plate
CN114184133B (en) * 2021-11-14 2024-06-11 国网辽宁省电力有限公司电力科学研究院 Visual device for fixing intelligent camera at high temperature and application

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Inventor after: Zhou Youyun

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Address after: 313100 Zhejiang city of Huzhou province Changxing County pheasant emerging urban industrial park

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