CN105215649B - On-line automatic slotting U guard systems - Google Patents
On-line automatic slotting U guard systems Download PDFInfo
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- CN105215649B CN105215649B CN201510682649.0A CN201510682649A CN105215649B CN 105215649 B CN105215649 B CN 105215649B CN 201510682649 A CN201510682649 A CN 201510682649A CN 105215649 B CN105215649 B CN 105215649B
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- 238000007493 shaping process Methods 0.000 claims abstract description 78
- 238000004378 air conditioning Methods 0.000 claims abstract description 58
- 230000007246 mechanism Effects 0.000 claims abstract description 52
- 238000012216 screening Methods 0.000 claims abstract description 30
- 238000003780 insertion Methods 0.000 claims abstract description 10
- 230000037431 insertion Effects 0.000 claims abstract description 10
- 230000009471 action Effects 0.000 claims abstract description 8
- 238000001514 detection method Methods 0.000 claims description 85
- 238000007667 floating Methods 0.000 claims description 47
- 239000000463 material Substances 0.000 claims description 22
- 238000009434 installation Methods 0.000 claims description 19
- 238000007689 inspection Methods 0.000 claims description 14
- 230000000694 effects Effects 0.000 claims description 12
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 12
- 238000012360 testing method Methods 0.000 claims description 6
- 230000033001 locomotion Effects 0.000 claims description 5
- 238000001914 filtration Methods 0.000 claims description 3
- 238000012546 transfer Methods 0.000 claims description 3
- 210000000078 claw Anatomy 0.000 claims description 2
- 238000009833 condensation Methods 0.000 description 13
- 230000005494 condensation Effects 0.000 description 13
- 230000000399 orthopedic effect Effects 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000002459 sustained effect Effects 0.000 description 3
- 241001212149 Cathetus Species 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000008450 motivation Effects 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 230000003044 adaptive effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000000994 depressogenic effect Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
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- 238000012544 monitoring process Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses the on-line automatic slotting U guard systems of one kind, it includes, screening reshaping device for short U pipes screen shaping, tuning on-line mechanism for air-conditioning condenser position adjustment, and be used for into the self-gripping jaws relocation mechanism for being about to short U pipes insertion air-conditioning condenser action, the initial position of the self-gripping jaws relocation mechanism is corresponding with the stroke terminal of the screening reshaping device, and the final position of the self-gripping jaws relocation mechanism is corresponding with the stroke terminal of the tuning on-line mechanism.On-line automatic slotting U guard systems of the present invention, the uniformity of short U pipes is improve by screening reshaping device, it is advantageously implemented short U pipes automation inserting, adjustment part, Horizontal limiting portion are set by tuning on-line mechanism to adjust workpiece in clamping and positioning advance line position appearance, the position of workpiece after clamping is set to meet the positioning of slotting U assemblings, so as to improve slotting U precision, and realize that automation inserts onto air-conditioning condenser short U pipes by clamping jaw relocation mechanism.
Description
Technical field
The present invention relates to the short U automatic assemblings field of air conditioner condensation pipe, and in particular to a kind of on-line automatic slotting U guard systems.
Background technology
At present, known air-conditioning condenser, evaporator automatic assembling are online lower completion, air-conditioning condenser, evaporator
Specified location is transported to by wire body, air-conditioning condenser, evaporator is captured from wire body by robot then and is put into assembler
Position, Set and Positioning is carried out in assembly station with cylinder, carries out the inserting work of short U pipes, after the completion of short U pipes inserting, then uses machine
Air-conditioning condenser, evaporator are reapposed and be transported in wire body next station by people.Working method needs to use machine under this line
Air-conditioning condenser, evaporator are taken out and put back to wire body by device people, increased the assembling time used, and efficiency of assembling is relatively low, makes in addition
Set and Positioning directly is carried out to air-conditioning condenser, evaporator with cylinder, in the actual course of work, due to air-conditioning condenser,
Pose of the evaporator in wire body can not possibly be just the same, and robot is placed on assembler in crawl air-conditioning condenser, evaporator
The pose of condenser is also impossible to identical during position, and this use cylinder directly clamps positioning method easily makes air conditioner condensation
Device, evaporator run-off the straight, clamping precision are difficult to meet the operating accuracy requirement of follow-up short U pipes inserting, while improve in short U
Requirement during pipe inserting to short U pipes uniformity.
In especially for the multiple clamping jaws being mounted side by side at the same time short U insertion process, to the positioning precision of condensing fin with
And the coherence request of short U is higher, and in actual production process, the uniformity of short U is not fine, even if being positioned by improving
Precision also is difficult to smoothly be inserted into short U in condensing fin, at present use by robot give move down away from
From come the method that determines short U insertion depths, easily there are short U situations stuck during insertion in it, is allowed to realize inserting
Enter the depth of setting.
Simultaneously because the weld-ring height and mouth of pipe centre-to-centre spacing of short U pipes are inconsistent, some short U pipes lack weld-ring, and the short U having is managed
Needs can be just inserted into the U pipes long of air-conditioning condenser with certain external force, and these can cause not conforming to for air-conditioning condenser
Lattice, and existing manual assembly can not adapt to the requirement of automated production.
Therefore a kind of uniformity that can improve short U pipes of research and development is needed badly, while automatic carry out the online of the assembling of continuum one
Automatically U guard systems are inserted.
The content of the invention
To solve problems of the prior art, the present invention provides a kind of uniformity that can improve short U pipes, while from
The dynamic on-line automatic slotting U guard systems for carrying out the assembling of continuum one.
The on-line automatic slotting U guard systems of one kind of the present invention, it includes, the screening for short U pipes screen shaping
Reshaping device, for air-conditioning condenser position the tuning on-line mechanism of adjustment, and is used for empty into short U pipes insertion is about to
Adjust the self-gripping jaws relocation mechanism of condenser action, the initial position of the self-gripping jaws relocation mechanism and the screening trimmer
The stroke terminal of structure is corresponding, the stroke terminal of the final position of the self-gripping jaws relocation mechanism and the tuning on-line mechanism
It is corresponding.
Preferably, the screening reshaping device includes
One vibration base,
Be arranged on the vibration base with one, the slideway for transporting short U pipes；
And it is sequentially provided with the quality inspection component for carrying out qualified detection to short U pipes along the short U pipes direction of motion；For to short U
Pipe carries out the screening component of conditional filtering；And for carrying out the shaping component of assembled shaping to short U pipes；
The tuning on-line mechanism includes being symmetricly set on the levelling part of wire body both sides, is arranged on along wire body direction of transfer
Clamping part and be arranged on the folder that the Horizontal limiting part of levelling part one end and the levelling part are correspondingly arranged
Tight component chassis, the lifting piece that level lifting is carried out to clamping part；
The self-gripping jaws relocation mechanism includes
One operation arm；
The installation portion being connected is set with the actuating station of operation arm by a mounting hole；
The clamping jaw fixed plate being flexibly connected with the installation portion by an axis of guide；
The jaw installing plate being fixedly connected with the clamping jaw fixed plate；T-shaped through hole is provided with the jaw installing plate；Coordinate
It is arranged on the T-shaped jaw floating axle in the T-shaped through hole；It is fixedly connected with the axle portion free end of the T-shaped jaw floating axle
Pneumatic clamping jaw component；And the air dividing plate of jaw installing plate is fixed on by air dividing plate fixing screws, for Pneumatic clamping jaw group
The working gas of part is dispensed；
The initial position of the operation arm is corresponding with the stroke terminal of the shaping component, and final position is carried with described
The stroke terminal for rising part is corresponding.
Preferably, the quality inspection component includes being separately positioned on the weld-ring detection part and centre-to-centre spacing test section of slideway both sides
Part, the weld-ring detection part is respectively protruding into slideway and the short U pipes on slideway is examined with the test side of centre-to-centre spacing detection part
Survey；
The screening component include being arranged on the slideway side except material part, and be flexibly connected with the side wall of slideway
Except material turning part, it is described except material part have a telescopic end, it is described except material turning part reverses direction with except material part
Telescopic direction it is consistent；
The shaping component includes that the shaping being arranged on above the slideway pushes part and pushes part phase with the shaping
To the shaping assembly part being arranged on below the slideway, the slideway is pushed between part and shaping assembly part located at shaping
Position be provided with a longitudinally connected through hole.
Preferably, the weld-ring detection part includes weld-ring detection cylinder and is fixedly installed on the push rod that weld-ring detects cylinder
On weld-ring detection finger, weld-ring detection finger includes detection pedestal, the weld-ring detection chute being arranged on detection pedestal；
One end is arranged on the left and right weld-ring detection folder in weld-ring detection chute；It is arranged on the weld-ring detection between left and right weld-ring detection folder
Spring；And weld-ring detection sensor, the weld-ring detection sensor is used for the collapsing length by recognizing weld-ring detection spring
Judge whether the weld-ring on short U pipes is qualified；
The centre-to-centre spacing detection part includes centre-to-centre spacing detection cylinder and is fixedly installed on the push rod that centre-to-centre spacing detects cylinder
On center drift, whether and centre-to-centre spacing detection sensor, the centre-to-centre spacing detection sensor is used for straight according to center drift
Connect through short U pipes whether qualified to detect the mouth of pipe centre-to-centre spacing of short U pipes.
Preferably, the shaping pushes part and is also vertically set on slideway path termination along slideway bearing of trend including one
Guide side plate, the guide side plate is symmetrically hinged with respect to slideway and is provided with U pipes activity guide pad, between the U pipes activity guide pad
A U tube passage is interval with, the U tube passages are provided with weld-ring card interface, clamping is carried out to the short U pipes；
The shaping assembly part includes the assembled guide rail being correspondingly arranged with the slideway, and the spelling is arranged on by sliding block
Mould under shaping on dress guide rail；And the taper lead column under the shaping on mould is uniformly disposed in parallel in, the taper is oriented to
The diameter of post is engaged with the internal diameter of the short U pipes.
Preferably, the tuning on-line mechanism includes the pose adjustment component being across in wire body, the pose adjustment group
Part includes being symmetricly set on the first pose adjustment branch of be set forth in wire body both sides and the second pose adjustment branch, described first
It is arranged with appearance adjustment branch and the second pose adjustment branch：
Perpendicular to the longitudinally disposed lifting cylinder of wire body, the push end of the lifting cylinder pushes upwards；
The clamping cylinder at the push end of the lifting cylinder is arranged on, the free end of the clamping cylinder is oppositely arranged；
The levelling cylinder of the free end of the clamping cylinder is arranged on, the free end of the levelling cylinder is also oppositely arranged.
Preferably, the tuning on-line mechanism is also across in wire body including one and longitudinal direction height is more than pose adjustment group
The second lift component of part, the second lift component include be symmetricly set on be set forth in wire body both sides first lifting branch and
It is arranged with second lifting branch, the first lifting branch and the second lifting branch：
Perpendicular to the longitudinally disposed second lift guide rail of wire body；
The secondary clamping cylinder of the second lift guide rail is movably set in, the free end of the secondary clamping cylinder is provided with
Clamping plate, the clamping plate is oppositely arranged；
The secondary clamping cylinder is arranged on the second lift guide rail by lifting sliding block, and it is described lifting sliding block with
A right angle support member, a right-angle side of the right angle support member and the lifting sliding block are additionally provided between second lift guide rail
It is fixedly connected, another right-angle side is fixedly connected with the secondary clamping cylinder.
Preferably, the pose adjustment component is arranged on same fixed pedestal with the second lift component, described solid
Determine pedestal and be provided with a Timing Belt, the pose adjustment component is movably arranged on the Timing Belt, the row of the Timing Belt
Journey terminal is located at the underface of the second lift component.
Preferably, the T-shaped jaw floating axle includes cap end and axle portion, and the cap end is with diameter greater than the T-shaped through hole
Longitudinal portion aperture, and cap end transverse part hole depth of the axial width less than the T-shaped through hole, the diameter of the axle portion is less than T-shaped
Longitudinal portion aperture of through hole.
Preferably, the elastomeric element of axial stretching is provided between the T-shaped jaw floating axle and the clamping jaw fixed plate；
The relatively described T-shaped jaw floating axle of the clamping jaw fixed plate is provided with a blind hole, the top of the T-shaped jaw floating axle
A groove is provided with respect to blind hole, the two ends of the elastomeric element are separately positioned in the blind hole and groove.
On-line automatic slotting U guard systems of the present invention, it passes through to screen reshaping device, tuning on-line mechanism and clamping jaw and floats
Motivation structure realizes automation by short U pipes inserting to air-conditioning condenser.
Wherein described screening reshaping device is eliminated by carrying out quality inspection, screening, three consecutive steps of shaping to short U pipes
Undesirable short U pipes, and shaping is carried out to satisfactory short U pipes, make the weld-ring of short U pipes in sustained height, it is unified
Adjustment mouth of pipe centre-to-centre spacing, improves the uniformity of short U pipes, short U pipes automation inserting is advantageously implemented, by mould under the shaping
On one group of taper lead column, make to be sleeved on the pipes of the short U in taper lead column and also form that one group of interval is uniform, it is short that position is fixed
U pipes group is arranged so that manipulator can once capture multiple short U pipes, improve inserting efficiency, compared with Traditional Man is operated, carry
High automaticity and inserting efficiency.
The tuning on-line mechanism is by setting adjustment part, Horizontal limiting portion to workpiece in clamping and positioning advance line position appearance
Adjustment, make the position of workpiece after clamping meet the positioning of slotting U assemblings, so as to improve slotting U precision, it is to avoid clamps in the prior art
The location of workpiece inclines the problem for causing to insert U dislocation, simultaneously because the tuning on-line mechanism is arranged in the transmission path of wire body,
Also reduce under existing line in clamping and positioning using robot crawl air-conditioning condenser, the action of evaporator, improve clamping fixed
The efficiency of position.
The clamping jaw relocation mechanism of the automatic slotting U tube apparatus is floated by the first order that installation portion and clamping jaw fixed plate are formed
Set to operating the accuracy of the slotting short U of arm to carry out slightly to adjustment, the formed by T-shaped through hole and T-shaped jaw floating axle
Two grades float set to accuracy carry out micro- to adjustment, make T-shaped jaw floating axle that self adaptation activity is carried out in T-shaped through hole,
Flexible compensation adjustment is formed, is finally made in the mouth of pipe of the short accurate insertion air conditioner condensation fin of U pipes, eliminate short U in the prior art
Error caused by consistency problem and air conditioner condensation the fin positioning of pipe.
Brief description of the drawings
Fig. 1 is the entirety sectional view of on-line automatic slotting U guard systems of the present invention；
Fig. 2 is the sectional view of bowing of the screening orthopedic systems of automatic slotting U tube apparatus of the present invention；
Fig. 3 is the enlarged diagram in A portions in Fig. 2；
Fig. 4 is the partial sectional elevation view of the screening orthopedic systems of automatic slotting U tube apparatus of the present invention；
Fig. 5 is the partially cut-away side view of the screening orthopedic systems of automatic slotting U tube apparatus of the present invention；
Fig. 6 is the overall sectional view of the screening orthopedic systems of automatic slotting U tube apparatus of the present invention；
Fig. 7 is sectional views of the Fig. 6 along C-C directions；
Fig. 8 is the enlarged diagram in B portions in Fig. 7；
Fig. 9 is the overall positive view of the screening orthopedic systems of automatic slotting U tube apparatus of the present invention；
Figure 10 is the front view of tuning on-line mechanism of the present invention；
Figure 11 is the side view of tuning on-line mechanism of the present invention；
Figure 12 is the top view of tuning on-line mechanism of the present invention.
Figure 13 is the positive half sectional view of the clamping jaw relocation mechanism of automatic slotting U tube apparatus of the present invention；
Figure 14 is the lateral half sectional view of the clamping jaw relocation mechanism of automatic slotting U tube apparatus of the present invention；
Figure 15 is D portions enlarged diagram in Figure 14；
Figure 16 is the sectional view of T-shaped through hole in jaw installing plate of the present invention；
Figure 17 is the half sectional view of T-shaped jaw floating axle of the present invention.
Specific embodiment
In order to make the purpose , technical scheme and advantage of the present invention be clearer, it is right below in conjunction with drawings and Examples
The present invention is further elaborated, it will be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and
It is not used in the restriction present invention.
The present invention provides a kind of on-line automatic slotting U guard systems, as shown in figure 1, it is included for carrying out screening whole to short U pipes
The screening reshaping device 100 of shape, for air-conditioning condenser carry out position adjustment tuning on-line mechanism 200, and be used for into
At the beginning of being about to the self-gripping jaws relocation mechanism 300 of short U pipes insertion air-conditioning condenser action, the self-gripping jaws relocation mechanism 300
Beginning position with it is described screening reshaping device 100 stroke terminal it is corresponding, the final position of the self-gripping jaws relocation mechanism 300
Stroke terminal with the tuning on-line mechanism 200 is corresponding.
Wherein, as shown in Fig. 2 the screening reshaping device 100 includes a vibration base 110,
Be arranged on the vibration base 110 with one, the slideway 120 for transporting short U pipes；
And it is sequentially provided with the quality inspection component 130 for carrying out qualified detection to short U pipes along the short U pipes direction of motion；For right
Short U pipes carry out the screening component 140 of conditional filtering；And for carrying out the shaping component 150 of assembled shaping to short U pipes；
As shown in Figure 10, the tuning on-line mechanism 200 includes the pose adjustment component 210 being across in wire body, described
Pose adjustment component 210 includes that the first pose adjustment branch 201 and second pose for being symmetricly set on be set forth in wire body both sides is adjusted
Whole branch 202, is arranged with the first pose adjustment branch 201 and the second pose adjustment branch 202：
Perpendicular to the longitudinally disposed lifting cylinder 211 of wire body, the push end of the lifting cylinder 211 pushes upwards, described
Lifting cylinder 211 is above-mentioned lifting piece；
It is arranged on the clamping cylinder 212 at the push end of the lifting cylinder 211, the free end phase of the clamping cylinder 212
To setting, the clamping cylinder 212 is above-mentioned clamping part；
The levelling cylinder 213 of the free end of the clamping cylinder 212 is arranged on, the free end of the levelling cylinder 213 is also
It is oppositely arranged, the levelling cylinder 213 is above-mentioned levelling part.
As shown in figure 13, the self-gripping jaws relocation mechanism 300 includes
One operation arm 301；
The installation portion 310 being connected is set with the actuating station of operation arm 301 by a mounting hole；
The clamping jaw fixed plate 320 being flexibly connected with the installation portion by an axis of guide；
The jaw installing plate 330 being fixedly connected with the clamping jaw fixed plate；T-shaped through hole is provided with the jaw installing plate,
It is equipped with the T-shaped jaw floating axle in the T-shaped through hole；
The Pneumatic clamping jaw component 340 being fixedly connected with the axle portion free end of the T-shaped jaw floating axle；
And the air dividing plate 350 of jaw installing plate is fixed on by air dividing plate fixing screws, for Pneumatic clamping jaw component
Working gas dispensed；
It is described operation arm 301 initial position it is corresponding with the stroke terminal of the shaping component 150, final position with
The stroke terminal of the lifting cylinder 211 is corresponding.
Specifically, the vibration base 110 drives vibration by the linear vibrator that bottom is set, the short U pipes are set
On slideway 120, moved to the direction of shaping component 150 along quality inspection component 130 under the vibration of vibration base 110.
The quality inspection component 130 includes that the weld-ring detection part 131 for being separately positioned on the both sides of slideway 120 is detected with centre-to-centre spacing
Part 132, the weld-ring detection part 131 is respectively protruding into slideway 120 to slideway with the test side of centre-to-centre spacing detection part 132
Short U pipes on 120 are detected.
The weld-ring detection part 131 includes weld-ring detection cylinder 133 and is fixedly installed on pushing away for weld-ring detection cylinder 133
Weld-ring detection finger 134 on bar, as shown in figure 3, weld-ring detection finger 134 includes detection pedestal 134a, is arranged on inspection
The weld-ring detection chute 134b surveyed on pedestal 134a；One end is arranged on the left and right weld-ring detection folder in weld-ring detection chute 134b
134c；It is arranged on the weld-ring detection spring 134d between left and right weld-ring detection folder 134c；And weld-ring detection sensor 134e,
The weld-ring detection sensor 134e is used for by recognizing that the collapsing length of weld-ring detection spring 134d judges the weld-ring on short U pipes
It is whether qualified.
The threshold value collapsing length of weld-ring detection spring 134d is set first in weld-ring detection sensor 134e, in detection
When, if the weld-ring detection sensor 134e recognizes the collapsing length of weld-ring detection spring 134d less than the flexible length of threshold value
Degree, then it represents that be arranged with weld-ring on short U pipes, whereas if the weld-ring detection sensor 134e recognizes weld-ring detection bullet
The collapsing length of spring 134d is more than threshold value collapsing length, then it represents that lack weld-ring on short U pipes, now, the weld-ring detection sensing
Device 134e can send rejecting instruction to the screening component 140, underproof short U pipes is eliminated in step is screened and come.
As shown in Figure 2 and Figure 4, the centre-to-centre spacing detection part 132 includes centre-to-centre spacing detection cylinder 135 and is fixedly installed on
Center drift 136 on the push rod of centre-to-centre spacing detection cylinder 135, and centre-to-centre spacing detection sensor 137, the centre-to-centre spacing detection
Whether whether sensor 137 is used for qualified to detect the mouth of pipe centre-to-centre spacing of short U pipes directly through short U pipes according to center drift 136.
The threshold value centre-to-centre spacing of short U pipes is set in centre-to-centre spacing detection sensor 137 first, in detection, if center is logical
Rule 136 then show that the mouth of pipe centre-to-centre spacing of short U pipes is excessive, unqualified, the centre-to-centre spacing detection sensor 137 directly through short U pipes
Rejecting instruction can be sent to the screening component 140, underproof short U pipes is eliminated in step is screened and come.If center
Drift 136 can not be managed directly through short U, then show that the mouth of pipe centre-to-centre spacing of short U pipes is qualified.
Specifically, due to the setting of weld-ring position, the level height of the center drift 136 detects hand less than the weld-ring
Refer to 134 level height.
The quality inspection component 130 also includes the identification sensor 138 that a relative quality inspection component 130 is arranged on slideway 120,
The identification sensor 138 be used for when recognize short U pipes on slideway 120 pass through quality inspection component 130 when, control weld-ring test section
Part 131 is acted simultaneously with centre-to-centre spacing detection part 132, and qualified detection is carried out to short U pipes.
As shown in Figure 2 and Figure 4, it is described screening component 140 include be arranged on the side of the slideway 120 except material part 141,
And be flexibly connected with the side wall of slideway 120 except material turning part 142, it is described except material part 141 have a telescopic end, it is described
Except the reverses direction of material turning part 142 is consistent with the telescopic direction except material part 141；
Wherein, it is described except material part 141 includes rejecting cylinder 143 and being fixedly installed on the push rod for rejecting cylinder 143
Except material push pedal 144, and reject sensor 145；The rejecting sensor 145 is used to recognize short U pipes on slideway 120 by removing
Material part 141, and according to the testing result of weld-ring detection spring 134d or centre-to-centre spacing detection sensor 137 by underproof short U
Pipe is rejected.
When rejecting sensor 145 receives the unqualified finger of weld-ring detection spring 134d or centre-to-centre spacing detection sensor 137
Order, rejects cylinder 143 and drives except underproof short U pipes are released slideway 120 by material push pedal 144, described except material turning part 142 exists
Except material push pedal 144 promotion under be flipped up, short U pipes is fallen from the side of slideway 120；Except material turning part 142 exists after rejecting
Self gravitation effect, restores to the original state, if short U pipes are qualified, reject cylinder 143 and is failure to actuate, and allows it to pass through.
As shown in Figures 4 to 7, the shaping component 150 includes that the shaping for being arranged on the top of the slideway 120 pushes part
151 and the shaping push the shaping assembly part 152 that part 151 is oppositely arranged on the lower section of the slideway 120, the slideway
120 push the position between part 151 and shaping assembly part 152 located at shaping is provided with a longitudinally connected through hole.
As shown in Figure 4 and Figure 5, the shaping pushes part 151 includes being fixedly installed on the whole of the path termination of slideway 120
Shape mounting seat 151a；It is arranged on the shaping cylinder 151b on the shaping mounting seat 151a, the push rod of the shaping cylinder 151b
Slideway 120 is downwardly directed to set；It is fixedly installed on mould 151c in the shaping on the push rod of weld-ring shaping cylinder 151b；And shaping
Sensor 151d；The shaping sensor 151d pushes part 151 on slideway 120 for that ought recognize short U pipes by shaping
When, shaping cylinder 151b push rod downward actuations are controlled, drive mould 151c in shaping that the short U pipes are pushed from longitudinally connected through hole
To shaping assembly part 152.
As shown in Figure 6 and Figure 7, the shaping pushes part 151 and is also vertically set on along the bearing of trend of slideway 120 including one
Guide the side plate 151e, the guide side plate 151e of the path termination of slideway 120 are symmetrically hinged with respect to slideway 120 and are provided with the activity of U pipes
Guide pad 151f, is interval with a U tube passages 151g between the U pipes activity guide pad 151f, the U tube passages 151g sets
There is weld-ring card interface, clamping is carried out to the short U pipes.
When shaping sensor 151d recognizes short U pipes into U tube passage 151g, control shaping cylinder 151b push rods are downward
Action, drives mould 151c in shaping that pressing action is carried out to the short U pipes, and the U pipes activity guide pad 151f is in lower pressure
To two side to overturn under promotion, short U pipes are made to fall to being depressed on shaping assembly part 152 from U tube passage 151g cathetus.
As shown in fig. 7, the shaping assembly part 152 includes the assembled guide rail 152a being correspondingly arranged with the slideway 120,
Mould 152b under shaping on the assembled guide rail 152a is arranged on by sliding block；And uniformly it is disposed in parallel in mould under the shaping
One group of taper lead column 152c on 152b, the diameter of the taper lead column 152c is engaged with the internal diameter of the short U pipes.
Further, as shown in figure 8, the bottom of the taper lead column 152c is set with necking template 152d, the contracting
Mouth template 152d is provided with an interior annular groove 152e around the taper lead column 152c.The shaping cylinder 151b is pushed will be described
Short U pipe sleeves are mounted on taper lead column 152c and continue to push makes the mouth of pipe of the short U pipes fall into interior annular groove 152e, from
And inside necking is formed under stress.
In Fig. 6, the assembled guide rail 152a also includes a servomotor 153a, one with the servomotor 153a output shafts
The screw mandrel 153b being fixedly connected, the sliding block bottom is equipped with the screw mandrel 153b screw threads；The servomotor 153a is pressed
Screw mandrel 153b movements described in FREQUENCY CONTROL are pushed according to the shaping cylinder 151b, the short U pipes is fallen one by one in taper respectively
On lead column 152c, short U pipes group row are formed.
The short U pipes fall to being sleeved under shaping the taper lead column 152c on mould 152b from U tube passage 151g cathetus
On, carrying out unifying to push by using shaping cylinder 151b, the weld-ring for making to be sleeved on the short U pipes on taper lead column 152c is in
Sustained height, meanwhile, the centre-to-centre spacing of short U pipes is adjusted by the constant spacing between taper lead column 152c, so as to carry
The uniformity of short U pipes high, is advantageously implemented short U pipes automation inserting.
Specifically, after a short U pipe completes assembled with taper lead column 152c on shaping assembly part 152, servo
Motor 153a drive screw 153b, mould 152b is moved forward under driving shaping by sliding block, makes next taper lead column 152c
Longitudinally connected through hole is directed at, the shaping of next short U pipes is waited, until the taper lead column 152c under shaping on mould 152b sticks with
Short U pipes, the complete short U pipes of shaping are delivered to operation arm by mould 152b under final servo motor 153a drive screws 153b drives shaping
301 initial crawl position.
Further, it is described close as shown in figure 9, the stroke terminal of the assembled guide rail 152a is provided with proximity switch 154
The tablet 154a of switch 154 is arranged on the sliding block, described when the stroke terminal of slide block movement to assembled guide rail 152a
Tablet 154a triggers proximity switch 154, and servomotor 153a stops, and now mould 152b moves to the position specified under shaping.
As shown in Figure 10, it is provided between the lifting cylinder 211 and the clamping cylinder 212 of the tuning on-line mechanism 200
One perpendicular to the longitudinally disposed lift rail 214 of wire body；The clamping cylinder 212 is arranged at the lifting by a sliding block 215
On guide rail 214, and the push end of the lifting cylinder 211 is fixedly connected with the sliding block 215, therefore, the lifting cylinder 211
Clamping cylinder 212 is driven to be moved up and down along lift rail 214 by sliding block 215.
Further, as shown in figure 11, a right angle transition member is additionally provided between the sliding block 215 and lift rail 214
216, a right-angle side of the right angle transition member 216 is fixedly connected with the sliding block 215, another right-angle side and the clamping gas
Cylinder 2212 is fixedly connected.
The free end of the levelling cylinder 213 is provided with a levelling plate 217, and the levelling plate 217 is along wire body direction of transfer
Side is provided with Horizontal limiting block 217a.The Horizontal limiting block 217a is used to adjust air-conditioning condenser when levelling cylinder 213
The position that the air-conditioning condenser relative pose adjusts component 210 is further limited after just, pose is adjusted component 210 and is clamped
Afterwards, the position of air-conditioning condenser relative pose adjustment component 210 is consistent.
To adapt to difference or the change of relative position of different air-conditioning condenser sizes, as shown in figure 12, the levelling plate
The opposite side of 217 relative level limited block 217a is provided with a spacing adjustment cylinder 217b, the spacing adjustment cylinder 217b from
It is fixedly connected with Horizontal limiting block 217a by a horizontal adjustment plate 217c by end, level is limited by spacing adjustment cylinder 217b
The change of position block 217a positions, so that pose adjustment component 210 can adapt to various sizes of air-conditioning condenser and relative position
The adjustment put.
Simultaneously position position is also arranged with the first pose adjustment branch 201 and second pose adjustment branch 202
Identification sensor 218, the location identification sensor 218 is used to work as to recognize in wire body has air-conditioning condenser to be sent to pose tune
During whole group part 210, control wire body stops transmission.
When the air-conditioning condenser is moved to the first pose adjustment branch 201 and second pose under the drive of wire body
Between adjustment branch 202, the air-conditioning condenser location identification sensor 218 recognizes the air-conditioning condenser, i.e. stop line
Body is moved, while pose adjustment component 210 drives the first pose to adjust branch 201 under the control of central controller 230
Branch 202 works with the adjustment of the second pose, specifically, the levelling cylinder 213, clamping cylinder 212, lifting cylinder 211 are successively
Start work, the levelling cylinder 213 drives its free end relatively close, carries out position righting to the air-conditioning condenser, together
Shi Suoshu air-conditioning condensers are connected to the Horizontal limiting block 217a under the drive of wire body, to the air-conditioning condenser with respect to position
The position of appearance adjustment component 210 carries out unifying to limit, so that the pose adjustment to air-conditioning condenser is completed, then by clamping cylinder
212 pairs of air-conditioning condensers are clamped, and air-conditioning condenser is up-shifted to logical lifting cylinder 211 operation arm from wire body
301 slotting U installation sites, so as to realize the slotting U work to air-conditioning condenser.
Further, the operable space for increase air-conditioning condenser with respect to wire body one end, that is, need to increase air conditioner condensation
The spacing being separated by between device and the wire body, so as to need to increase the height that air-conditioning condenser is lifted, therefore, such as Figure 10 to Figure 12
Shown, the tuning on-line mechanism 200 also includes that one is across in wire body and longitudinal highly more than pose adjustment component 210
Second lift component 220, the second lift component 220 includes being symmetricly set on the first lifting branch of be set forth in wire body both sides
203 and second lift branch 204, are arranged with the lifting branch 204 of the first lifting branch 203 and second：
Perpendicular to the longitudinally disposed second lift guide rail 221 of wire body；
The secondary clamping cylinder 222 of the second lift guide rail 221 is movably set in, the secondary clamping cylinder 222
Free end is provided with clamping plate 227, and the clamping plate 227 is oppositely arranged.
Specifically, the secondary clamping cylinder 222 is arranged at the second lift guide rail 221 by a lifting sliding block 223
On, the lifting sliding block 223 is driven by a servomotor 224 and is slided up and down in second lift guide rail 221, and the lifting sliding block
A right angle support member 225, a right-angle side of the right angle support member 225 are additionally provided between 223 and second lift guide rail 221
It is fixedly connected with the lifting sliding block 223, another right-angle side is fixedly connected with the secondary clamping cylinder 222.
The lifting branch 204 of first lifting branch 203 and second is also arranged with secondary identification sensor 226, described
Secondary identification sensor 226 is used to recognize the air-conditioning condenser that pose adjustment component 210 sends.
When the secondary identification sensor 226 detects air-conditioning condenser, that is, represent pose adjustment component 210 by air-conditioning
Condenser passes to second lift component 220, then the secondary identification sensor 226 points out secondary clamping cylinder 222 to start work
Make, air-conditioning condenser is clamped, and drive servomotor 224 to lift secondary clamping cylinder 222, it is right so as to realize
The second lift work of air-conditioning condenser, expands operable space of the air-conditioning condenser with respect to wire body one end.
The pose adjustment component 210 is arranged on same fixed pedestal 240 with the second lift component 220, described
Fixed pedestal 240 is provided with a Timing Belt 241, and the pose adjustment component 210 is movably arranged on the Timing Belt 241, institute
The stroke terminal for stating Timing Belt 241 is located at the underface of the second lift component 220.
Specifically, the Timing Belt 241 is controlled by a reducing motor 232, when the tuning on-line mechanism 200 is in initially
During state, the pose adjustment component 210 is located at the stroke top of the guide rail, when pose adjustment component 210 completes right
After the pose adjustment of air-conditioning condenser, the reducing motor 232 drives pose adjustment component 210 to move to second lift component
220 underface, realizes the transmission work of air-conditioning condenser.After second lift component 220 receives air-conditioning condenser, institute's rheme
Appearance adjustment component 210 is back to the stroke top of guide rail under the drive of reducing motor 232, and receives next air conditioner condensation
Device；Air-conditioning condenser is up-shifted to operate the second lift component 220 the slotting U installation sites of arm 301 from wire body,
Make operation arm 301 complete to carry out inserting U work to air-conditioning condenser, treat that air-conditioning condenser is placed on into wire body after the completion of work
On, secondary clamping cylinder 222 is unclamped, and air-conditioning condenser is transported to next station by wire body.
In this way, the pose adjustment component 210 is separate with the work of the second lift component 220, saves and added
Between man-hour, production efficiency is improve.
One stroke switch 233 is additionally provided with the Timing Belt 241, when the secondary identification sensor 226 recognizes air-conditioning
When the position specified is exceeded under pose adjustment component 210 is transported, the travel switch 233 closes down reducing motor to condenser in time
232。
As shown in Figure 13 and Figure 14, the self-gripping jaws relocation mechanism 300 includes operation arm 301, installation portion 310, folder
Pawl fixed plate 320, jaw installing plate 330, Pneumatic clamping jaw component 340 and air dividing plate 350.
Wherein, the installation portion 310 is set with operation arm 301 actuating station by a mounting hole 311 and is connected；The clamping jaw
Fixed plate 320 is flexibly connected by an axis of guide 321 with the installation portion 310；The jaw installing plate 330 is solid with the clamping jaw
Fixed board 320 is fixedly connected；As shown in figure 14, T-shaped through hole 331 is provided with the jaw installing plate 330, and is equipped with institute
State the T-shaped jaw floating axle 332 in T-shaped through hole 331；The T-shaped jaw floating axle 332 includes cap end 332a and axle portion 332b,
The cap end 332a with diameter greater than the T-shaped through hole 331 longitudinal portion aperture, and cap end 332a axial width be less than the T
The transverse part hole depth of type through hole 331, the longitudinal portion aperture of the diameter less than T-shaped through hole 331 of the axle portion 332b；The pneumatic clamps
Claw assembly 340 is fixedly connected with the axle portion 332b free ends of the T-shaped jaw floating axle 332；The air dividing plate 350 is by a point gas
Plate fixing screws are fixed on jaw installing plate 330, are dispensed for the working gas to Pneumatic clamping jaw component 340.
Specifically, the axis of guide 321 is simultaneously through the installation portion 310 and clamping jaw fixed plate 320, and one end and clamping jaw
Fixed plate 320 is fixed clamping and is set, the other end by limiting screw movable set on installation portion 310, the axis of guide 321
Length is more than the installation portion 310 and the general thickness of clamping jaw fixed plate 320.
By setting the axis of guide 321, make to be flexibly connected between the clamping jaw fixed plate 320 and the installation portion 310, formed
The first order is floated and is set, due to the longitudinal portion of the diameter less than T-shaped through hole 331 of the axle portion 332b of the T-shaped jaw floating axle 332
Aperture, but cap end 332a is with diameter greater than longitudinal portion aperture of the T-shaped through hole 331, therefore, the T-shaped energy of jaw floating axle 332
Enough left and right activities that small range is carried out in the T-shaped through hole 331, meanwhile, the cap end 332a of the T-shaped jaw floating axle 332
Axial width less than the T-shaped through hole 331 transverse part hole depth, therefore, the T-shaped jaw floating axle 332 can be in the T
The up and down of small range is carried out in type through hole 331, and then forms second level floating to set, and the first order is floated and is set to slightly
Adjust and float, the second level is floated and is set to fine setting floating.
During operation arm 301 inserts short U, if the mouth of pipe of short U is not coaxial with the mouth of pipe in air conditioner condensation fin,
Then Pneumatic clamping jaw component 340 is subject to resistance, drives T-shaped jaw floating axle 332 to move up, and T-shaped jaw floating axle 332 is in jaw
The spatially adaptive activity of the T-shaped through hole 331 of installing plate 330 causes that the mouth of pipe of short U is coaxial with the mouth of pipe in air conditioner condensation fin,
Ensure that short U is smoothly inserted.
By changing the straight of the axle portion 332b diameters of T-shaped jaw floating axle 332 and the T-shaped through hole 331 of jaw installing plate 330
Footpath can change the activity space of T-shaped jaw floating axle 332, improve adaptivity of the operation arm 301 during short U is inserted,
Reduce the positioning accuracy request and the coherence request of short U to air conditioner condensation fin.
As shown in figure 15, it is provided with axial stretching between the T-shaped jaw floating axle 332 and the clamping jaw fixed plate 320
Elastomeric element 333.Specifically, the relatively described T-shaped jaw floating axle 32 of the clamping jaw fixed plate 320 is provided with a blind hole 322, it is described
The top of T-shaped jaw floating axle 32 is provided with a groove 323 with respect to blind hole 322, and the two ends of the elastomeric element 333 are separately positioned on
In the blind hole 322 and groove 323, the preferred floating spring of the elastomeric element 333.By setting floating spring, second is improved
The flexible cooperation that level fine setting floating is set, also makes in the case where the off working state of arm 301 is operated, and T-shaped jaw floating axle 332 can be certainly
It is dynamic to reset, it is easy to the clamp of short U pipes.
As shown in FIG. 16 and 17, the first fillet surface 331a is circumferentially with the cascaded surface of the T-shaped through hole 331, it is described T-shaped
Also the second fillet surface 331b coordinated with the first fillet surface 331a is circumferentially with the cascaded surface of jaw floating axle 332.Work as floating
When spring is in elongation state, T-shaped jaw floating axle 332 passes through the first fillet surface 331a and the second fillet surface with T-shaped through hole 331
The cooperation of 331b is coaxially disposed.
In the clamping jaw relocation mechanism of automatic slotting U tube apparatus of the present invention, the Pneumatic clamping jaw component 340 includes one and T
The pneumatic-finger mounting seat 341 that the axle portion 332b free ends of type jaw floating axle 332 are fixedly connected；One is arranged on the pneumatic hand
Refer to the pneumatic-finger 342 in mounting seat 341；One is fixedly installed on the finger clamping jaw 343 on the pneumatic-finger 342.
The axle portion 332b free ends of the T-shaped jaw floating axle 332 are provided with an axle journal 332c, the pneumatic-finger mounting seat
341 are sleeved on the axle portion 332b free ends, and are laterally connected in the axle journal 332c by a floating axle fixing screws, real
Now it is fixedly connected with T-shaped jaw floating axle 332.
One end of 311 opposing fingers fixed plate of mounting hole 320 of the installation portion 310 is provided with a pressure sensor 360, described
The induction part 361 of pressure sensor 360 is connected with the clamping jaw fixed plate 320.By sensing installation portion 310 and clamping jaw fixed plate
Relative Floating between 320, measurement clamping jaw fixed plate 320 is mounted opposite the pressure size in portion 310.
Before carrying out inserting U work, the threshold value of the threshold pressure and operation arm 301 that set pressure sensor 360 first is inserted
Enter depth, during operation arm 301 inserts short U, if the mouth of pipe of short U is coaxial with the mouth of pipe in air conditioner condensation fin,
Can meet threshold value insertion depth in threshold pressure, if the mouth of pipe of short U is not coaxial with the mouth of pipe in air conditioner condensation fin,
Pneumatic-finger 342 is subject to resistance, drives clamping jaw fixed plate 320 to move up, and pressure sensor 360 is sensed to be fixed from clamping jaw
The pressure of plate 320, when pressure is more than threshold pressure, stops the work of spigot U, it is to avoid cause the damage of short U pipes.
The self-gripping jaws relocation mechanism 300 will be located at the stroke terminal of the shaping component 150 by operating arm 301
Short U pipe clamps pawl insert to positioned at the lifting cylinder 211 stroke terminal air-conditioning condenser on, it is on-line automatic so as to realize
Insert the purpose of U.
Further, the on-line automatic slotting U guard systems also include a monitoring camera 400, and the camera is arranged on
The top of the on-line automatic slotting U guard systems, the work of the downward on-line automatic slotting U guard systems of monitor in real time, so as to discovery in time
System jam and carry out faulty operation.
On-line automatic slotting U guard systems of the present invention, it passes through to screen reshaping device, tuning on-line mechanism and clamping jaw and floats
Motivation structure realizes automation by short U pipes inserting to air-conditioning condenser.
Wherein described screening reshaping device is eliminated by carrying out quality inspection, screening, three consecutive steps of shaping to short U pipes
Undesirable short U pipes, and shaping is carried out to satisfactory short U pipes, make the weld-ring of short U pipes in sustained height, it is unified
Adjustment mouth of pipe centre-to-centre spacing, improves the uniformity of short U pipes, short U pipes automation inserting is advantageously implemented, by mould under the shaping
On one group of taper lead column, make to be sleeved on the pipes of the short U in taper lead column and also form that one group of interval is uniform, it is short that position is fixed
U pipes group is arranged so that manipulator can once capture multiple short U pipes, improve inserting efficiency, compared with Traditional Man is operated, carry
High automaticity and inserting efficiency.
The tuning on-line mechanism is advanced to air-conditioning condenser by setting adjustment part, Horizontal limiting portion in clamping and positioning
Line position appearance is adjusted, the position of air-conditioning condenser after clamping is met the positioning of slotting U assemblings, so as to improve slotting U precision, it is to avoid existing
Have and air-conditioning condenser position is clamped in technology incline the problem for causing to insert U dislocation, simultaneously because the tuning on-line mechanism is set
In the transmission path of wire body, also reduce under existing line in clamping and positioning using robot crawl air-conditioning condenser, evaporator
Action, improve the efficiency of clamping and positioning.
The clamping jaw relocation mechanism of the automatic slotting U tube apparatus is floated by the first order that installation portion and clamping jaw fixed plate are formed
Set to operating the accuracy of the slotting short U of arm to carry out slightly to adjustment, the formed by T-shaped through hole and T-shaped jaw floating axle
Two grades float set to accuracy carry out micro- to adjustment, make T-shaped jaw floating axle that self adaptation activity is carried out in T-shaped through hole,
Flexible compensation adjustment is formed, is finally made in the mouth of pipe of the short accurate insertion air conditioner condensation fin of U pipes, eliminate short U in the prior art
Error caused by consistency problem and air conditioner condensation the fin positioning of pipe.
The foregoing is only presently preferred embodiments of the present invention, be not intended to limit the invention, it is all it is of the invention spirit and
Within principle, any modification, equivalent substitution and improvements made etc. should be included within the scope of the present invention.
Claims (9)
1. a kind of on-line automatic slotting U guard systems, it is characterised in that including the screening shaping for short U pipes screen shaping
Mechanism, for air-conditioning condenser position the tuning on-line mechanism of adjustment, and is used for into being about to short U pipes insertion air-conditioning cold
The self-gripping jaws relocation mechanism of condenser action, the initial position of the self-gripping jaws relocation mechanism and the screening reshaping device
Stroke terminal is corresponding, and the final position of the self-gripping jaws relocation mechanism is relative with the stroke terminal of the tuning on-line mechanism
Should；
The screening reshaping device includes
One vibration base,
Be arranged on the vibration base with one, the slideway for transporting short U pipes；
And it is sequentially provided with the quality inspection component for carrying out qualified detection to short U pipes along the short U pipes direction of motion；For entering to short U pipes
The screening component of row conditional filtering；And for carrying out the shaping component of assembled shaping to short U pipes；
The tuning on-line mechanism includes being symmetricly set on the levelling part of wire body both sides, is arranged on levelling along wire body direction of transfer
Clamping part and be arranged on the clamping section that the Horizontal limiting part of part one end and the levelling part are correspondingly arranged
Part base, the lifting piece that level lifting is carried out to clamping part；
The self-gripping jaws relocation mechanism includes
One operation arm；
The installation portion being connected is set with the actuating station of operation arm by a mounting hole；
The clamping jaw fixed plate being flexibly connected with the installation portion by an axis of guide；
The jaw installing plate being fixedly connected with the clamping jaw fixed plate；T-shaped through hole is provided with the jaw installing plate；It is equipped with
T-shaped jaw floating axle in the T-shaped through hole；It is pneumatic with what the axle portion free end of the T-shaped jaw floating axle was fixedly connected
Clip claw assembly；And the air dividing plate of jaw installing plate is fixed on by air dividing plate fixing screws, for Pneumatic clamping jaw component
Working gas is dispensed；
The initial position of the operation arm is corresponding with the stroke terminal of the shaping component, final position and the lifting parts
The stroke terminal of part is corresponding.
2. on-line automatic slotting U guard systems according to claim 1, it is characterised in that the quality inspection component includes setting respectively
Put the weld-ring detection part and centre-to-centre spacing detection part in slideway both sides, the weld-ring detection part and centre-to-centre spacing detection part
Test side is respectively protruding into slideway and the short U pipes on slideway is detected；
It is described screening component include be arranged on the slideway side except material part, and with removing that the side wall of slideway is flexibly connected
Material turning part, it is described except material part has a telescopic end, the reverses direction except material turning part and stretching except material part
Contracting direction is consistent；
The shaping component includes that the shaping for being arranged on above the slideway pushes part and pushes that part is relative to be set with the shaping
The shaping assembly part below the slideway is put, the slideway pushes the position between part and shaping assembly part located at shaping
A longitudinally connected through hole is installed.
3. on-line automatic slotting U guard systems according to claim 2, it is characterised in that the weld-ring detection part includes weldering
The weld-ring detection finger that ring detects cylinder and is fixedly installed on the push rod of weld-ring detection cylinder, the weld-ring detection finger includes
Detection pedestal, the weld-ring detection chute being arranged on detection pedestal；One end is arranged on the left and right weld-ring inspection in weld-ring detection chute
Survey folder；It is arranged on the weld-ring detection spring between left and right weld-ring detection folder；And weld-ring detection sensor, the weld-ring detection
Sensor is used for by recognizing that the collapsing length of weld-ring detection spring judges whether the weld-ring on short U pipes is qualified；
The centre-to-centre spacing detection part includes centre-to-centre spacing detection cylinder and is fixedly installed on the push rod of centre-to-centre spacing detection cylinder
Whether center drift, and centre-to-centre spacing detection sensor, the centre-to-centre spacing detection sensor are used to directly be worn according to center drift
Whether too short U pipes are qualified to detect the mouth of pipe centre-to-centre spacing of short U pipes.
4. on-line automatic slotting U guard systems according to claim 2, it is characterised in that the shaping pushes part also to be included
The one guide side plate that slideway path termination is vertically set on along slideway bearing of trend, the guide side plate is symmetrically hinged with respect to slideway
U pipes activity guide pad is provided with, a U tube passage is interval between the U pipes activity guide pad, the U tube passages are provided with weldering
Ring card interface, clamping is carried out to the short U pipes；
The shaping assembly part includes the assembled guide rail being correspondingly arranged with the slideway, is arranged on the assembly by sliding block and leads
Mould under shaping on rail；And the taper lead column under the shaping on mould is uniformly disposed in parallel in, the taper lead column
Diameter is engaged with the internal diameter of the short U pipes.
5. on-line automatic slotting U guard systems according to claim 1, it is characterised in that the tuning on-line mechanism includes horizontal stroke
Component is adjusted across the pose in wire body, the pose adjustment component includes being symmetricly set on first of be set forth in wire body both sides
Appearance adjusts branch and the second pose adjustment branch, is symmetrically set in the first pose adjustment branch and the second pose adjustment branch
Have：
Perpendicular to the longitudinally disposed lifting cylinder of wire body, the push end of the lifting cylinder pushes upwards；
The clamping cylinder at the push end of the lifting cylinder is arranged on, the free end of the clamping cylinder is oppositely arranged；
The levelling cylinder of the free end of the clamping cylinder is arranged on, the free end of the levelling cylinder is also oppositely arranged.
6. on-line automatic slotting U guard systems according to claim 5, it is characterised in that the tuning on-line mechanism also includes
One is across in wire body and longitudinal second lift component that component is highly adjusted more than pose, and the second lift component includes
The first lifting branch and the second lifting branch of be set forth in wire body both sides are symmetricly set on, the first lifting branch and second carries
Rise and be arranged with branch：
Perpendicular to the longitudinally disposed second lift guide rail of wire body；
The secondary clamping cylinder of the second lift guide rail is movably set in, the free end of the secondary clamping cylinder is provided with clamping
Plate, the clamping plate is oppositely arranged；
The secondary clamping cylinder is arranged on the second lift guide rail by lifting sliding block, and it is described lifting sliding block with it is secondary
A right angle support member is additionally provided between lift rail, a right-angle side of the right angle support member is fixed with the lifting sliding block
Connection, another right-angle side is fixedly connected with the secondary clamping cylinder.
7. on-line automatic slotting U guard systems according to claim 6, it is characterised in that the pose adjustment component with it is described
Second lift component is arranged on same fixed pedestal, and the fixed pedestal is provided with a Timing Belt, and the pose adjusts component
It is movably arranged on the Timing Belt, the stroke terminal of the Timing Belt is located at the underface of the second lift component.
8. on-line automatic slotting U guard systems according to claim 1, it is characterised in that the T-shaped jaw floating axle includes cap
End and axle portion, the cap end with diameter greater than the T-shaped through hole longitudinal portion aperture, and cap end axial width less than described T-shaped
The transverse part hole depth of through hole, the longitudinal portion aperture of the diameter less than T-shaped through hole of the axle portion.
9. on-line automatic slotting U guard systems according to claim 8, it is characterised in that the T-shaped jaw floating axle with it is described
The elastomeric element of axial stretching is provided between clamping jaw fixed plate；The relatively described T-shaped jaw floating axle of the clamping jaw fixed plate is provided with
One blind hole, the top of the T-shaped jaw floating axle is provided with a groove with respect to blind hole, and the two ends of the elastomeric element are separately positioned on
In the blind hole and groove.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510682649.0A CN105215649B (en) | 2015-10-20 | 2015-10-20 | On-line automatic slotting U guard systems |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510682649.0A CN105215649B (en) | 2015-10-20 | 2015-10-20 | On-line automatic slotting U guard systems |
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| Publication Number | Publication Date |
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| CN105215649A CN105215649A (en) | 2016-01-06 |
| CN105215649B true CN105215649B (en) | 2017-06-16 |
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| CN201510682649.0A Expired - Fee Related CN105215649B (en) | 2015-10-20 | 2015-10-20 | On-line automatic slotting U guard systems |
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Families Citing this family (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105834735A (en) * | 2016-04-19 | 2016-08-10 | 北京航空航天大学 | Automatic part assembling method based on laser tracker |
| CN106392523B (en) * | 2016-06-13 | 2018-05-15 | 雄华机械(苏州)有限公司 | A kind of ball bar plugs mechanism |
| CN107490316A (en) * | 2017-09-04 | 2017-12-19 | 广东美的制冷设备有限公司 | Side plate, heat exchanger assembly and air conditioner for heat exchanger |
| CN107520590B (en) * | 2017-09-28 | 2023-10-20 | 深圳市捷牛智能装备有限公司 | Intelligent tubing equipment and tubing process thereof |
| CN108455232B (en) * | 2017-12-28 | 2020-06-16 | 武汉船舶通信研究所（中国船舶重工集团公司第七二二研究所） | Feeding system with welding ring semi-circular pipe |
| CN108480946B (en) * | 2018-04-12 | 2023-08-22 | 上海悦合自动化技术有限公司 | Assembly fixture for collecting pipe of core body of air conditioner condenser |
| CN109038170B (en) * | 2018-07-06 | 2024-07-16 | 苏州泉奇电子科技有限公司 | Full-automatic contact pin device of fan stator |
| CN108687502A (en) * | 2018-07-16 | 2018-10-23 | 华普电子（常熟）有限公司 | A kind of automatic inserting equipment for U-tube |
| CN109290761B (en) * | 2018-10-22 | 2023-10-31 | 深圳市强瑞电子有限公司 | Automatic U pipe inserting assembly equipment for air conditioner condenser |
| CN109483190A (en) * | 2018-11-07 | 2019-03-19 | 珠海格力智能装备有限公司 | Positioning mechanism and condenser detection equipment |
| CN110227925B (en) * | 2019-04-04 | 2024-03-15 | 大连白云机电设备有限公司 | Novel tube bundle drawing and installing machine |
| CN113428638A (en) * | 2021-06-25 | 2021-09-24 | 珠海格力智能装备有限公司 | Feeding device and production equipment with same |
| CN115070406B (en) * | 2022-05-18 | 2023-09-15 | 阜阳市节能化工工程有限公司 | Equipment for assembling pure tower condenser tube core |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5627747A (en) * | 1979-08-08 | 1981-03-18 | Hitachi Ltd | Preparing method of crossfin tube heat exchanger |
| CN103372769B (en) * | 2012-04-18 | 2015-11-25 | 珠海格力电器股份有限公司 | Connecting pipe assembling equipment and method |
| CN104117840B (en) * | 2013-04-27 | 2017-03-15 | 珠海启世机械设备有限公司 | A kind of two device automatic pipe lining machines |
| CN104625723B (en) * | 2015-01-27 | 2017-07-21 | 山东大学 | A kind of air-conditioning condenser and evaporator fin automatic intubation machine U-tube guide device and its correcting method |
| CN104669288B (en) * | 2015-02-03 | 2018-11-13 | 徐州德坤电气科技有限公司 | A kind of small U-tube of fin assembly is unordered to grab cannula manipulator automatically |
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