CN105234552B - A kind of friction stir welding method of aluminum/magnesium alloy - Google Patents

A kind of friction stir welding method of aluminum/magnesium alloy Download PDF

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Publication number
CN105234552B
CN105234552B CN201510651661.5A CN201510651661A CN105234552B CN 105234552 B CN105234552 B CN 105234552B CN 201510651661 A CN201510651661 A CN 201510651661A CN 105234552 B CN105234552 B CN 105234552B
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stirring
welding
head
magnesium
aluminium
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CN105234552A (en
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戚文军
宋东福
罗畅
周楠
黎小辉
王海艳
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Institute of New Materials of Guangdong Academy of Sciences
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Guangdong Institute of Materials and Processing
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/12Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
    • B23K20/122Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/12Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
    • B23K20/122Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
    • B23K20/1245Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding characterised by the apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/22Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating taking account of the properties of the materials to be welded
    • B23K20/233Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating taking account of the properties of the materials to be welded without ferrous layer
    • B23K20/2333Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating taking account of the properties of the materials to be welded without ferrous layer one layer being aluminium, magnesium or beryllium

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Pressure Welding/Diffusion-Bonding (AREA)

Abstract

A kind of friction stir welding method of aluminum/magnesium alloy, it is characterized in that 0.5 ~ 5% zinc metal sheet that thickness is throat thickness is added among >=6mm middle thick aluminium sheet and magnesium plate, the stirring-head for being coated with titanium nitride membrane with applying, in 600 ~ 1200rpm of stirring-head rotating speed, 10 ~ 100mm/min of speed of welding, stirring-head is throat depth 2 ~ 15% to aluminium sheet side offset, volume under pressure 0.05mm, stirs welding.It is attractive in appearance that the method for the present invention can shape the stir friction welding seam of aluminium/magnesium dissimilar metal, and structural constituent is controlled, and performance is more excellent.Aluminium/magnesium dissimilar metal friction stir welding is set to reach engineer applied requirement.

Description

A kind of friction stir welding method of aluminum/magnesium alloy
Technical field
The invention belongs to agitating friction weldering technical field, is a kind of stirring for improvement aluminum/magnesium alloy dissimilar welded joint structure property Mix friction welding method.
Background technology
The welding of aluminum/magnesium alloy dissimilar welded joint is a big difficult point and focus, the research that domestic and foreign scholars are done in this respect at present Work focuses primarily upon two aspects of traditional melting welding and agitating friction weldering.Due to the special physical and chemical performance of Al alloys andMg alloys, using molten The joint shaping and poor performance that soldering method is welded to obtain, usual strength of joint can only achieve 30% of strength of parent or so, several There is no engineering application value.And mother metal is non-fusible during agitating friction weldering, plasticized joining is formed, therefore applied to aluminium, magnesium Deng the welding of light metal.However, producing binary eutectic reaction when aluminum/magnesium alloy dissimilar welded joint welds at 437 DEG C, formed hard crisp Second phase Mg17Al12, this product has an impact not only for weldquality, and more important is have adhesive attraction to stirring-head so that Welding process is difficult to.
In order to improve aluminum/magnesium alloy dissimilar welded joint agitating friction weldering process and joint quality, researcher is at several aspects It is studied:1. the thermoplastification temperature of Al alloys andMg alloys is different, and agitating friction weldering has advance side with retreating the area of side by weldering mother metal Point, therefore, Al alloys andMg alloys are that can have an impact positioned at advance side or positioned at side is retreated to welding result;2. in view of between metal The generation of compound, researcher are also studied on the problem of stirring-head is offset.The main purpose of skew is control gold Belong to the amount of stirring into, to reduce the quantity of formation of intermetallic compound.But the studies above all can not fundamentally solve aluminium/magnesium The appearance of weld of alloy dissimilar welded joint agitating friction weldering is poor, the common problem that stirring-head is adhered and strength of joint is low.
CN101722358A discloses a kind of friction stir welding method of the dissimilar metal with aluminium/magnesium.The method mainly passes through One layer of suitable intermediate layer material is coated on closest workpiece surface at weld interface or with stirring tool(Copper, tin, zinc One or more in), in agitating friction weldering, aluminium adjacent with stirring area, magnesium react, and obtain increasingly complex mixing Thing simultaneously forms stronger solder bond, but this method is not provided with adding the quantity of intermediate layer material, what joint microstructure occurred Change and the results of property of aluminium/magnesium foreign material friction stir welding.
CN103934584A discloses a kind of pure zinc of overlapping part addition or aluminium zinc thin slice by steel plate and aluminium sheet, The intermediate layer of aluminium/steel joint is formed during agitating friction, suppresses to form weld metal zone brittle intermetallic thing between aluminum steel, obtains Appearance of weld is attractive in appearance, aluminum/steel dissimilar material lap joints of good mechanical properties.This method is only for aluminum/steel dissimilar metal Overlap joint.
The content of the invention
It is an object of the invention to problem and shortage be present for above-mentioned, a kind of improvement aluminium/magnesium dissimilar welded joint tissue is proposed The friction stir welding method of performance, it is attractive in appearance that this method can shape the stir friction welding seam of aluminium/magnesium dissimilar metal, is organized into Get control, performance is more excellent, aluminium/magnesium dissimilar metal friction stir welding is reached engineer applied requirement.
The technical proposal of the invention is realized in this way:Thickness is added among >=6mm middle thick aluminium sheet and magnesium plate as weldering 0.5 ~ 5% zinc metal sheet of thickness is connect, the stirring-head of titanium nitride membrane is coated with painting, in stirring-head 600 ~ 1200rpm of rotating speed, welding 10 ~ 100mm/min of speed, stirring-head are throat thickness 2 ~ 15% to aluminium sheet side offset, volume under pressure 0.05mm, stir welding.
The preparation method of stirring-head of the present invention that be coated with titanium nitride membrane that applies is:Use magnetron sputtering apparatus, plating 400 ~ 500 DEG C of film temperature, N20.3 ~ 0.6Pa of atmospheric pressure, 120 ~ 180min of plated film time, stirring-head Surface Creation titanium nitride thin Film, thicknesses of layers are 2 ~ 3 μm.
The friction stir welding method of aluminum/magnesium alloy of the present invention is characterized in:It is 1. to be welded in two kinds of heterogeneous alloys Zinc metal sheet is inserted in face, and its thickness is determined by throat depth, is the 0.5 ~ 5% of throat depth, generally in below 1mm.Closed according to Al-Mg Knowable to golden binary phase diagraml, when aluminum/magnesium alloy dissimilar materials welds, binary eutectics reaction is produced at 437 DEG C, generates firmly crisp second Phase Mg17Al12, solubility of the aluminium in magnesium is 12.6%, and eutectic structure will be directly formed more than this solubility, and stirring-head is produced Raw adhesion.Zinc is added in Mg/Al alloys.Eutectic can be made to become divergence type, meanwhile, the concentration of stirring area magnesium is adjusted, is reduced low The quantity of melting eutectic, improve the tacky state of stirring-head, contribute to the normal work of stirring-head.2. stirring head surface is coated with one Layer nitride is thin
Film, the film hardness is high and coefficient of friction is small, it is possible to reduce the eutectic adhesion stirring-head of melting.Meanwhile by Reduce in coefficient of friction, causing the energy of unit interval input weld seam reduces, and is possible to control under the appropriate temperature conditions The quantity that binary eutectic organizes the formation of.Aluminium alloy plastic deformation ability is strong compared with magnesium alloy, and stirring-head is offset to aluminium sheet side, can Increase the content of weld metal zone aluminium alloy, improve the mobility of weld seam.It is derived from shaping weld seam attractive in appearance.
The present invention this have the advantage that compared to existing friction stir welding method:Heat input is easy to during dissimilar metal welding Control, welding process stirring-head will not be adhered, and joint welding tissue is controlled, and face of weld shaping is good, and this method is adapted to In the engineering application of aluminium/magnesium dissimilar welded joint.
Brief description of the drawings
Fig. 1 is the weld seam metallograph that embodiment 1 is welded.
Embodiment
Embodiment 1
Magnesium plate is processed into 150mm × 75mm, thickness 6mm with aluminium sheet;Zinc metal sheet is processed into 150mm × 6mm, thickness 0.1mm.Weldering Joint uses docking mode, and aluminium sheet is located at advance side, and zinc metal sheet is placed in buttcover plate center by magnesium plate positioned at side is retreated, using stirring Welding plate clamping will be treated by mixing friction welding clamp.Stirring-head rotating speed is used as 900rpm, speed of welding 30mm/min, volume under pressure is 0.05mm, stirring-head is offset into 0.5mm, welding to aluminium sheet side.
Embodiment 2
With embodiment 1.Stirring-head rotating speed is 1200rpm, speed of welding 50mm/min, volume under pressure 0.05mm, will be stirred Mix head and offset 0.8mm, welding to aluminium sheet side.
Embodiment 3
With embodiment 1.Stirring-head rotating speed is 600rpm, speed of welding 10mm/min, volume under pressure 0.05mm, will be stirred Head offsets 0.1mm, welding to aluminium sheet side.
Embodiment 4
With embodiment 1.Stirring-head rotating speed is 1000rpm, speed of welding 100mm/min, volume under pressure 0.05mm, will be stirred Mix head and offset 0.3mm, welding to aluminium sheet side.
Comparative example
Without using zinc metal sheet, without using applying the stirring-head that is coated with titanium nitride membrane, the other the same as in Example 1.
The face of weld shaping of embodiment 1-4 welding is good, continuously weld seam no significant defect during welding, from the weld seam obtained Metallographic structure is observed, the β phases of generation(Mg17Al12)Controlled, dense structure and crystal grain refinement, magnesium/aluminium fusion position transition Uniformly;The face of weld shaping of comparative example is poor, is hardly formed continuous fish scale-shaped weld seam, serious lack inside weld seam be present Fall into.The joint tensile strength and contrast of embodiment 1-4 and comparative example are shown in Table 1.
Table 1
The present invention is described by embodiment, but is not limited the invention, with reference to description of the invention institute Other changes of disclosed embodiment, are readily apparent that, such change should belong to this for the professional person of this area Within the scope of invention claim limits.

Claims (1)

1. a kind of friction stir welding method of aluminum/magnesium alloy, it is characterized in that being added among >=6mm middle thick aluminium sheet and magnesium plate thick Spend 0.5 ~ 5% zinc metal sheet for throat thickness, the stirring-head of titanium nitride membrane be coated with applying, stirring-head rotating speed 600 ~ 1200rpm, 10 ~ 100mm/min of speed of welding, stirring-head to aluminium sheet side offset be throat thickness 2 ~ 15%, volume under pressure 0.05mm, stirring welding.
CN201510651661.5A 2015-10-10 2015-10-10 A kind of friction stir welding method of aluminum/magnesium alloy Active CN105234552B (en)

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CN106312295B (en) * 2016-10-14 2018-12-25 重庆大学 A method of addition intervening welding material improves aluminium lithium alloy strength of welded joint
CN106735860B (en) * 2017-03-06 2021-07-20 太原科技大学 Friction stir welding method for magnesium-aluminum alloy/magnesium-aluminum alloy composite plate
CN109986231A (en) * 2019-05-16 2019-07-09 河北工业大学 A kind of high-intensitive aluminium containing middle layer/magnesium different alloys connector and preparation method thereof
CN111927910B (en) * 2020-06-18 2022-09-30 北京遥感设备研究所 Aluminum-magnesium alloy integrated multifunctional integrated structure
CN114029608B (en) * 2021-12-09 2023-01-03 南昌航空大学 Thick plate friction stir welding method for aluminum and dissimilar metal
CN115007995B (en) * 2022-05-26 2023-04-21 南京航空航天大学 Method for reducing friction stir welding deformation of ultra-long thin plate

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CN101537539A (en) * 2009-04-24 2009-09-23 重庆大学 Pin tool for friction stir welding and current carrying friction stir welding method
CN102794563A (en) * 2012-08-24 2012-11-28 北京科技大学 Stirring friction diffusion welding method used for connection of dissimilar materials
CN103008875A (en) * 2012-12-28 2013-04-03 北京理工大学 Dissimilar metal welding joint and welding method thereof
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