CN105223009A - Analyze out-of-balance force to the simulation experiment platform of the impact of crackle axle - Google Patents
Analyze out-of-balance force to the simulation experiment platform of the impact of crackle axle Download PDFInfo
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- CN105223009A CN105223009A CN201510658683.4A CN201510658683A CN105223009A CN 105223009 A CN105223009 A CN 105223009A CN 201510658683 A CN201510658683 A CN 201510658683A CN 105223009 A CN105223009 A CN 105223009A
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Abstract
The invention discloses and a kind ofly analyze the simulation experiment platform of out-of-balance force on the impact of crackle axle, wherein, comprising: base, it is each side provided with a bracing frame; Two chucks, it is respectively rotatably arranged on a bracing frame; Rotating mechanism, it rotates for driving one of them chuck; At least one slide group, each slide group comprises two slides, and slide is arranged on base in the mode that can horizontally slip; And out-of-balance force simulation mechanism, each slide is provided with an out-of-balance force simulation mechanism, it comprises: cam, and it to be set up on slide and to be driven by an actuating unit and rotates; Cushion block, its with can the mode of slide anteroposterior to be set up on slide and and cam contact; And curved splint, it is connected by spring with cushion block.The present invention can act on crackle axle, to carry out the experiment of the impact of the expansion of the crackle of out-of-balance force shaft part by simulation out-of-balance force when crackle axle rotates.
Description
Technical field
The present invention relates to simulation experiment platform field, particularly a kind ofly analyze the simulation experiment platform of out-of-balance force on the impact of crackle axle.
Background technology
Along with developing rapidly of machinery manufacturing industry, to the requirement of the travelling speed of plant equipment also in continuous raising, the various abrasion conditions during the raising of speed just uses along with part, especially shafting components, stress concentration phenomenon is all the more remarkable, thus seminess appears in quickening shafting components.
Because shafting components often needs other parts sheathed, as gear, bearing, bearing shell etc., when there is crackle in shafting components, mechanical imbalance power can be there is in the junction of itself and other parts in operation process, further expanding of crackle on mechanical imbalance power shaft part can produce significant impact, it can accelerate the expansion rate of crackle, shortens the serviceable life of shafting components greatly.In addition, in the production of reality, all there is shafting components in various main equipment, also can there is the mechanical imbalance power because the reasons such as bias cause, thus cause the wearing and tearing of shafting components to aggravate in the operation of whole equipment, and crack propagation velocity is accelerated.Therefore, need to analyze the shafting components Crack Extension containing crackle mechanical imbalance power, to determine that the working speed of shafting components in suitable scope, thus can farthest reduce the adverse effect of mechanical out-of-balance force shaft part.At present, the experimental provision of the impact of the expansion of the crackle analyzing mechanical out-of-balance force shaft part is not also specifically designed to.
The information being disclosed in this background technology part is only intended to increase the understanding to general background of the present invention, and should not be regarded as admitting or imply in any form that this information structure has been prior art that persons skilled in the art are known.
Summary of the invention
The object of the present invention is to provide and a kind ofly analyze the simulation experiment platform of out-of-balance force on the impact of crackle axle, thus convenient on the impact of the Crack Extension of crackle axle, simulated experiment is carried out to analysis out-of-balance force.
For achieving the above object, the invention provides and a kind ofly analyze the simulation experiment platform of out-of-balance force on the impact of crackle axle, wherein, comprising: base, it is each side provided with a bracing frame; Two chucks, these two chucks are respectively rotatably arranged on a support frame as described above; Rotating mechanism, it rotates for driving chuck described in one of them; At least one slide group, the slide that this slide group each is arranged before and after comprising two, and described slide is arranged on described base in the mode that can horizontally slip; And out-of-balance force simulation mechanism, each described slide is provided with this out-of-balance force simulation mechanism, this out-of-balance force simulation mechanism comprises: cam, and it is rotatably set up on described slide, and this cam is rotated by an actuating unit driving; Cushion block, it is can the mode of slide anteroposterior be set up on described slide, and this cushion block and described cam contact; And curved splint, it is connected by spring with described cushion block.
Preferably, in technique scheme, one of them support frame as described above is arranged on described base in the mode that can horizontally slip.
Preferably, in technique scheme, described rotating mechanism is a rotary electric machine be connected with chuck described in one of them.
Preferably, in technique scheme, described actuating unit is one to be arranged on described slide and to carry out with described cam the cam motor that is connected.
Preferably, in technique scheme, described base is also provided with the pipeline arranging rack that is " U " shape, the lower end of two side levers of this pipeline arranging rack is arranged on described base in the mode that can swing respectively, and the cross bar of this pipeline arranging rack crosses at the top of described two chucks.
Preferably, in technique scheme, on described base with can the mode of slide anteroposterior be provided with two before and after the rail plate of distribution, two described slides of described slide group are respectively arranged on a described rail plate in the mode that can horizontally slip.
Preferably, in technique scheme, described two rail plates are provided with four described slide groups.
Compared with prior art, the present invention has following beneficial effect:
1, the present invention can drive crackle axle to rotate by two chucks, by out-of-balance force simulation mechanism, position crackle axle existing crackle is carried out to the simulation of the effect of out-of-balance force again, when connecting foil gauge, foil gauge just can export dynamic strain measuring instrument to STRESS VARIATION, dynamic strain measuring instrument is transported to computer data again, just can carry out collection and the analysis of related data, thus conveniently on the impact of the Crack Extension of crackle axle, simulated experiment be carried out to analysis out-of-balance force.
2, one of them bracing frame of the present invention can horizontally slip, and slide group is arranged on base by rail plate, thus can improve applicability of the present invention.
Accompanying drawing explanation
Fig. 1 analyzes the structural representation of out-of-balance force on the simulation experiment platform of the impact of crackle axle according to the present invention.
Fig. 2 is the structural representation according to out-of-balance force simulation mechanism of the present invention.
Main Reference Numerals illustrates:
1-base, 11-bracing frame; 2-chuck, 21-rotary electric machine; 3-slide; 4-out-of-balance force simulation mechanism, 41-cam, 42-cushion block, 43-curved splint, 44-spring, 45-cam motor; 5-rail plate; 6-pipeline arranging rack; 7-crackle axle.
Embodiment
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described in detail, but is to be understood that protection scope of the present invention not by the restriction of embodiment.
Clearly represent unless otherwise other, otherwise in whole instructions and claims, term " comprise " or its conversion as " comprising " or " including " etc. by be understood to include the element of stating or ingredient, and do not get rid of other element or other ingredient.
As shown in Figure 1 to Figure 2, a kind of embodiment according to the specific embodiment of the invention is: a kind ofly analyze the simulation experiment platform of out-of-balance force on the impact of crackle axle, it comprises base 1, chuck 2, slide group and out-of-balance force simulation mechanism, wherein: base 1 be each side provided with a bracing frame 11, these two bracing frames 11 are oppositely arranged.Two chucks 2 are respectively rotatably arranged on a bracing frame 11, and on the same line, two chucks 2 are respectively used to the two ends clamping crackle axle 7 to the center line of these two chucks 2, for the fixing crackle axle 7 of installation.Rotating mechanism rotates for driving one of them chuck 2, thus drives crackle axle 7 to rotate.Preferably, as shown in Figure 1, rotating mechanism is a rotary electric machine 21 being arranged on base 1, and rotary electric machine 21 is connected with the chuck 2 being positioned at left side, thus drives the chuck 2 in left side to rotate.Further preferably, the bracing frame 11 being positioned at right side is arranged on base 1 in the mode that can horizontally slip, thus can adjust the distance between two bracing frames 11, to be applicable to install the crackle axle 7 of different length and fix.
Base 1 is at least provided with a slide group, the slide 3 that each slide group is arranged before and after comprising two, and slide 3 is arranged on base 1 in the mode that can horizontally slip, each slide 3 is provided with an out-of-balance force simulation mechanism 4, thus in slide group two out-of-balance force simulation mechanisms 4 are oppositely arranged.As shown in Figure 2, out-of-balance force simulation mechanism 4 comprises cam 41, cushion block 42, curved splint 43 and spring 44, and cam 41 is rotatably set up on slide 3, and cam 41 is rotated by an actuating unit driving.Preferably, actuating unit is one to be arranged on slide 3 and to carry out with cam 41 cam motor 45 that is connected.Cushion block 42 is can the mode of slide anteroposterior be set up on slide 3, cushion block 42 contacts with cam 41, curved splint 43 is connected by spring 44 with cushion block 42, curved splint 43 is for being clamped in the position of crackle axle 7 containing crackle, curved splint 43 can the mode of slide anteroposterior be arranged on slide 3, also can by strut can the mode of slide anteroposterior be arranged on base 1.
When crackle axle 7 is installed on after on two chucks 2, two out-of-balance force simulation mechanism 4 symmetries in slide group are positioned at the both sides, front and back of crackle axle 7, two curved splints 43 of these two out-of-balance force simulation mechanisms 4 are folded in the position containing crackle on crackle axle 7 symmetrically under the effect of spring 44, when the position that cam 41 contacts with cushion block 42 transfers lug boss to gradually by non-lug boss, cushion block 42 can be promoted move to crackle axle 7, thus make spring 44 compress further gradually, the acting force of continuous increase curved splint 43 pairs of crackle axles 7, on the contrary, when the position that cam 41 contacts with cushion block 42 transfers non-lug boss to gradually by lug boss, the acting force of curved splint 43 pairs of crackle axles 7 just can reduce gradually.Therefore carrying out at cam 41 can by curved splint 43 dummy activity out-of-balance force containing cracks on crackle axle 7 in the process of rotating.Structure of the present invention is simple, stable action, simulate true to nature, when installing foil gauge at the detection position of crackle axle 7, foil gauge just can export dynamic strain measuring instrument to the STRESS VARIATION detecting position generation in the process of simulation, dynamic strain measuring instrument is transported to computer data again, just can carry out collection and the analysis of related data, thus conveniently on the impact of the Crack Extension of crackle axle, simulated experiment be carried out to analysis out-of-balance force.Because slide 3 can horizontally slip, out-of-balance force simulation mechanism 4 therefore can be made can to adjust to arbitrary simulation needing the position detected to carry out out-of-balance force effect on crackle axle 7.
Further, as shown in Figure 1, base is also provided with the pipeline arranging rack 6 that is " U " shape, the lower end of two side levers of pipeline arranging rack 6 is arranged on base 1 in the mode that can swing respectively, and the cross bar of pipeline arranging rack 6 crosses at the top of two chucks 2.Line related of the present invention is hung on pipeline arranging rack 6, because pipeline arranging rack 6 can swing, thus can adjust the position of cross bar neatly, avoid circuit to interfere with simulated experiment process.
Further, as shown in Figure 1, on base 1 with can the mode of slide anteroposterior be provided with two before and after the rail plate 5 of distribution, two slides 3 of slide group are respectively arranged on a rail plate 5 in the mode that can horizontally slip.Because slide group can carry out slide anteroposterior along with rail plate 5, thus the distance of the curved splint 43 of two relative out-of-balance force simulation mechanisms 4 can be adjusted according to the crackle axle 7 of different-diameter size, thus can detect the crackle axle 7 of different-diameter, to improve applicability of the present invention.Preferably, two rail plates 5 are provided with multiple slide group, thus can carry out simulated experiment, to raise the efficiency to multiple positions containing crackle of crackle axle 7 by many group out-of-balance force simulation mechanisms 4 simultaneously.Further preferably, as shown in Figure 1, two rail plates 5 are provided with four slide groups altogether.
The aforementioned description to concrete exemplary of the present invention is to illustrate and the object of illustration.These descriptions not want the present invention to be defined as disclosed precise forms, and obviously, according to above-mentioned instruction, can much change and change.The object selected exemplary embodiment and describe is to explain certain principles of the present invention and practical application thereof, thus those skilled in the art can be realized and utilize various different exemplary of the present invention and various different selection and change.Scope of the present invention is intended to limited by claims and equivalents thereof.
Claims (7)
1. analyze the simulation experiment platform of out-of-balance force on the impact of crackle axle, it is characterized in that, comprising:
Base, it is each side provided with a bracing frame;
Two chucks, these two chucks are respectively rotatably arranged on a support frame as described above;
Rotating mechanism, it rotates for driving chuck described in one of them;
At least one slide group, the slide that this slide group each is arranged before and after comprising two, and described slide is arranged on described base in the mode that can horizontally slip; And
Out-of-balance force simulation mechanism, each described slide is provided with this out-of-balance force simulation mechanism, this out-of-balance force simulation mechanism comprises:
Cam, it is rotatably set up on described slide, and this cam is rotated by an actuating unit driving;
Cushion block, it is can the mode of slide anteroposterior be set up on described slide, and this cushion block and described cam contact; And
Curved splint, it is connected by spring with described cushion block.
2. analysis out-of-balance force according to claim 1 is on the simulation experiment platform of the impact of crackle axle, it is characterized in that, one of them support frame as described above is arranged on described base in the mode that can horizontally slip.
3. analysis out-of-balance force according to claim 1 is on the simulation experiment platform of the impact of crackle axle, it is characterized in that, described rotating mechanism is a rotary electric machine be connected with chuck described in one of them.
4. analysis out-of-balance force according to claim 1 is on the simulation experiment platform of the impact of crackle axle, it is characterized in that, described actuating unit is one to be arranged on described slide and to carry out with described cam the cam motor that is connected.
5. analysis out-of-balance force according to claim 1 is on the simulation experiment platform of the impact of crackle axle, it is characterized in that, described base is also provided with the pipeline arranging rack that is " U " shape, the lower end of two side levers of this pipeline arranging rack is arranged on described base in the mode that can swing respectively, and the cross bar of this pipeline arranging rack crosses at the top of described two chucks.
6. the analysis out-of-balance force according to any one of claim 1-5 is on the simulation experiment platform of the impact of crackle axle, it is characterized in that, on described base with can the mode of slide anteroposterior be provided with two before and after the rail plate of distribution, two described slides of described slide group are respectively arranged on a described rail plate in the mode that can horizontally slip.
7. analysis out-of-balance force according to claim 6 is on the simulation experiment platform of the impact of crackle axle, it is characterized in that, described two rail plates is provided with four described slide groups.
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CN201510658683.4A CN105223009B (en) | 2015-10-12 | 2015-10-12 | Analyze the simulation experiment platform of influence of the out-of-balance force to crackle axle |
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CN201510658683.4A CN105223009B (en) | 2015-10-12 | 2015-10-12 | Analyze the simulation experiment platform of influence of the out-of-balance force to crackle axle |
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CN105223009B CN105223009B (en) | 2017-11-14 |
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Cited By (2)
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CN106055737A (en) * | 2016-05-14 | 2016-10-26 | 山东农业大学 | Method and device for simulating beam structure crack based on spring units |
CN113927517A (en) * | 2021-10-29 | 2022-01-14 | 广东电网有限责任公司广州供电局 | Assembly tool for rotating shaft and crank arm of isolating switch |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106055737A (en) * | 2016-05-14 | 2016-10-26 | 山东农业大学 | Method and device for simulating beam structure crack based on spring units |
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CN113927517A (en) * | 2021-10-29 | 2022-01-14 | 广东电网有限责任公司广州供电局 | Assembly tool for rotating shaft and crank arm of isolating switch |
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