CN105226333A - Integral battery door chemical synthesis technology flow system - Google Patents
Integral battery door chemical synthesis technology flow system Download PDFInfo
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- CN105226333A CN105226333A CN201510699634.5A CN201510699634A CN105226333A CN 105226333 A CN105226333 A CN 105226333A CN 201510699634 A CN201510699634 A CN 201510699634A CN 105226333 A CN105226333 A CN 105226333A
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- 238000005516 engineering process Methods 0.000 title claims abstract description 18
- 238000003786 synthesis reaction Methods 0.000 title claims abstract description 17
- 230000003028 elevating effect Effects 0.000 claims abstract description 98
- 230000007246 mechanism Effects 0.000 claims abstract description 60
- 238000006243 chemical reaction Methods 0.000 claims abstract description 22
- 239000011888 foil Substances 0.000 claims abstract description 22
- 238000007789 sealing Methods 0.000 claims description 27
- 230000005540 biological transmission Effects 0.000 claims description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 16
- 238000007373 indentation Methods 0.000 claims description 7
- 230000033001 locomotion Effects 0.000 claims description 6
- 238000013517 stratification Methods 0.000 claims description 5
- 238000000034 method Methods 0.000 abstract description 8
- 230000008569 process Effects 0.000 abstract description 8
- 239000000498 cooling water Substances 0.000 description 9
- 230000007306 turnover Effects 0.000 description 9
- 239000002253 acid Substances 0.000 description 7
- 239000007788 liquid Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 3
- 238000001514 detection method Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000008400 supply water Substances 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000012809 cooling fluid Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000008929 regeneration Effects 0.000 description 1
- 238000011069 regeneration method Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/06—Lead-acid accumulators
- H01M10/12—Construction or manufacture
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/44—Methods for charging or discharging
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/44—Methods for charging or discharging
- H01M10/446—Initial charging measures
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Battery Electrode And Active Subsutance (AREA)
- Electrolytic Production Of Non-Metals, Compounds, Apparatuses Therefor (AREA)
Abstract
Disclosed by the invention is integral battery door chemical synthesis technology flow system, solves battery in existing technological process and to shift out in electrolytic bath and feeding needs manual operation, cause the problem that labour intensity is high.The present invention includes electrode foil chemical reaction shelf (1), be arranged on the electrolytic bath (2) of the two ends breach on electrode foil chemical reaction shelf (1), be fixed on the axial transport system (3) for the interior battery axial transport of electrolytic bath (2) on electrode foil chemical reaction shelf (1), battery is risen to the elevating mechanism (4) at gap position place, corresponding electrolytic bath (2) two ends, be arranged on the valve shut structure (5) at gap position place, electrolytic bath (2) two ends, and realize upper battery input electrolytic bath (2) of elevating mechanism (4) or shift out the conveying mechanism (6) of electrolytic bath (2).The present invention has full-automation, without the need to manpower intervention, the advantages such as convenient operation.
Description
Technical field
The present invention relates to a kind of battery formation system, what be specifically related to is integral battery door chemical synthesis technology flow system.
Background technology
Lead acid accumulator is that a class fail safe is high, electric performance stablity, low cost of manufacture, and application is extensive, can " resource recycling " energy products of low cost regeneration.Nearly ten years, along with the raising day by day of world energy sources expanding economy and living standards of the people, the application of lead acid accumulator is constantly being expanded, and market demand also significantly rises long, in secondary power supply, lead acid accumulator has occupied the market share of more than 85%.Along with the mankind are to the exploitation of natural energy and the development of ev industry such as solar energy, wind energy, geothermal energy, tidal energys, lead acid accumulator, as " green " industry not consuming earth resource, will be faced with development space extensively.
The battery of filling with good acid in prior art needs first to send in electrolytic bath, then through charging and discharging, leave standstill after, shift out from electrolytic bath.Electrolytic bath in this technological process is all four end closures, only only has the set-up mode of top end opening, battery shifting out and sending in electrolytic bath is caused all to need manual operation, not only labour intensity is large, and in a dead lift process likely with liquid comes into contact in electrolytic bath, affect the healthy of operating personnel.
Summary of the invention
The object of the invention is to overcome battery in technological process to shift out in electrolytic bath and feeding needs manual operation, cause the problem that labour intensity is too high; There is provided a kind of automation, without the need to the integral battery door chemical synthesis technology flow system of a dead lift.
For achieving the above object, technical scheme of the present invention is as follows:
Integral battery door chemical synthesis technology flow system, comprise electrode foil chemical reaction shelf, be arranged on the electrolytic bath of two ends breach on electrode foil chemical reaction shelf, be fixed on the axial transport system for battery axial transport in electrolytic bath on electrode foil chemical reaction shelf, battery is risen to the elevating mechanism at gap position place, corresponding electrolytic bath two ends, be arranged on the valve shut structure at gap position place, electrolytic bath two ends, and realize the input electrolytic bath of battery on elevating mechanism or shift out the conveying mechanism of electrolytic bath.
The running of native system is as follows: the battery of having filled with acid is placed in turnover pallet by (1), is placed on by pallet in elevating mechanism, sends into elevator by conveying mechanism, promotes after arriving appointment electrolytic bath and sends in electrolytic bath by conveying mechanism; (2) battery is booked whole electrolytic bath by axial transport system by installing in electrolytic bath from left to right successively; (3) after electrolytic bath is booked by the breach at valve shut structure closure grooving two ends, then make left and right water inlet pipe start to inject cooling water; (4) after cooling water reaches reasonable water level, supply water and automatically close, by battery standing a period of time; (5) discharge and recharge of battery is carried out, and then standing a period of time; (6) water return pipeline is opened automatically, and after groove inner cooling water to be changed drains, valve shut structure opens the breach at electrolytic bath two ends; (7) by axial transport system, turnover pallet is transported in elevating mechanism, by conveying mechanism, the turnover pallet in elevating mechanism is sent.
The system that the present invention adopts can realize the full-automation of battery input and output in electrolytic bath, without the need to manual operation, reduces labour intensity, effectively avoids liquid comes into contact in artificial and electrolytic bath simultaneously, ensures that operating personnel's is healthy; Electrolytic bath two ends breach in the present invention, valve shut structure be set in two ends indentation, there and the setting of axial transport system is set in electrolytic bath, effectively ensure that the full-automatic input and output of battery, for prosthetic operation provides effective guarantee.
Preferably, described axial transport system comprises the traverse gear being arranged on electrolytic bath inside, is fixed on the longitudinal driving device above every stratification grooving, drives the drive motors of longitudinal driving device motion;
Described longitudinal driving device comprises and accepts applied external force and the driving wheel rotated, rotated by driving wheel and drive thus provide the driven pulley of applied external force for adjacent longitudinal driving device, and rotated by driving wheel and drive thus transmission wheel for inputting in the groove providing power for electrolytic bath inner transverse transmission device; The driven pulley of one of them longitudinal driving device described is connected by axial transport driving chain with the driving wheel of adjacent longitudinal driving device;
Described traverse gear comprises the drive sprocket by driving chain to be connected with transmission wheel for inputting in groove, is fixed on the chain conveying mechanism on the sprocket shaft of drive sprocket.
Further, described driving wheel and driven pulley are arranged on same sprocket shaft, and in described groove, transmission wheel for inputting is arranged on the sprocket shaft of driving wheel by pair of engaged gears; Described chain conveying mechanism is made up of more than one roller assembly, and this roller assembly, by roller bearing, is arranged on the active steering wheel of roller bearing end, takes turns coaxially arrange and take turns with the active steering of adjacent roller assembly the driven deflecting roller be connected by chain with active steering; The active steering of described drive sprocket and first lateral transport equipment is taken turns and is positioned on same sprocket shaft.
Preferably, described elevating mechanism comprises installing rack, is arranged on the elevating chain group on installing rack, is arranged on the lifting supporting plate in elevating chain group, and for driving the drive unit of elevating chain group work; Described elevating chain group comprises the top sprocket wheel being arranged on installing rack top, is arranged on the bottom sprocket wheel of installing rack bottom, connects the elevating chain of top sprocket wheel and bottom sprocket wheel; Described lifting supporting plate is fixed on elevating chain.
Further, in described elevating chain group, top sprocket wheel, bottom sprocket wheel and elevating chain are two, two top sprocket wheels are fixedly connected with by concentric shafts, and two bottom sprocket wheels are also fixedly connected with by concentric shafts, and two elevating chains are set in parallel between top sprocket wheel and bottom sprocket wheel; Described lifting two ends of bearing plate is separately fixed on two elevating chains.
Further, described elevating chain group is two, and on vertical direction, Parallel Symmetric is arranged on installing rack; Two lifting supporting plates adjoining between described two elevating chain groups are positioned in same level; Described drive unit drives the motion of elevating chain group by driving gear set;
Described driving gear set comprises the driving wheel driven by drive unit, the driven pulley engaged with driving wheel, is arranged on the first elevating chain driven wheel on sprocket gear axle, and is arranged on the second elevating chain driven wheel on driven pulley gear shaft; Described first elevating chain driven wheel is connected with one of them elevating chain group by the first elevating chain, and described second elevating chain driven wheel is connected with another elevating chain group by the second elevating chain.The present invention drives the lifting supporting plate in elevating chain group to move up and down by driving gear set, this setting can make adjacent two lifting supporting plate energy synchronizing movings in two elevating chain groups, avoids two lifting supporting plates to move the inconsistent situation of goods transportation difficulty that causes of step and occurs.
Preferably, described conveying mechanism comprises the main delivery wheel being arranged on lifting supporting plate one end, is arranged on the secondary delivery wheel of the lifting supporting plate other end, connects the chain of main delivery wheel and secondary delivery wheel, and the feed drive equipment driving main delivery wheel to rotate; Described lifting supporting plate is arranged on chain.
As the set-up mode of optimum, reaching better while sealing effectiveness, convenient control, described valve shut structure comprises the sealing plate be arranged on for shutoff electrolytic bath two ends breach on electrode foil chemical reaction shelf, for the driving arrangement that sealing plate moves up and down, and sealing plate is made to be pressed abd fixed on the hold down gag of this electrolytic bath indentation, there; Described driving arrangement comprises the pull bar with rotary middle point, the promotion cylinder hinged with pull bar one end, and one end is hinged on the subtie of the pull bar other end, and is arranged on the gathering sill of sealing plate both sides; The other end of described subtie is hinged on sealing plate, and this rotary middle point is fixed on electrode foil chemical reaction shelf.
In order to avoid three axle cylinders damage time, in electrolytic bath, liquid flows out, and described hold down gag comprises the pressure strip compressed with electrolytic bath indentation, there for realizing sealing plate, and realizes the three axle cylinders that pressure strip and electrolytic bath breach compress; On described three axle cylinders, one end of push-pull shaft is run through electrode foil chemical reaction shelf and is connected with pressure strip; On described three axle cylinders, the other end of push-pull shaft extends three axle cylinders, and at the other end fixed dam of this push-pull shaft, the push-pull shaft between described baffle plate and three axle cylinders is provided with spring.
Overflow electrolytic bath in order to avoid cooling water adds the excessive cooling fluid that causes, the sidewall bottom of described electrolytic bath is provided with water inlet, and the bottom of this electrolytic bath is then provided with delivery port, and the sidewall top of this electrolytic bath is then provided with overfall.
The present invention compared with prior art, has the following advantages and beneficial effect:
1, the present invention adopts transmission wheel for inputting in the groove in a multiple longitudinal driving device of driven by motor to rotate simultaneously, and then realize the traverse gear synchronous operation in each stratification grooving by the drive of transmission wheel for inputting in groove simultaneously, and then reach the effect that battery synchronously processes, ensure that the quality of battery after process in electrolytic bath;
2, in the present invention, lateral transport system only can realize being synchronized with the movement of traverse gear in each stratification grooving by a motor, and automaticity is high, and manual steps is few, easy maintenance;
3, in the present invention, valve shut structure is convenient to the feeding of battery and shifts out, and press seal Be very effective, automation mechanized operation is easier;
4, the coordinating of conveying mechanism and elevating mechanism in the present invention, effectively realize machinery and substitute the artificial operation sent into by goods in electrolytic bath, and then reduce labour intensity, effectively improve transfer efficiency simultaneously, reduce artificial input cost.
Accompanying drawing explanation
Fig. 1 is overall structure schematic diagram of the present invention.
Fig. 2 is the structural representation of single-layered grooving in the present invention.
Fig. 3 is the structural representation of axial transport system in the present invention.
Fig. 4 is the structural representation of longitudinal driving device in the present invention.
Fig. 5 is the structural representation of elevating mechanism in the present invention.
Fig. 6 is the structural representation of the driving gear set position in the present invention.
Fig. 7 is the structural representation of valve shut structure in the present invention.
Fig. 8 is the side structure schematic diagram of valve shut structure in the present invention.
Fig. 9 is the structural representation of conveying mechanism in the present invention.
Wherein, the parts name that in figure, Reference numeral is corresponding is called:
1-electrode foil chemical reaction shelf, 2-electrolytic bath, 3-axial transport system, 4-elevating mechanism, 5-valve shut structure, 6-conveying mechanism, 7-water inlet, 8-delivery port, 9-overfall;
31-longitudinal driving device, 32-drive motors, 33-drives chain, 34-tensioner sprocket wheel;
311-driving wheel, 312-driven pulley, transmission wheel for inputting in 313-groove, 314-axial transport driving chain, 315-meshing gear;
41-installing rack, 42-elevating chain group, 43-is elevated supporting plate, 44-drive motors, and 45-is elevated driving chain, 46-driving gear set, 47-tension mechanism;
421-top sprocket wheel, 422-bottom sprocket wheel, 423-elevating chain;
461-first elevating chain driven wheel, 462-second elevating chain driven wheel, 463-first elevating chain, 464-second elevating chain;
51-sealing plate, 52-spring, 53-pull bar, 54-promotes cylinder, 55-subtie, 56-gathering sill, 57-pressure strip, 58-tri-axle cylinder, 59-baffle plate;
The main delivery wheel of 61-, the secondary delivery wheel of 62-, 63-chain, 64-feed drive equipment.
Embodiment
Below in conjunction with embodiment, the present invention is described in further detail, but embodiments of the present invention are not limited thereto.
Embodiment 1
Integral battery door chemical synthesis technology flow system, as depicted in figs. 1 and 2, comprise electrode foil chemical reaction shelf 1, be arranged on the electrolytic bath 2 of the two ends breach on electrode foil chemical reaction shelf 1, be fixed on the axial transport system 3 for battery axial transport in electrolytic bath 2 on electrode foil chemical reaction shelf 1, battery is risen to the elevating mechanism 4 at gap position place, corresponding electrolytic bath 2 two ends, be arranged on the valve shut structure 5 at gap position place, electrolytic bath 2 two ends, and realize the input electrolytic bath 2 of battery on elevating mechanism 4 or shift out the conveying mechanism 6 of electrolytic bath 2.
The present invention is provided with water inlet 7 on the sidewall bottom of described electrolytic bath 2, and the bottom of this electrolytic bath 2 is then provided with delivery port 8, and the sidewall top of this electrolytic bath 2 is then provided with overfall 9.
In the present embodiment, the concrete set-up mode of axial transport system 3 is as follows:
As shown in Figure 3 and Figure 4, described axial transport system 3 comprises the traverse gear being arranged on electrolytic bath 2 inside, is fixed on the longitudinal driving device 31 above every stratification grooving 2, drives the drive motors 32 that longitudinal driving device 31 moves.
Wherein, described longitudinal driving device 31 comprises and accepts applied external force and the driving wheel 311 rotated, rotated by driving wheel 311 and drive thus provide the driven pulley 312 of applied external force for adjacent longitudinal driving device 31, and rotated by driving wheel 311 and drive thus transmission wheel for inputting 313 in the groove providing power for electrolytic bath 2 inner transverse transmission device; The driven pulley 312 of one of them longitudinal driving device 31 described is connected by axial transport driving chain 314 with the driving wheel 311 of adjacent longitudinal driving device 32; Described driving wheel 311 and driven pulley 312 are arranged on same sprocket shaft, and in described groove, transmission wheel for inputting 313 is arranged on by pair of engaged gears 315 on the sprocket shaft of driving wheel 311, as shown in Figure 4.
Wherein, described traverse gear comprises the drive sprocket by driving chain 33 to be connected with transmission wheel for inputting 313 in groove, is fixed on the chain conveying mechanism on the sprocket shaft of drive sprocket, as shown in Figure 3.Described chain conveying mechanism is made up of more than one roller assembly, and this roller assembly, by roller bearing, is arranged on the active steering wheel of roller bearing end, takes turns coaxially arrange and take turns with the active steering of adjacent roller assembly the driven deflecting roller be connected by chain with active steering; The active steering of described drive sprocket and first lateral transport equipment is taken turns and is positioned on same sprocket shaft.
In the present embodiment, the concrete set-up mode of elevating mechanism 4 is as follows:
As shown in Figure 5, described elevating mechanism 4 comprises installing rack 41, is arranged on the elevating chain group 42 on installing rack 41, is arranged on the lifting supporting plate 43 in elevating chain group 42, and the drive unit for driving elevating chain group 42 to work; Described elevating chain group 42 comprises the top sprocket wheel 421 being arranged on installing rack 41 top, is arranged on the bottom sprocket wheel 422 of installing rack 41 bottom, connects the elevating chain 423 of top sprocket wheel 421 and bottom sprocket wheel 422; Described lifting supporting plate 43 is fixed on elevating chain 423.
In the present embodiment, drive unit is drive motors, it can directly be connected with top sprocket wheel 421 or bottom sprocket wheel 422, after Direct driver pinion rotation, elevating chain 423 is driven to rotate, and then impel the lifting supporting plate 43 on elevating chain 423 to move up or down, and then reach in the present invention the object being elevated conveying.
In the present embodiment, the concrete set-up mode of conveying mechanism 6 is as follows:
Described conveying mechanism 6 comprises the main delivery wheel 61 being arranged on lifting supporting plate 43 one end, be arranged on the secondary delivery wheel 62 of lifting supporting plate 43 other end, connect the chain 63 of main delivery wheel 61 and secondary delivery wheel 62, and the feed drive equipment 64 driving main delivery wheel 61 to rotate; Described lifting supporting plate 43 is arranged on above chain 63, as shown in Fig. 9 and Fig. 5.
Wherein, feed drive equipment 64 can be directly adopt motor to carry conveying mechanism 6, also can adopt other modes, for the ease of maintenance management, effectively reduces equipment investment cost simultaneously, adopts following set-up mode to drive in the present invention:
As shown in Figure 9, this feed drive equipment 64 is by top conveyance gear, bottom conveyance gear, the lifting moving chain of link conveyance gear and bottom conveyance gear, be fixed on the drive installation housing on lifting moving chain, drive the drive motors that top conveyance gear is rotated, be fixed on the driving mechanism composition in holder housing, this driving mechanism is by main drive sprocket, be arranged on the secondary drive sprocket in holder housing, connect the chain drive-belt of main drive sprocket and secondary drive sprocket, this secondary drive sprocket is engaged by the main delivery wheel 61 of chain wheel set with lifting supporting plate 43 one end.
In the present embodiment, the concrete set-up mode of valve shut structure 5 is as follows:
Described valve shut structure 5 comprises the sealing plate 51 be arranged on for shutoff electrolytic bath 2 two ends breach on electrode foil chemical reaction shelf 1, for the driving arrangement that sealing plate 51 moves up and down, and makes sealing plate 51 be pressed abd fixed on the hold down gag of this electrolytic bath 2 indentation, there; Described driving arrangement comprises the pull bar 53 with rotary middle point, the promotion cylinder 54 hinged with pull bar 53 one end, and one end is hinged on the subtie 55 of pull bar 53 other end, and is arranged on the gathering sill 56 of sealing plate 51 both sides; The other end of described subtie 55 is hinged on sealing plate 51, and this rotary middle point is fixed on electrode foil chemical reaction shelf 1, as shown in Figure 7.
Wherein, described hold down gag comprises the pressure strip 57 compressed for realizing sealing plate 51 and electrolytic bath 2 indentation, there, and realizes the three axle cylinders 58 that pressure strip 57 and electrolytic bath 2 breach compress, as shown in Figure 7 and Figure 8.
The specific works process of system of the present invention is as follows:
(1) battery of having filled with acid is placed in turnover pallet, by a lift mechanism and input mechanism, turnover pallet is inputted in elevating mechanism again, turnover pallet is transferred in electrolytic bath by conveying mechanism elevating mechanism being elevated supporting plate after arriving and specifying electrolytic bath by elevating mechanism.
(2) by the chain transport sector in electrolytic bath, battery will be booked whole electrolytic bath from left to right successively again when turnover pallet arrives after electrolytic bath.
(3) after battery is booked whole electrolytic bath, electrolytic bath two ends valve shut structure is closed, and detailed process is: first put down by sealing plate by promotion cylinder, then by three axle cylinders by sealing plate press seal; Be provided with spring after three axle cylinders, can effectively ensure three axle cylinders when die cause sealing plate to lose efficacy, still can ensure sealing plate compression.
(4) after the groove left and right sides to be changed sealing plate is closed; left and right water inlet pipe injects cooling water from water inlet; liquid level detection device is provided with in electrolytic bath; after cooling water reaches reasonable water level, supply water and automatically close, cause water level to diffuse out electrolytic bath in order to avoid liquid level detection device inefficacy or water supply valve damage; electrolytic bath is provided with safety overflow mouth; namely, when water level covers safety overflow mouth, cooling water, by automatic drainage, plays safeguard protection effect.
(5) after water filling completes, by battery standing a period of time, then discharge and recharge is carried out; When discharge and recharge, battery can produce a large amount of heats, when cooling does not reach desirable cooling-down effect naturally, can open water inlet and delivery port simultaneously, allow cooling water form circulation temperature lowering in electrolytic bath; A period of time is left standstill again after discharge and recharge completes.
(6) automatically water return pipeline is opened, after groove inner cooling water to be changed drains, three axle cylinder ejectors, sealing plate departs from the electrolytic bath left and right sides, promotes cylinder and mentions, and then open sealing plate; Sent in hoisting mechanism by battery turnover pallet by the chain conveying mechanism in electrolytic bath, battery turnover pallet is sent by hoisting mechanism again, completes wholely to be internalized into action.
Embodiment 2
The difference of the present embodiment and embodiment 1 is: the concrete set-up mode optimizing elevating mechanism 4 in the present embodiment, as shown in Figure 5 and Figure 6, specifically arranges as follows:
In described elevating chain group 42, top sprocket wheel 421, bottom sprocket wheel 422 and elevating chain 423 are two, two top sprocket wheels 421 are fixedly connected with by concentric shafts, two bottom sprocket wheels 422 are also fixedly connected with by concentric shafts, and two elevating chains 423 are set in parallel between top sprocket wheel 421 and bottom sprocket wheel 422; Described lifting supporting plate 43 two ends are separately fixed on two elevating chains 423.
Wherein, described elevating chain group 42 is also set to two, and on vertical direction, Parallel Symmetric is arranged on installing rack 41; Two lifting supporting plates 43 adjoining between described two elevating chain groups 42 are positioned in same level; Described drive unit drives elevating chain group 42 to move by driving gear set 46, as shown in Figure 5.By this setting, effectively can realize the synchronizing moving of two elevating chain groups 42, and then make the lifting supporting plate 43 between two adjacent elevating chain groups 42 rise simultaneously or decline, and then reach the object of stable transport.
Described driving gear set 46 comprises driving wheel, the driven pulley engaged with driving wheel, be arranged on the first elevating chain driven wheel 461 on driving wheel, and the second elevating chain driven wheel 462 arranged on the driven wheel, as shown in Figure 6, described first elevating chain driven wheel 461 is connected with one of them elevating chain group 42 by the first elevating chain 463, and described second elevating chain driven wheel 464 is connected with another elevating chain group 42 by the second elevating chain 464.
Described drive unit is made up of with the lifting driving chain 45 being connected drive motors 44 and elevating chain group 42 drive motors 44, and described lifting driving chain 45 is driving wheel transferring power.Described drive unit is positioned at above elevating chain group 42, and namely this drive unit drives top sprocket wheel 421 to move, and then drives the movement of lifting supporting plate 43.Described elevating chain group 42 bottom is also provided with tension mechanism 47, avoids elevating chain 423 to deviate from from gear.
Embodiment 3
The difference of the present embodiment and embodiment 1 is: the concrete set-up mode present embodiments providing another kind of traverse gear, and in the present embodiment, the concrete set-up mode of this traverse gear is as follows:
Wherein, described traverse gear comprises the drive sprocket by driving chain 33 to be connected with transmission wheel for inputting 313 in groove, is fixed on the chain conveying mechanism on the sprocket shaft of drive sprocket; Described chain conveying mechanism comprises the active steering wheels be arranged on the sprocket shaft of drive sprocket, be arranged on the driven of electrolytic bath 2 other end and turn to wheels, connect active steering wheels and the driven chain group turning to wheels, and be fixed on the plummer in chain group.
Namely, active steering wheels are taken turns by the active steering being arranged on same rotation axis two ends and are formed, the driven wheel group structure that turns to is identical with active steering wheels, and active steering wheels and driven turning between wheels be arranged in parallel, this chain group medium chain bar quantity is two, and be connected between two active steering wheels and driven deflecting roller, this plummer is then fixed between two chains, along with rotation and then the movement of chain, reach the object of axial transport.
The present embodiment optimizes simultaneously and arranges structure between traverse gear and longitudinal driving device, is specifically set to: be provided with tensioner sprocket wheel 34 between described driving wheel 311 and driven pulley 312; Also tensioner sprocket wheel 34 is provided with between transmission wheel for inputting 313 and drive sprocket, as shown in Figure 3 in described groove.
Embodiment 4
The difference of the present embodiment and embodiment 1 is: the present embodiment optimizes the concrete set-up mode of hold down gag in valve shut structure 5, and in the present embodiment, the concrete set-up mode of this valve shut 5 is as follows:
Wherein, on described three axle cylinders 58, one end of push-pull shaft is run through electrode foil chemical reaction shelf 1 and is connected with pressure strip 57; On described three axle cylinders 58, the other end of push-pull shaft extends three axle cylinders 58, and at the other end fixed dam 59 of this push-pull shaft, the push-pull shaft between described baffle plate 59 and three axle cylinders 58 is provided with spring 52, as shown in Figure 8.
Embodiment 5
Present embodiments provide the concrete set-up mode of wherein a kind of lift mechanism and input mechanism, specifically arrange as follows: the cylinder that this lift mechanism is moved up and down by push-pull shaft, and the pallet of the push-pull shaft end being arranged on cylinder is formed.This input mechanism divides, and for being arranged on the promotion cylinder that push-pull shaft above lift mechanism moves left and right, and is fixed on the push pedal composition promoting cylinder push-pull shaft end.
Above-described embodiment is only the preferred embodiments of the present invention, not limiting the scope of the invention, as long as adopt design principle of the present invention, and the change carried out non-creativeness work on this basis and make, all should belong within protection scope of the present invention.
Claims (10)
1. integral battery door chemical synthesis technology flow system, it is characterized in that, comprise electrode foil chemical reaction shelf (1), be arranged on the electrolytic bath (2) of the two ends breach on electrode foil chemical reaction shelf (1), be fixed on the axial transport system (3) for the interior battery axial transport of electrolytic bath (2) on electrode foil chemical reaction shelf (1), battery is risen to the elevating mechanism (4) at gap position place, corresponding electrolytic bath (2) two ends, be arranged on the valve shut structure (5) at gap position place, electrolytic bath (2) two ends, and realize upper battery input electrolytic bath (2) of elevating mechanism (4) or shift out the conveying mechanism (6) of electrolytic bath (2).
2. integral battery door chemical synthesis technology flow system according to claim 1, it is characterized in that, described axial transport system (3) comprises the traverse gear being arranged on electrolytic bath (2) inside, be fixed on the longitudinal driving device (31) of every stratification grooving (2) top, drive the drive motors (32) that longitudinal driving device (31) moves;
Described longitudinal driving device (31) comprises and accepts applied external force and the driving wheel (311) rotated, rotated by driving wheel (311) and drive thus provide the driven pulley (312) of applied external force for adjacent longitudinal driving device (31), and rotated by driving wheel (311) and drive thus be electrolytic bath (2) inner transverse transmission device power is provided groove in transmission wheel for inputting (313); The driven pulley (312) of described one of them longitudinal driving device (31) is connected by axial transport driving chain (314) with the driving wheel (311) of adjacent longitudinal driving device (31);
Described traverse gear comprises the drive sprocket by driving chain (33) to be connected with transmission wheel for inputting (313) in groove, is fixed on the chain conveying mechanism on the sprocket shaft of drive sprocket.
3. integral battery door chemical synthesis technology flow system according to claim 2, it is characterized in that, described driving wheel (311) and driven pulley (312) are arranged on same sprocket shaft, and in described groove, transmission wheel for inputting (313) is arranged on the sprocket shaft of driving wheel (311) by pair of engaged gears (315); Described chain conveying mechanism is made up of more than one roller assembly, and this roller assembly, by roller bearing, is arranged on the active steering wheel of roller bearing end, takes turns coaxially arrange and take turns with the active steering of adjacent roller assembly the driven deflecting roller be connected by chain with active steering; The active steering of described drive sprocket and first lateral transport equipment is taken turns and is positioned on same sprocket shaft.
4. integral battery door chemical synthesis technology flow system according to claim 1, it is characterized in that, described elevating mechanism (4) comprises installing rack (41), be arranged on the elevating chain group (42) on installing rack (41), be arranged on the lifting supporting plate (43) in elevating chain group (42), and the drive unit for driving elevating chain group (42) to work; Described elevating chain group (42) comprises the top sprocket wheel (421) being arranged on installing rack (41) top, is arranged on the bottom sprocket wheel (422) of installing rack (41) bottom, connects the elevating chain (423) of top sprocket wheel (421) and bottom sprocket wheel (422); Described lifting supporting plate (43) is fixed on elevating chain (423).
5. integral battery door chemical synthesis technology flow system according to claim 4, it is characterized in that, in described elevating chain group (42), top sprocket wheel (421), bottom sprocket wheel (422) and elevating chain (423) are two, two top sprocket wheels (421) are fixedly connected with by concentric shafts, two bottom sprocket wheels (422) are also fixedly connected with by concentric shafts, and two elevating chains (423) are installed in parallel between top sprocket wheel (421) and bottom sprocket wheel (422); Described lifting supporting plate (43) two ends are separately fixed on two elevating chains (423).
6. integral battery door chemical synthesis technology flow system according to claim 5, is characterized in that, described elevating chain group (42) is two, and on vertical direction, Parallel Symmetric is arranged on installing rack (41); Two liftings supporting plate (43) adjoining between described two elevating chain groups (42) are positioned in same level; Described drive unit drives elevating chain group (42) motion by driving gear set (46);
Described driving gear set (46) comprises the driving wheel driven by drive unit, the driven pulley engaged with driving wheel, be arranged on the first elevating chain driven wheel (461) on sprocket gear axle, and be arranged on the second elevating chain driven wheel (462) on driven pulley gear shaft; Described first elevating chain driven wheel (461) is connected with one of them elevating chain group (42) by the first elevating chain (463), and described second elevating chain driven wheel (462) is connected with another elevating chain group (42) by the second elevating chain (464).
7. the integral battery door chemical synthesis technology flow system according to claim 5 or 6, it is characterized in that, described conveying mechanism (6) comprises the main delivery wheel (61) being arranged on lifting supporting plate (43) one end, be arranged on the secondary delivery wheel (62) of lifting supporting plate (43) other end, connect the chain (63) of main delivery wheel (61) and secondary delivery wheel (62), and the feed drive equipment (64) driving main delivery wheel (61) to rotate; Described lifting supporting plate (43) is arranged on chain (63).
8. integral battery door chemical synthesis technology flow system according to claim 1, it is characterized in that, described valve shut structure (5) comprises the sealing plate (51) be arranged on for shutoff electrolytic bath (2) two ends breach on electrode foil chemical reaction shelf (1), for the driving arrangement that sealing plate (51) moves up and down, and sealing plate (51) is made to be pressed abd fixed on the hold down gag of this electrolytic bath (2) indentation, there; Described driving arrangement comprises the pull bar (53) with rotary middle point, the promotion cylinder (54) hinged with pull bar (53) one end, one end is hinged on the subtie (55) of pull bar (53) other end, and is arranged on the gathering sill (56) of sealing plate (51) both sides; The other end of described subtie (55) is hinged on sealing plate (51), and this rotary middle point is fixed on electrode foil chemical reaction shelf (1).
9. integral battery door chemical synthesis technology flow system according to claim 8, it is characterized in that, described hold down gag comprises the pressure strip (57) compressed for realizing sealing plate (51) and electrolytic bath (2) indentation, there, and realizes the three axle cylinders (58) that pressure strip (57) and electrolytic bath (2) breach compress; One end of the upper push-pull shaft of described three axle cylinders (58) is run through electrode foil chemical reaction shelf (1) and is connected with pressure strip (57); The other end of the upper push-pull shaft of described three axle cylinders (58) extends three axle cylinders (58), and at the other end fixed dam (59) of this push-pull shaft, the push-pull shaft between described baffle plate (59) and three axle cylinders (58) is provided with spring (52).
10. integral battery door chemical synthesis technology flow system according to claim 1, it is characterized in that, the sidewall bottom of described electrolytic bath (2) is provided with water inlet (7), the bottom of this electrolytic bath (2) is then provided with delivery port (8), and the sidewall top of this electrolytic bath (2) is then provided with overfall (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510699634.5A CN105226333B (en) | 2015-10-26 | 2015-10-26 | Integral battery door formation system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510699634.5A CN105226333B (en) | 2015-10-26 | 2015-10-26 | Integral battery door formation system |
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| Publication Number | Publication Date |
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| CN105226333A true CN105226333A (en) | 2016-01-06 |
| CN105226333B CN105226333B (en) | 2017-08-29 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510699634.5A Expired - Fee Related CN105226333B (en) | 2015-10-26 | 2015-10-26 | Integral battery door formation system |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106099166A (en) * | 2016-08-25 | 2016-11-09 | 浙江天地之光电池制造有限公司 | A kind of accumulator chemical conversion pond |
| CN106099165A (en) * | 2016-08-25 | 2016-11-09 | 浙江天地之光电池制造有限公司 | A kind of conveying arrangement in accumulator chemical conversion pond |
| CN107069096A (en) * | 2017-01-04 | 2017-08-18 | 珠海银隆新能源有限公司 | Lithium battery multilayer stands line |
| CN109119696A (en) * | 2018-08-25 | 2019-01-01 | 浙江谷神能源科技股份有限公司 | A kind of lithium ion battery forming and capacity dividing workshop cooling system |
| CN110444713A (en) * | 2019-08-29 | 2019-11-12 | 广东亿昇达科技有限公司 | A kind of cache mechanism |
| CN113895841A (en) * | 2021-10-15 | 2022-01-07 | 三一技术装备有限公司 | Stereoscopic warehouse and battery cell shelf that stews |
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| CN103158965A (en) * | 2011-12-12 | 2013-06-19 | 深南电路有限公司 | System of storing and taking tool plate and method for storing and taking tool plate |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110444713A (en) * | 2019-08-29 | 2019-11-12 | 广东亿昇达科技有限公司 | A kind of cache mechanism |
| CN113895841A (en) * | 2021-10-15 | 2022-01-07 | 三一技术装备有限公司 | Stereoscopic warehouse and battery cell shelf that stews |
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|---|---|
| CN105226333B (en) | 2017-08-29 |
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