CN105195631A - Sheet metal position adjustment equipment and adjustment method thereof - Google Patents
Sheet metal position adjustment equipment and adjustment method thereof Download PDFInfo
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- CN105195631A CN105195631A CN201410270104.4A CN201410270104A CN105195631A CN 105195631 A CN105195631 A CN 105195631A CN 201410270104 A CN201410270104 A CN 201410270104A CN 105195631 A CN105195631 A CN 105195631A
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Abstract
The invention discloses sheet metal position adjustment equipment and an adjustment method thereof. The equipment comprises a belt conveying device, a laser scanning device and a servo centring device; the belt conveying device is arranged in front of the servo centring device, a gap is reserved between the belt conveying device and the servo centring device, the laser scanning device is arranged below the gap, and the laser scanning device is electrically connected with the servo centring device; the laser scanning device conducts scanning on sheet metal passing through the gap, the real position information of the sheet metal is obtained, comparison is conducted on the real position information and the previously saved standard position information of the sheet metal, the difference value of the real position information and the standard position information of the sheet metal is obtained, and the servo centring device is controlled to adjust the sheet metal according to the difference value. According to the sheet metal position adjustment equipment and the adjustment method thereof, a movement baffle is not needed to correct the position for the servo centring device, and therefore damage is not caused to the sheet metal; meanwhile, the equipment is simple in structure and low in cost.
Description
Technical field
The present invention relates to sheet metal component process for cold stamping shaping correlative technology field, particularly a kind of plate position adjustment equipment and method of adjustment thereof.
Background technology
In press workshop, the centering of plate is a severe problem always, and bad plate center support system can cause plate to be thrown partially.This situation is for even more serious high speed stamping production line, if effectively cannot complete centering, plate cannot drop in mould accurately, and in press runs automatically, the as easy as rolling off a log mould that causes damages by pressure, causes heavy losses.
The centralising device of current punch line generally has two kinds:
The first is block type, the position of fixed stop, and when plate is sent to certain position, motion block carrys out corrected board material level and puts; This mode easily causes plate, and particularly sheet metal component is impaired, affects product quality.
The second is robotic vision system, adopts vision system to gather plate actual position information, contrasts, then by robot, plate is moved to mould with the actual position information of former setting.This mode early investment is large, and maintenance cost is high, and there is restriction to integral production speed.
Summary of the invention
Based on this, be necessary that the centralising device for prior art easily causes the technical problem that the impaired of plate or manufacturing cost are too high, provide a kind of plate position to adjust equipment and method of adjustment thereof.
A kind of plate position adjustment equipment, comprising:
Belt conveyer, laser scanning device and servo centralising device, described belt conveyer is arranged on the front of described servo centralising device, and leave space between described belt conveyer and described servo centralising device, described laser scanning device is arranged on below described space, and described laser scanning device is electrically connected with described servo centralising device;
Described belt conveyer is used for described plate to be sent to described servo centralising device through described space;
Described laser scanning device scans the plate through described space, obtain the actual position information of described plate, and contrast with the standard location information that described plate is preserved in advance, obtain the actual position information of described plate and the difference of described standard location information, control described servo centralising device according to described difference and adjust described plate.
A method of adjustment for adjustment equipment in plate position as above, comprising:
Described laser scanning device scans the plate through described space, obtains the actual position information of described plate;
Described laser scanning device obtains the standard location information that described plate is preserved in advance;
The actual position information of described plate and described standard information contrast by described laser scanning device, obtain the difference of described actual position information and described standard location information;
Described laser scanning device controls described servo centralising device according to described difference and adjusts described plate.
The present invention obtains the actual position information of plate by laser scanning device, and contrasts with standard location information, adjusts in servo centralising device according to both differences to plate.Because the servo centralising device adopted does not need motion baffle plate to correct position, therefore can not cause damage to plate, the structure of this equipment is simple simultaneously, and cost is lower.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of plate position adjustment of the present invention equipment;
Fig. 2 is actual position information and the schematic diagram of standard location information on servo centralising device;
Fig. 3 is the servo centralising device structural representation of a kind of plate position adjustment of the present invention equipment;
Fig. 4 is the workflow diagram of the method for adjustment of a kind of above-mentioned plate position adjustment of the present invention equipment.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention will be further described in detail.
Be illustrated in figure 1 the structural representation of a kind of plate position adjustment of the present invention equipment, comprise:
A kind of plate position adjustment equipment 1, comprising:
Belt conveyer 110, laser scanning device 120 and servo centralising device 130, described belt conveyer arranges 110 in the front of described servo centralising device 130, and leave space between described belt conveyer 110 and described servo centralising device 130, described laser scanning device 120 is arranged on below described space, and described laser scanning device 120 is electrically connected with described servo centralising device 130;
Described belt conveyer 110 is for being sent to described servo centralising device 130 by described plate 2 through described space;
Described laser scanning device 120 scans the plate 2 through described space, obtain the actual position information of described plate, and contrast with the standard location information that described plate is preserved in advance, obtain the actual position information of described plate and the difference of described standard location information, control described servo centralising device 130 according to described difference and adjust described plate 2.
The collection of plate actual position information is crucial, but punch line blank shape is different, and the correct position that feeds intake also is not quite similar.Add the position as raw-material plate, can not ensure and original striking resemblances, so be difficult to image data.Laser scanning device 120 of the present invention adopts infrared laser to scan, and laser scanning device 120 maintains static, and plate 2 action.Laser scanning device 120 and the relative motion of plate 2, by scanning, collect the shape information of plate 2.
As shown in Figure 2, be actual position information 21 and the schematic diagram of standard location information 22.The actual position information 21 of plate is the global shape position relative to servo centralising device 130, and standard location information 22 is also global shape position that is relative and servo centralising device 130.Because laser scanning device 120 maintains static, then laser scanning device 120 also maintains static relative to the position of servo centralising device 130, therefore, with the actual position information of laser scanning device 120 as a reference, be projected in the position in laser scanning device 120 according to plate 2 during scanning, then can determine the actual position information 21 of plate 2 relative to servo centralising device 130.By actual position information 21 compared with the standard location information 22 of plate, thus obtain the actual position information 21 of plate and the difference of standard location information 22.
Wherein in an embodiment, described servo centralising device 130, comprise centering control unit 131, and the multilayer centering platform 132 set gradually from top to bottom, described centering control unit 131 is connected with described centering platform 132, and at least one deck centering platform 132 under the control of described centering control unit 131 to the described plate be placed on described servo centralising device carry out front to, rear to, the adjustment of left direction or right direction, at least one deck centering platform 132 carries out the adjustment of direction of rotation under the control of described centering control unit to the described plate be placed on described servo centralising device.
Wherein, described front is to the positive direction for the direction of transfer along described belt conveyer, described opposite direction is the opposite direction of the direction of transfer along described belt conveyer, described left direction is the positive direction vertical with the direction of transfer of described belt conveyer, described left direction is the opposite direction vertical with the direction of transfer of described belt conveyer, and described direction of rotation is the direction rotated around the normal of the transmission plane of described belt conveyer.
Be illustrated in figure 3 the servo centralising device structural representation of a kind of plate position adjustment of the present invention equipment, wherein in an embodiment, described multilayer centering platform 132 is followed successively by the first centering platform 1321, second centering platform 1322 and the 3rd centering platform 1323 from top to bottom, wherein:
Described first centering platform 1321 comprises adjustment unit before and after at least one, described front and back adjustment unit comprises front and back belt and corresponding front and back servomotor, and described front and back servomotor drives described front and back belt to rotate forward along the direction of transfer of described belt conveyer or rotate backward;
Described second centering platform 1322 comprises at least one independent rotary unit, the independent rotating servo motor that each independent rotary unit comprises an independent rotation platform and arranges below described independent rotation platform, each described front and back adjustment unit is fixed on a described independent rotation platform, and described independent rotating servo motor drives described independent rotation platform to rotate;
Described 3rd centering platform 1323 comprises at least one left and right adjustment unit, described left and right adjustment unit comprises line slideway and corresponding left and right servomotor, the setting direction of described line slideway is vertical with the direction of transfer of described belt conveyer, described independent rotary unit is arranged on described line slideway, and under described left and right servomotor drives, on described line slideway, forward moves or oppositely movement.
Wherein, direction of transfer along described belt conveyer rotates forward, and realizes front to adjustment, direction of transfer along described belt conveyer rotates backward, and realizes rear to adjustment, on described line slideway, forward moves, and realizes left direction adjustment, described line slideway oppositely moves and then realizes right direction adjustment.
As described in Figure 2, wherein, front and back adjustment unit is two, is respectively front and back adjustment unit 231 and 232.Front and back adjustment unit 231 and 232 controls plate and moves along X-axis positive direction or X-axis negative direction, and left and right adjustment unit control plate moves along Y-axis positive direction or Y-axis negative direction.X-axis is the direction of transfer of belt conveyer, and Y-axis is the direction of transfer of vertical strap conveyer.Independent rotary unit is also two, and each independent rotary unit controls a front and back adjustment unit and jointly rotates, and be namely equivalent to control plate C direction of principal axis and rotate, C direction of principal axis rotates and namely rotates around the normal of the transmission plane of belt conveyer.Each independent rotary unit is independent rotation thus can controls the rotation of plate at different directions.
The correction of plate position is realized by servo centralising device 130.Plate position is except except all around variant, and also have the difference in the anglec of rotation and upper and lower space, the diaxon variation of simple coordinate shaft type, can not make plate be corrected to correct position simultaneously.Plate is put in one plane by the present invention, thus is the planar graph of two dimension by the graph reduction of 3 D stereo, and we know, in two-dimensional world, as long as setting X, Y-coordinate in length and breadth, and the C coordinate rotated, any identical image can reach coincidence by the action of these three axles.This centralising device is exactly with this principle, is placed on by plate on belt platform, is realized the action of X, Y, C axle by motor, considers the action simultaneously of two pieces plate, arranges 2X, 2Y, 3C totally seven axles, correct the position of plate in example.
Wherein in an embodiment, described multilayer centering platform 132 also comprises the 4th centering platform 1324 be arranged on below described 3rd centering platform 1323, described 4th centering platform 1324 comprises an integral-rotation platform, all described left and right adjustment unit is fixed on described integral-rotation platform, and below described integral-rotation platform, integral-rotation servomotor is set, described integral-rotation servomotor drives described integral-rotation platform to rotate.
In example as shown in Figure 2, integral-rotation platform drives all independent rotation platforms to rotate together, thus the abundant mode rotating plate.
Wherein in an embodiment, described belt conveyer 110 comprises: servo drive motor, be connected and the running roller driven by described servo drive motor with described servo drive motor, and is socketed in the magnetic belt on described running roller.
Wherein, what magnetic belt adopted is permanent magnetic device, by servo drive motor running roller, and drives magnetic belt, produces a lasting translatory movement, plate is sent to servo centralising device 130.
Wherein in an embodiment, described laser scanning device 120 comprises light emitting devices, optical pickup apparatus and industrial computer 121, described light emitting devices and optical pickup apparatus are arranged on below described space, and described light emitting devices and described optical pickup apparatus are connected with described industrial computer 121 respectively, described industrial computer 121 is also connected with described servo centralising device 130, controls described servo centralising device 130 and adjusts described plate.
In the example in figure 2, light emitting devices and optical pickup apparatus are unified to be placed in optical transmission/reception device 122, receives reflection ray to plate 2 emission of light.
Be illustrated in figure 4 the workflow diagram of the method for adjustment of a kind of above-mentioned plate position adjustment of the present invention equipment, comprise:
Step S401, described laser scanning device scans the plate through described space, obtains the actual position information of described plate;
Step S402, described laser scanning device obtains the standard location information that described plate is preserved in advance;
Step S403, the actual position information of described plate and described standard information contrast by described laser scanning device, obtain the difference of described actual position information and described standard location information;
Step S404, described laser scanning device controls described servo centralising device according to described difference and adjusts described plate.
Wherein in an embodiment, the actual position information of described plate and described standard information contrast by described laser scanning device, obtain the difference of described actual position information and described standard location information, specifically comprise:
Obtain described actual position information and the front and back difference of described standard information on the direction of transfer along described belt conveyer;
Obtain described actual position information and the left-right difference of described standard information on the direction of transfer of vertical described belt conveyer;
Obtain the anglec of rotation difference of described actual position information and described standard information.
Wherein in an embodiment, describedly control described servo centralising device according to described difference and adjust described plate, specifically comprise:
Front and back set-up procedure, according to described front and back difference, control described servo centralising device and carry out positive direction or the adjustment of reciprocal front and back to described plate along the direction of transfer of described belt conveyer, the actual position information of described plate before and after making after adjustment and the front and back difference of described standard location information are less than presets front and back threshold value;
Left and right set-up procedure, according to described left-right difference, control the direction of transfer of described servo centralising device to the vertical described belt conveyer of described plate and carry out positive direction or the adjustment of reciprocal left and right, make the actual position information of described plate after the adjustment of left and right and the left-right difference of described standard location information be less than default left and right threshold value;
Rotate set-up procedure, according to described anglec of rotation difference, control described servo centralising device and around the normal of the transmission plane of described belt conveyer, rotation adjustment is carried out to described plate, make the actual position information of described plate after rotating adjustment and the anglec of rotation difference of described standard location information be less than default threshold rotating value.
Wherein in an embodiment, described servo centralising device, comprises centering control unit, and set gradually from top to bottom three layers of centering platform, described three layers of centering platform are followed successively by the first centering platform, the second centering platform and the 3rd centering platform from top to bottom, wherein:
Described first centering platform comprises adjustment unit before and after at least one, described front and back adjustment unit comprises front and back belt and corresponding front and back servomotor, described front and back servomotor drives described front and back belt to rotate forward along the direction of transfer of described belt conveyer or rotate backward, each described front and back adjustment unit is arranged on about one adjustment unit, described left and right adjustment unit comprises line slideway and corresponding left and right servomotor, the setting direction of described line slideway is vertical with the direction of transfer of described belt conveyer, described front and back adjustment unit is arranged on described line slideway, and under described left and right servomotor drives, on described line slideway, forward moves or oppositely movement,
Described second centering platform comprises at least one independent rotary unit, the independent rotating servo motor that each independent rotary unit comprises an independent rotation platform and arranges below described independent rotation platform, each described left and right adjustment unit is fixed on a described independent rotation platform, and described independent rotating servo motor drives described independent rotation platform to rotate;
Described 3rd centering platform comprises an integral-rotation platform, all described independent rotary units are fixed on described integral-rotation platform, and below described integral-rotation platform, integral-rotation servomotor is set, described integral-rotation servomotor drives described integral-rotation platform to rotate;
Described front and back set-up procedure, according to described front and back difference, control described front and back servomotor and carry out positive direction or the adjustment of reciprocal front and back to described plate along the direction of transfer of described belt conveyer, the actual position information of described plate before and after making after adjustment and the front and back difference of described standard location information are less than presets front and back threshold value;
Left and right set-up procedure, according to described left-right difference, control the direction of transfer of described left and right servomotor to the vertical described belt conveyer of described plate and carry out positive direction or the adjustment of reciprocal left and right, make the actual position information of described plate after the adjustment of left and right and the left-right difference of described standard location information be less than default left and right threshold value;
Rotate set-up procedure, according to described anglec of rotation difference, control described independent rotating servo motor and described integral-rotation servomotor and around the normal of the transmission plane of described belt conveyer, rotation adjustment is carried out to described plate, make the actual position information of described plate after rotating adjustment and the anglec of rotation difference of described standard location information be less than default threshold rotating value.
The above embodiment only have expressed several embodiment of the present invention, and it describes comparatively concrete and detailed, but therefore can not be interpreted as the restriction to the scope of the claims of the present invention.It should be pointed out that for the person of ordinary skill of the art, without departing from the inventive concept of the premise, can also make some distortion and improvement, these all belong to protection scope of the present invention.Therefore, the protection domain of patent of the present invention should be as the criterion with claims.
Claims (10)
1. a plate position adjustment equipment, is characterized in that, comprising:
Belt conveyer, laser scanning device and servo centralising device, described belt conveyer is arranged on the front of described servo centralising device, and leave space between described belt conveyer and described servo centralising device, described laser scanning device is arranged on below described space, and described laser scanning device is electrically connected with described servo centralising device;
Described belt conveyer is used for described plate to be sent to described servo centralising device through described space;
Described laser scanning device scans the plate through described space, obtain the actual position information of described plate, and contrast with the standard location information that described plate is preserved in advance, obtain the actual position information of described plate and the difference of described standard location information, control described servo centralising device according to described difference and adjust described plate.
2. adjustment equipment in plate position according to claim 1, it is characterized in that, described servo centralising device, comprise centering control unit, and the multilayer centering platform set gradually from top to bottom, described centering control unit is connected with described centering platform, and at least one deck centering platform under the control of described centering control unit to the described plate be placed on described servo centralising device carry out front to or rear to adjustment, at least one deck centering platform carries out the adjustment of left direction or right direction under the control of described centering control unit to the described plate be placed on described servo centralising device, at least one deck centering platform carries out the adjustment of direction of rotation under the control of described centering control unit to the described plate be placed on described servo centralising device.
3. adjustment equipment in plate position according to claim 2, it is characterized in that, described multilayer centering platform is followed successively by the first centering platform, the second centering platform and the 3rd centering platform from top to bottom, wherein:
Described first centering platform comprises adjustment unit before and after at least one, described front and back adjustment unit comprises front and back belt and corresponding front and back servomotor, and described front and back servomotor drives described front and back belt to rotate forward along the direction of transfer of described belt conveyer or rotate backward;
Described second centering platform comprises at least one independent rotary unit, the independent rotating servo motor that each independent rotary unit comprises an independent rotation platform and arranges below described independent rotation platform, each described front and back adjustment unit is fixed on a described independent rotation platform, and described independent rotating servo motor drives described independent rotation platform to rotate;
Described 3rd centering platform comprises at least one left and right adjustment unit, described left and right adjustment unit comprises line slideway and corresponding left and right servomotor, the setting direction of described line slideway is vertical with the direction of transfer of described belt conveyer, described independent rotary unit is arranged on described line slideway, and under described left and right servomotor drives, on described line slideway, forward moves or oppositely movement.
4. adjustment equipment in plate position according to claim 3, it is characterized in that, described multilayer centering platform also comprises the 4th centering platform be arranged on below described 3rd centering platform, described 4th centering platform comprises an integral-rotation platform, all described left and right adjustment unit is fixed on described integral-rotation platform, and below described integral-rotation platform, integral-rotation servomotor is set, described integral-rotation servomotor drives described integral-rotation platform to rotate.
5. adjustment equipment in plate position according to claim 1, it is characterized in that, described belt conveyer comprises: servo drive motor, be connected and the running roller driven by described servo drive motor with described servo drive motor, and is socketed in the magnetic belt on described running roller.
6. adjustment equipment in plate position according to claim 1, it is characterized in that, described laser scanning device comprises light emitting devices, optical pickup apparatus and industrial computer, described light emitting devices and optical pickup apparatus are arranged on below described space, and described light emitting devices is connected with described industrial computer respectively with described optical pickup apparatus, described industrial computer is also connected with described servo centralising device, controls described servo centralising device and adjusts described plate.
7. a method of adjustment for adjustment equipment in plate position as claimed in claim 1, is characterized in that, comprising:
Described laser scanning device scans the plate through described space, obtains the actual position information of described plate;
Described laser scanning device obtains the standard location information that described plate is preserved in advance;
The actual position information of described plate and described standard information contrast by described laser scanning device, obtain the difference of described actual position information and described standard location information;
Described laser scanning device controls described servo centralising device according to described difference and adjusts described plate.
8. the method for adjustment of adjustment equipment in plate position according to claim 7, it is characterized in that, the actual position information of described plate and described standard information contrast by described laser scanning device, obtain the difference of described actual position information and described standard location information, specifically comprise:
Obtain described actual position information and the front and back difference of described standard information on the direction of transfer along described belt conveyer;
Obtain described actual position information and the left-right difference of described standard information on the direction of transfer of vertical described belt conveyer;
Obtain the anglec of rotation difference of described actual position information and described standard information.
9. the method for adjustment of plate position according to claim 8 adjustment equipment, is characterized in that, describedly controls described servo centralising device according to described difference and adjusts described plate, specifically comprises:
Front and back set-up procedure, according to described front and back difference, control described servo centralising device and carry out positive direction or the adjustment of reciprocal front and back to described plate along the direction of transfer of described belt conveyer, the actual position information of described plate before and after making after adjustment and the front and back difference of described standard location information are less than presets front and back threshold value;
Left and right set-up procedure, according to described left-right difference, control the direction of transfer of described servo centralising device to the vertical described belt conveyer of described plate and carry out positive direction or the adjustment of reciprocal left and right, make the actual position information of described plate after the adjustment of left and right and the left-right difference of described standard location information be less than default left and right threshold value;
Rotate set-up procedure, according to described anglec of rotation difference, control described servo centralising device and around the normal of the transmission plane of described belt conveyer, rotation adjustment is carried out to described plate, make the actual position information of described plate after rotating adjustment and the anglec of rotation difference of described standard location information be less than default threshold rotating value.
10. the method for adjustment of adjustment equipment in plate position according to claim 9, it is characterized in that, described servo centralising device, comprise centering control unit, and set gradually from top to bottom four layers of centering platform, described four layers of centering platform are followed successively by the first centering platform, the second centering platform, the 3rd centering platform and the 4th centering platform from top to bottom, wherein:
Described first centering platform comprises adjustment unit before and after at least one, described front and back adjustment unit comprises front and back belt and corresponding front and back servomotor, and described front and back servomotor drives described front and back belt to rotate forward along the direction of transfer of described belt conveyer or rotate backward;
Described second centering platform comprises at least one independent rotary unit, the independent rotating servo motor that each independent rotary unit comprises an independent rotation platform and arranges below described independent rotation platform, each described front and back adjustment unit is fixed on a described independent rotation platform, and described independent rotating servo motor drives described independent rotation platform to rotate;
Described 3rd centering platform comprises at least one left and right adjustment unit, described left and right adjustment unit comprises line slideway and corresponding left and right servomotor, the setting direction of described line slideway is vertical with the direction of transfer of described belt conveyer, described independent rotary unit is arranged on described line slideway, and under described left and right servomotor drives, on described line slideway, forward moves or oppositely movement;
Described 4th centering platform comprises an integral-rotation platform, all described left and right adjustment unit is fixed on described integral-rotation platform, and below described integral-rotation platform, integral-rotation servomotor is set, described integral-rotation servomotor drives described integral-rotation platform to rotate;
Described front and back set-up procedure, according to described front and back difference, control described front and back servomotor and carry out positive direction or the adjustment of reciprocal front and back to described plate along the direction of transfer of described belt conveyer, the actual position information of described plate before and after making after adjustment and the front and back difference of described standard location information are less than presets front and back threshold value;
Left and right set-up procedure, according to described left-right difference, control the direction of transfer of described left and right servomotor to the vertical described belt conveyer of described plate and carry out positive direction or the adjustment of reciprocal left and right, make the actual position information of described plate after the adjustment of left and right and the left-right difference of described standard location information be less than default left and right threshold value;
Rotate set-up procedure, according to described anglec of rotation difference, control described independent rotating servo motor and described integral-rotation servomotor and around the normal of the transmission plane of described belt conveyer, rotation adjustment is carried out to described plate, make the actual position information of described plate after rotating adjustment and the anglec of rotation difference of described standard location information be less than default threshold rotating value.
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| CN201410270104.4A CN105195631A (en) | 2014-06-17 | 2014-06-17 | Sheet metal position adjustment equipment and adjustment method thereof |
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| CN201410270104.4A CN105195631A (en) | 2014-06-17 | 2014-06-17 | Sheet metal position adjustment equipment and adjustment method thereof |
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| CN107081390A (en) * | 2017-05-31 | 2017-08-22 | 嘉兴宝程自动化设备有限公司 | Full-automatic punching machine feeder, Full-automatic punching machine feeder method for correcting error and system |
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| CN107972312A (en) * | 2017-11-29 | 2018-05-01 | 滁州市华晨软件科技有限公司 | A kind of stamping die using combination pressure pin |
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| CN107972312A (en) * | 2017-11-29 | 2018-05-01 | 滁州市华晨软件科技有限公司 | A kind of stamping die using combination pressure pin |
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Application publication date: 20151230 |