CN105161446A - 半导体mgp塑封模全自动高效排放料饼设备 - Google Patents
半导体mgp塑封模全自动高效排放料饼设备 Download PDFInfo
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Abstract
本发明公开了一种半导体MGP塑封模全自动高效排放料饼设备,包括机箱,所述机箱上方设置有工作台,所述机箱内设置有储存推送模块,所述工作台上设置有投放机械手和固定夹具,所述投放机械手可沿工作台横向或者纵向移动,所述固定夹具上固定设置有工件,所述储存推送模块将料饼推送至投放机械手后,所述投放机械手自动移动至工件上方在指定位置投放料饼。提高了自动化程度,减少员工生产强度,保护了员工身体健康,提高了生产效率及生产能力,同时避免了产品中因人工操作带来的杂质混入,改善了生产环境;提高产品品质,由于自动排放料装置,可以检测到有无排放料,若少排料时可以及时提醒并自动补充。
Description
技术领域
本发明涉及自动放料设备领域,具体涉及一种半导体MGP塑封模全自动高效排放料饼设备。
背景技术
半导体产业景气的上升推动着国内电子封装技术的进步,中国的半导体制造业正慢慢进入成熟阶段,超高速计算机、数字化视听、移动通讯和便携式电子机器的火爆出现,直接带动芯片电子封装技术的进步,制造行业的智能化越来越高。但半导体集成电路塑封的自动化程度还是不高,用人工工作量比较大,工人劳动强度大,效率低,人工成本高,与工业4.0背道而驰。尤其贴片封装的MGP塑封模(多缸注塑模),根据产品种类的不同,每一模次的料饼数量有2到40个不等。
在工作时,往往是采用完全的手工投料,这样操作起来极为不方便,操作时会出现投料不准、时间耗费大、影响产品品质,同时容易少放料,影响工作效率,一旦少放料造成产品缺封直接降低产品的成品率。
发明内容
针对上述问题,本发明旨在提供一种结构紧凑、空间利用率高且效率高的半导体MGP塑封模全自动高效排放料饼设备。
为实现该技术目的,本发明的方案是:一种半导体MGP塑封模全自动高效排放料饼设备,包括机箱,所述机箱上方设置有工作台,所述机箱内设置有储存推送模块,所述工作台上设置有投放机械手和固定夹具,所述投放机械手可沿工作台横向或者纵向移动,所述固定夹具上固定设置有工件,所述储存推送模块将料饼推送至投放机械手后,所述投放机械手自动移动至工件上方在指定位置投放料饼。
作为优选,所述储存推送模块包括震动料斗、接送管、推送通道、推料杆、气缸、轨道,所述震动料斗内放置有料饼,所述震动料斗下方连接有接送管,所述接送管侧面设置有推送通道,所述气缸可将接送管水平推至与推送通道连接,所述推送通道下方设置有推料杆,所述推料杆设置在轨道上。
作为优选,所述投放机械手包括投放模块、横向驱动模块和纵向驱动模块,所述纵向驱动模块设置在工作台上,所述横向驱动模块设置在纵向驱动模块上,所述投放模块设置在纵向驱动块上。
作为优选,所述投放模块前端设置有用于存放料饼的料仓,所述料仓为空心柱形结构。
作为优选,所述投放模块底部设置有用于检测是否投放料饼的检测传感器。
作为优选,所述推送通道为四个导杆组成的空心柱形结构,所述导杆为高硬度镀铬光杆。
作为优选,所述投放机械手为两轴全密封高精密丝杆模组。
本发明的有益效果,提高了自动化程度,减少员工生产强度,保护了员工身体健康,提高了生产效率及生产能力,同时避免了产品中因人工操作带来的杂质混入,改善了生产环境;提高产品品质,由于自动排放料装置,可以检测到有无排放料,若少排料时可以及时提醒并自动补充。
附图说明
图1为本发明的结构示意图;
图2为本实用的主视图。
具体实施方式
下面结合附图和具体实施例对本发明做进一步详细说明。
如图1、2所示,本发明所述的具体实施例为一种半导体MGP塑封模全自动高效排放料饼设备,包括机箱1,所述机箱1上方设置有工作台2,所述机箱1内设置有储存推送模块3,所述工作台2上设置有投放机械手4和固定夹具5,所述投放机械手4可沿工作台2横向或者纵向移动,所述固定夹具5上固定设置有工件,所述储存推送模块3将料饼推送至投放机械手4后,所述投放机械手4自动移动至工件上方在指定位置投放料饼。
所述储存推送模块3包括震动料斗31、接送管32、推送通道33、推料杆34、气缸35、轨道36,所述震动料斗31内放置有料饼,所述震动料斗31下方连接有接送管32,所述接送管32侧面设置有推送通道33,所述气缸35可将接送管32水平推至与推送通道33连接,所述推送通道33下方设置有推料杆34,所述推料杆34设置在轨道36上。料饼的上料方式为内置,即动力采用专用震动料斗,进入接送管后把料饼一个个按要求排好队,气缸将接送管水平推至推送通道下方,推送杆上升将料饼推至推送通道。推料杆采用圆形棒料设计,并在推杆下方增加防误功能,不但能保证料饼提升过程中快速,平稳。而且能够在料饼异常情况下,能够及时判断并处理。投放机械手一次可以存放1-15颗料饼,可在***待机时自动存料。当***需要排料时,即可在极短的时间内将料饼摆放完成。所述储存推送模块置于工作平台下方,使得料饼存放在工作平台下,设计可以有效节省操作空间,而且使用过程中储存推送模块与投放机械手之间也不会发生冲突;同时再投放机械手投料过程中自动通过震动料斗进行料饼准备工作,投放完后,能够立刻通过推通道进行补料,能够有效提高工作效率。
所述投放机械手4包括投放模块41、横向驱动模块42和纵向驱动模块43,所述纵向驱动模块43设置在工作台2上,所述横向驱动模块42设置在纵向驱动模块43上,所述投放模块41设置在纵向驱动块43上。投放机械手通过纵向横向的移动将料饼投放至相应位置。
所述投放模块41前端设置有用于存放料饼的料仓44,所述料仓44为四个导杆组成的空心柱形结构。所述推送通道33为空心柱形结构,所述导杆37为高硬度镀铬光杆。所述投放模块41底部设置有用于检测是否投放料饼的检测传感器45。由于避免粉尘粘附在检测传感器镜头上。所以在传感器镜头侧面增加吹气清洁镜头功能。
所述投放机械手4为两轴全密封高精密丝杆模组。投放机械手不但能够保证排料时定位的高速稳定,还能降低高速运行中所产生的噪音。并能延长模组的使用寿命一倍以上。
以上所述,仅为本发明的较佳实施例,并不用以限制本发明,凡是依据本发明的技术实质对以上实施例所作的任何细微修改、等同替换和改进,均应包含在本发明技术方案的保护范围之内。
Claims (7)
1.半导体MGP塑封模全自动高效排放料饼设备,包括机箱,所述机箱上方设置有工作台,其特征在于:所述机箱内设置有储存推送模块,所述工作台上设置有投放机械手和固定夹具,所述投放机械手可沿工作台横向或者纵向移动,所述固定夹具上固定设置有工件,所述储存推送模块将料饼推送至投放机械手后,所述投放机械手自动移动至工件上方在指定位置投放料饼。
2.根据权利要求1所述的半导体MGP塑封模全自动高效排放料饼设备,其特征在于:所述储存推送模块包括震动料斗、接送管、推送通道、推料杆、气缸、轨道,所述震动料斗内放置有料饼,所述震动料斗下方连接有接送管,所述接送管侧面设置有推送通道,所述气缸可将接送管水平推至与推送通道连接,所述推送通道下方设置有推料杆,所述推料杆设置在轨道上。
3.根据权利要求2所述的半导体MGP塑封模全自动高效排放料饼设备,其特征在于:所述投放机械手包括投放模块、横向驱动模块和纵向驱动模块,所述纵向驱动模块设置在工作台上,所述横向驱动模块设置在纵向驱动模块上,所述投放模块设置在纵向驱动块上。
4.根据权利要求2所述的半导体MGP塑封模全自动高效排放料饼设备,其特征在于:所述投放模块前端设置有用于存放料饼的料仓,所述料仓为空心柱形结构。
5.根据权利要求2所述的半导体MGP塑封模全自动高效排放料饼设备,其特征在于:所述投放模块底部设置有用于检测是否投放料饼的检测传感器。
6.根据权利要求2所述的半导体MGP塑封模全自动高效排放料饼设备,其特征在于:所述推送通道为四个导杆组成的空心柱形结构,所述导杆为高硬度镀铬光杆。
7.根据权利要求2所述的半导体MGP塑封模全自动高效排放料饼设备,其特征在于:所述投放机械手为两轴全密封高精密丝杆模组。
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CN117558669B (zh) * | 2024-01-12 | 2024-05-03 | 深圳市杰诺特精密技术有限公司 | 一种半导体塑封辅助设备应用自动投胶机构 |
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