Utility model content
Therefore, the purpose of this utility model is to provide the automatic sander that a kind of automatization level is high, enhance productivity.
A kind of automatic sander, for polishing to workpiece, this workpiece comprises a main part and is shaped in the extension of main part front end, and main part rear and front end offers two inside grooves be oppositely arranged, the front end of described extension offers front groove, and described automatic sander comprises material loading module, first transfer module, tuning module, polishing module, second transfer module, transfer platform, rewinding module, described material loading module, first transfer module, polishing module, second transfer module, transfer platform and rewinding module are from left to right arranged in order, and described tuning module is located between material loading module and polishing module, and described polishing module comprises four-drive device, the chassis be connected with four-drive device, be fixedly arranged on some blowing platforms of upper surface, chassis, vertical sanding apparatus, first horizontal sanding apparatus and the second horizontal sanding apparatus, the blowing platform on described chassis is arranged around center chassis interval, described vertical sanding apparatus, first horizontal sanding apparatus and the second horizontal sanding apparatus are all located at the periphery on chassis by edge, described vertical sanding apparatus is for the inwall of the front groove of described workpiece of polishing, and the first horizontal sanding apparatus and the second horizontal sanding apparatus are for the periphery of the inside groove of described workpiece of polishing.
Further, the 3rd drive unit, system controller, infrared transmitter and infrared remote receiver that described tuning module comprises a rotating disk, is connected with rotating disk bottom surface, described system controller receives the feedback signal of infrared remote receiver and controls the 3rd drive unit work, described rotating disk is located at below the central point of the horizontal direction conduct of the first transfer device manipulator, and described infrared transmitter and infrared remote receiver are located at the relative both sides above rotating disk respectively.
Further, described vertical sanding apparatus comprises a mill, and this mill is arranged in vertical.
Further, described first horizontal sanding apparatus is provided with two groups of mills and the first adjusting device, often organize mill and comprise two mills setting up and down, the first adjusting device regulates the spacing of two groups of mills, makes two groups of mills of the first horizontal sanding apparatus mutually outwards open or mutually draw close.
Further, described second horizontal sanding apparatus is provided with two groups of mills and the second adjusting device, often organize mill and comprise two mills setting up and down, the second adjusting device regulates the spacing of two groups of mills of the second horizontal sanding apparatus, makes two groups of mills mutually outwards open or mutually draw close.
Further, described second horizontal sanding apparatus mill turn to turning to of the mill of sanding apparatus horizontal with first contrary.
In sum, the utility model automatic sander carries out material loading by material loading module to workpiece, described first transfer module will without polishing, the workpiece transfer detected is on tuning module, tuning module regulates the angles of workpiece, first transfer module again by the workpiece transfer on tuning module to polishing module on, the vertical sanding apparatus of polishing module, first horizontal sanding apparatus and the second horizontal sanding apparatus are polished to workpiece different azimuth, second transfer module and rewinding module carry out rewinding process to workpiece after polishing again, whole process automation level is high, realize production of intelligent, enhance productivity, save the cost of labor adding man-hour, improve the economic benefit of enterprise.
Detailed description of the invention
In order to make the technical solution of the utility model more clearly show, below in conjunction with accompanying drawing, the utility model is described in further detail.
As shown in Figures 1 to 4, the utility model provides a kind of automatic sander, for polishing to workpiece 10 and detecting, this workpiece 10 comprises a main part 11 and is shaped in the extension 12 of main part 11 front end, the rear end of described main part 11 offers a central channel (figure does not mark) along the bearing of trend of main part 11, the lateral surface of main part 11 rear and front end offers the water jacket 13 of an annular setting respectively, lateral surface in the middle part of main part 11 offers the draw-in groove that an annular is arranged, each water jacket 13 bottom land offers two inside grooves 14 be oppositely arranged respectively, described inside groove 14 is communicated with water jacket 13 and central channel, inside groove 14 on different water jacket 13 aligns mutually, the front end of described extension 12 offers the front groove 15 of " one " font, and described front groove 15 is interconnected with central channel.
Described automatic sander comprises frame 90 and the material loading module 20, first be installed in frame 90 shifts module 30, tuning module 40, polishing module 50, second transfer module 60 transfer platform 70 and rewinding module 80, described material loading module 20, first transfer module 30, polishing module 50, second transfer module 60, transfer platform 70 and rewinding module 80 are from left to right arranged in order, described tuning module 40 is located between material loading module 20 and polishing module 50, described first transfer module 30 will without polishing, the workpiece 10 detected is transferred on tuning module 40, tuning module 40 regulates the angles of workpiece 10, workpiece 10 on tuning module 40 is transferred on polishing module 50 by the first transfer module 30 again, polishing module 50 pairs of workpiece 10 carry out grinding process, workpiece 10 after polishing is transferred on transfer platform 70 by the second transfer module 60, rewinding module 80 carries out rewinding process to the workpiece 10 on transfer platform 70 again.
Described material loading module 20 comprises roof beam structure 21, the crossbeam 22 be slidedly arranged on roof beam structure 21, the first drive unit (scheming not mark) be connected with crossbeam 22, be slidedly arranged on the vertical beam 23 on crossbeam 22 and be connected to the second drive unit (scheming not mark) on vertical beam 23, described crossbeam 22 is horizontally disposed with, described vertical beam 23 is arranged perpendicular to horizontal direction, described first drive unit drives crossbeam 22 horizontal direction to move left and right, and described second drive unit drives vertical beam 23 vertical direction to move up and down; Before feeding, described workpiece 10 is neatly placed on a charging tray 100, the workpiece 10 be placed on charging tray 100 arranges by square array, the rear end of this charging tray 100 is affixed with vertical beam 23 lower end removably, first drive unit, the second drive unit slide by driving crossbeam 22 and vertical beam 23 respectively, the position of adjustment charging tray 100, make a workpiece 10 on charging tray 100 vertically, left and right, below fore-and-aft direction motor adjustment to the first transfer module 30.
Described first transfer module 30 is provided with a manipulator 31, and in order to capture or to unclamp workpiece 10, this manipulator 31 can move left and right in the horizontal direction, and meanwhile, this manipulator 31 can also be lower mobile in vertical direction.
Described tuning module 40 is located at below the manipulator 31 of the first transfer module 30, this tuning module 40 comprises a rotating disk 41, the 3rd drive unit be connected with rotating disk 41 bottom surface, system controller, infrared transmitter and infrared remote receiver, described system controller is for receiving the feedback signal of infrared remote receiver and controlling the 3rd drive unit work, described rotating disk 41 is located at below the central point of the horizontal direction conduct of the first transfer device manipulator, described infrared transmitter and infrared remote receiver are located at the relative both sides above rotating disk 41 respectively, infrared remote receiver receives the infrared signal of infrared transmitter.When tuning module 40 pairs of workpiece 10 carry out tuning, workpiece 10 rear end, is placed on rotating disk 41 down, and when workpiece 10 in the right direction, the infrared signal that infrared transmitter sends is horizontally through front groove 15, and penetrates on infrared remote receiver; When the anisotropy of workpiece 10, the lateral surface of workpiece 10 front end blocks the infrared light of infrared transmitter, infrared remote receiver can not receive the signal of infrared light, infrared remote receiver by information feed back to system controller, system controller starts the 3rd drive unit work, and the 3rd drive unit drives rotating disk 41 to rotate, thus indirect belt is started building, part 10 rotates, until when workpiece 10 is ajusted, system controller closes the 3rd drive unit.
Described polishing module 50 comprises four-drive device, the chassis 51 be connected with four-drive device, the some blowing platforms 52 being fixedly arranged on upper surface, chassis 51, vertical sanding apparatus 53, first horizontal sanding apparatus 54 and the second horizontal sanding apparatus 55, blowing platform 52 on described chassis 51 is arranged around chassis 51 Center Gap, the horizontal sanding apparatus 54 of described vertical sanding apparatus 53, first and the second horizontal sanding apparatus 55 are all located at the periphery on chassis 51 by edge, and described vertical sanding apparatus 53 comprises a mill 56 vertically arranged; Described first horizontal sanding apparatus 54 is provided with two groups of mills 57 and the first adjusting device, often organize mill 57 and comprise two mills 57 setting up and down, the mill 57 of the first horizontal sanding apparatus 54 rotates clockwise, first adjusting device regulates the spacing of two groups of mills 57, makes two groups of mills 57 mutually outwards open or mutually draw close; Described second horizontal sanding apparatus 55 is provided with two groups of mills 58 and the second adjusting device, often organize mill 58 and comprise two mills 58 setting up and down, the mill 58 of the second horizontal sanding apparatus 55 rotates counterclockwise, contrary with the rotation direction of the mill 57 of the first horizontal sanding apparatus 54, second adjusting device regulates the spacing of two groups of mills 58, makes two groups of mills mutually outwards open or mutually draw close.
During polishing, four-drive device drives chassis 51 intermittent to rotate, workpiece 10 on blowing platform 52 jumps to successively, before the vertical horizontal sanding apparatus 54 of sanding apparatus 53, first and the second horizontal sanding apparatus 55, vertical sanding apparatus 53 mill 56 extend in front groove 15, and the burr right to front groove 15 is polished, two groups of mills 57 of the first horizontal sanding apparatus 54 extend into the inside groove 14 of workpiece 10 both sides respectively from both sides, carry out clockwise direction polishing to the burr on the inside groove 14 of workpiece 10; Two groups of mills 58 of the second horizontal sanding apparatus 55 extend into the inside groove 14 of workpiece 10 both sides respectively from both sides, carry out counter clockwise direction polishing to the burr on the inside groove 14 of workpiece 10.
Described second transfer module 60 is provided with a manipulator (figure do not mark) equally, and in order to capture or to unclamp workpiece 10, this manipulator can 180 degree rotation in the horizontal direction, meanwhile, this manipulator can also in vertical direction under move.
The structure of described rewinding module 80 and the similar of material loading module 20, comprise roof beam structure 81 equally, the crossbeam 82 be slidedly arranged on roof beam structure 81, the first drive unit be connected with crossbeam 82, the second drive unit of being slidedly arranged on the vertical beam 83 on crossbeam 82 and being connected on vertical beam 83, its difference is: vertical beam 23 lower end of this rewinding module 80 is equiped with a manipulator 84, this manipulator 84 is for clamping or unclamp workpiece 10, this rewinding module 80 shifts the workpiece 10 after detection, and underproof product or qualified product are transferred on different charging trays 100 respectively.
Add man-hour, described material loading module 20 adjusts the position of charging tray 100, the workpiece 10 on charging tray 100 is made to move to below the first transfer module 30, workpiece 10 is also transferred on the rotating disk 41 of tuning module 40 by grabbing workpiece 10 from charging tray 100, tuning is carried out in putting of tuning module 40 pairs of workpiece 10, make workpiece 10 in the transfer of postorder, workpiece 10 put towards being consistent; After completing tuning, the manipulator of the first transfer module 30 is transferred on the blowing platform 52 on chassis 51 from the workpiece 10 rotating disk 41, four-drive device drives chassis 51 intermittent to rotate, workpiece 10 on blowing platform 52 jumps to before the horizontal sanding apparatus 54 of vertical sanding apparatus 53, first and the second horizontal sanding apparatus 55 successively, the vertical sanding apparatus 53 mill burr right to front groove 15 is polished, and the burr on the inside groove 14 of two groups of mills, 57 pairs of workpiece 10 of the first horizontal sanding apparatus 54 carries out clockwise direction polishing; Burr on the inside groove 14 of the second horizontal sanding apparatus 55 pairs of workpiece 10 carries out counter clockwise direction polishing.When the workpiece 10 completing polishing is jumped to the position of setting by module of polishing, the gripper of manipulator of described second transfer module 60 picks and places the workpiece 10 on material platform 52 and transfers on transfer platform, described in transfer platform, rewinding module 80 transfer platform shifts the workpiece 10 on transfer platform, product is reclaimed, by this, the whole bruting process process of workpiece 10 is completed.
In sum, the utility model automatic sander carries out material loading by material loading module 20 pairs of workpiece 10, described first transfer module 30 will without polishing, the workpiece 10 detected is transferred on tuning module 40, tuning module 40 regulates the angles of workpiece 10, workpiece 10 on tuning module 40 is transferred on polishing module 50 by the first transfer module 30 again, described vertical sanding apparatus 53 is polished the inwall of front groove 15 of described workpiece 10, first horizontal sanding apparatus 54 and the second horizontal sanding apparatus 55 are polished the periphery of inside groove 14 of described workpiece 10, the vertical sanding apparatus 53 of polishing module 50, first horizontal sanding apparatus 54 and the second horizontal sanding apparatus 55 are polished to workpiece 10 different azimuth, second transfer module 60 and rewinding module 80 carry out rewinding process to workpiece 10 after polishing again, whole process automation level is high, realize production of intelligent, enhance productivity, save the cost of labor adding man-hour, improve the economic benefit of enterprise.
The above embodiment only have expressed a kind of embodiment of the present utility model, and it describes comparatively concrete and detailed, but therefore can not be interpreted as the restriction to the utility model the scope of the claims.It should be pointed out that for the person of ordinary skill of the art, without departing from the concept of the premise utility, can also make some distortion and improvement, these all belong to protection domain of the present utility model.Therefore, the protection domain of the utility model patent should be as the criterion with claims.