CN105173174B - A kind of automatic acupuncture needle tubing point glue equipment and its application method - Google Patents
A kind of automatic acupuncture needle tubing point glue equipment and its application method Download PDFInfo
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- CN105173174B CN105173174B CN201510546262.2A CN201510546262A CN105173174B CN 105173174 B CN105173174 B CN 105173174B CN 201510546262 A CN201510546262 A CN 201510546262A CN 105173174 B CN105173174 B CN 105173174B
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- acupuncture needle
- guide wheel
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- processor
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B19/00—Packaging rod-shaped or tubular articles susceptible to damage by abrasion or pressure, e.g. cigarettes, cigars, macaroni, spaghetti, drinking straws or welding electrodes
- B65B19/34—Packaging other rod-shaped articles, e.g. sausages, macaroni, spaghetti, drinking straws, welding electrodes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0241—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to elongated work, e.g. wires, cables, tubes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/24—Feeding, e.g. conveying, single articles by endless belts or chains
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finger-Pressure Massage (AREA)
Abstract
The invention discloses a kind of automatic acupuncture needle tubing point glue equipment and its application method, belong to acupuncture needle packing technique field.It includes cloth pin part and cloth tube portion, in addition to blows part, dispensing part, enters glue part, cured portion and control system；Cloth pin part includes conveyer belt with groove；Cloth tube portion includes swash plate and stringing guide wheel, and swash plate is located at the side of stringing guide wheel；Entering glue part includes cylinder I I, and cylinder I I is located at the side of needle handle；Cured portion is arranged on the top of stringing guide wheel；It is sequentially provided with the direction of motion of stringing guide wheel and blows part, dispensing part, enters glue part and cured portion；Motor drives conveyer belt and stringing guide wheel, valve to be connected on compressed air hose, and magnetic valve is connected with cylinder I and cylinder II, and the input of processor is connected with motor, valve and magnetic valve respectively.It realizes automation poling dispensing, and operating efficiency is high.
Description
Technical field
The present invention relates to acupuncture needle packing technique field, more particularly to a kind of automatic acupuncture needle tubing point glue equipment and its make
Use method.
Background technology
Acupuncture needle divides from structure, mainly has steel pipe handle pin, plastic handgrip pin and copper wire around handle pin etc..To produce poling pin
Acupuncture needle, its first working procedure packed all is often to penetrate acupuncture needle in plastic tube, then is pressed into plastic tube with the plastic sheet of wedge shape
One end, pipe and pin are compressed, skidded off to prevent acupuncture needle from pipe, plastic tube both plays a part of protecting needle body not by bending,
Appurtenance when being acupuncture conduction again.At present, the domestic all handwork of acupuncture needle poling packing work, due to acupuncture
Pin is thinner, and handwork has the problems such as efficiency is low, easily hinders needle point, easily pollution, and quality is difficult to ensure card.
Chinese utility model patent, Authorization Notice No.：The U of CN 201587547, authorized announcement date：It is 2010.09.22 open
A kind of automatic tube-penetrating packaging machine for acupuncture needle, including frame, be provided with frame materials in the tube sorting mechanism, be in charge of transport mechanism, point
Needle blow send part, cuts and fill in tamponade mechanism and finished product sorting and sequence collecting mechanism.The output end connection of materials in the tube sorting mechanism is in charge of
Transport mechanism, be in charge of transport mechanism outside couple successively minute hand blow part and cut plug tamponade mechanism, blow part with being in charge of
Transport mechanism to enter pin station corresponding, it is corresponding with the tamponade station for being in charge of transport mechanism to cut plug tamponade mechanism, is in charge of transport mechanism
Discharging station be connected into product sorting and sequence collecting mechanism, pass through said mechanism, it is possible to achieve the automatic tube-penetrating bag of acupuncture needle
Dress, there is the advantages of efficient, high-quality.It is disadvantageous in that acupuncture needle with modeling pipe is connected by rubber extruded, is made in acupuncture needle
Need both hands force to extract rubber granule from modeling pipe during, needle handle is separated with modeling pipe, then implement to patient
Treat by acupuncture and moxibustion, so the acupuncture needle use of this packaging is not convenient enough, and the apparatus structure described in the innovation and creation is complicated.
The content of the invention
1. invention technical problems to be solved
For the problem of efficiency is low, quality is difficult to ensure card in the acupuncture needle packaging process of prior art, the invention provides one
Kind automatic acupuncture needle tubing point glue equipment and its application method.It, which is realized, automates poling dispensing, efficiency high, and quality is good.
2. technical scheme
To solve the above problems, technical scheme provided by the invention is：
A kind of automatic acupuncture needle tubing point glue equipment, including cloth pin part and cloth tube portion, in addition to blow part, dispensing
Partly, glue part, cured portion and control system are entered；
Wherein, described cloth pin part includes cloth pin conveyer belt；Described cloth tube portion includes stringing guide wheel；Led in stringing
It is sequentially provided with the direction of motion of wheel and blows part, dispensing part, enters glue part and cured portion；Described control system difference
With cloth pin part, cloth tube portion, blow part, dispensing part and enter glue part and be connected.
Preferably, cloth pin conveyer belt and stringing guide wheel are by driving stepper motor.
Preferably, in the axial direction of stringing guide wheel, the described part that blows from left to right is followed successively by compressed air hose, cloth pin
Conveyer belt, stringing guide wheel and baffle plate.In the acupuncture needle diameter on groove in the export center of compressed air hose, cloth pin conveyer belt
The heart, stringing guide wheel upper top groove on modeling pipe diameter center point-blank, the plane of baffle plate faces stringing guide wheel
Modeling pipe diameter center on the groove of upper top.
Preferably, described dispensing part includes cylinder I and point gum machine, and cylinder I is in the underface of needle handle, and point gum machine is in pin
The surface of handle.
Preferably, the described glue part that enters includes cylinder I I, and cylinder I I is located at the side of needle handle.
Preferably, it is sequentially provided with the groove I on stringing guide wheel, groove II and groove III positions and blows part, point
Glue part and enter glue part.
Preferably, described cured portion includes UV lamp I and UV lamp II, is arranged at the top of stringing guide wheel.
Preferably, described control system includes stepper motor, valve, magnetic valve and processor, and valve is connected to compression
On air hose, magnetic valve is connected with cylinder I and cylinder II, the output end of processor respectively with cured portion, point gum machine switch,
Stepper motor, valve connect with magnetic valve.
Preferably, the groove II mouths side-lower on stringing guide wheel is equipped with photoelectric sensor, photoelectric sensor and processor
Input connects.Whether photoelectric sensor is detected in groove II above its side with the presence of acupuncture needle or modeling pipe, that is, detects photoelectricity
Whether the surface of sensor if the two lacks one, or all lacks, then the syringe needle of cylinder I and point gum machine is equal with the presence of needle handle or modeling pipe
Be failure to actuate, and it is ensuing enter glue part be also failure to actuate, in the presence of detecting needle handle and modeling pipe all, then carry out dispensing and enter
Glue.
A kind of application method of automatic acupuncture needle tubing point glue equipment, step are：
A, a kind of automatic acupuncture needle tubing point glue equipment is built as described above, and is shown by the touch of microprocessor
Shield control valve, set compressed air hose compressed air pressure size, simultaneous processor open cured portion UV lamp I and
UV lamp II is switched；
B, acupuncture needle to be packaged is placed on cloth pin conveyer belt, while modeling pipe is put on the swash plate of cloth tube portion；
C, stepper motor is controlled to continuously run by processor, moulding pipe until first reaches stringing guide wheel upper top groove
On, and with being moulded on stringing guide wheel upper top groove in groove of the diameter center of pipe on the cloth pin conveyer belt on same straight line
When also having an acupuncture needle, processor control stepper motor stops, repeat step B, and modeling pipe and acupuncture needle are respectively put into stringing
Part and cloth pin part；
D, processor sends instruction unpack valve, and acupuncture needle is blown into modeling pipe by the compressed air in compressed air hose,
Close valve；
E, processor control stepper motor operates, and the acupuncture needle on groove I runs to groove II opening position, stepper motor
Stop, repeat step D, follow-up acupuncture needle being blowed, simultaneous processor open magnetic valve, solenoid valve control cylinder I to
Upper top, makes needle handle and moulds the mouth of pipe of pipe to contact, and dispensing position is positioned, to fix needle handle dispensing, the head of point gum machine to
Lower motion, processor open the switch of point gum machine, and the dispensing on needle handle, solenoid valve control cylinder I is to next time after the completion of dispensing
Position, close magnetic valve；
F, processor control stepper motor operates, and the opening position of acupuncture needle from groove II on groove I run to groove III
Opening position, stepper motor stops, repeat step E, follow-up acupuncture needle being blowed and dispensing respectively simultaneously, meanwhile, place
Manage device and open magnetic valve, solenoid valve control cylinder I I, the needle handle that push a little has colloid enters position certain in modeling pipe, makes needle handle
Bond, solidify together so as to lower, solenoid valve control cylinder I I returns, processor closes magnetic valve with needle body；
G, processor continues to control stepper motor to be operated and stopped with the rhythm described in step F, the UV of cured portion
Lamp I and UV lamp II solidify to the acupuncture needle for having entered glue, and the fastness solidified is can be carried out by the energy of UV lamp
Regulation, follow-up acupuncture needle is blowed respectively simultaneously, dispensing and enters glue.
Preferably, described stepper motor operating condition duration and halted state duration are all fixed to walk
The time of stepper motor halted state, which is more than or equal to, to be blowed part, dispensing part, enters in the operating process of glue part and cured portion
The most long time is equal in required time.
Preferably, when blowing part, dispensing part, enter glue part and cured portion is corresponding on stringing guide wheel movement direction
Groove on when having acupuncture needle, processor control blows part, dispensing part, enters glue part and cured portion while act,
The needle blow that applies acupuncture respectively is sent to modeling pipe, and dispensing, acupuncture needle for dispensing glue is managed into modeling for promotion, and colloid is solidified；
When in the groove II mouths that photoelectric sensor detects above its side whether with the presence of acupuncture needle or modeling pipe, i.e. photoelectric sensing
Whether device is detected directly over it with the presence of needle handle or modeling pipe, if the two lacks one, or is all lacked, then the syringe needle of cylinder I and point gum machine is equal
Be failure to actuate, and it is ensuing enter glue part be also failure to actuate, in the presence of detecting needle handle and modeling pipe all, then carry out dispensing and enter
Glue.
3. beneficial effect
Using technical scheme provided by the invention, compared with prior art, have the advantages that：
(1) present invention is according to the size distance between stringing guide wheel upper groove and groove, and the speed of stepper motor operating
Degree, it is the time of setting stepper motor operating, most long by one in the cost time according to needed for entering pin, dispensing and enter glue these three actions
The individual time, to set the time of stepper motor stopping, and this pair of time serieses are set in the operation program of processor, this
Sample, for device can of the invention without manual operation, acupuncture needle carries out the dynamic of poling, fixation, dispensing, bonding and solidification automatically
Make, save manual labor, reduce the processing cost of acupuncture needle, improve the performance of enterprises；
(2) present invention not only realizes automatic acupuncture needle tubing, and after poling, has carried out automatically dropping glue again, pushes glue
Body enters modeling and managed, compared with poling simple in the prior art so that the connection between acupuncture needle and modeling pipe is more firm；
(3) present invention is compared with handwork, full-automatic operating process, and operating efficiency is high, does not hinder needle point, and will not
Acupuncture needle is polluted, improves the final product quality of acupuncture needle；
(4) acupuncture needle is on cloth pin conveyer belt, and needle point side is towards direction where compressed air hose, and needle handle side is towards cloth
Pipe guide wheel, so it is easy to enter to mould in pipe by the without hindrance blow-through of acupuncture needle compressed air, needle point, compressed air hose will not be damaged
Bore be less than cloth pin conveyer belt upper groove diameter, it is too big, the acupuncture needle closed on groove can be dispelled, pressing plate is located at cloth
The top of pin conveyer belt, so that when blow needle enters pipe, the blowing force of compressed air hose is concentrated, prevent from blowing the acupuncture of side groove
Pin, the pressure size of the compressed air in compressed air hose is adjustable, and pressure is appropriate, when blow needle enters pipe, if compressed air
Pressure is big, blows into the acupuncture needle of modeling pipe and will be rebounded by baffle plate, if the pressure of compressed air is small, acupuncture needle may be worn
But modeling pipe, both of these case can all produce waste product, yield rate be reduced, if the pressure of the compressed air in compressed air hose is big
Small suitable, when blow needle enters pipe, acupuncture needle can pass through modeling pipe, and one end of needle handle rests on baffle plate position, increase
Add yield rate, improve the performance of enterprises；
(5) colloid in point gum machine is UV glue, so needing UV lamp irradiation solidification, UV glue is pollution-free to surrounding air, Gu
It is fast to change speed, can complete within several seconds to solidify, be advantageous to automatic production line, raise labour productivity；Save the energy, curing apparatus
Simply, it is only necessary to light fixture or conveyer belt, save space, one-component system is easy to use without mixing；
(6) control system includes stepper motor, valve, magnetic valve and processor, and valve is connected on compressed air hose, control
The pressure size of compressed air hose compressed air processed, and the opening and closing of compressed air hose, magnetic valve are gentle with cylinder I
Cylinder II connections, the cylinder I of solenoid valve control processor and cylinder II action process, the output end of processor respectively with solidified portion
Point, the switch of point gum machine, stepper motor, valve connected with magnetic valve, have touch display screen on described processor, pass through touch
Display screen to processor input data, can control switch, stepper motor, valve and the magnetic valve state of point gum machine, realize pin
Acupuncture needle automates poling process for dispensing glue；
(7) stepper motor operating condition duration and halted state duration are all fixed that stepper motor stops
The time of state, which is more than or equal to, to be blowed part, dispensing part, enters in the time needed for the operating process of glue part and cured portion
The most long time is equal.According to the size distance between stringing guide wheel upper groove and groove, and the speed of stepper motor operating,
The stepper motor operating condition duration is set, and this pair of time serieses are set in the operation program of processor, so,
The device can of the present invention carries out poling, action for dispensing glue, saves manual labor, reduce automatically without manual operation
The processing cost of acupuncture needle, improves the performance of enterprises；
(8) acupuncture needle packed of the present invention is when in use, it is only necessary to which operation applies certain strength on the other hand, by acupuncture needle and modeling
The colloid solidified between pipe, bursts apart out, and acupuncture needle departs from modeling pipe, and singlehanded is that patient's acupuncture treatment is cured the disease, and operation is simple, user
Just；
(9) present invention is full-automatic operating process, and structural principle is simple, it is easy to accomplish, device is rationally compact, saves
Space, it is easy to maintain during failure.
Brief description of the drawings
Fig. 1 is the structural scheme of mechanism of the present invention.
Label declaration in schematic diagram：
1st, cloth pin conveyer belt；2nd, acupuncture needle；3rd, compressed air hose；4th, pressing plate；5th, point gum machine；6th, UV lamp I；7th, UV lamp II；
8th, swash plate；9th, modeling pipe；10th, needle handle；11st, cylinder I；12nd, cylinder I I；13rd, stringing guide wheel；131st, groove I；132nd, groove II；
133rd, groove III；14th, baffle plate.
Embodiment
To further appreciate that present disclosure, with reference to drawings and Examples, the present invention is described in detail.
Embodiment 1
With reference to Fig. 1, a kind of automatic acupuncture needle tubing point glue equipment, including cloth pin part and cloth tube portion, in addition to blow
Partly, dispensing part, enter glue part, cured portion and control system；
Wherein, described cloth pin part includes cloth pin conveyer belt 1；Described cloth tube portion includes stringing guide wheel 13；In cloth
It is sequentially provided with the direction of motion of pipe guide wheel 13 and blows part, dispensing part, enters glue part and cured portion；Described control system
System respectively with cloth pin part, cloth tube portion, blow part, dispensing part and enter glue part and be connected.
The working face of cloth pin conveyer belt 1 is a conveyer belt that is straight and having equidistant groove, and the bottom of its groove is higher than
The bottom about 2mm of the one of highest groove of stringing guide wheel, make acupuncture needle 2 from the groove at the top of stringing guide wheel 13, i.e. stringing
Passed through in modeling pipe 9 on guide wheel 13 on highest groove；The diameter of the upper groove of cloth pin conveyer belt 1 is more than needle handle 10
Diameter, the diameter of less than twice needle handle 10, so as to which an acupuncture needle 2 can only be placed in each groove.
The diameter of groove on stringing guide wheel 13 is more than the diameter of modeling pipe 9, the diameter of less than twice modeling pipe 9, so that each
A modeling pipe 9 can only be placed in groove.
The width of cloth pin conveyer belt 1 is more than the length of needle handle 10, so as to support acupuncture needle 2, less than or equal to the length of acupuncture needle 2
Degree, to avoid wide causing the wasting of resources.Acupuncture needle 2 is arranged on cloth pin conveyer belt 1 by hand, because on cloth pin conveyer belt 1
Each groove on can only put an acupuncture needle 2, then an acupuncture needle 2 can only be placed in each groove, is not in
Phenomenon of multiple acupuncture needles 2 in a groove；Cloth tube portion also includes swash plate 8, and swash plate 8 is located at the side of stringing guide wheel 13；
The arc diameter of the upper groove of stringing guide wheel 13 is more than the diameter of modeling pipe 9, the diameter of less than twice modeling pipe 9, the width of stringing guide wheel 13
Degree is more than or equal to the length of modeling pipe 9.Cloth pin conveyer belt 1 and stringing guide wheel 13 are by driving stepper motor.Their movement velocity
It is identical, it is easy to blow partly exactly to be blown into acupuncture needle 2 and moulds in pipe 9.
In the axial direction of stringing guide wheel 13, the described part that blows from left to right is followed successively by compressed air hose 3, the conveying of cloth pin
Band 1, stringing guide wheel 13 and baffle plate 14, the acupuncture needle 2 on groove in the export center of compressed air hose 3, cloth pin conveyer belt 1 are straight
On groove at the top of footpath center, stringing guide wheel 13 (i.e. highest groove in groove I131 opening position, and stringing guide wheel 13)
The diameter center of modeling pipe 9 point-blank, the plane of baffle plate 14 faces the modeling pipe 9 on the groove of the upper top of stringing guide wheel 13
Diameter center.Acupuncture needle 2 is on cloth pin conveyer belt 1, and needle point side is towards the place direction of compressed air hose 3, the side court of needle handle 10
To stringing guide wheel 13, so it is easy to enter to mould in pipe 9 with the without hindrance blow-through of compressed air by acupuncture needle 2, needle point will not be damaged, presses
The bore of contracting air hose 3 is less than the diameter of the upper groove of cloth pin conveyer belt 1, too big, can dispel the acupuncture needle 2 closed on groove,
Pressing plate 4 is located at the top of cloth pin conveyer belt 1, so that when blow needle enters pipe, the blowing force of compressed air hose 3 is concentrated, and prevents from blowing side
The acupuncture needle 2 of side groove.The pressure size of compressed air in compressed air hose 3 is adjustable, and pressure is appropriate, when blow needle enters pipe,
If the pressure of compressed air is big, blowing into the acupuncture needle 2 of modeling pipe 9 will be rebounded by baffle plate 14, if the pressure of compressed air
Small, acupuncture needle 2 may wear only modeling pipe 9, and both of these case can all produce waste product, yield rate be reduced, if compressed air
The pressure size of compressed air in pipe 3 is suitable, and when blow needle enters pipe, acupuncture needle 2 can pass through modeling pipe 9, and needle handle 10
One end rest on the position of baffle plate 14, increase yield rate, improve the performance of enterprises.
Dispensing part includes cylinder I 11 and point gum machine 5, and cylinder I 11 is in the underface of needle handle 10, and point gum machine 5 is in needle handle 10
Surface.The syringe needle of the lower section of point gum machine 5 is arranged on modeling pipe 9 and intersecting opening position is contacted with needle handle 10, to enter glue part,
Cylinder I I12 successfully can promote the colloid on needle handle 10 in modeling pipe 9, if position for dispensing glue is from modeling pipe 9 and needle handle 10
Contact point is too remote, or at the end points of needle handle 10, then cylinder I I12 propulsion stroke will be very long, it is necessary to which needle handle 10 is complete
In full push-in modeling pipe 9, and it cannot be guaranteed that colloid can be smoothly entered in modeling pipe 9, even if colloid enters modeling pipe 9
In, it is adhesively firm enough between needle handle 10 and modeling pipe 9 to ensure；The push rod of cylinder I 11 is arranged at dispensing and pin
Underface between the end points of handle 10, after on the one hand preventing the dispensing of point gum machine 5, colloid falls, and is bonded in the push rod of cylinder I 11
On, on the other hand, the push rod of cylinder I 11 can successfully withstand needle handle 10, so as to accurate dispensing, not only realize that acupuncture needle 2 is worn
Pipe, and after poling, automatically dropping glue has been carried out again, push colloid enters modeling pipe 9, with simple poling phase in the prior art
Than so that the connection between acupuncture needle 2 and modeling pipe 9 is more firm.
Entering glue part includes cylinder I I12, and cylinder I I12 is located at the side of needle handle 10, the end face on cylinder I I12 push rod
It should be greater than being equal to distance of the baffle plate 14 apart from stringing guide wheel 13 apart from the distance of stringing guide wheel 13, will so as to cylinder I I12 push rod
Needle handle 10 is pushed into modeling pipe 9 with colloid.
The portion of blowing is sequentially provided with groove I131, groove II132 and groove III133 positions on stringing guide wheel 13
Point, dispensing part and enter glue part, pass through the step-type operating of stepper motor so that these three parts operate and stopped simultaneously
Only, automation, high efficiency are realized.
Cured portion includes UV lamp I6 and UV lamp II7, is arranged at the top of stringing guide wheel 13.Colloid in point gum machine 5
For UV glue, solidify so needing UV lamp to irradiate.UV glue is pollution-free to surrounding air, and curing rate is fast, can complete within several seconds to solidify,
Be advantageous to automatic production line, raise labour productivity；The energy is saved, curing apparatus is simple, it is only necessary to light fixture and UV transmission sources, section
About space, one-component system are easy to use without mixing.By the irradiation of UV lamp, consolidate to entering the colloid in modeling pipe 9
Change.
The side-lower of groove II132 mouths position on stringing guide wheel 13 is equipped with photoelectric sensor, photoelectric sensor with
The input connection of processor.Whether photoelectric sensor detects acupuncture needle 2 or modeling pipe 9 in the groove II132 mouths above its side
In the presence of whether that is, photoelectric sensor detects has needle handle 10 or modeling pipe 9 to exist directly over it, if the two lacks one, or all lack, then cylinder
The syringe needle of I11 and point gum machine 5 is failure to actuate, and it is ensuing enter glue part be also failure to actuate, until detect needle handle 10 and modeling pipe 9
In the presence of all, then carry out dispensing and enter glue.
Control system includes stepper motor, valve, magnetic valve and processor, and valve is connected on compressed air hose 3, control
The pressure size of the compressed air of compressed air hose 3, and the opening and closing of compressed air hose 3, magnetic valve and cylinder I 11
Connected with cylinder II12, the cylinder I 11 of solenoid valve control processor and cylinder II12 action process, the output end point of processor
It is not connected with cured portion, the switch of point gum machine 5, stepper motor, valve and magnetic valve.There is touch to show on described processor
Screen.Switch, stepper motor, valve and the magnetic valve of point gum machine 5 to processor input data, can be controlled by touch display screen
State.Realize that acupuncture needle 2 automates poling process for dispensing glue.The each several part of device is each attached in frame, and principle is simple, structure
Rationally, space is saved.
Device in accordance with the above, it is using step：
A, a kind of automatic acupuncture needle tubing point glue equipment is built as described above, and is shown by the touch of microprocessor
Shield control valve, the pressure size of the compressed air of compressed air hose 3 is set, simultaneous processor opens the UV lamp I6 of cured portion
Switched with UV lamp II7；
B, manually acupuncture needle 2 to be packaged is placed on cloth pin conveyer belt 1, while put on the swash plate 8 of cloth tube portion
Upper modeling pipe 9；
C, control stepper motor to continuously run by processor, pipe 9 is moulded until first and reaches the upper top of stringing guide wheel 13
On groove, and with moulding the diameter center of pipe 9 on the upper top groove of stringing guide wheel 13 on the cloth pin conveyer belt 1 on same straight line
Groove in when also having an acupuncture needle 2, that is, mould pipe 9 and reach on the groove I131 positions of stringing guide wheel 13, and on groove I131
When having acupuncture needle 2 in the groove of corresponding cloth pin conveyer belt 1, processor control stepper motor stops；
D, processor sends instruction unpack valve, and acupuncture needle 2 is blown into modeling pipe 9 by the compressed air in compressed air hose 3
In, close valve；
E, processor control stepper motor operates, and the acupuncture needle 2 on groove I131 runs to groove II132 opening position,
Stepper motor stops, and repeat step D, follow-up acupuncture needle 2 is blowed, and simultaneous processor opens magnetic valve, magnetic valve control
Cylinder I 11 processed is pushed up upwards, needle handle 10 is contacted with moulding the mouth of pipe of pipe 9, and dispensing position is positioned, to fix 10 points of needle handle
Glue, the syringe needle of point gum machine 5 move downward, and processor opens the switch of point gum machine 5, the dispensing on needle handle 10, electromagnetism after dispensing
Valve controls 11 downward return of cylinder I, closes magnetic valve；
F, processor control stepper motor is operated, and the opening position of acupuncture needle 2 from groove II132 on groove I131 are run to
Groove III133 opening position, stepper motor stop, repeat step E, and follow-up acupuncture needle 2 is blowed and point respectively simultaneously
Glue, meanwhile, processor opens magnetic valve, solenoid valve control cylinder I I12, and the needle handle 10 that push a little has colloid enters one in modeling pipe 9
Positioning is put, and needle handle is bonded with needle body, and processor closes magnetic valve；
G, processor continues to control stepper motor operating and stopped, and the UV lamp I6 and UV lamp II7 of cured portion are to having entered
The acupuncture needle 2 of glue is solidified, and the fastness solidified is can be adjusted by UV lamp I6 and UV lamp II7 energy,
Blowed respectively simultaneously when stepper motor stops, dispensing, enter glue and solidification.
Stepper motor operating condition duration and halted state duration are all fixed, stepper motor halted states
Time be more than or equal to blow part, dispensing part, enter it is most long in the time needed for the operating process of glue part and cured portion
Time.According to the size distance between the upper groove of stringing guide wheel 13 and groove, and the speed of stepper motor operating, setting step
The stepper motor operating condition duration, and this pair of time serieses are set in the operation program of processor, so, the present invention
Device can without manual operation, carry out poling, fixation, dispensing, bonding and the action of solidification automatically, save manpower labor
It is dynamic, the processing cost of acupuncture needle 2 is reduced, improves the performance of enterprises.
When in the direction of motion of stringing guide wheel 13 blow part, dispensing part, enter it is recessed corresponding to glue part and cured portion
When having acupuncture needle 2 on groove, processor control blows part, dispensing part, enters glue part and cured portion while act, respectively
The pin 2 that applies acupuncture is blown into modeling pipe 9, and dispensing, acupuncture needle 2 for dispensing glue enters modeling pipe 9 for promotion, and colloid is solidified；Work as light
Whether electric transducer detects has acupuncture needle 2 or modeling pipe 9 to exist in the groove II132 mouths above its side, i.e., photoelectric sensor detects
Whether there are needle handle 10 or modeling pipe 9 to exist directly over it, if the two lacks one, or all lack, then the syringe needle of cylinder I 11 and point gum machine 5 is equal
Be failure to actuate, and it is ensuing enter glue part be also failure to actuate, in the presence of detecting needle handle 10 and modeling pipe 9 all, then carry out dispensing
With enter glue, if detected without using photoelectric sensor, when groove II132 opening position there is no needle handle 10 and modeling pipe 9 while to exist
When, the still dispensing of point gum machine 5, the working environment of point glue equipment of the present invention can be made dirty, and cylinder I 11 also may proceed to empty action,
Work(in vain, waste of resource.
Embodiment 2
The present embodiment structures and methods are single-chip microcomputer with embodiment 1, wherein processor, and touch display screen is condenser type or electricity
Resistive, man-machine interaction is realized, automaticity is high, and the type of stepper motor is hybrid or speed governing type, and output torque is big, dynamic
Performance is good, and step angle is small, can realize and be accurately positioned.Compared with handwork, full-automatic operating process, operating efficiency
Height, do not hinder needle point, and acupuncture needle 2 will not be polluted, improve the final product quality of acupuncture needle 2.
The acupuncture needle 2 that the present invention packs is when in use, it is only necessary to which a hand operation, forefinger or middle finger apply necessarily to needle handle 10
Strength, will the colloid that solidify between acupuncture needle 2 and modeling pipe 9, burst apart out, acupuncture needle 2 departs from modeling pipe 9, and one hand is patient
Acupuncture treatment is cured the disease, and operation is simple, easy to use.
Embodiment 3
Acupuncture needle poling packaging is that one kind belongs to high-grade packaging product, in the market generally using with elasticity (such as
Rubber) particle clogs needle handle 10 and moulds the method for pipe 9 and fix the two, but for doctor is used and operate more have inconvenience,
Necessarily need bimanualness.The device production acupuncture needle poling packaging of the present invention is to use viscose process, and this glue is UV glue, nothing
Poison, needle handle 10 is fixed in modeling pipe 9.As long as one-handed performance is with regard to much of that when doctor uses, i.e., forefinger gently pulls needle handle 10 1,
Just separated with modeling pipe 9, then the afterbody of needle handle 10 is pressed with the certain dynamics of forefinger or middle finger, needle point is just pricked and controlled into patient skin
Treat.This machine design technical scheme be exactly：A pile acupuncture needle 2 is sorted into one one neat at regular intervals first
String out, acupuncture needle 2 is put on reeded cloth pin conveyer belt 1 by hand, makes every piece acupuncture needle 2 of groove.Modeling pipe 9 be then by
Stringing guide wheel 13 is separated into every groove one.And acupuncture needle 2 and modeling pipe 9 is positioned on the same line, then will by compressed air
Needle blow enters to mould in pipe 9.On position required for needle handle 10 and modeling pipe 9 are fixed on, and dispensing and solidification are carried out, then by product
Automatic transport is into box.Overall process is automatically controlled by PLC, processor PLC.
The side-lower of groove II132 mouths position on stringing guide wheel 13 is equipped with photoelectric sensor, and detecting its top is
It is no to there is needle handle 10 or modeling pipe 9 to exist, if the two lacks one, or all lack, then dispensing needle head is also failure to actuate, and waits next program successively
Pin is sent to send pipe dispensing again, other parts are the same as embodiment 1.
Schematically the present invention and embodiments thereof are described above, this describes no restricted, institute in accompanying drawing
What is shown is also one of embodiments of the present invention, and actual structure is not limited thereto.So if common skill of this area
Art personnel are enlightened by it, without departing from the spirit of the invention, without designing and the technical scheme for creativeness
Similar frame mode and embodiment, protection scope of the present invention all should be belonged to.
Claims (9)
1. a kind of automatic acupuncture needle tubing point glue equipment, including cloth pin part and cloth tube portion, it is characterised in that also include blowing
Partly, dispensing part, enter glue part, cured portion and control system；
Wherein, described cloth pin part includes cloth pin conveyer belt (1)；Described cloth tube portion includes stringing guide wheel (13)；In cloth
It is sequentially provided with the direction of motion of pipe guide wheel (13) and blows part, dispensing part, enters glue part and cured portion；Described control
System respectively with cloth pin part, cloth tube portion, blow part, dispensing part and enter glue part and be connected；
In the axial direction of stringing guide wheel (13), the described part that blows from left to right is followed successively by compressed air hose (3), the conveying of cloth pin
Band (1), stringing guide wheel (13) and baffle plate (14), on the groove in the export center of compressed air hose (3), cloth pin conveyer belt (1)
Acupuncture needle (2) diameter center, stringing guide wheel (13) upper top groove on modeling pipe (9) diameter center point-blank,
The plane of baffle plate (14) faces modeling pipe (9) diameter center on the groove of stringing guide wheel (13) upper top.
A kind of 2. automatic acupuncture needle tubing point glue equipment according to claim 1, it is characterised in that described cloth pin part
Also include cloth pin guide wheel (101), cloth pin conveyer belt (1) is located in the tangential direction of cloth pin guide wheel (101) bottom, cloth pin conveyer belt
(1) width aligns with the axial width of cloth pin guide wheel (101), cloth pin conveyer belt (1), cloth pin guide wheel (101) and stringing guide wheel
(13) by driving stepper motor.
A kind of 3. automatic acupuncture needle tubing point glue equipment according to claim 1, it is characterised in that described dispensing part
Including cylinder I (11) and point gum machine (5), cylinder I (11) in the underface of needle handle (10), point gum machine (5) in needle handle (10) just
Top.
4. a kind of automatic acupuncture needle tubing point glue equipment according to claim 1, it is characterised in that described enters glue part
Including cylinder I I (12), cylinder I I (12) is located at the side of needle handle (10).
5. a kind of automatic acupuncture needle tubing point glue equipment according to claim 2, it is characterised in that on stringing guide wheel (13)
Groove I (131), groove II (132) and groove III (133) position at be sequentially provided with and blow part, dispensing part and enter
Glue part.
A kind of 6. automatic acupuncture needle tubing point glue equipment according to claim 1, it is characterised in that described cured portion
Including UV lamp I (6) and UV lamp II (7), the top of stringing guide wheel (13) is arranged at.
A kind of 7. automatic acupuncture needle tubing point glue equipment according to claim 5, it is characterised in that described control system
Including stepper motor, valve, magnetic valve and processor, valve is connected on compressed air hose (3), magnetic valve and cylinder I (11)
With cylinder II (12) connections, the output end of processor respectively with cured portion, the switch of point gum machine (5), stepper motor, valve and
Magnetic valve connects.
8. a kind of automatic acupuncture needle tubing point glue equipment according to claim 1, it is characterised in that on stringing guide wheel (13)
The side-lower of groove II (132) mouth position photoelectric sensor is housed, the input of photoelectric sensor and processor connects.
9. a kind of application method of automatic acupuncture needle tubing point glue equipment, step are：
A, according to a kind of automatic acupuncture needle tubing point glue equipment of structure described in claim 1, and shown by the touch of microprocessor
Display screen control valve, sets the pressure size of compressed air hose (3) compressed air, and simultaneous processor opens the UV of cured portion
Lamp I (6) and UV lamp II (7) switches；
B, put on the swash plate (8) of cloth pin part and treat acupuncture needle for dispensing glue (2), or will manually treat acupuncture needle for dispensing glue (2)
It is placed on cloth pin conveyer belt (1), while modeling pipe (9) is put on the swash plate (8) of cloth tube portion；
C, stepper motor is controlled to continuously run by processor, it is recessed at the top of first modeling pipe (9) arrival stringing guide wheel (13)
On groove, and cloth pin conveyer belt (1) of the diameter center of (9) on same straight line is managed with modeling in stringing guide wheel (13) top groove
On groove in when also having acupuncture needle (2), processor control stepper motor stops；
D, processor sends instruction unpack valve, and acupuncture needle (2) is blown into modeling pipe by the compressed air in compressed air hose (3)
(9) it is inner, close valve；
E, processor control stepper motor operates, and the acupuncture needle (2) on groove I (131) runs to the position of groove II (132)
Place, stepper motor stop, repeat step D, follow-up acupuncture needle (2) being blowed, and simultaneous processor opens magnetic valve, electromagnetism
Valve control cylinder I (11) is pushed up upwards, needle handle is fixed with modeling pipe, and the syringe needle of point gum machine (5) moves downward, and processor opens dispensing
The switch of machine (5), the dispensing on needle handle (10), solenoid valve control cylinder I (11) downward return after the completion of dispensing, close electromagnetism
Valve；
F, processor control stepper motor operates, and the acupuncture needle (2) on groove I (131) operates from groove II (132) opening position
To the opening position of groove III (133), stepper motor stops, repeat step E, blowing to follow-up acupuncture needle (2) while respectively
Send and dispensing, meanwhile, processor opens magnetic valve, solenoid valve control cylinder I I (12), and the needle handle (10) that push a little has colloid enters
Enter position certain in modeling pipe (9), needle handle (10) is bonded with needle body, solenoid valve control cylinder I I (12) return, processor closes
Close magnetic valve；
G, processor continues to control stepper motor to be operated and stopped, and the UV lamp I (6) and UV lamp II (7) of cured portion are to
Acupuncture needle (2) through entering glue is solidified.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510546262.2A CN105173174B (en) | 2015-08-31 | 2015-08-31 | A kind of automatic acupuncture needle tubing point glue equipment and its application method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510546262.2A CN105173174B (en) | 2015-08-31 | 2015-08-31 | A kind of automatic acupuncture needle tubing point glue equipment and its application method |
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| CN105173174A CN105173174A (en) | 2015-12-23 |
| CN105173174B true CN105173174B (en) | 2017-12-15 |
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106043761B (en) * | 2016-06-30 | 2018-08-03 | 江苏凯邦医疗器械有限公司 | Automatic pipe passing packing machine |
| CN108725025B (en) * | 2018-05-25 | 2021-06-29 | 邵路廷 | Assembling device for bullet pencil |
| CN109382258A (en) * | 2018-11-23 | 2019-02-26 | 安徽骏泰塑业科技有限公司 | A kind of PVC pipe gluing assembly line |
| CN109967307B (en) * | 2019-04-30 | 2023-06-23 | 马鞍山邦德医疗器械有限公司 | Dispensing assembly tool and dispensing assembly method for trocar |
| CN110270487B (en) * | 2019-07-01 | 2022-02-01 | 马鞍山邦德医疗器械有限公司 | Dispensing method based on plastic handle acupuncture needle stand and clamp thereof |
| CN115848692B (en) * | 2023-02-27 | 2023-05-09 | 广州市锐美汽车零部件有限公司 | Rotating shaft oiling rust-proof vacuum packaging integrated equipment and processing technology thereof |
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| US7568324B2 (en) * | 2004-11-24 | 2009-08-04 | Bussey Iii Buddy Harry | Cushioned package and method of making |
| CN201213903Y (en) * | 2008-05-23 | 2009-04-01 | 苏州特尼柯自动化设备有限公司 | Acupuncture needle automatic poling assembly machine |
| CN102848187B (en) * | 2011-06-30 | 2014-07-09 | 常州铭赛机器人科技有限公司 | Automatic assembly production line of buzzers |
| CN202244166U (en) * | 2011-09-29 | 2012-05-30 | 苏州医疗用品厂有限公司 | Inserting mechanism of automatic tube-penetrating packaging machine for acupuncture needle |
| CN202376440U (en) * | 2011-10-17 | 2012-08-15 | 王德山 | Medical acupuncture needle casing assembly machine |
| CN102502001B (en) * | 2011-10-26 | 2013-04-17 | 苏州医疗用品厂有限公司 | Automatic sorting mechanism for acupuncture needles |
| CN103239797B (en) * | 2013-05-31 | 2014-12-10 | 迈得医疗工业设备股份有限公司 | Assembly technology of medical venous needle |
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