CN105177819A - 一种高品质寛幅竹纤维机织物及其生产方法 - Google Patents
一种高品质寛幅竹纤维机织物及其生产方法 Download PDFInfo
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- 235000017166 Bambusa arundinacea Nutrition 0.000 title claims abstract description 25
- 235000017491 Bambusa tulda Nutrition 0.000 title claims abstract description 25
- 241001330002 Bambuseae Species 0.000 title claims abstract description 25
- 235000015334 Phyllostachys viridis Nutrition 0.000 title claims abstract description 25
- 239000011425 bamboo Substances 0.000 title claims abstract description 25
- 239000000835 fiber Substances 0.000 title claims abstract description 25
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- 239000002759 woven fabric Substances 0.000 title claims abstract description 6
- 239000004744 fabric Substances 0.000 claims abstract description 45
- 238000005406 washing Methods 0.000 claims abstract description 18
- 238000004043 dyeing Methods 0.000 claims abstract description 12
- 238000009979 jig dyeing Methods 0.000 claims abstract 2
- 239000000975 dye Substances 0.000 claims description 24
- 239000007788 liquid Substances 0.000 claims description 24
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims description 12
- 238000000034 method Methods 0.000 claims description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 9
- 206010013786 Dry skin Diseases 0.000 claims description 8
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L Magnesium chloride Chemical compound [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 claims description 8
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 8
- 238000001816 cooling Methods 0.000 claims description 8
- 238000001035 drying Methods 0.000 claims description 8
- 238000002386 leaching Methods 0.000 claims description 8
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 claims description 4
- 239000012752 auxiliary agent Substances 0.000 claims description 4
- 229910001629 magnesium chloride Inorganic materials 0.000 claims description 4
- 239000010446 mirabilite Substances 0.000 claims description 4
- 238000002203 pretreatment Methods 0.000 claims description 4
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 4
- 235000017550 sodium carbonate Nutrition 0.000 claims description 4
- 238000010792 warming Methods 0.000 claims description 4
- 239000000985 reactive dye Substances 0.000 claims 1
- 238000005516 engineering process Methods 0.000 abstract description 5
- 238000007689 inspection Methods 0.000 abstract 1
- 238000007781 pre-processing Methods 0.000 abstract 1
- 238000009999 singeing Methods 0.000 abstract 1
- 241001584775 Tunga penetrans Species 0.000 description 3
- 230000000844 anti-bacterial effect Effects 0.000 description 2
- 229920000297 Rayon Polymers 0.000 description 1
- 238000004332 deodorization Methods 0.000 description 1
- 239000000675 fabric finishing Substances 0.000 description 1
- 238000009962 finishing (textile) Methods 0.000 description 1
- 238000005213 imbibition Methods 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
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Abstract
本发明公开了一种高品质寛幅竹纤维机织物及其生产方法,生产方法包括烧毛、前处理、染色、防缩整理、抗起毛起球整理、机械预缩、检验包装;所述染色工艺在大容量卷染机上生产。本发明生产工艺简单,操作方便,产品性能优异;产品经纬向水洗尺寸变化-3%~1.0%,抗起毛起球≥3-4级,色牢度≥4级。
Description
技术领域
本发明属于高品质寛幅竹纤维机织物染整加工技术,特别是一种用于降低寛幅竹纤维机织物缩水率和提高抗起毛起球、起皱性能的后整理生产方法。
背景技术
竹纤维具有良好的透气性、瞬间吸水性,同时又具有天然抗菌、抑菌、除螨、防臭和抗紫外线功能,是一种真正意义上的天然环保型绿色纤维。竹纤维织物因其完全复制了竹纤维的固有特性,而倍受消费者青睐。寛幅竹纤维机织物可用于床上用品,产品需求量逐年上升。但现有的常规竹纤维机织印染布普遍存在缩水率大、容易起毛起球和起皱的缺点。FZ/T14012—2009竹浆粘胶维印染布标准中规定,优等品、一等品的水洗尺寸变化率分别为-4.0%~+1.0%、-5.0%~+2.0%,对织物起毛起球性能不考核。高缩水率和易起毛起球、起皱的性能,影响了竹纤维机织物使用性能。随着人们生活水平的不断提高,对用于床上用品的寛幅竹纤维机织物的要求也越来越高,希望竹纤维机织物具有更优良的特性,特别是迫切要求降低缩水率和提高抗起毛起球、起皱的性能。
发明内容
本发明的目的在于提供一种经纬向水洗尺寸变化-3%~1.0%,抗起毛起球≥3-4级,色牢度≥4级的高品质寛幅竹纤维机织物及其生产方法。
本发明的技术解决方案是:
一种高品质寛幅竹纤维机织物,其特征是:经纬向水洗尺寸变化-3%~1.0%,抗起毛起球≥3-4级,色牢度≥4级。
机织物坯布规格为下列二种中的一种:第一种是缎纹组织,门幅为108英寸、纱支数为60s×60s、密度为133×130根/英寸;第二种是缎条组织,门幅为118英寸、纱支数为40s×40s、密度为173×80根/英寸。
一种高品质寛幅竹纤维机织物的生产方法,包括烧毛、前处理、染色、防缩整理、抗起毛起球整理、机械预缩、检验包装;所述染色工艺在大容量卷染机上生产,染浅蓝色产品的染料用量(owf):诺威克隆红FN—2BL0.14%、诺威克隆黄FN—2R0.029%、诺威克隆蓝FN—R0.42%;染浅黄色产品的染料用量(owf):诺威克隆红FN—2BL0.047%、诺威克隆黄FN—2R0.046%、诺威克隆蓝FN—R0.074%。卷染工艺为:织物进缸→冷水一道→加染料升温至35℃→上染二~四道→加元明粉促染二道→加纯碱35℃固色二道→65℃固色二道→冷水洗二道→75℃水洗二道→45℃水洗二道。
防缩整理时,防缩整理液的组成为:
ArkofixNZF60~90g/L
MgCl2·6H2O6~9g/L
非离子柔软剂V-1220g/L
其余为水,并用柠檬酸调pH至4.0~4.5;
工艺流程为通过平幅进布,二浸二轧防缩整理液,带液率70%,120~130℃松式烘燥,超喂2%~4%上针板,八格热风焙烘,其中第一~二格温度150℃,第三~八格温度165℃,两个锡林冷却落布步骤,车速为40~50m/min。
抗起毛起球整理时,抗起毛起球整理液的组成为:
抗起毛起球助剂FK-83312~20g/L
工艺流程为通过平幅进布,二浸二轧抗起毛起球整理液,带液率70%,超喂1.5%~3%上针板,130~140℃烘燥,冷却落布步骤,车速为40~50m/min。
机械预缩时,织物均匀给湿,含湿率8%~12%,橡胶毯承压辊蒸汽压力0.1~0.2Mpa,呢毯锡林蒸汽压力0.1~0.2Mpa,控制预缩率3%~5%,布速40~50m/min。
本发明生产工艺简单,操作方便,产品性能优异;产品经纬向水洗尺寸变化-3%~1.0%,抗起毛起球≥3级,色牢度≥4级。
下面结合实施例对本发明作进一步说明。
具体实施方式
实施例1:
缎条组织机织物坯布门幅为118英寸、纱支数为40s×40s、密度为173×80根/英寸;
一种高品质寛幅竹纤维机织物的生产方法,包括烧毛、前处理、染色、防缩整理、抗起毛起球整理、机械预缩、检验包装;所述染色工艺在大容量卷染机上生产,染浅蓝色产品的染料用量(owf):诺威克隆红FN—2BL0.14%、诺威克隆黄FN—2R0.029%、诺威克隆蓝FN—R0.42%;卷染工艺为:织物进缸→冷水一道→加染料升温至35℃→上染二~四道→加元明粉促染二道→加纯碱35℃固色二道→65℃固色二道→冷水洗二道→75℃水洗二道→45℃水洗二道。
防缩整理时,防缩整理液的组成为:
ArkofixNZF60~80g/L
MgCl2·6H2O6~8g/L
非离子柔软剂V-1220g/L
其余为水,并用柠檬酸调pH至4.0~4.5;
工艺流程为通过平幅进布,二浸二轧防缩整理液,带液率70%,120~130℃松式烘燥,超喂2%~4%上针板,八格热风焙烘,其中第一~二格温度150℃,第三~八格温度165℃,两个锡林冷却落布步骤,车速为40~50m/min。
抗起毛起球整理时,抗起毛起球整理液的组成为:
抗起毛起球助剂FK-83312~16g/L
工艺流程为通过平幅进布,二浸二轧抗起毛起球整理液,带液率70%,超喂1.5%~3%上针板,130~140℃烘燥,冷却落布步骤,车速为40~50m/min。
机械预缩时,织物均匀给湿,含湿率8%~10%,橡胶毯承压辊蒸汽压力0.1~0.2Mpa,呢毯锡林蒸汽压力0.1~0.2Mpa,控制预缩率3%~4%,布速40~50m/min。
产品水洗尺寸变化率-2.5%,抗起毛起球4级,各项色牢度≥4级。
实施例2:
缎纹组织机织物坯布门幅为108英寸、纱支数为60s×60s、密度为133×130根/英寸;
一种高品质寛幅竹纤维机织物的生产方法,包括烧毛、前处理、染色、防缩整理、抗起毛起球整理、机械预缩、检验包装;所述染色工艺在大容量卷染机上生产,染浅黄色产品的染料用量(owf):诺威克隆红FN—2BL0.047%、诺威克隆黄FN—2R0.046%、诺威克隆蓝FN—R0.074%。卷染工艺为:织物进缸→冷水一道→加染料升温至35℃→上染二~四道→加元明粉促染二道→加纯碱35℃固色二道→65℃固色二道→冷水洗二道→75℃水洗二道→45℃水洗二道。
防缩整理时,防缩整理液的组成为:
ArkofixNZF70~90g/L
MgCl2·6H2O7~9g/L
非离子柔软剂V-1220g/L
其余为水,并用柠檬酸调pH至4.0~4.5;
工艺流程为通过平幅进布,二浸二轧防缩整理液,带液率70%,120~130℃松式烘燥,超喂2%~4%上针板,八格热风焙烘,其中第一~二格温度150℃,第三~八格温度165℃,两个锡林冷却落布步骤,车速为40~50m/min。
抗起毛起球整理时,抗起毛起球整理液的组成为:
抗起毛起球助剂FK-83316~20g/L
工艺流程为通过平幅进布,二浸二轧抗起毛起球整理液,带液率70%,超喂1.5%~3%上针板,130~140℃烘燥,冷却落布步骤,车速为40~50m/min。
机械预缩时,织物均匀给湿,含湿率10%~12%,橡胶毯承压辊蒸汽压力0.1~0.2Mpa,呢毯锡林蒸汽压力0.1~0.2Mpa,控制预缩率4%~5%,布速40~50m/min。
产品水洗尺寸变化率-2.7%,抗起毛起球4级,各项色牢度≥4级。
Claims (6)
1.一种高品质寛幅竹纤维机织物,其特征是:抗起毛起球≥3-4级,经纬向水洗尺寸变化率为-3%~1.0%,色牢度≥4级。
2.根据权利要求1所述的高品质寛幅竹纤维机织物,其特征是:寛幅机织物坯布规格为下列二种中的一种:第一种是缎纹组织,门幅为108英寸、纱支数为60s×60s、密度为133×130根/英寸;第二种是缎条组织,门幅为118英寸、纱支数为40s×40s、密度为173×80根/英寸。
3.根据权利要求1所述的高品质寛幅竹纤维机织物的生产方法,包括烧毛→前处理→染色→防缩整理→抗起毛起球整理→机械预缩→检验包装;其特征是:染色时,采用活性染料卷染方法,染浅蓝色产品的染料用量:诺威克隆红FN—2BL0.14%owf、诺威克隆黄FN—2R0.029%owf、诺威克隆蓝FN—R0.42%owf;染浅黄色产品的染料用量:诺威克隆红FN—2BL0.047%owf、诺威克隆黄FN—2R0.046%owf、诺威克隆蓝FN—R0.074%owf;卷染工艺为:织物进缸→冷水一道→加染料升温至35℃→上染二~四道→加元明粉促染二道→加纯碱35℃固色二道→65℃固色二道→冷水洗二道→75℃水洗二道→45℃水洗二道。
4.根据权利要求1所述的高品质寛幅竹纤维机织物的生产方法,其特征是:防缩整理时,防缩整理液的组成为:
ArkofixNZF60~80g/L
MgCl2·6H2O6~8g/L
非离子柔软剂V-1220g/L
其余为水,并用柠檬酸调pH至4.0~4.5;
防缩整理时通过平幅进布,二浸二轧防缩整理液,带液率70%,120~130℃松式烘燥,超喂2%~4%上针板,八格热风焙烘,其中第一~二格温度150℃,第三~八格温度165℃,两个锡林冷却落布步骤,车速为40~50m/min。
5.根据权利要求1所述的高品质寛幅竹纤维机织物的生产方法,其特征是:抗起毛起球整理时,抗起毛起球整理液的组成为:
抗起毛起球助剂FK-83312~20g/L
抗起毛起球整理时通过平幅进布,二浸二轧抗起毛起球整理液,带液率70%,超喂1.5%~3%上针板,130~140℃烘燥,冷却落布步骤,车速为40~50m/min。
6.根据权利要求1所述的高品质寛幅竹纤维机织物的生产方法,其特征是:机械预缩时,织物均匀给湿,含湿率8%~12%,橡胶毯承压辊蒸汽压力0.1~0.2Mpa,呢毯锡林蒸汽压力0.1~0.2Mpa,控制预缩率3%~5%,布速40~50m/min。
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