CN105171551A - Automatic deburring production line for hub robot - Google Patents
Automatic deburring production line for hub robot Download PDFInfo
- Publication number
- CN105171551A CN105171551A CN201510537994.5A CN201510537994A CN105171551A CN 105171551 A CN105171551 A CN 105171551A CN 201510537994 A CN201510537994 A CN 201510537994A CN 105171551 A CN105171551 A CN 105171551A
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- CN
- China
- Prior art keywords
- robot
- wheel hub
- hub
- deburring
- production line
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/002—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor for travelling workpieces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/005—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor for mass articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/04—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
The invention discloses an automatic deburring production line for a hub robot. The automatic deburring production line consists of a loading and unloading mechanism, a deburring robot and a control system. The automatic deburring production line is characterized in that the loading and unloading mechanism, the deburring robot and the control system are enclosed into a sealed system by virtue of an enclosure (6), wherein a robot I (4) grabs a hub and carries the hub to a position above a hub clamp rotary table (11) and turns over the hub; the robot I (4) carries out charging operation on four hub clamp rotary tables in turn; a hub grinding claw (9) of a robot II (5) completes deburring and grinding operations on a hub window; the robot I (4) grabs the hub from the hub clamp rotary table (11) and then puts the hub into an upper-layer finished product discharging roller way (2) or a lower-layer waste discharging roller way (3), thereby completing a cycle. The automatic deburring production line does not need manual operation in the whole process; and a system can automatically position, identify, debur, grind and discharge a workpiece.
Description
Technical field
The present invention relates to wheel hub automation deburring operation.Be particularly suitable for the shaping rear robotic deburring's operation of aluminum alloy wheel hub casts.
Background technology
Aluminum alloy part is after casting, and due to the gap of mould, the reasons such as processing, can leave many burrs and overlap on the surface of aluminum alloy part.And these burrs and overlap must be removed totally before product, but the position at these burrs and overlap place, artificial removal is more difficult sometimes, and deburring can produce a large amount of flying chips, if these flying chips are sucked lung by people, very large to the injury of human body.And by artificial impact, the situation of perforated can be there is in artificial removal's burr.Therefore in order to meet the high-speed automated production of enterprise and human cost control needs, and under the overall background of manpower safety, the needs being met enterprise's production by robot automation's deburring are very urgent tasks.
Summary of the invention
For above problem; the object of the present invention is to provide a kind of wheel hub robot automation deburring production line; be aluminum alloy wheel hub casts shaping after; automatically material loading, automatically removing burr, automatic blanking is identified by robot; the whole production process completed, whole process is without the need to manual operation, and it is just passable that operative employee only needs on discharging roller-way, detect workpiece at a distance; greatly protect the health of workman, alleviate artificial labour intensity.
Technical scheme of the present invention is achieved in the following ways: a kind of wheel hub robot automation deburring production line, by charging and discharging mechanism, deburring robot and control system composition, described charging and discharging mechanism is by feeding roller table, upper strata finished product discharging roller-way, lower floor's waste product discharging roller-way, wheel hub window position identification forms, described wheel hub window position identification is located at the end of feeding roller table, deburring robot is by robot I, robot II, robot base I, wheel hub polishing paw, robot base II, Hub fixture turntable, vacuum integrator forms, described control system is by fence, safety door becomes with robot master control group, it is characterized in that: described charging and discharging mechanism, deburring robot and control system surround a closed system by fence, wheel hub is corrected by wheel hub window position identification fixation and recognition by pan feeding roller-way, robot I captures wheel hub, to be carried to above Hub fixture turntable and turn-over, in turn material loading operation is carried out to 4 Hub fixture turntables by robot I, the wheel hub polishing paw of robot II completes deburring to wheel hub window, polishing operation, and robot I captures from wheel hub clamp turntable and puts into wheel hub to upper strata finished product discharging roller-way or lower floor's waste product discharging roller-way, completes a circulation.
The paw of described robot I is Pneumatic two-hand pawl, one is paw A, another is paw B, two workpiece can being captured simultaneously, for carrying workpiece, paw adopting nonmetallic materials with the material of hub contacts, burr has been removed and after sending signal by robot master control cabinet at the workpiece of Hub fixture turntable, robot I moves to above Hub fixture turntable, and the wheel hub after identification is captured one from wheel hub window position identification by paw A, and wait instruction is placed on above Hub fixture turntable; By wheel hub polishing paw deburring operation, wheel hub turn-over, for having captured the wheel hub after deburring operation processing, is put into Hub fixture turntable and is continued polishing by wheel hub polishing paw by paw B.
The radial deburring paw of described robot II hand held tape 5,000,000 pixel camera, first by 2D vision shooting at close range photo, before deburring, a fine positioning is carried out to window, then by adjustments of gas pressure, deburring, polishing operation are carried out to the burr window at Hub fixture turntable.
The end of described charging roller is placed with a wheel hub window position identification, and wheel hub, by after the clamping centralising device of charging roller clamping centering, is positioned at tumbler below roller-way conveyor surface by cylinder jack-up, can inner support clamping wheel hub.
Described robot I, robot II are arranged on robot base I and robot base II respectively, be used for increasing the working region of robot, support and stationary machines human body, vacuum integrator is located at the top of working region, discharges after being collected by the dust of working region.
Described robot I and robot II are respectively configured with 2 Hub fixture turntables, totally 4, the mode of clamping wheel hub outer rim is adopted to be clamped on Hub fixture turntable, wheel hub is placed on state on work piece holder for facing down, fixture pneumatic pinch wheel hub outline, guarantee in wheel hub deburring or rotary course, the position of wheel hub can not change, each Hub fixture turntable 11 is furnished with servomotor and rotates wheel hub, be placed with funneling debris collection device below fixture, that is failed by vacuum collector to siphon away all collects in the container of below compared with big hub burr.
Described upper strata finished product discharging roller-way, lower floor's waste product discharging roller-way are provided with blanking sensor and blinking yellow illumination warning lamp, after instantly expecting that position sensor is lit 90 seconds, remind operative employee's blanking pipeline full.
Described fence is provided with safety door, and fence adopts square steel tube as support post, and adopt Industrial Steel expanded metals as closing surface, color can be specified by client, or makes according to the yellow of the grand standard in sky, is highly 2300mm.
Described robot master control cabinet adopts PLC to carry out analyzing logic control, completes the Communication Control work to robot, charging and discharging mechanism, visual identity detection, action button, clamp turntable and indicator lamp, safety door switch.
The present invention, whole process is without the need to manual operation, and system is automatically by Workpiece fixing, identification, deburring polishing and discharging.It is just passable that operative employee only needs on discharging roller-way, detect workpiece at a distance, greatly protects the health of workman, alleviate artificial labour intensity.
Accompanying drawing explanation
Fig. 1 is operation process chart of the present invention.
In figure: 1 feeding roller table, 2 upper strata finished product discharging roller-ways, 3 lower floor's waste product discharging roller-ways, 4 robot of robot I, 5 II, 6 fences, 7 wheel hub window position identification, 8 robot I bases, 9 radial polishing paw, 10 robot II bases, 11 Hub fixture turntables, 12 vacuum integrators, 13 safety doors, 14 robot master control cabinets.
Detailed description of the invention
Known by Fig. 1, a kind of wheel hub robot automation deburring production line, by charging and discharging mechanism, deburring robot and control system composition, described charging and discharging mechanism is by feeding roller table 1, upper strata finished product discharging roller-way 2, lower floor's waste product discharging roller-way 3, wheel hub window position device 7 forms, described wheel hub window position identification 7 is located at the end of feeding roller table 1, deburring robot is by robot I 4, robot II 5, robot base I 8, radial polishing paw 9, robot base II 10, Hub fixture turntable 11, vacuum integrator 12 forms, described control system is by fence 6, safety door 13 and robot master control cabinet 14 form, described charging and discharging mechanism, deburring robot and control system surround a closed system by fence 6, wheel hub is corrected by wheel hub window position identification 7 fixation and recognition by pan feeding roller-way 1, robot I 4 captures wheel hub, to be carried to above Hub fixture turntable 11 and turn-over, in turn material loading operation is carried out to 4 Hub fixture turntables by robot I 4, the wheel hub polishing paw 9 of robot II 5 completes deburring to wheel hub window, polishing operation, and robot I 4 captures from wheel hub clamp turntable 11 and puts into wheel hub to upper strata finished product discharging roller-way 2 or lower floor's waste product discharging roller-way 3, fulfils assignment.
The paw of described robot 14 is Pneumatic two-hand pawl, two wheel hubs can be captured simultaneously, each hub weight≤30kg, paw adopts nonmetallic materials with the material of hub contacts, ensure not scratch workpiece,, in the situation of dying, the wheel hub on robot hand can not drop paw to be with self-locking mechanism guarantee.The cylinder pressure whether wheel hub clamps pressured tight side detects.Paw is furnished with the sense switch that cylinder is fully open and fully closed.Paw agree there is lock function with hub contacts roller, and roller cannot rotate in the locked state.Described upper strata finished product discharging roller-way 2 and the mutual vertical setting of lower floor's waste product discharging roller-way 3.
The course of work of the present invention is:
1, robot material loading: aluminum alloy wheel hub casts is corrected by wheel hub window position device 7 fixation and recognition by pan feeding roller-way 1, by the paw A grabbing workpiece of robot I 4, moves to above Hub fixture turntable 11, turn-over place work piece; Carry out material loading operation to 4 Hub fixture turntables in turn by robot I 4, the material in robot I 4 on complete 4 Hub fixture turntables 11, captures a wheel hub again from wheel hub window position identification, is placed on paw A, waits for;
2, deburring operation: the radial direction polishing paw 9 of robot II 5 hand held tape 5,000,000 pixel camera, first by 2D vision shooting at close range photo, before deburring, a fine positioning is carried out to wheel hub window, then by adjustments of gas pressure, to the burr window deburring operation of Hub fixture turntable 11; After the wheel hub of one of them Hub fixture turntable 11 has gone burr to provide signal, robot I 4 has moved to above Hub fixture turntable 11;
3, continue polishing: take out with the paw B of robot I 4 wheel hub having removed burr, the workpiece turn-over of paw A is put into Hub fixture turntable 11 and is continued polishing by radial direction polishing paw 9; In bruting process, if find underproof, robot I 4 paw B will put on lower floor's waste product discharging roller-way 3 from grabbing workpiece wheel hub clamp turntable 11;
4, polishing end workpiece is qualified, by robot I 4 paw B, the top turn-over having gone the wheel hub of burr to move to upper strata finished product discharging roller-way 2 is put into roller-way; Send Relocation complete signal.
5, the top paw A that robot I 4 runs to wheel hub window position device 7 again captures a wheel hub, waits for next step instruction.
Claims (9)
1. a wheel hub robot automation deburring production line, by charging and discharging mechanism, deburring robot and control system composition, described charging and discharging mechanism is by feeding roller table (1), upper strata finished product discharging roller-way (2), lower floor's waste product discharging roller-way (3), wheel hub window position identification (7) forms, described wheel hub window position identification (7) is located at the end of feeding roller table (1), and deburring robot is by robot I (4), robot II (5), robot base I (8), wheel hub polishing paw (9), robot base II (10), Hub fixture turntable (11), vacuum integrator (12) forms, and described control system is by fence (6), safety door (13) and robot master control cabinet (14) composition, is characterized in that: described charging and discharging mechanism, deburring robot and control system surround a closed system by fence (6), and wheel hub is by pan feeding roller-way (1), corrected by wheel hub window position identification (7) fixation and recognition, robot I (4) captures wheel hub, is carried to Hub fixture turntable (11) top and turn-over, in turn material loading operation is carried out to 4 Hub fixture turntables by robot I (4), wheel hub polishing paw (9) of robot II (5) completes deburring to wheel hub window, polishing operation, robot I (4) captures wheel hub from wheel hub clamp turntable (11) again and puts into upper strata finished product discharging roller-way (2) or lower floor's waste product discharging roller-way (3), completes a circulation.
2. a kind of wheel hub robot automation deburring production line according to claim 1, it is characterized in that: the paw of described robot I (4) is Pneumatic two-hand pawl, one is paw A, another is paw B, two wheel hubs can be captured simultaneously, for carrying workpiece, burr has been removed and after sending signal by robot master control cabinet (14) at the wheel hub of Hub fixture turntable (11), robot I (4) moves to Hub fixture turntable (11) top, wheel hub after identification is captured one from wheel hub window position identification (7) by paw A, wait instruction is placed on Hub fixture turntable (11) top, to be polished paw (9) deburring operation by wheel hub, workpiece turn-over, for having captured the workpiece after deburring operation processing, is put into Hub fixture turntable (11) wheel hub polishing paw (9) and is continued polishing by paw B.
3. a kind of wheel hub robot automation deburring production line according to claim 1, it is characterized in that: the radial deburring paw of described robot II (5) hand held tape 5,000,000 pixel camera, first by 2D vision shooting at close range photo, before deburring, a fine positioning is carried out to window, again by adjustments of gas pressure, operation is carried out to the burr window at Hub fixture turntable (11).
4. a kind of wheel hub robot automation deburring production line according to claim 1, it is characterized in that: described robot I (4), robot II (5) are arranged on robot base I (8) and robot base II (10) respectively, be used for increasing the working region of robot, support and stationary machines human body, vacuum integrator (12) is located at the top of working region, discharges after being collected by the dust of working region.
5. a kind of wheel hub robot automation deburring production line according to claim 1, it is characterized in that: the end of described charging roller (1) is placed with a wheel hub window position identification (7), wheel hub is by after the clamping centralising device of charging roller (1) clamping centering, be positioned at tumbler below roller-way conveyor surface by cylinder jack-up, can inner support clamping wheel hub.
6. a kind of wheel hub robot automation deburring production line according to claim 1, it is characterized in that: described robot I (4) and robot II (5) are respectively configured with 2 Hub fixture turntables (11), totally 4, the mode of clamping wheel hub outer rim is adopted to be clamped on Hub fixture turntable, wheel hub is placed on state on work piece holder for facing down, fixture pneumatic pinch wheel hub outline, guarantee in the process of wheel hub deburring or rotational workpieces, the position of wheel hub can not change, each Hub fixture turntable (11) is furnished with servomotor and rotates wheel hub, funneling debris collection device is placed with below fixture, that is failed by vacuum collector to siphon away all collects in the container of below compared with big hub burr.
7. a kind of wheel hub robot automation deburring production line according to claim 1, it is characterized in that: described upper strata finished product discharging roller-way (2), lower floor's waste product discharging roller-way (3) are provided with blanking sensor and blinking yellow illumination warning lamp, instantly, after expecting that position sensor is lit 90 seconds, remind operative employee's blanking pipeline full.
8. a kind of wheel hub robot automation deburring production line according to claim 1, it is characterized in that: described fence (6) is provided with safety door (13), fence (6) adopts square steel tube as support post, and adopting Industrial Steel expanded metals as closing surface, is highly 2300mm.
9. a kind of wheel hub robot automation deburring production line according to claim 1, it is characterized in that: described robot master control cabinet adopts PLC to carry out analyzing logic control, complete the Communication Control work to robot, charging and discharging mechanism, visual identity detection, action button, clamp turntable and indicator lamp, safety door (13) switch.
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Cited By (28)
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CN105945669A (en) * | 2016-05-12 | 2016-09-21 | 上海理工大学 | View screen self-guiding type machined part burr removing machine |
CN106041948A (en) * | 2016-06-13 | 2016-10-26 | 哈尔滨工大智慧工厂有限公司 | Robot deburring system and method through visual inspection |
CN106141831A (en) * | 2016-08-26 | 2016-11-23 | 大亚车轮制造有限公司 | Wheel hub robotic deburring's production line and method of work thereof |
CN106926120A (en) * | 2017-04-17 | 2017-07-07 | 安徽省巢湖铸造厂有限责任公司 | The transmission group of polishing production line |
CN106965050A (en) * | 2017-03-20 | 2017-07-21 | 中信戴卡股份有限公司 | A kind of device for being used to remove wheel hub window burr |
CN106985007A (en) * | 2017-04-17 | 2017-07-28 | 安徽省巢湖铸造厂有限责任公司 | High-speed railway rail fastening casting grinding production system and its polishing process |
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CN107717665A (en) * | 2017-11-08 | 2018-02-23 | 重庆因达贝斯智能科技有限公司 | Deburring work station and burr removing method based on intelligent robot |
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CN108176883A (en) * | 2018-03-06 | 2018-06-19 | 秦皇岛信越智能装备有限公司 | A kind of off-line type kappa wheel hub milling burr system |
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