CN105226333B - Integral battery door formation system - Google Patents
Integral battery door formation system Download PDFInfo
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- CN105226333B CN105226333B CN201510699634.5A CN201510699634A CN105226333B CN 105226333 B CN105226333 B CN 105226333B CN 201510699634 A CN201510699634 A CN 201510699634A CN 105226333 B CN105226333 B CN 105226333B
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- 230000015572 biosynthetic process Effects 0.000 title claims description 16
- 230000003028 elevating effect Effects 0.000 claims abstract description 90
- 230000007246 mechanism Effects 0.000 claims abstract description 60
- 238000006243 chemical reaction Methods 0.000 claims abstract description 24
- 239000011888 foil Substances 0.000 claims abstract description 20
- 238000010276 construction Methods 0.000 claims abstract description 15
- 238000007789 sealing Methods 0.000 claims description 28
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 19
- 230000005540 biological transmission Effects 0.000 claims description 16
- 239000000203 mixture Substances 0.000 claims description 8
- 238000007373 indentation Methods 0.000 claims description 7
- 230000033001 locomotion Effects 0.000 claims description 6
- 238000003825 pressing Methods 0.000 claims description 6
- 238000013517 stratification Methods 0.000 claims description 4
- 230000005611 electricity Effects 0.000 claims description 2
- 230000000903 blocking effect Effects 0.000 claims 1
- 238000005096 rolling process Methods 0.000 claims 1
- 239000007787 solid Substances 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 7
- 230000008569 process Effects 0.000 abstract description 7
- 238000005516 engineering process Methods 0.000 abstract description 2
- 238000003786 synthesis reaction Methods 0.000 abstract 1
- 239000000498 cooling water Substances 0.000 description 8
- 230000007306 turnover Effects 0.000 description 7
- 239000002253 acid Substances 0.000 description 5
- 239000007788 liquid Substances 0.000 description 5
- 239000000126 substance Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000008929 regeneration Effects 0.000 description 1
- 238000011069 regeneration method Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/06—Lead-acid accumulators
- H01M10/12—Construction or manufacture
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/44—Methods for charging or discharging
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/44—Methods for charging or discharging
- H01M10/446—Initial charging measures
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Battery Electrode And Active Subsutance (AREA)
- Electrolytic Production Of Non-Metals, Compounds, Apparatuses Therefor (AREA)
Abstract
Disclosed by the invention is integral battery door chemical synthesis technology flow system, solves battery in existing process flow and the artificial operation of needs is removed and sent into electrolytic bath, cause the problem of labor intensity is high.The present invention includes electrode foil chemical reaction shelf（1）, installed in electrode foil chemical reaction shelf（1）On two ends breach electrolytic bath（2）, it is fixed on electrode foil chemical reaction shelf（1）It is upper to be used for electrolytic bath（2）The axial transport system of interior battery axial transport（3）, corresponding electrolytic bath is arrived into battery lifting（2）Elevating mechanism at the gap position of two ends（4）, it is arranged on electrolytic bath（2）Valve enclosed construction at the gap position of two ends（5）, and realize elevating mechanism（4）Upper battery inputs electrolytic bath（2）Or remove electrolytic bath（2）Conveying mechanism（6）.The present invention has full-automation, without manpower intervention, the advantages of being easy to operation.
Description
Technical field
The present invention relates to a kind of battery formation system, and in particular to be integral battery door formation system.
Background technology
Lead-acid accumulator is that a class is safe, and electric performance stablity, manufacturing cost is low, and application field extensively, can low cost
" resource recycling " energy products of regeneration.Nearly ten years, with world energy sources expanding economy and living standards of the people
Increasingly raising, the application field of lead-acid accumulator extends constantly, and market demand also significantly rises long, in secondary electricity
In source, lead-acid accumulator has occupied more than 85% market share.As the mankind are to solar energy, wind energy, geothermal energy, tide energy etc.
The exploitation of natural energy and the development of ev industry, lead-acid accumulator are produced as " green " for not consuming earth resource
Industry, will be faced with extensively development space.
Filling the battery of good acid in the prior art needs first to send into electrolytic bath, then after charging and discharging, standing, from chemical conversion
Removed in groove.Electrolytic bath in the technological process is four end closures, only the only set-up mode of top end opening, causes battery
Removal and feeding in electrolytic bath are required to artificial operation, and not only labor intensity is big, and are possible in artificial handling process
Contacted with liquid in electrolytic bath, influence operating personnel's is healthy.
The content of the invention
It is an object of the invention to overcome battery in technological process that the artificial operation of needs is removed and sent into electrolytic bath, lead
Cause the problem of labor intensity is too high；A kind of automation is provided, without the integral battery door formation system manually carried.
To reach above-mentioned purpose, technical scheme is as follows：
Integral battery door formation system, including electrode foil chemical reaction shelf, the electrolytic bath of two ends breach on electrode foil chemical reaction shelf, are fixed on chemical conversion
It is used for the axial transport system of battery axial transport in electrolytic bath on frame, corresponding electrolytic bath two ends gap position is arrived into battery lifting
The elevating mechanism at place, is arranged on the valve enclosed construction at the gap position of electrolytic bath two ends, and realize battery on elevating mechanism
Input electrolytic bath or remove the conveying mechanism of electrolytic bath.
The running of the system is as follows：(1) sour battery will have been filled to be placed in turnover pallet, pallet is placed on lifting
In mechanism, elevator is sent into by conveying mechanism, lifting, which is reached, specifies after electrolytic bath in conveying mechanism feeding electrolytic bath；(2) lead to
Cross the axial transport system installed in electrolytic bath and battery is booked whole electrolytic bath successively from left to right；(3) when electrolytic bath is booked
The breach at electrolytic bath two ends is closed by valve enclosed construction afterwards, then makes left and right water inlet pipe start to inject cooling water；(4) when cold
But water is reached after reasonable water level, automatic closing of supplying water, by battery standing for a period of time；(5) discharge and recharge of battery, Ran Houzai are carried out
Stand a period of time；(6) water return pipeline is automatically opened up, after cooling water is drained in groove to be changed, and valve enclosed construction opens chemical conversion
The breach at groove two ends；(7) turnover pallet is transported in elevating mechanism by axial transport system, will be lifted by conveying mechanism
Turnover pallet in mechanism is sent out.
The system that the present invention is used can realize the full-automation of battery input and output in electrolytic bath, without artificial operation,
Labor intensity is reduced, is manually contacted while being prevented effectively from liquid in electrolytic bath, it is ensured that operating personnel's is healthy；The present invention
Middle electrolytic bath two ends breach, valve enclosed construction is set in two ends indentation, there and sets axial transport system to set in electrolytic bath
Put, the full-automatic input and output of battery has been effectively ensured, provide and be effectively ensured for prosthetic operation.
Preferably, the axial transport system includes being arranged on the traverse gear inside electrolytic bath, is fixed on every layer
Longitudinal driving device above electrolytic bath, the motor of driving longitudinal driving device motion；
The longitudinal driving device includes the driving wheel for receiving applied external force and rotating, and is rotated and driven by driving wheel
So as to provide the driven pulley of applied external force for adjacent longitudinal driving device, and rotated by driving wheel and drive to be to change
Grooving inner transverse transmission device provides transmission wheel for inputting in the groove of power；The driven pulley of one of longitudinal driving device
It is connected with the driving wheel of adjacent longitudinal driving device by axial transport driving chain；
The traverse gear includes, by driving chain with being driven the drive sprocket that wheel for inputting is connected in groove, being fixed on
Chain conveying mechanism on the sprocket shaft of drive sprocket.
Further, the driving wheel and driven pulley are arranged on same sprocket shaft, and transmission wheel for inputting leads in the groove
A pair of engaged gears is crossed on the sprocket shaft of driving wheel；The chain conveying mechanism is by more than one roller assembly group
Into the roller assembly is arranged on the active steering wheel of roller bearing end, be coaxially disposed with active steering wheel and by chain by roller bearing
The driven deflecting roller composition being connected with the active steering wheel of adjacent roller assembly；The drive sprocket and first roller assembly
Active steering wheel is located on same sprocket shaft.
Preferably, the elevating mechanism includes mounting bracket, the elevating chain group on mounting bracket, installed in lift chain
Lifting supporting plate in bar group, and the drive device for driving elevating chain group to work；The elevating chain group includes setting
Top sprocket wheel on mounting bracket top, is arranged on the liter of the bottom sprocket of mounting bracket bottom, connection top sprocket wheel and bottom sprocket
Descending chain bar；The lifting supporting plate is fixed on elevating chain.
Further, top sprocket wheel, bottom sprocket and elevating chain are two in the elevating chain group, two top chains
Wheel is fixedly connected by concentric shafts, and two bottom sprockets are fixedly connected also by concentric shafts, and two elevating chains are set in parallel in
Between top sprocket wheel and bottom sprocket；The lifting two ends of bearing plate is separately fixed on two elevating chains.
Further, the elevating chain group is two, and Parallel Symmetric is arranged on mounting bracket on vertical direction；Described two
Adjoining two lifting supporting plates are located in same level between individual elevating chain group；The drive device passes through travelling gear
Group driving elevating chain group motion；
The driving gear set includes the driving wheel driven by drive device, and the driven pulley engaged with driving wheel is set
The first elevating chain driven wheel on sprocket gear axle, and the second elevating chain band being arranged on driven pulley gear shaft
Driving wheel；The first elevating chain driven wheel is connected by the first elevating chain with one of elevating chain group, and described second
Elevating chain driven wheel is connected by the second elevating chain with another elevating chain group.The present invention is driven by driving gear set
Lifting supporting plate in elevating chain group is moved up and down, and the setting can enable two neighboring lifting supporting plate in two elevating chain groups same
Moved further, it is to avoid two lifting supporting plate moving steps are inconsistent to cause the difficult situation of goods transportation to occur.
Preferably, the conveying mechanism includes the main delivery wheel for being arranged on lifting supporting plate one end, is arranged on lifting supporting plate another
The secondary delivery wheel of one end, connects the chain of main delivery wheel and secondary delivery wheel, and the conveying that the main delivery wheel of driving is rotated is driven
Dynamic equipment；The lifting supporting plate is arranged on chain.
As optimal set-up mode, while preferably sealing effectiveness is reached, more facilitate control, the valve envelope
Closing structure includes being arranged on the sealing plate for being used to block electrolytic bath two ends breach on electrode foil chemical reaction shelf, the drive moved up and down for sealing plate
Dynamic equipment, and the pressing device for making sealing plate be pressed abd fixed on the electrolytic bath indentation, there；The driving equipment includes having rotation
Turn the pull bar of central point, the pusher cylinder being hinged with pull bar one end, one end is hinged on the subtie of the pull bar other end, and sets
Guide groove in sealing plate both sides；The other end of the subtie is hinged on sealing plate, and the rotary middle point is fixed on chemical conversion
On frame.
When being damaged in order to avoid three axle cylinders, liquid flows out in electrolytic bath, and the pressing device includes being used to realize sealing
The pressure strip that plate is compressed with electrolytic bath indentation, there, and realize the three axle cylinders that pressure strip is compressed with electrolytic bath breach；Described three
One end of push-pull shaft is connected through electrode foil chemical reaction shelf with pressure strip on axle cylinder；The other end of push-pull shaft extends on the three axles cylinder
It is provided with three axle cylinders, and push-pull shaft between the other end fixed dam of the push-pull shaft, the baffle plate and three axle cylinders
Spring.
Coolant is excessively caused to overflow setting on electrolytic bath, the side wall bottom of the electrolytic bath in order to avoid cooling water is added
There is water inlet, the bottom of the electrolytic bath is then provided with delivery port, the side wall top of the electrolytic bath is then provided with overfall.
The present invention compared with prior art, with advantages below and beneficial effect：
1st, the present invention drives transmission wheel for inputting in the groove in multiple longitudinal driving devices to rotate simultaneously using a motor, enters
And the drive by being driven wheel for inputting in groove realizes that the traverse gear in each stratification grooving is run simultaneously simultaneously, and then reach
The effect of battery synchronization process, it is ensured that the quality of battery after being handled in electrolytic bath；
2nd, lateral transport system is only that can be achieved laterally to be driven in each stratification grooving by a motor in the present invention
Device is synchronized with the movement, and automaticity is high, and manual steps are few, easy maintenance；
3rd, valve enclosed construction is easy to feeding and the removal of battery in the present invention, and compresses significant sealing affection, automation
Operation is easier；
4th, in the present invention conveying mechanism and elevating mechanism cooperation, effectively realize that machinery substitutes artificial send into goods and is melted into
Operation in groove, and then labor intensity is reduced, while effectively improving transfer efficiency, reduce artificial input cost.
Brief description of the drawings
Fig. 1 is overall structure diagram of the invention.
Fig. 2 is the structural representation of individual layer electrolytic bath in the present invention.
Fig. 3 is the structural representation of axial transport system in the present invention.
Fig. 4 is the structural representation of longitudinal driving device in the present invention.
Fig. 5 is the structural representation of elevating mechanism in the present invention.
Fig. 6 is the structural representation at the driving gear set position in the present invention.
Fig. 7 is the structural representation of valve enclosed construction in the present invention.
Fig. 8 is the side structure schematic diagram of valve enclosed construction in the present invention.
Fig. 9 is the structural representation of conveying mechanism in the present invention.
Wherein, the corresponding parts title of reference is in figure：
1- electrode foil chemical reaction shelfs, 2- electrolytic baths, 3- axial transport systems, 4- elevating mechanisms, 5- valve enclosed constructions, 6- is defeated
Send mechanism, 7- water inlets, 8- delivery ports, 9- overfalls；
31- longitudinal driving devices, 32- motors, 33- drives chain, 34- tensioner sprocket wheels；
Transmission wheel for inputting in 311- driving wheels, 312- driven pulleys, 313- grooves, 314- axial transport driving chains,
315- meshing gears；
41- mounting brackets, 42- elevating chain groups, 43- lifting supporting plates, 44- motors, 45- lifting driving chains,
46- driving gear sets, 47- tension mechanisms；
421- tops sprocket wheel, 422- bottom sprockets, 423- elevating chains；
461- the first elevating chain driven wheels, 462- the second elevating chain driven wheels, the elevating chains of 463- first,
The elevating chains of 464- second；
51- sealing plates, 52- springs, 53- pull bars, 54- pusher cylinders, 55- subties, 56- guide grooves, 57-
Pressure strip, the axle cylinders of 58- tri-, 59- baffle plates；
The main delivery wheels of 61-, 62- pair delivery wheels, 63- chains, 64- feed drive equipment.
Embodiment
With reference to embodiment, the present invention is described in further detail, but the implementation of the present invention is not limited to this.
Embodiment 1
Integral battery door formation system, as depicted in figs. 1 and 2, including electrode foil chemical reaction shelf 1, the two ends breach on electrode foil chemical reaction shelf 1
Electrolytic bath 2, be fixed on electrode foil chemical reaction shelf 1 be used for electrolytic bath 2 in battery axial transport axial transport system 3, battery is lifted
Elevating mechanism 4 at the corresponding two ends gap position of electrolytic bath 2, is arranged on the valve closing at the two ends gap position of electrolytic bath 2
Structure 5, and realize the conveying mechanism 6 of battery input electrolytic bath 2 or removal electrolytic bath 2 on elevating mechanism 4.
The present invention is provided with water inlet 7 on the side wall bottom of the electrolytic bath 2, and the bottom of the electrolytic bath 2 is then provided with
Delivery port 8, the side wall top of the electrolytic bath 2 is then provided with overfall 9.
The specific set-up mode of axial transport system 3 is as follows in the present embodiment：
As shown in Figure 3 and Figure 4, the axial transport system 3 includes being arranged on the traverse gear inside electrolytic bath 2,
It is fixed on the longitudinal driving device 31 of every top of stratification grooving 2, the motor 32 that driving longitudinal driving device 31 is moved.
Wherein, the longitudinal driving device 31 includes the driving wheel 311 for receiving applied external force and rotating, and passes through driving wheel
311 rotate and drive to provide the driven pulley 312 of applied external force for adjacent longitudinal driving device 31, and pass through driving wheel
311 rotate and drive transmission wheel for inputting 313 in the groove so as to provide power for the inner transverse transmission device of electrolytic bath 2；It is described its
In the driving wheel 311 of driven pulley 312 and adjacent longitudinal driving device 32 of a longitudinal driving device 31 passed by axial transport
Dynamic chain 314 is connected；The driving wheel 311 and driven pulley 312 are arranged on same sprocket shaft, transmission wheel for inputting in the groove
313 are arranged on by a pair of engaged gears 315 on the sprocket shaft of driving wheel 311, as shown in Figure 4.
Wherein, the traverse gear is included by driving chain 33 with being driven the transmission that wheel for inputting 313 is connected in groove
Sprocket wheel, is fixed on the chain conveying mechanism on the sprocket shaft of drive sprocket, as shown in Figure 3.The chain conveying mechanism is by one
Roller assembly composition above, the roller assembly is arranged on the active steering wheel of roller bearing end by roller bearing, same with active steering wheel
The driven deflecting roller that axle sets and is connected by chain with the active steering wheel of adjacent roller assembly is constituted；The drive sprocket with
The active steering wheel of first roller assembly is located on same sprocket shaft.
The specific set-up mode of elevating mechanism 4 is as follows in the present embodiment：
As shown in figure 5, the elevating mechanism 4 includes mounting bracket 41, the elevating chain group 42 on mounting bracket 41, peace
Lifting supporting plate 43 in elevating chain group 42, and the drive device for driving elevating chain group 42 to work；The liter
Descending chain bar group 42 includes being arranged on the top sprocket wheel 421 on the top of mounting bracket 41, is arranged on the bottom sprocket of the bottom of mounting bracket 41
422, connect the elevating chain 423 of top sprocket wheel 421 and bottom sprocket 422；The lifting supporting plate 43 is fixed on elevating chain 423
On.
Drive device is motor in the present embodiment, and it directly can connect with top sprocket wheel 421 or bottom sprocket 422
Connect, after direct drive pinion rotation, drive elevating chain 423 to rotate, so promote lifting supporting plate 43 on elevating chain 423 to
Go up or move down, and then reach the purpose that conveying is lifted in the present invention.
The specific set-up mode of conveying mechanism 6 is as follows in the present embodiment：
The conveying mechanism 6 includes the main delivery wheel 61 for being arranged on lifting supporting plate 43 one end, is arranged on lifting supporting plate 43 another
The secondary delivery wheel 62 of one end, connects the chain 63 of main delivery wheel 61 and secondary delivery wheel 62, and drives main 61 turns of delivery wheel
Dynamic feed drive equipment 64；The lifting supporting plate 43 is arranged on the top of chain 63, as shown in Fig. 9 and Fig. 5.
Wherein, feed drive equipment 64 can be that directly conveying mechanism 6 is conveyed using motor, it would however also be possible to employ its
His mode, for the ease of maintenance management, while effectively reducing equipment investment cost, is carried out in the present invention using following set-up modes
Driving：
As shown in figure 9, the feed drive equipment 64 is by top conveyance gear, bottom conveyance gear, connection end conveyance gear
With the lifting moving chain of bottom conveyance gear, the drive installation housing on lifting moving chain, the conveying of driving top are fixed on
The motor of pinion rotation, is fixed on the drive mechanism composition in mounting shell body, and the drive mechanism is installed by main drive sprocket
The drive chain composition of secondary drive sprocket in mounting shell body, connection main drive sprocket and secondary drive sprocket, the secondary drive chain
Wheel is engaged by chain wheel set with the main delivery wheel 61 of lifting supporting plate 43 one end.
The specific set-up mode of valve enclosed construction 5 is as follows in the present embodiment：
The valve enclosed construction 5 includes being arranged on the sealing plate for being used to block the two ends breach of electrolytic bath 2 on electrode foil chemical reaction shelf 1
51, the driving equipment moved up and down for sealing plate 51, and the pressure for making sealing plate 51 be pressed abd fixed on the indentation, there of electrolytic bath 2
Tight device；The driving equipment includes the pull bar 53 with rotary middle point, the pusher cylinder 54 being hinged with the one end of pull bar 53, one
End is hinged on the subtie 55 of the other end of pull bar 53, and is arranged on the guide groove 56 of the both sides of sealing plate 51；The subtie 55
The other end be hinged on sealing plate 51, the rotary middle point is fixed on electrode foil chemical reaction shelf 1, as shown in Figure 7.
Wherein, the pressing device includes the pressure strip 57 for being used to realize that sealing plate 51 is compressed with the indentation, there of electrolytic bath 2, with
And the three axle cylinders 58 that pressure strip 57 is compressed with the breach of electrolytic bath 2 are realized, as shown in Figure 7 and Figure 8.
The specific work process of the system of the present invention is as follows：
(1) sour battery will have been filled to be placed in turnover pallet, then week has been asked by a lift mechanism and input mechanism
In disk input elevating mechanism, elevating mechanism, which is reached, specifies after electrolytic bath, and the conveying mechanism that supporting plate is lifted on elevating mechanism will
Turnover pallet is transmitted to electrolytic bath.
(2) after turnover pallet reaches electrolytic bath chain transmission mechanism again in electrolytic bath by battery from left to right successively
Whole electrolytic bath will be booked.
(3) after battery is booked whole electrolytic bath, electrolytic bath two ends valve enclosed construction is closed, and detailed process is：First
Sealing plate is put down by pusher cylinder, then sealed sealing plate compression by three axle cylinders；Spring is provided with after three axle cylinders, can be with
Be effectively ensured three axle cylinders die cause sealing plate fail in the case of, still can guarantee that the compression of sealing plate.
(4) after the groove left and right sides to be changed sealing plate is closed, left and right water inlet pipe injects cooling water since water inlet,
Liquid level detection device is provided with electrolytic bath, after cooling water reaches reasonable water level, automatic closing of supplying water, in order to avoid liquid level is examined
Surveying failure of apparatus or water supply valve damage causes water level to diffuse out electrolytic bath, and safety overflow mouthful is provided with electrolytic bath, that is, works as water
When position covers safety overflow mouthful, automatic drainage is played safeguard protection effect by cooling water.
(5) after the completion of water filling, then carry out discharge and recharge by battery standing for a period of time；In discharge and recharge, battery can be produced
Substantial amounts of heat, when natural cooling does not reach preferable cooling-down effect, water inlet and delivery port can be opened simultaneously, allow cooling
Water forms circulation temperature lowering in electrolytic bath；A period of time is stood after the completion of discharge and recharge again.
(6) automatically open up after cooling water is drained in water return pipeline, groove to be changed, three axle cylinder ejectors, sealing plate disengagingization
The grooving left and right sides, pusher cylinder lifts, and then opens sealing plate；The chain conveying mechanism in electrolytic bath has enough to meet the need battery again
In pallet feeding hoisting mechanism, hoisting mechanism sends out battery turnover pallet, and completion is entirely internalized into action.
Embodiment 2
The present embodiment and the difference of embodiment 1 are：The specific set-up mode of elevating mechanism 4 is optimized in the present embodiment,
As shown in Figure 5 and Figure 6, it is specific to set as follows：
Top sprocket wheel 421, bottom sprocket 422 and elevating chain 423 are two in the elevating chain group 42, two tops
End sprocket wheel 421 is fixedly connected by concentric shafts, and two bottom sprockets 422 are fixedly connected also by concentric shafts, two elevating chains
423 are set in parallel between top sprocket wheel 421 and bottom sprocket 422；Lifting supporting plate 43 two ends are separately fixed at two and risen
On descending chain bar 423.
Wherein, the elevating chain group 42 is also configured as two, and Parallel Symmetric is arranged on mounting bracket 41 on vertical direction；
Adjoining two lifting supporting plates 43 are located in same level between described two elevating chain groups 42；The drive device is led to
Cross the driving elevating chain of driving gear set 46 group 42 to move, as shown in Figure 5.Pass through the setting, you can effectively realize two liftings
The synchronizing moving of chain group 42, and then make lifting supporting plate 43 between two adjacent elevating chain groups 42 while rising or falling,
And then reach the purpose of stable transport.
The driving gear set 46 includes driving wheel, and the driven pulley engaged with driving wheel is arranged on first on driving wheel
Elevating chain driven wheel 461, and the second elevating chain driven wheel 462 on the driven wheel is set, as shown in fig. 6, described the
One elevating chain driven wheel 461 is connected by the first elevating chain 463 with one of elevating chain group 42, second lifting
Chain-driving wheel 464 is connected by the second elevating chain 464 with another elevating chain group 42.
The drive device is by motor 44 and connection motor 44 and the lifting driving chain of elevating chain group 42
45 compositions, the lifting driving chain 45 is that driving wheel transmits power.The drive device is located at the top of elevating chain group 42, i.e.,
Drive device driving top sprocket wheel 421 is moved, and then drives the movement of lifting supporting plate 43.The bottom of elevating chain group 42 is also
It is provided with tension mechanism 47, it is to avoid elevating chain 423 is deviate from from gear.
Embodiment 3
The present embodiment and the difference of embodiment 1 are：The specific of another traverse gear is present embodiments provided to set
The specific set-up mode for putting the traverse gear in mode, the present embodiment is as follows：
Wherein, the traverse gear is included by driving chain 33 with being driven the transmission that wheel for inputting 313 is connected in groove
Sprocket wheel, is fixed on the chain conveying mechanism on the sprocket shaft of drive sprocket；The chain conveying mechanism includes being arranged on driving-chain
Active steering wheel group on the sprocket shaft of wheel, is arranged on the driven deflecting roller group of the other end of electrolytic bath 2, connects active steering wheel group
With the chain group of driven deflecting roller group, and the plummer being fixed in chain group.
That is, active steering wheel group is made up of the active steering wheel installed in same rotary shaft two ends, driven deflecting roller group knot
Structure is identical with active steering wheel group, and is be arranged in parallel between active steering wheel group and driven deflecting roller group, chain in the chain group
Quantity is two, is connected between two active steering wheels and driven deflecting roller, the plummer is then fixed on two chains
Between, with the rotation and then movement of chain, reach the purpose of axial transport.
The present embodiment optimizes the setting structure between traverse gear and longitudinal driving device simultaneously, specific to set
For：Tensioner sprocket wheel 34 is provided between the driving wheel 311 and driven pulley 312；Transmission wheel for inputting 313 and driving-chain in the groove
Tensioner sprocket wheel 34 is also equipped between wheel, as shown in Figure 3.
Embodiment 4
The present embodiment and the difference of embodiment 1 are：The present embodiment optimizes the tool of pressing device in valve enclosed construction 5
The specific set-up mode of valve closing 5 is as follows in body set-up mode, the present embodiment：
Wherein, one end of push-pull shaft is connected through electrode foil chemical reaction shelf 1 with pressure strip 57 on the three axles cylinder 58；The three axles gas
The other end of push-pull shaft extends three axle cylinders 58 on cylinder 58, and in the other end fixed dam 59 of the push-pull shaft, the baffle plate
59 and three push-pull shafts between axle cylinder 58 on be provided with spring 52, as shown in Figure 8.
Embodiment 5
The specific set-up mode of one of which lift mechanism and input mechanism is present embodiments provided, it is specific to set as follows：
The cylinder that the lift mechanism is moved up and down by push-pull shaft, and it is arranged on the pallet composition of the push-and-pull shaft end of cylinder.The input machine
Structure point is then to be arranged on the pusher cylinder that push-pull shaft is moved left and right above lift mechanism, and is fixed on pusher cylinder push-and-pull shaft end
The push pedal composition in portion.
Above-described embodiment is only the preferred embodiments of the present invention, not limiting the scope of the invention, as long as using
The design principle of the present invention, and the change for carrying out non-creativeness work on this basis and making, all should belong to the present invention's
Within protection domain.
Claims (9)
1. integral battery door formation system, it is characterised in that including electrode foil chemical reaction shelf (1), two ends breach on electrode foil chemical reaction shelf (1)
Electrolytic bath (2), being fixed on electrode foil chemical reaction shelf (1) is used for the axial transport system (3) of the interior battery axial transport of electrolytic bath (2), by electricity
Pond lifting is arranged on electrolytic bath (2) two ends gap position to the elevating mechanism (4) at the gap position of corresponding electrolytic bath (2) two ends
The valve enclosed construction (5) at place, and realize that battery inputs electrolytic bath (2) or removes the defeated of electrolytic bath (2) on elevating mechanism (4)
Send mechanism (6)；
The axial transport system (3) includes being arranged on the internal traverse gear of electrolytic bath (2), is fixed on every stratification grooving
(2) longitudinal driving device (31) above, the motor (32) of driving longitudinal driving device (31) motion；
The longitudinal driving device (31) includes the driving wheel (311) for receiving applied external force and rotating, and passes through driving wheel (311)
Rotate and drive to provide the driven pulley (312) of applied external force for adjacent longitudinal driving device (31), and by actively
Wheel (311) rotates and drives transmission wheel for inputting in the groove so as to provide power for electrolytic bath (2) inner transverse transmission device
(313)；The driven pulley (312) of one of longitudinal driving device (31) and the driving wheel of adjacent longitudinal driving device (31)
(311) connected by axial transport driving chain (314)；
The traverse gear is included by driving chain (33) and the drive sprocket that transmission wheel for inputting (313) is connected in groove,
It is fixed on the chain conveying mechanism on the sprocket shaft of drive sprocket.
2. integral battery door formation system according to claim 1, it is characterised in that the driving wheel (311) and driven pulley
(312) it is arranged on same sprocket shaft, transmission wheel for inputting (313) is arranged on master by a pair of engaged gears (315) in the groove
On the sprocket shaft of driving wheel (311)；The chain conveying mechanism is made up of more than one roller assembly, and the roller assembly is by rolling
Axle, is arranged on the active steering wheel of roller bearing end, is coaxially disposed with active steering wheel and by chain and adjacent roller assembly
The driven deflecting roller composition of active steering wheel connection；The active steering wheel of the drive sprocket and first roller assembly is located at same
On one sprocket shaft.
3. integral battery door formation system according to claim 1, it is characterised in that the elevating mechanism (4) includes installing
Frame (41), the elevating chain group (42) on mounting bracket (41), the lifting supporting plate in elevating chain group (42)
(43), and for drive elevating chain group (42) work drive device；The elevating chain group (42) includes being arranged on peace
The top sprocket wheel (421) on (41) top is shelved, the bottom sprocket (422) of mounting bracket (41) bottom is arranged on, top sprocket wheel is connected
(421) and bottom sprocket (422) elevating chain (423)；The lifting supporting plate (43) is fixed on elevating chain (423).
4. integral battery door formation system according to claim 3, it is characterised in that top in the elevating chain group (42)
Sprocket wheel (421), bottom sprocket (422) and elevating chain (423) are two, and two top sprocket wheels (421) are solid by concentric shafts
Fixed connection, two bottom sprockets (422) are fixedly connected also by concentric shafts, and two elevating chains (423) are installed in parallel in top
Between sprocket wheel (421) and bottom sprocket (422)；Described lifting supporting plate (43) two ends are separately fixed at two elevating chains (423)
On.
5. integral battery door formation system according to claim 4, it is characterised in that the elevating chain group (42) is two
Individual, Parallel Symmetric is arranged on mounting bracket (41) on vertical direction；Adjoining two between described two elevating chain groups (42)
Individual lifting supporting plate (43) is located in same level；The drive device drives elevating chain group by driving gear set (46)
(42) move；
The driving gear set (46) includes the driving wheel driven by drive device, and the driven pulley engaged with driving wheel is set
The first elevating chain driven wheel (461) on sprocket gear axle, and the second lifting being arranged on driven pulley gear shaft
Chain-driving wheel (462)；The first elevating chain driven wheel (461) passes through the first elevating chain (463) and one of liter
Descending chain bar group (42) is connected, and the second elevating chain driven wheel (462) passes through the second elevating chain (464) and another lifting
Chain group (42) is connected.
6. the integral battery door formation system according to claim 4 or 5, it is characterised in that the conveying mechanism (6) includes setting
The main delivery wheel (61) in lifting supporting plate (43) one end is put, the secondary delivery wheel (62) of lifting supporting plate (43) other end is arranged on, even
Connect the chain (63) of main delivery wheel (61) and secondary delivery wheel (62), and the feed drive that the main delivery wheel (61) of driving rotates
Equipment (64)；The lifting supporting plate (43) is arranged on chain (63).
7. integral battery door formation system according to claim 1, it is characterised in that the valve enclosed construction (5) includes
It is used for the sealing plate (51) for blocking electrolytic bath (2) two ends breach on electrode foil chemical reaction shelf (1), is moved up and down for sealing plate (51)
Driving equipment, and the pressing device for making sealing plate (51) be pressed abd fixed on electrolytic bath (2) indentation, there；The driving equipment
Including the pull bar (53) with rotary middle point, the pusher cylinder (54) being hinged with pull bar (53) one end, one end is hinged on pull bar
(53) subtie (55) of the other end, and it is arranged on the guide groove (56) of sealing plate (51) both sides；The subtie (55)
The other end is hinged on sealing plate (51), and the rotary middle point is fixed on electrode foil chemical reaction shelf (1).
8. integral battery door formation system according to claim 7, it is characterised in that the pressing device includes being used to realize
The pressure strip (57) that sealing plate (51) is compressed with electrolytic bath (2) indentation, there, and realize pressure strip (57) and electrolytic bath (2) breach
The three axle cylinders (58) compressed；One end of push-pull shaft connects through electrode foil chemical reaction shelf (1) with pressure strip (57) on the three axles cylinder (58)
Connect；The other end of push-pull shaft extends three axle cylinders (58) on the three axles cylinder (58), and consolidates in the other end of the push-pull shaft
Determine to be provided with spring (52) on baffle plate (59), the push-pull shaft between the baffle plate (59) and three axle cylinders (58).
9. integral battery door formation system according to claim 1, it is characterised in that the side wall bottom of the electrolytic bath (2)
On be provided with water inlet (7), the bottom of the electrolytic bath (2) is then provided with delivery port (8), and the side wall top of the electrolytic bath (2) is then
It is provided with overfall (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510699634.5A CN105226333B (en) | 2015-10-26 | 2015-10-26 | Integral battery door formation system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510699634.5A CN105226333B (en) | 2015-10-26 | 2015-10-26 | Integral battery door formation system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105226333A CN105226333A (en) | 2016-01-06 |
| CN105226333B true CN105226333B (en) | 2017-08-29 |
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ID=54995138
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510699634.5A Expired - Fee Related CN105226333B (en) | 2015-10-26 | 2015-10-26 | Integral battery door formation system |
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106099165B (en) * | 2016-08-25 | 2019-02-05 | 浙江天地之光电池制造有限公司 | A kind of transport device in battery chemical conversion pond |
| CN106099166B (en) * | 2016-08-25 | 2019-02-05 | 浙江天地之光电池制造有限公司 | A kind of battery chemical conversion pond |
| CN107069096A (en) * | 2017-01-04 | 2017-08-18 | 珠海银隆新能源有限公司 | Lithium battery multilayer stands line |
| CN109119696B (en) * | 2018-08-25 | 2020-04-03 | 浙江谷神能源科技股份有限公司 | Lithium ion battery ization becomes partial volume workshop cooling system |
| CN110444713A (en) * | 2019-08-29 | 2019-11-12 | 广东亿昇达科技有限公司 | A kind of cache mechanism |
| CN113895841B (en) * | 2021-10-15 | 2023-07-07 | 三一技术装备有限公司 | Stereoscopic warehouse and battery cell standing shelf |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201570555U (en) * | 2009-11-09 | 2010-09-01 | 卧龙电气集团股份有限公司 | Container formation slot of batteries |
| CN103158965B (en) * | 2011-12-12 | 2015-12-16 | 深南电路有限公司 | Access tools plate system and access tools plate method |
| CN203589164U (en) * | 2013-10-09 | 2014-05-07 | 河南超威电源有限公司 | Lead-acid storage battery inner formation cooling water bath |
| CN204078835U (en) * | 2014-07-09 | 2015-01-07 | 天能电池(芜湖)有限公司 | Transport modifying device on a kind of production line for manufacturing battery |
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2015
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| CN105226333A (en) | 2016-01-06 |
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