CN105171179A - Automatic pressing buckle releasing machine of wave-soldering trays - Google Patents
Automatic pressing buckle releasing machine of wave-soldering trays Download PDFInfo
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- CN105171179A CN105171179A CN201510612776.3A CN201510612776A CN105171179A CN 105171179 A CN105171179 A CN 105171179A CN 201510612776 A CN201510612776 A CN 201510612776A CN 105171179 A CN105171179 A CN 105171179A
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- feed bin
- plate
- pallet
- triping
- cylinder
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
- B23K1/008—Soldering within a furnace
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
- B23K1/08—Soldering by means of dipping in molten solder
- B23K1/085—Wave soldering
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
- H05K3/32—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
- H05K3/34—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
- H05K2203/01—Tools for processing; Objects used during processing
- H05K2203/0147—Carriers and holders
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- De-Stacking Of Articles (AREA)
Abstract
The invention discloses an automatic pressing buckle releasing machine of wave-soldering trays. The automatic pressing buckle releasing machine comprises a workbench, a tray delivery mechanism, a belt line, a buckle releasing suction plate assembly mechanism, a buckle releasing position tray taking and placing mechanical arm, an empty tray belt line device, a material bin tray taking and placing mechanical arm and a tray recycling material bin. During work, the trays flowing out of wave-soldering flow into work stops; after a detection optoelectronic switch is triggered, the trays are rapidly delivered into the buckle releasing position tray taking and placing mechanical arm by the tray delivery mechanism; and after the trays are clamped by the buckle releasing position tray taking and placing mechanical arm, the buckle releasing suction plate assembly mechanism descends, all pressing buckles are released at a time through descending, a PCB is sucked by vacuum suction rods to ascend, the empty trays are placed in the tray recycling material bin by the buckle releasing position tray taking and placing mechanical arm, and the buckle releasing suction plate assembly mechanism descends to place the sucked PCB on the belt line to flow into the next station. In the process, the mechanisms are used for replacing manual operation, and work efficiency and production efficiency can be improved. The adverse effect on the health of operators is avoided.
Description
Ji Intraoperative field
The present invention relates to a kind of wave soldering tray for welding aspect and automatically separate button pressor machine.
Bei Jing Ji Intraoperative
Current wave-soldering is crossed furnace tray and is mainly adopted and untie clinching manually, first the pallet that wave-soldering flows out is fetched on work top, clinching is untied by staff, pcb board is taken out and is placed into belt line from pallet and flows away, then empty graph sheet is placed into backflow belt line on be back to plug-in unit operation section.There is following technical problem in this kind of working method: because the clinching of manual solution needs to expend more manpower, such as: a line need arrange 2 workmans (day shift and night shift), and manual solution clinching operating worker stands operation, easily tired, thus cause operating efficiency lower.Due to when wave-soldering flows out pallet, with higher temperature and penetrating odor, Health Status For Workers Exposed is caused to produce adverse influence.If if operating personnel directly flows to lower station because thing meeting away from keyboard causes wave-soldering to flow out pallet, have a negative impact to lower station, also cause empty pallet backflow undersupply to affect the production of plug-in unit section operation, thus cause production efficiency lower.
Summary of the invention
In view of this, the technical problem to be solved in the present invention is to provide one and increases work efficiency, production efficiency and avoid the wave soldering tray be detrimental to health automatically to separate button pressor machine.
The present invention solves the problems of the technologies described above adopted a kind of wave soldering tray and automatically separates button pressor machine, and it comprises workbench, mechanism of bidding, first work blocking mechanism, belt line, suction plate component of triping mechanism, the second work blocking mechanism, separate button bit pallet pick-and-place manipulator, empty pallet belt line device, feed bin pallet pick-and-place manipulator, pallet reclaims feed bin, feed bin frame, cabinet; Described empty pallet belt line device installs feed bin frame one end face, and described pallet reclaims feed bin and is arranged on feed bin machine frame inside, and described cabinet is arranged on the back side of feed bin, and the second work blocking mechanism tray reclaims feed bin top; Above described belt line erector station, the first described work blocking mechanism is arranged on belt line upper end, and is positioned at the second work blocking mechanism one side; Described suction plate component mechanism of triping is arranged in feed bin frame, and is positioned at one end of the first work blocking mechanism; Described pallet pick-and-place manipulator of triping is arranged on above feed bin frame, and is positioned at the side of suction plate component mechanism of triping, and suction plate component mechanism is set in parallel in feed bin frame with triping.
According to above-mentioned technical characteristics, described suction plate component mechanism of triping comprises the base plate of triping be set directly in feed bin frame, vacuum soup stick, to trip cylinder, cylinder block of triping, top board of triping, triangle joint floor, suction disc axle riser, the first suction disc axle air cylinder board, suction disc axle air cylinder board, lift cylinder, the second suction disc axle air cylinder board, trapezoidal connection floor, 3rd suction disc axle air cylinder board, suction disc bracing strut, the 4th suction disc axle air cylinder board, cylinder of triping is arranged on trips on base plate, vacuum soup stick is arranged on the back side of base plate of triping, cylinder block one end of triping is fixed on substrate of triping, the cylinder block other end of triping is connected with top board one end of triping, triangle joint floor side is arranged on above top board of triping, the other side of triangle joint floor is arranged on suction disc axle riser, and first suction disc axle air cylinder board one end is connected with suction disc axle riser, lift cylinder upper end is connected with the first suction disc axle air cylinder board, and lift cylinder lower end is connected with the 3rd suction disc axle air cylinder board, and the second described suction disc axle air cylinder board is arranged on lift cylinder middle-end, trapezoidal connection floor one end is connected with suction disc axle riser, and the trapezoidal connection floor other end is connected with suction disc bracing strut, the 4th described suction disc axle air cylinder board is arranged on bottom trapezoidal connection floor, lift cylinder is connected with the 3rd suction disc axle air cylinder board by the second suction disc axle air cylinder board, lift cylinder is fixed on trapezoidal connection floor by the 4th suction disc axle air cylinder board, lift cylinder is connected on suction disc axle riser by the first suction disc axle air cylinder board, 2 triangle floors are connected to suction disc axle riser and trip on top board, lift cylinder is connected with the 3rd suction disc axle air cylinder board, 4th suction disc axle air cylinder board is connected with the trapezoidal floor that is connected, wherein to trip the position of the corresponding clinching of cylinder of triping on base plate, blank position on the corresponding pcb board of vacuum soup stick, when run under the drive of base plate at cylinder of triping trip height time, cylinder of triping has rotated trips, when base plate of triping moves to corresponding height, vacuum soup stick formation vacuum holds pcb board makes pcb board be separated with tool pallet.
According to above-mentioned technical characteristics, described solution button bit pallet pick-and-place manipulator comprises the line slide rail fixed head be directly fixed in feed bin frame, is arranged on the line slide rail at line slide rail fixed head two ends respectively; Be arranged on line slide rail fixed head and between two line slide rails lifting slide unit cylinder, be fixedly mounted on the robot support plate for a complete set of assembly of supported mechanical hand on two line slide rail fixed heads, be arranged on the clamping cylinder installing plate bottom robot support plate;
Be arranged on the clamping cylinder above clamping cylinder installing plate, be arranged on the clamping cylinder push pedal above clamping cylinder installing plate respectively, clamping cylinder seat; Described clamping cylinder push pedal and clamping cylinder seat are positioned at clamping cylinder one end, and clamping cylinder is fixed on clamping cylinder installing plate by clamping cylinder seat, and clamping cylinder push pedal to be fixed on clamping cylinder and to connect; The gripper line slide rail at two ends bottom clamping cylinder mounting plate is installed, is arranged on the catching plate gripper on gripper line slide rail; To be installed on bottom clamping cylinder installing plate and pallet clamp system between gripper line slide rail and catching plate gripper; This pallet clamp system comprises synchronizing wheel, synchronizing wheel bearing block, right slider plate, right fixture block plate, fixture block, Timing Belt pressing plate, Timing Belt, left slider plate, left fixture block plate, linear bearing; Two synchronizing wheels are fixed on clamping cylinder installing plate by two synchronizing wheel bearing blocks, and Timing Belt is tightened through two synchronizing wheels; Two fixture blocks are fixed on right fixture block plate, and right fixture block plate is fixed on line slide rail, and is connected with Timing Belt pressing plate by right slider plate, and Timing Belt platen clamp is at Timing Belt epimere; Two fixture blocks are fixed on left fixture block plate, and left fixture block plate is fixed on line slide rail, and are connected with Timing Belt pressing plate by left slider plate, and Timing Belt platen clamp is at Timing Belt hypomere; Clamping cylinder is fixed on clamping cylinder installing plate by clamping cylinder seat, and clamping cylinder push pedal to be fixed on clamping cylinder and to be connected on left slider plate; Clamping cylinder stretches out or retracts and drives right fixture block plate and the relative movement of left fixture block plate, realizes unclamping and the action of clamping pallet; If clamping cylinder shrinks, then it drives right slider plate to shrink together, right slider plate will be moved on line slide rail, Timing Belt is fixed in right slider plate by Timing Belt pressing plate, when right slider plate motion, Timing Belt is synchronized with the movement, and drive left slider plate is synchronized with the movement by it, makes two slider plate with speed relative motion.
According to above-mentioned technical characteristics, described pallet reclaims feed bin and comprises brake motor, hexagonal rod iron, bevel gear pair, left side band annex chain, straight optical axis, tray supporter, mirror based fiber optica, linear bearing, right side band annex chain, correlation optoelectronic switch, feed bin base plate, feed bin Timing Belt; Left side band annex chain is fixed on feed bin base plate, and right side band annex chain is fixed on linear bearing, slides to regulate feed bin width by linear bearing on straight optical axis, meets the placement of different size pallet; Left side band annex chain and right side band annex chain are connected on hexagonal rod iron by two pairs of bevel gear pairs, hexagonal rod iron is connected on brake motor by feed bin Timing Belt, tray supporter be fixed on left side band annex chain and right side band annex chain between upper, by mirror based fiber optica detect tray supporter position ensure pallet rise with decline height consistent; During reclaimed materials storage material, separate button bit and pick and place dish manipulator and be positioned on tray supporter by empty pallet, correlation optoelectronic switch detects pallet, and brake motor rotates forward and drives left side band annex chain and right side band annex chain to decline lattice; When reclaiming magazine feed, brake motor reversion drives left side band annex chain and right side band annex chain to rise lattice, and correlation photoelectricity opens detection pallet, and feed bin position picks and places coils manipulator and taken away by pallet and be placed in empty pallet belt line; When brake motor rotates clockwise, power is sent on hexagonal rod iron by feed bin Timing Belt, this hexagonal rod iron will be sent on left and right belt annex chain by the bevel gear pair at two, left band annex chain turns to contrary with right belt annex chain, cause the annex chain described in band relatively to be surveyed all to move downward, thus drive tool to move downward; When brake motor rotates counterclockwise, left band annex chain and right belt annex chain move upward respectively, thus drive tool to move upward, and pallet reclaims feed bin for cushioning the speed difference between triping and refluxing, temporary transient storage has little time the empty pallet refluxed, and makes the smooth and easy operation of whole piece streamline.
According to above-mentioned technical characteristics, described feed bin pallet pick-and-place manipulator comprises two blocks of feed bin line slide rail plates, be arranged on the gripper directive slide track of feed bin line slide rail plate one end, feed bin lifting sliding rail, feed bin line slideway, feed bin guide runner installing plate, feed bin clamping cylinder, feed bin lift cylinder; Feed bin line slideway is arranged on line slide rail plate, and feed bin lift cylinder is connected with feed bin lifting sliding rail, and feed bin lifting sliding rail is connected with feed bin pallet pick-and-place manipulator below, and driving mechanical hand entirety realizes moving up and down; Feed bin pallet pick-and-place manipulator comprises feed bin clamping cylinder, feed bin gripper directive slide track, and feed bin guide runner installing plate and feed bin position pick and place gripper; Feed bin clamping cylinder picks and places gripper realize clamping movement for controlling feed bin position, feed bin position picks and places gripper and is fixed on feed bin guide runner installing plate, feed bin guide runner installing plate to be fixed on gripper directive slide track and to play motion with one, feed bin pallet pick-and-place manipulator moves to relevant position under driven by motor, clamp sky tool pallet be put in backflow streamline on empty pallet tool is re-used.
Beneficial effect of the present invention: because described empty pallet belt line device installs feed bin frame one end face, described pallet reclaims feed bin and is arranged on feed bin machine frame inside, described cabinet is arranged on the back side of feed bin frame, and the second work blocking mechanism tray reclaims feed bin top; Above described belt line erector station, the first described work blocking mechanism is arranged on belt line upper end, and is positioned at the second work blocking mechanism one side; Described suction plate component mechanism of triping is arranged in feed bin frame, and is positioned at one end of the first work blocking mechanism; Described pallet pick-and-place manipulator of triping is arranged on above feed bin frame, and is positioned at the side of suction plate component mechanism of triping, and suction plate component mechanism is set in parallel in feed bin frame with triping.During work, the pallet flowed out from wave-soldering flow into described work stop, after detection trigger optoelectronic switch, pallet is delivered to and is separated in button bit pallet pick-and-place manipulator by mechanism of bidding fast, after separating button bit pallet pick-and-place manipulator clamping pallet, suction plate component of triping mechanism declines, decline disposable untie all clinchings and vacuum soup stick hold pcb board rise, separating button bit pallet pick-and-place manipulator is positioned in pallet recovery feed bin by empty pallet, the pcb board that under suction plate component of triping mechanism, general who has surrendered draws is positioned in belt line and flows into next station, so repeats.In the process, utilize said mechanism to replace manual operation, do not need artificial participation, be conducive to increasing work efficiency and production efficiency.Meanwhile, it also avoid because generation pernicious gas is detrimental to health in the process.
Below in conjunction with drawings and Examples, technical scheme of the present invention is described in further detail.
Accompanying drawing explanation
Fig. 1 is the stereogram that wave soldering tray of the present invention separates button pressor machine automatically;
Fig. 2 is the stereogram of suction plate component mechanism of triping in the present invention;
Fig. 3 is the three-dimensional exploded view of suction plate component mechanism of triping in the present invention;
Fig. 4 is the stereogram separating button bit pallet pick-and-place manipulator in the present invention;
Fig. 5 is the three-dimensional exploded view separating button bit pallet pick-and-place manipulator in the present invention;
Fig. 6 is the rear isometric view of clamping cylinder installing plate in the present invention;
Fig. 7 is the isometric front view of clamping cylinder installing plate in the present invention;
Fig. 8 be in the present invention feed bin pallet pick-and-place manipulator and pallet reclaim feed bin assemble together with stereogram;
Fig. 9 is the stereogram that in the present invention, pallet reclaims feed bin;
Figure 10 is the stereogram of feed bin pallet pick-and-place manipulator in the present invention;
Figure 11 is the three-dimensional exploded view of feed bin pallet pick-and-place manipulator in the present invention.
Detailed description of the invention
In order to make technical problem to be solved by this invention, technical scheme and beneficial effect clearly, understand, below in conjunction with drawings and Examples, the present invention is further elaborated, be to be understood that, specific embodiment described herein only in order to explain the present invention, is not intended to limit the present invention.
Please refer to shown in Fig. 1 to Figure 11, illustrate that a kind of wave soldering tray separates button pressor machine automatically below in conjunction with embodiment, it comprises workbench 1, to bid mechanism, the first work blocking mechanism 2, belt line 3, suction plate component of triping mechanism 4, second work blocking mechanism 5, separates button bit pallet pick-and-place manipulator 6, empty pallet belt line device 7, feed bin pallet pick-and-place manipulator 8, pallet reclaims feed bin 9, feed bin frame 10, cabinet 11.
Please refer to shown in Fig. 2 and Fig. 3, described suction plate component mechanism 4 of triping comprises the base plate 401 of triping be set directly in feed bin frame 10, vacuum soup stick 402, multiple cylinder 403 of triping, to trip cylinder block 404, to trip top board 405, triangle joint floor 406, suction disc axle riser 407, first suction disc axle air cylinder board 408, suction disc axle air cylinder board 409, lift cylinder 410, the second suction disc axle air cylinder board 411, trapezoidal connection floor 412,3rd suction disc axle air cylinder board 413, suction disc bracing strut the 414, four suction disc axle air cylinder board 415; Multiple cylinder 404 of triping is arranged on trips on base plate 401, vacuum soup stick 402 is arranged on the back side of base plate 401 of triping, cylinder block 404 one end of triping is fixed on above base plate 401 of triping, cylinder block 404 other end of triping is connected with top board 401 one end of triping, triangle joint floor 406 side is arranged on above top board 405 of triping, the other side of triangle joint floor 406 is arranged on suction disc axle riser 407, first suction disc axle air cylinder board 408 one end and is connected with suction disc axle riser 407; Lift cylinder 410 upper end is connected with the first suction disc axle air cylinder board 408, and lift cylinder 410 lower end is connected with the 3rd suction disc axle air cylinder board 413, and the second described suction disc axle air cylinder board 411 is arranged on lift cylinder 410 middle-end; Trapezoidal connection floor 412 one end is connected with suction disc axle riser 407, and trapezoidal connection floor 412 other end is connected with suction disc bracing strut 414; The 4th described suction disc axle air cylinder board 415 is arranged on bottom trapezoidal connection floor 412; Lift cylinder 410 is connected with the 3rd suction disc axle air cylinder board 413 by the second suction disc axle air cylinder board 411, lift cylinder 410 is fixed on trapezoidal connection floor 412 by the 4th suction disc axle air cylinder board 415, lift cylinder 410 is connected on suction disc axle riser 407 by the first suction disc axle air cylinder board 408,2 triangle floors 406 are connected to suction disc axle riser 407 and trip on top board 405, lift cylinder 410 is connected with the 3rd suction disc axle air cylinder board 413, and the 4th suction disc axle air cylinder board 415 is connected with the trapezoidal floor 412 that is connected.
Multiple cylinder 403 and 4 vacuum soup sticks 402 of triping are separately fixed at above base plate 401 of triping.Together with lift cylinder 410 combines with lift cylinder 410, drive trip cylinder 403 be elevated with vacuum soup stick 402 attain to a high place, meta, low level three height, in a high position time standby, cylinder 403 of triping rotates when triping and drops to meta, separate to buckle and be raised to a high position, picking and placeing dish manipulator 6 until solution button bit captures after blank panel leaves, then drops to low level and be placed into by pcb board after in belt line 3 and rise to a high position again, so repeats.
Please refer to shown in Fig. 4 to Fig. 7, described solution button bit pallet pick-and-place manipulator 6 comprises the line slide rail fixed head 601 be directly fixed in feed bin frame 10, is arranged on the line slide rail 602 at line slide rail fixed head 601 two ends respectively; Be arranged on line slide rail fixed head 601 and between two line slide rails 602 lifting slide unit cylinder 603, be fixedly mounted on the robot support plate 604 for a complete set of assembly of supported mechanical hand on two line slide rail fixed heads 601, be arranged on the clamping cylinder installing plate 605 bottom robot support plate 604; Be arranged on the clamping cylinder 606 above clamping cylinder installing plate 605, be arranged on the clamping cylinder push pedal 607 above clamping cylinder installing plate 605 respectively, clamping cylinder seat 608; Described clamping cylinder push pedal 607 and clamping cylinder seat 608 are positioned at clamping cylinder 606 one end, and clamping cylinder 606 is fixed on clamping cylinder installing plate 605 by clamping cylinder seat 608, and clamping cylinder push pedal 607 to be fixed on clamping cylinder 606 and to connect; The gripper line slide rail 609 at two ends bottom clamping cylinder mounting plate 605 is installed, is arranged on the catching plate gripper 610 on gripper line slide rail 609; To be installed on bottom clamping cylinder installing plate 605 and pallet clamp system between gripper line slide rail 609 and catching plate gripper 610; This pallet clamp system comprises synchronizing wheel 611, synchronizing wheel bearing block 612, right slider plate 613, right fixture block plate 614, fixture block 615, Timing Belt pressing plate 616, Timing Belt 617, left slider plate 618, left fixture block plate 619, linear bearing 620; Two synchronizing wheels 611 are fixed on clamping cylinder installing plate 605 by two synchronizing wheel bearing blocks 612, and Timing Belt 617 is tightened through two synchronizing wheels 611; Two fixture blocks 615 are fixed on right fixture block plate 614, and right fixture block plate 614 is fixed on line slide rail 602, and is connected with Timing Belt pressing plate 616 by right slider plate 613, and Timing Belt pressing plate 616 is clamped in Timing Belt 617 epimere; Two fixture blocks 615 are fixed on left fixture block plate 619, and left fixture block plate 619 is fixed on line slide rail 602, and is connected with Timing Belt pressing plate 616 by left slider plate 618, and Timing Belt pressing plate 616 is clamped in Timing Belt 617 hypomere; Clamping cylinder 606 is fixed on clamping cylinder installing plate 605 by clamping cylinder seat 608, and clamping cylinder push pedal 607 to be fixed on clamping cylinder 608 and to be connected on left slider plate 618; Clamping cylinder 606 stretches out or retracts and drives right fixture block plate 614 and the relative movement of left fixture block plate 619, realizes unclamping and the action of clamping pallet; If clamping cylinder shrinks, then it drives right slider plate 613 to shrink together, right slider plate 613 will be moved on line slide rail 602, Timing Belt 617 is fixed in right slider plate 613 by Timing Belt pressing plate 616, when right slider plate 613 is moved, Timing Belt 617 is synchronized with the movement, and drive left slider plate 618 is synchronized with the movement by it, makes two slider plate with speed relative motion.
Please refer to shown in Fig. 8 and Fig. 9, described pallet reclaims feed bin 9 and comprises brake motor 901, hexagonal rod iron 902, bevel gear pair 903, left side band annex chain 904, straight optical axis 905, tray supporter 906, mirror based fiber optica 907, linear bearing 908, right side band annex chain 909, correlation optoelectronic switch 910, feed bin base plate 911, feed bin Timing Belt 912; Left side band annex chain 904 is fixed on feed bin base plate, and right side band annex chain is fixed on linear bearing, slides to regulate feed bin width, meet the placement of different size pallet by linear bearing 908 on straight optical axis 905; Left side band annex chain 904 is connected on hexagonal rod iron 902 with right side band annex chain 909 by two pairs of bevel gear pairs 903, hexagonal rod iron 902 is connected on brake motor 901 by feed bin Timing Belt 912, it is upper that tray supporter 906 is fixed between left side band annex chain 904 and right side band annex chain 909, and detecting tray supporter 906 position by mirror based fiber optica 907, to ensure that pallet rises consistent with the height declined; During reclaimed materials storage material, separate button bit and pick and place dish manipulator 6 and be positioned over by empty pallet on tray supporter 906, correlation optoelectronic switch 910 detects pallet, and brake motor 901 rotates forward and drives left side band annex chain 904 and right side band annex chain 909 to decline lattice; When reclaiming magazine feed, brake motor 901 reverses and drives left side band annex chain 904 and right side band annex chain 909 to rise lattice, and correlation optoelectronic switch 910 detects pallet, and feed bin position picks and places dish manipulator 8 and taken away by pallet and be placed in empty pallet belt line 3; When brake motor 901 rotates clockwise, power is sent on hexagonal rod iron 902 by feed bin Timing Belt 912, this hexagonal rod iron 902 will be sent on left side band annex chain 904 and right side band annex chain 909 by the bevel gear pair 903 at two, left band annex chain 904 turns to contrary with right belt annex chain 909, cause the annex chain described in band relatively to be surveyed all to move downward, thus drive tool to move downward; When brake motor 901 rotates counterclockwise, left side band annex chain 904 and right side band annex chain 909 move upward respectively, thus drive tool to move upward.
Please refer to shown in Figure 10 and Figure 11, described feed bin pallet pick-and-place manipulator 8 comprises two blocks of feed bin line slide rail plates 801, be arranged on the gripper directive slide track 802 of feed bin line slide rail plate 801 one end, feed bin lifting sliding rail 803, feed bin line slideway 804, feed bin guide runner installing plate 805, feed bin clamping cylinder 806, feed bin lift cylinder 807; Feed bin line slideway 804 is arranged on line slide rail plate 801, and feed bin lift cylinder 806 is connected with feed bin lifting sliding rail 803, and feed bin lifting sliding rail 803 is connected with feed bin pallet pick-and-place manipulator 8 below, and driving mechanical hand entirety realizes moving up and down; Feed bin pallet pick-and-place manipulator 8 comprises feed bin clamping cylinder 806, feed bin gripper directive slide track 802, and feed bin guide runner installing plate 805 and feed bin position pick and place gripper 808; Feed bin clamping cylinder 806 picks and places gripper 808 realize clamping movement for controlling feed bin position, feed bin position picks and places gripper 808 and is fixed on feed bin guide runner installing plate 805, and feed bin guide runner installing plate 805 to be fixed on feed bin gripper directive slide track 802 and to play motion with one.
Described frame 10 is connected and fixed by industrial aluminum profile and corner brace connector to form, and frame 10 is equipped with good fortune horse wheel and can moves easily.In the present embodiment, described work blocking mechanism is divided into the first work blocking mechanism 2, second work blocking mechanism 5.Described work retention device contains pallet and to put in place sense switch, when pcb board and tool run to work stop time, tool touches position sense switch, and work stop release is blocked tool to bid mechanisms grip tool by thrust cylinder.
Described mechanism of bidding comprises traversing axle, lifting shaft and pallet clamp system, after pallet flow into work stop detection trigger switch, lifting shaft is driven pallet clamp system to decline and clamps pallet risen by air cylinder driven linear bearing of bidding, and traversing axle drives linear bearing to be delivered to fast in solution button bit pallet pick-and-place manipulator by pallet by Rodless cylinder.
Described wave soldering tray separates the operation of button pressor machine automatically: the pallet flowed out from wave-soldering flow into work stop, after detection trigger optoelectronic switch, pallet is delivered to and is separated in button bit pallet pick-and-place manipulator 6 by mechanism of bidding fast, after solution button bit pallet pick-and-place manipulator 6 clamps pallet, suction plate component of triping mechanism 4 declines, decline disposable untie all clinchings and vacuum hold pcb board rise, separating button bit pallet pick-and-place manipulator 6 is positioned in pallet recovery feed bin by empty pallet, the pcb board that suction plate component of triping mechanism 4 times generals who has surrendered draw is positioned in belt line and flows into next station, repetition like this.In the process, workman can be freed from the heavy labor of manual polish line (wave-soldering production line), avoid temperature of tray and smell to have a negative impact to operating personnel.Can not need the artificial of solution clinching operation completely, solve and manually separate the easy fatigue of clinching thus the problem affecting operating efficiency yet.Originally a line 2 operating personnels (day shift and night shift), reaches saving manpower.Convert to by manually triping and now can not need completely to separate the artificial of clinching operation.
Described empty pallet belt line device 7 installs feed bin frame 10 1 end face, and described pallet reclaims feed bin 9 and is arranged on feed bin frame 10 inside, and described cabinet 11 is arranged on the back side of feed bin frame 10, and the second work blocking mechanism 5 tray reclaims feed bin 9 top; Above described belt line 3 erector station 1, the first described work blocking mechanism 2 is arranged on belt line 3 upper end, and is positioned at the second work blocking mechanism 5 one side; Described suction plate component mechanism 4 of triping is arranged in feed bin frame 10, and being positioned at one end of the first work blocking mechanism 2. described pallet pick-and-place manipulator 6 of triping is arranged on above feed bin frame 10, and being positioned at the side of suction plate component mechanism 4 of triping, suction plate component mechanism 4 is set in parallel in feed bin frame 10 with triping.
In sum, because described empty pallet belt line device 7 installs feed bin frame 10 1 end face, described pallet reclaims feed bin 9 and is arranged on feed bin frame 10 inside, and described cabinet 11 is arranged on the back side of feed bin frame 10, and the second work blocking mechanism 5 tray reclaims feed bin 9 top; Above described belt line 3 erector station 1, the first described work blocking mechanism 2 is arranged on belt line 3 upper end, and is positioned at the second work blocking mechanism 5 one side; Described suction plate component mechanism 4 of triping is arranged in feed bin frame 10, and being positioned at one end of the first work blocking mechanism 2. described pallet pick-and-place manipulator 6 of triping is arranged on above feed bin frame 10, and being positioned at the side of suction plate component mechanism 4 of triping, suction plate component mechanism 4 is set in parallel in feed bin frame 10 with triping.During work, the pallet flowed out from wave-soldering flow into described work stop, after detection trigger optoelectronic switch, pallet is delivered to and is separated in button bit pallet pick-and-place manipulator 6 by mechanism of bidding fast, after solution button bit pallet pick-and-place manipulator 6 clamps pallet, suction plate component of triping mechanism 4 declines, decline disposable untie all clinchings and vacuum soup stick hold pcb board rise, separating button bit pallet pick-and-place manipulator 6 is positioned in pallet recovery feed bin by empty pallet, the pcb board that suction plate component of triping mechanism 4 times generals who has surrendered draw is positioned in belt line and flows into next station, so repeats.In the process, utilize said mechanism to replace manual operation, do not need artificial participation, be conducive to increasing work efficiency and production efficiency.Meanwhile, it also avoid because generation pernicious gas is detrimental to health in the process.
Above with reference to the accompanying drawings of the preferred embodiments of the present invention, not thereby limit to interest field of the present invention.Those skilled in the art do not depart from the scope and spirit of the present invention interior done any amendment, equivalent replacement and improve, all should within interest field of the present invention.
Claims (5)
1. wave soldering tray separates a button pressor machine automatically, and it comprises workbench, mechanism of bidding, first work blocking mechanism, belt line, suction plate component of triping mechanism, the second work blocking mechanism, separate button bit pallet pick-and-place manipulator, empty pallet belt line device, feed bin pallet pick-and-place manipulator, pallet reclaims feed bin, feed bin frame, cabinet; It is characterized in that: described empty pallet belt line device installs feed bin frame one end face, and described pallet reclaims feed bin and is arranged on feed bin machine frame inside, and described cabinet is arranged on the back side of feed bin, the second work blocking mechanism tray reclaims feed bin top; Above described belt line erector station, the first described work blocking mechanism is arranged on belt line upper end, and is positioned at the second work blocking mechanism one side; Described suction plate component mechanism of triping is arranged in feed bin frame, and is positioned at one end of the first work blocking mechanism; Described pallet pick-and-place manipulator of triping is arranged on above feed bin frame, and is positioned at the side of suction plate component mechanism of triping, and suction plate component mechanism is set in parallel in feed bin frame with triping.
2. wave soldering tray according to claim 1 separates button pressor machine automatically, it is characterized in that, described suction plate component mechanism of triping comprises the base plate of triping be set directly in feed bin frame, vacuum soup stick, cylinder of triping, cylinder block of triping, to trip top board, triangle joint floor, suction disc axle riser, first suction disc axle air cylinder board, suction disc axle air cylinder board, lift cylinder, second suction disc axle air cylinder board, trapezoidal connection floor, the 3rd suction disc axle air cylinder board, suction disc bracing strut, the 4th suction disc axle air cylinder board, cylinder of triping is arranged on trips on base plate, vacuum soup stick is arranged on the back side of base plate of triping, cylinder block one end of triping is fixed on substrate of triping, the cylinder block other end of triping is connected with top board one end of triping, triangle joint floor side is arranged on above top board of triping, the other side of triangle joint floor is arranged on suction disc axle riser, and first suction disc axle air cylinder board one end is connected with suction disc axle riser, lift cylinder upper end is connected with the first suction disc axle air cylinder board, and lift cylinder lower end is connected with the 3rd suction disc axle air cylinder board, and the second described suction disc axle air cylinder board is arranged on lift cylinder middle-end, trapezoidal connection floor one end is connected with suction disc axle riser, and the trapezoidal connection floor other end is connected with suction disc bracing strut, the 4th described suction disc axle air cylinder board is arranged on bottom trapezoidal connection floor, lift cylinder is connected with the 3rd suction disc axle air cylinder board by the second suction disc axle air cylinder board, lift cylinder is fixed on trapezoidal connection floor by the 4th suction disc axle air cylinder board, lift cylinder is connected on suction disc axle riser by the first suction disc axle air cylinder board, 2 triangle floors are connected to suction disc axle riser and trip on top board, lift cylinder is connected with the 3rd suction disc axle air cylinder board, 4th suction disc axle air cylinder board is connected with the trapezoidal floor that is connected, wherein to trip the position of the corresponding clinching of cylinder of triping on base plate, blank position on the corresponding pcb board of vacuum soup stick, when run under the drive of base plate at cylinder of triping trip height time, cylinder of triping has rotated trips, when base plate of triping moves to corresponding height, vacuum soup stick formation vacuum holds pcb board makes pcb board be separated with tool pallet.
3. wave soldering tray according to claim 1 separates button pressor machine automatically, it is characterized in that, described solution button bit pallet pick-and-place manipulator comprises the line slide rail fixed head be directly fixed in feed bin frame, is arranged on the line slide rail at line slide rail fixed head two ends respectively; Be arranged on line slide rail fixed head and between two line slide rails lifting slide unit cylinder, be fixedly mounted on the robot support plate for a complete set of assembly of supported mechanical hand on two line slide rail fixed heads, be arranged on the clamping cylinder installing plate bottom robot support plate;
Be arranged on the clamping cylinder above clamping cylinder installing plate, be arranged on the clamping cylinder push pedal above clamping cylinder installing plate respectively, clamping cylinder seat; Described clamping cylinder push pedal and clamping cylinder seat are positioned at clamping cylinder one end, and clamping cylinder is fixed on clamping cylinder installing plate by clamping cylinder seat, and clamping cylinder push pedal to be fixed on clamping cylinder and to connect; The gripper line slide rail at two ends bottom clamping cylinder mounting plate is installed, is arranged on the catching plate gripper on gripper line slide rail; To be installed on bottom clamping cylinder installing plate and pallet clamp system between gripper line slide rail and catching plate gripper; This pallet clamp system comprises synchronizing wheel, synchronizing wheel bearing block, right slider plate, right fixture block plate, fixture block, Timing Belt pressing plate, Timing Belt, left slider plate, left fixture block plate, linear bearing; Two synchronizing wheels are fixed on clamping cylinder installing plate by two synchronizing wheel bearing blocks, and Timing Belt is tightened through two synchronizing wheels; Two fixture blocks are fixed on right fixture block plate, and right fixture block plate is fixed on line slide rail, and is connected with Timing Belt pressing plate by right slider plate, and Timing Belt platen clamp is at Timing Belt epimere; Two fixture blocks are fixed on left fixture block plate, and left fixture block plate is fixed on line slide rail, and are connected with Timing Belt pressing plate by left slider plate, and Timing Belt platen clamp is at Timing Belt hypomere; Clamping cylinder is fixed on clamping cylinder installing plate by clamping cylinder seat, and clamping cylinder push pedal to be fixed on clamping cylinder and to be connected on left slider plate; Clamping cylinder stretches out or retracts and drives right fixture block plate and the relative movement of left fixture block plate, realizes unclamping and the action of clamping pallet; If clamping cylinder shrinks, then it drives right slider plate to shrink together, right slider plate will be moved on line slide rail, Timing Belt is fixed in right slider plate by Timing Belt pressing plate, when right slider plate motion, Timing Belt is synchronized with the movement, and drive left slider plate is synchronized with the movement by it, makes two slider plate with speed relative motion.
4. wave soldering tray according to claim 1 separates button pressor machine automatically, it is characterized in that, described pallet reclaims feed bin and comprises brake motor, hexagonal rod iron, bevel gear pair, left side band annex chain, straight optical axis, tray supporter, mirror based fiber optica, linear bearing, right side band annex chain, correlation optoelectronic switch, feed bin base plate, feed bin Timing Belt; Left side band annex chain is fixed on feed bin base plate, and right side band annex chain is fixed on linear bearing, slides to regulate feed bin width by linear bearing on straight optical axis, meets the placement of different size pallet; Left side band annex chain and right side band annex chain are connected on hexagonal rod iron by two pairs of bevel gear pairs, hexagonal rod iron is connected on brake motor by feed bin Timing Belt, tray supporter be fixed on left side band annex chain and right side band annex chain between upper, by mirror based fiber optica detect tray supporter position ensure pallet rise with decline height consistent; During reclaimed materials storage material, separate button bit and pick and place dish manipulator and be positioned on tray supporter by empty pallet, correlation optoelectronic switch detects pallet, and brake motor rotates forward and drives left side band annex chain and right side band annex chain to decline lattice; When reclaiming magazine feed, brake motor reversion drives left side band annex chain and right side band annex chain to rise lattice, and correlation photoelectricity opens detection pallet, and feed bin position picks and places coils manipulator and taken away by pallet and be placed in empty pallet belt line; When brake motor rotates clockwise, power is sent on hexagonal rod iron by feed bin Timing Belt, this hexagonal rod iron will be sent on left and right belt annex chain by the bevel gear pair at two, left band annex chain turns to contrary with right belt annex chain, cause the annex chain described in band relatively to be surveyed all to move downward, thus drive tool to move downward; When brake motor rotates counterclockwise, left band annex chain and right belt annex chain move upward respectively, thus drive tool to move upward, and pallet reclaims feed bin for cushioning the speed difference between triping and refluxing, temporary transient storage has little time the empty pallet refluxed, and makes the smooth and easy operation of whole piece streamline.
5. wave soldering tray according to claim 1 separates button pressor machine automatically, it is characterized in that, described feed bin pallet pick-and-place manipulator comprises two blocks of feed bin line slide rail plates, be arranged on the gripper directive slide track of feed bin line slide rail plate one end, feed bin lifting sliding rail, feed bin line slideway, feed bin guide runner installing plate, feed bin clamping cylinder, feed bin lift cylinder; Feed bin line slideway is arranged on line slide rail plate, and feed bin lift cylinder is connected with feed bin lifting sliding rail, and feed bin lifting sliding rail is connected with feed bin pallet pick-and-place manipulator below, and driving mechanical hand entirety realizes moving up and down; Feed bin pallet pick-and-place manipulator comprises feed bin clamping cylinder, feed bin gripper directive slide track, and feed bin guide runner installing plate and feed bin position pick and place gripper; Feed bin clamping cylinder picks and places gripper realize clamping movement for controlling feed bin position, feed bin position picks and places gripper and is fixed on feed bin guide runner installing plate, feed bin guide runner installing plate to be fixed on gripper directive slide track and to play motion with one, feed bin pallet pick-and-place manipulator moves to relevant position under driven by motor, clamp sky tool pallet be put in backflow streamline on empty pallet tool is re-used.
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| CN201510612776.3A CN105171179B (en) | 2015-09-23 | 2015-09-23 | A kind of wave soldering tray solves button pressor machine automatically |
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| CN201510612776.3A CN105171179B (en) | 2015-09-23 | 2015-09-23 | A kind of wave soldering tray solves button pressor machine automatically |
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| CN106124213A (en) * | 2016-08-12 | 2016-11-16 | 扬州康派尔机械科技有限公司 | A kind of four-way bearing motility visual identity machine |
| CN106695311A (en) * | 2017-01-11 | 2017-05-24 | 深圳市迈特迅科技有限公司 | Material storing and material taking integrated automatic screw driving machine |
| CN113911700A (en) * | 2021-08-31 | 2022-01-11 | 广东文灿压铸科技有限公司 | Handling system of car gearbox shell |
| WO2022246912A1 (en) * | 2021-05-25 | 2022-12-01 | 东莞市冠佳电子设备有限公司 | Automatic pcb reclaiming apparatus |
| CN116475656A (en) * | 2023-06-20 | 2023-07-25 | 成都环龙智能机器人有限公司 | Magnesium aluminum tray welding set |
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| CN113911700A (en) * | 2021-08-31 | 2022-01-11 | 广东文灿压铸科技有限公司 | Handling system of car gearbox shell |
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| CN116475656B (en) * | 2023-06-20 | 2023-08-29 | 成都环龙智能机器人有限公司 | Magnesium aluminum tray welding set |
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