CN105184444A - Pipeline welded junction collection management system - Google Patents

Pipeline welded junction collection management system Download PDF

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Publication number
CN105184444A
CN105184444A CN201510471865.0A CN201510471865A CN105184444A CN 105184444 A CN105184444 A CN 105184444A CN 201510471865 A CN201510471865 A CN 201510471865A CN 105184444 A CN105184444 A CN 105184444A
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China
Prior art keywords
weld bond
unit
management
information
bar code
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CN201510471865.0A
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Chinese (zh)
Inventor
汪双咏
严文荣
王丹
李敬贤
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China Construction Industrial Equipment Installation Co Ltd
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China Construction Industrial Equipment Installation Co Ltd
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Priority to CN201510471865.0A priority Critical patent/CN105184444A/en
Publication of CN105184444A publication Critical patent/CN105184444A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30Computing systems specially adapted for manufacturing

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Abstract

The invention relates to a pipeline welded junction collection management system comprising an android-system-based PDA terminal welding information collection system, a pipeline welded junction management system, a welder bar code label, and a welded junction bar code label. The android-system-based PDA terminal welding information collection system collects information of the welder bar code label and the welded junction bar code label and uploads the information to the pipeline welded junction management system by means of WIFI or 3G network. The pipeline welded junction management system enables the working process to be simplified to obtain accurate field welded junction quality data; and thus the welder can be supervised and managed effectively, the work quality and efficiency of the welding work of the whole program can be improved, and the cost is lowered. The system is mainly used for management of the welding work process during the pipeline installation and construction process and is applied to data acquisition of the pipeline welding construction field and a method for information providing management in the pipeline welding work.

Description

Pipe welding port acquisition management system
Technical field
The present invention relates to welding manage field, especially a kind of pipe welding port acquisition management system.
Background technology
In recent years, along with the development of petrochemical technology, its technical quality requires very strict.Especially more outstanding in solder technology quality requirements, welding quality directly affects construction quality and the progress of whole engineering.Therefore, how to control welding quality effectively in real time and become link very important in the middle of work progress.
While undertaking project scale and quantity constantly increase, export of labour services amount also constantly expands, and recruitment cost constantly increases.The technical merit of welder, professional personal integrity directly have influence on quality and the cost of whole engineering.Therefore, real-time supervision is carried out to welder, set up welder's construction quality archives, how better effective management is carried out to welder become current urgent problem.
Existing welding job record and data compilation also make processing mode by hand, also adopt on-the-spot hand-written for weld bond number, paper record weld bond welding process, and use manually carries out sorting-out in statistics to whole project welding information, needs to spend a large amount of artificial and time in whole process.The work how alleviating staff improves welding job control efficiency becomes the task of top priority.
Summary of the invention
The object of this invention is to provide a kind of pipe welding port acquisition management system, in order to simplify the course of work, obtain accurate on-the-spot weld bond qualitative data, can effective supervision and management welder, finally reach the work quality and efficiency that improve welding job, reduce costs.
The technical scheme realizing the object of the invention is: pipe welding port acquisition management system, the PDA comprised based on Android system holds weld information acquisition system and pipe welding port management system, this system also comprises welder's bar code paper and weld bond bar code paper, PDA based on Android system holds weld information acquisition system to gather the information of welder's bar code paper and weld bond bar code paper, and information is uploaded to pipe welding port management system by WIFI or 3G network.
As prioritization scheme of the present invention, welder's bar code paper identifies unique welder, and weld bond bar code paper identifies unique weld bond.
As prioritization scheme of the present invention, the PDA based on Android system holds weld information acquisition system to comprise Non-Destructive Testing management system, realizes weld bond Non-Destructive Testing to the process record reprocessed.
As prioritization scheme of the present invention, pipe welding port management system comprises project management module, weld bond administration module, staff's benefits module, weld bond reprocess module, weld bond data management module, weld bond data sheet administration module and system management module, and project management module comprises project information typing unit, project information query unit and project information amendment unit; Weld bond administration module comprises weld bond Data Enter unit, weld bond amendment unit, weld bond query unit and weld bond statistic unit; Staff's benefits module comprises employee information typing unit, employee's query unit and employee information amendment unit; Weld bond is reprocessed module and is comprised weld bond and reprocess unit and weld bond Non-Destructive Testing query unit; Weld bond data management module comprises weld bond qualitative data query unit, employee's weld bond achievement query unit and project weld bond data query unit; Weld bond data sheet administration module comprises report generation unit, form lead-out unit and report printing unit; System management module comprises service management unit, rights management unit, Role Management unit and log management unit.
The present invention has positive effect: (1) this system defines unique weld bond ID and welder ID with bar code form, with the form of " weld bond bar code+welder's bar code ", forms weld bond welding record uniqueness corresponding to weld bond.Make this weld bond existence anduniquess one welding record in a management system, thus the welding process of weld bond is had can inquire about, retrospective feature.(2) complete the Real-time Collection work of weld bond weld information with technical grade PDA, the weld information acquisition function of PDA end, mainly complete weld bond and check and accept and Non-Destructive Testing.Scanned by the weld bond bar code on butt welding mouth and welder's bar code, and give to evaluate, to complete the interim acceptance work of this weld bond, and be that weld bond acceptance information passes in pipe welding port management system by medium in real time accurately with internet, and and existing weld bond information form a complete weld bond welding record.PDA end can complete on-the-spot Non-Destructive Testing work in bar code scan mode simultaneously.(3) the automatic generation of recording materials is welded, system can obtain the various information of weld bond welding procedure engineering process timely and effectively, system has welding information automatic generation function, directly intrasystem welding job record can be formed welding recording materials, and automatically derive according to material form of handing over.Thus the personnel that save after project terminates for a large amount of housekeepings of data, greatly enhance progress, saved cost from time and manpower two aspects.(4) management and the inquiry work of weld bond weld information is completed in data statistic analysis mode, this system effectively can record the daily management mission information of weld bond welding in real time, form effective welding job record, thus provide Data safeguard for the statistic analysis of management system to data.Due to the accurately and timely property of data message, this system can complete the management statistics inquiry work of every relevant information, and establishes qualification of welding procedure data bank, provides real time data reference.(5) to combine with system input with PDA scanning and realize complete multiple Non-Destructive Testing workflow, this system can need to carry out multiple Non-Destructive Testing work according to project construction, automatically can generate order ticket, and can export printing according to inputting data.And reprocess (comprising repair for 1st time and repair for 2nd time) workflow after a mouth can being completed in systems in which by the detailed feedback information of Non-Destructive Testing, substitute traditional-handwork recording mode, thus realize Non-Destructive Testing to the complete job flow process of reprocessing.Pipe welding port acquisition management system be exactly for above for weld bond management present situation, be intended to simplify the course of work, obtain accurate on-the-spot weld bond qualitative data, can effective supervision and management welder, finally reach the work quality and efficiency that improve whole project welding job, reduce costs.This system, mainly for welding job process management in pipeline mounting construction process, is applied to the data acquisition at pipeline welding scene and provides informationalized management method in pipeline welding work.
Accompanying drawing explanation
In order to make content of the present invention more easily be clearly understood, below according to specific embodiment also by reference to the accompanying drawings, the present invention is further detailed explanation, wherein
Fig. 1 is structural representation of the present invention.
Wherein: the PDA 100, based on Android system holds weld information acquisition system, 200, pipe welding port management system, 300, welder's bar code paper, 400, weld bond bar code paper, 500, Non-Destructive Testing management system, 600, pipe welding port acquisition management system.
Embodiment
As shown in Figure 1, the present invention discloses a kind of pipe welding port acquisition management system, the PDA that this system 600 comprises based on Android system holds weld information acquisition system 100 and pipe welding port management system 200, system 600 also comprises welder's bar code paper 300 and weld bond bar code paper 400, PDA based on Android system holds weld information acquisition system 100 to gather the information of welder's bar code paper 300 and weld bond bar code paper 400, and information is uploaded to pipe welding port management system 200 by WIFI or 3G network.
Welder's bar code paper 300 identifies unique welder, and weld bond bar code paper 400 identifies unique weld bond.System 600, in conjunction with bar codes technique, is encoded to welder, weld bond, and is printed by bar code printer.Use special water-tight corrosion-proof material bar code paper, and after welding completes, with the form of " weld bond bar code+welder's bar code ", simultaneity factor 600 adds reception time automatically, and the corresponding data data of this weld bond comprised in coupling system thus define unique welding record of this weld bond.All weld bonds carry out data statistics all in this form, finally after the welding job completing last weld bond, just can form the welding information of whole welding job.
PDA based on Android system holds weld information acquisition system to comprise Non-Destructive Testing management system 500, and Non-Destructive Testing management system 500 realizes weld bond Non-Destructive Testing to the process record reprocessed.System 600 can need according to construction the Non-Destructive Testing work carrying out weld bond, automatically can generate order ticket, and can export printing according to input data.And what can complete Non-Destructive Testing in systems in which by the detailed feedback information of Non-Destructive Testing reprocesses (comprising repair for 1st time and repair for 2nd time) workflow, substitute traditional-handwork recording mode, thus realize Non-Destructive Testing to the complete job flow process of reprocessing.In addition, system can complete the management statistics inquiry work of every relevant information, and as welding work quantitative statistics inquiry, project work amount statistical query, statistics is inquired about, weld bond quality inquiry etc.
The functions such as the PDA based on Android system holds that weld information acquisition system 100 can realize the inquiry of weld bond information, data are downloaded, data upload and online upgrading.
PDA based on Android system holds weld information acquisition system 100 to gather the information of welder's bar code paper 300 and weld bond bar code paper 400, and information is uploaded to pipe welding port management system 200 by WIFI or 3G network are synchronous in time.Pipe welding port management system 200 comprises project management module, weld bond administration module, staff's benefits module, weld bond reprocess module, weld bond data management module, weld bond data sheet administration module and system management module, wherein project management module comprises project information typing unit, project information query unit and project information amendment unit, realizes checking and managing of project; Weld bond administration module comprises weld bond Data Enter unit, weld bond amendment unit, weld bond query unit and weld bond statistic unit, realizes checking and managing of butt welding mouth; Staff's benefits module comprises employee information typing unit, employee's query unit and employee information amendment unit, realizes checking welder's relevant information; Weld bond is reprocessed module and is comprised weld bond and reprocess unit and weld bond Non-Destructive Testing query unit, and weld bond Non-Destructive Testing query unit realizes the detection case of inquiry weld bond, and weld bond reprocesses the record that unit realizes weld bond repair conditions; Weld bond data management module comprises weld bond qualitative data query unit, employee's weld bond achievement query unit and project weld bond data query unit; Weld bond data sheet administration module comprises report generation unit, form lead-out unit and report printing unit; System management module comprises service management unit, rights management unit, Role Management unit and log management unit, and system management module is used for managing the use of user and adding up.
Above-described specific embodiment; object of the present invention, technical scheme and beneficial effect are further described; be understood that; the foregoing is only specific embodiments of the invention; be not limited to the present invention; within the spirit and principles in the present invention all, any amendment made, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.

Claims (4)

1. pipe welding port acquisition management system, the PDA that described system (600) comprises based on Android system holds weld information acquisition system (100) and pipe welding port management system (200), it is characterized in that: described system (600) also comprises welder's bar code paper (300) and weld bond bar code paper (400), the described PDA based on Android system holds weld information acquisition system (100) to gather the information of welder's bar code paper (300) and weld bond bar code paper (400), information is uploaded to pipe welding port management system (200) by WIFI or 3G network.
2. pipe welding port acquisition management system according to claim 1, is characterized in that: described welder's bar code paper (300) identifies unique welder, and described weld bond bar code paper (400) identifies unique weld bond.
3. pipe welding port acquisition management system according to claim 1 and 2, is characterized in that: the described PDA based on Android system holds weld information acquisition system (100) to comprise the Non-Destructive Testing management system (500) of record weld bond Non-Destructive Testing to rework process.
4. pipe welding port acquisition management system according to claim 1 and 2, it is characterized in that: described pipe welding port management system (200) comprises project management module, weld bond administration module, staff's benefits module, weld bond reprocess module, weld bond data management module, weld bond data sheet administration module and system management module, and described project management module comprises project information typing unit, project information query unit and project information amendment unit; Described weld bond administration module comprises weld bond Data Enter unit, weld bond amendment unit, weld bond query unit and weld bond statistic unit; Described staff's benefits module comprises employee information typing unit, employee's query unit and employee information amendment unit; Described weld bond is reprocessed module and is comprised weld bond and reprocess unit and weld bond Non-Destructive Testing query unit; Described weld bond data management module comprises weld bond qualitative data query unit, employee's weld bond achievement query unit and project weld bond data query unit; Described weld bond data sheet administration module comprises report generation unit, form lead-out unit and report printing unit; Described system management module comprises service management unit, rights management unit, Role Management unit and log management unit.
CN201510471865.0A 2015-08-05 2015-08-05 Pipeline welded junction collection management system Pending CN105184444A (en)

Priority Applications (1)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107515953A (en) * 2017-09-27 2017-12-26 武汉龙谷科尔技术有限公司 One kind welding overall process quality tracing and analysis system
CN108664645A (en) * 2018-05-16 2018-10-16 上海森松化工成套装备有限公司 A kind of choosing method of pipe welding port, device, terminal and storage medium
CN111299893A (en) * 2019-11-25 2020-06-19 陕西海晨电子科技有限公司 System for be used for gas pipeline crater quality analysis and trace back
CN112561017A (en) * 2020-12-25 2021-03-26 东方电气集团科学技术研究院有限公司 Snake-shaped pipe weld joint mark tracing system
CN113579567A (en) * 2020-04-30 2021-11-02 鞠春盛 Welding operation personnel project application range analysis and verification system based on mobile code scanning

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CN101801115A (en) * 2009-12-30 2010-08-11 上海工业自动化仪表研究院 Steel pipe welding data collecting and processing system based on wireless sensor network
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107515953A (en) * 2017-09-27 2017-12-26 武汉龙谷科尔技术有限公司 One kind welding overall process quality tracing and analysis system
CN108664645A (en) * 2018-05-16 2018-10-16 上海森松化工成套装备有限公司 A kind of choosing method of pipe welding port, device, terminal and storage medium
CN111299893A (en) * 2019-11-25 2020-06-19 陕西海晨电子科技有限公司 System for be used for gas pipeline crater quality analysis and trace back
CN113579567A (en) * 2020-04-30 2021-11-02 鞠春盛 Welding operation personnel project application range analysis and verification system based on mobile code scanning
CN112561017A (en) * 2020-12-25 2021-03-26 东方电气集团科学技术研究院有限公司 Snake-shaped pipe weld joint mark tracing system

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