CN105150598B - A kind of inner box of packing box and facial tissue automatic station-keeping system and method - Google Patents
A kind of inner box of packing box and facial tissue automatic station-keeping system and method Download PDFInfo
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Abstract
A kind of inner box of packing box and facial tissue automatic station-keeping system and method, system include upper frame（10）, heightening frame（50）, control cabinet（60）, distribution box（70）, facial tissue conveyer belt（80）With inner box conveyer belt（90）, wherein upper frame（10）In facial tissue CCD and combination of light sources are installed（20）, inner box CCD and combination of light sources（30）, four Axle mould groups（40）, distribution box（70）In central processor and motion controller, four Axle mould groups are installed（40）Module is translated comprising X-axis（41）, Y-axis translation module（42）, Z axis translation module（43）, Z axis rotating module（44）, sucker（45）.Positioning precision of the present invention is high, can carry out attitude detector to facial tissue and inner box simultaneously, is continuously moved suitable for facial tissue and two kinds of minibreak positions working methods.
Description
Technical field
The application is related to packing box production technical field, is more particularly to a kind of positioning inner box or plate（Hereinafter referred to as：It is interior
Box）With facial tissue or card（Hereinafter referred to as：Facial tissue）The automated system of relative position.
Background technology
With the continuous improvement of people's living standards, the requirement of the presentation quality to packing product is also constantly being lifted.Shadow
One of the main reason for ringing Packaging box body presentation quality is that relative position deviation is larger when inner box is pasted with facial tissue.Using existing
When equipment positions or mode is positioned manually processes product extra high to required precision, such as：Box of mobile telephone, casket, wine box etc.,
Percent defective is high, production efficiency is relatively low.
The positioning precision of the location equipment of the existing inner box of in the market and facial tissue relative position is right generally in 0.3~0.4mm
Mode is positioned manually in box body processing generally use of the error less than 0.3mm, must silk-screen contraposition in sticking veneer for convenience of aligning
Benchmark, cost are higher.
To ensure positioning precision, existing automated production equipment use facial tissue intermittent movement mode, in inactive state and
Inner box is pasted.Do not stop to accelerate, in moderating process in facial tissue conveyer belt, belt tensioning state itself can bring random error, reduce
Positioning precision and the reliability and stability of box body processing.The reliability and stability of box body processing are to influence the box body quality of production
One of with the principal element of efficiency.
Current packaging industry has employed CCD detection modes, but mode of operation uses one group（One or two）CCD is examined
Survey facial tissue state, inner box is first kept to the side after machinery positioning with benchmark, calculate with facial tissue distance and angular relationship, carry out positioning action,
Actually distortion inaccuracy of the inner box during by benchmark pre-determined bit can not eliminate, and cause the high-precision performances of CCD can not be abundant
Play.Due to inner box device for pre-positioning be present, the volume of equipment is also larger.Supplied materials detection is also only applicable to facial tissue, only facial tissue
CCD opposites paper-like state is detected, and can not carry out supplied materials detection to inner box.
Existing equipment carries out non-standard de-sign mainly for product line preconsolidation stress, and size, shape, material occur larger
, can not be general during change, transfer matic is not also general with manual line.
Existing inner box benchmark is kept to the side pre-determined bit mode, and pre-determined bit size adjusting need to be accurately carried out when changing the mold and operating,
Operation difficulty is big, and mould replacing time length is to influence one of principal element of Packaging box body production efficiency at this stage.
Traditional positioning method inner box needs mechanical structure to position, and inner box is relative to facial tissue perpendicular to conveying tape motion direction
Range error and angular deviation integrally move inner box position by adjustment mechanical structure, eliminate deviation.Inner box is relative to facial tissue
Adjusted in the deviation side of conveying tape motion direction by adjusting the fed distance of conveyer belt.This mode low precision.
Patent of invention discloses CN101032872A " a kind of base box facial tissue positioning adhesion mechanism of facing paper forming machine "
Using traditional inner box, facial tissue positioning method, positioning precision, stability and reliability be not high, can not realize the supplied materials of inner box
Detection.
The content of the invention
The technical problem to be solved in the present invention is how accurately facial tissue and inner box to be positioned, and improves cartridge device work processed
Stability and reliability.
In order to solve the above technical problems, the invention provides a kind of inner box of packing box and facial tissue automatic station-keeping system, bag
Upper frame, heightening frame, control cabinet, distribution box, facial tissue conveyer belt and inner box conveyer belt are included, upper frame is located at the system most
Top, the lower section of upper frame are connected with control cabinet, and facial tissue conveyer belt is located on control cabinet, and control cabinet is located above distribution box,
Distribution box is fixed on ground with lower margin, increases and is erected above distribution box, inner box conveyer belt is installed on heightening frame, in addition to position
Facial tissue CCD and combination of light sources, inner box CCD and combination of light sources, four Axle mould groups in upper frame, the four Axle moulds group include X-axis
Translate module, Y-axis translation module, Z axis translation module, Z axis rotating module, sucker, and be provided with distribution box central processor and
Motion controller.
As the preferred technical solution of the present invention, facial tissue conveyer belt band air suction function keeps facial tissue that posture is constant to be sent to
Detection zone.
As the preferred technical solution of the present invention, inner box conveyer belt is perpendicular to the installation or defeated parallel to facial tissue of facial tissue conveyer belt
Band is sent to install.
As the preferred technical solution of the present invention, heightening frame can be adjusted according to the height of facial tissue conveyer belt.
According to the optimal technical scheme of the present invention, control cabinet is provided with the switch of the start and stop of control the system, carried out
The indicator lamp of state instruction and setting and the screen for showing the system working condition.
As the preferred technical solution of the present invention, facial tissue conveyer belt receives to paste the facial tissue or hand that equipment is sent on automatic paper feeding
The facial tissue sent is pasted in work paper feeding, inner box conveyer belt receives the pipeline transmission inner box come or the inner box put by hand.
As the preferred technical solution of the present invention, upper frame surrounding and top use tawny organic glass.
Present invention also offers a kind of method that inner box for carrying out packing box is automatically positioned with facial tissue, comprise the following steps：
（1）Inner box is transported to detection zone, inner box CCD and combination of light sources detection inner box posture by inner box conveyer belt, by inner box
Attitude data is sent to the central processing unit in distribution box, and central processing unit calculates center and the edge shape of inner box
State；
（2）Four Axle mould groups translate module and sucker with Z axis and pick up inner box from the central position, then by X-axis translate module,
Y-axis translation module is transported to the tracking initiation position above facial tissue conveyer belt；
（3）During inner box is carried, facial tissue conveyer belt keeps facial tissue that posture is constant is sent to detection zone, facial tissue
CCD and combination of light sources detection facial tissue posture, the central processing unit in distribution box, centre are sent to by facial tissue attitude data
Manage center and edge state that device calculates facial tissue；
（4）Facial tissue is compared central processing unit with inner box Centre location data with edge status data, passes through adjustment
Inner box Z axis angle, make inner box parallel with facial tissue edge；When facial tissue is moved to tracking initiation position, central controller is by facial tissue
Movable information send motion controller to, motion controller control X-axis translation module and Y-axis translation module by inner box center with
Track adjusts the anglec of rotation of sucker according to the facial tissue edge of detection to facial tissue center, Z axis rotating module with the angular deviation of inner box edge
Degree, when sucker center（The namely center of inner box）When stably overlapping with facial tissue center, fall box rapidly, inner box is glued with facial tissue
Patch positioning.
As the preferred technical solution of the present invention, facial tissue CCD and combination of light sources begin during whole interior cartridge tracking falls box
Monitoring facial tissue mobile status eventually, its Centre location data of Real-time Feedback.
As the preferred technical solution of the present invention, step（3）Middle facial tissue conveyer belt is in a manner of continuously moving or batch (-type)
Facial tissue is delivered to detection zone by the mode of motion.
Compared with prior art, the present invention has advantages below：
1）Attitude monitoring can be not only carried out to facial tissue, and attitude detector can be carried out to inner box, facial tissue and inner box CCD can divide
Cai Yong not be 1 or 2；
2）Precision is high, versatile, simple to operate, efficiency high, reliability are high, small volume；
3）The dynamic positioning working method that facial tissue continuously moves is applicable not only to, is also applied for facial tissue minibreak and inner box
Paste the batch (-type) positioning working method of positioning.
Brief description of the drawings
Fig. 1 is the inner box and facial tissue automatic station-keeping system of a kind of packing box of one of specific embodiment of the present invention
Structural representation；
Fig. 2 is hidden for the inner box and facial tissue automatic station-keeping system of a kind of packing box of one of specific embodiment of the present invention
Structural representation of the inner box conveyer belt perpendicular to facial tissue conveyer belt after the upper frame of Tibetan；
Fig. 3 is hidden for the inner box and facial tissue automatic station-keeping system of a kind of packing box of one of specific embodiment of the present invention
Structural representation of the inner box conveyer belt parallel to facial tissue conveyer belt after the upper frame of Tibetan；
Wherein：10-upper frame；20-facial tissue CCD and combination of light sources；30-inner box CCD and combination of light sources；40-four
Axle mould group；41-X-axis translates module；42-Y-axis translates module；43-Z axis translates module；44-Z axis rotating module；45-inhale
Disk；50-heightening frame；60-control cabinet；61-screen；62-switch, indicator lamp；70-distribution box；80-facial tissue conveyer belt；
90-inner box conveyer belt.
Embodiment
It is referring to Fig. 1, automatically fixed for the inner box and facial tissue of a kind of packing box of one of specific embodiment of the present invention
The structural representation of position system, the device include upper frame 10, facial tissue CCD and combination of light sources 20, inner box CCD and combination of light sources
30th, four Axle mould groups 40, heightening frame 50, control cabinet 60, distribution box 70, facial tissue conveyer belt 80 and inner box conveyer belt 90.Upper frame
10 are located at the top of the system, and the lower section of upper frame 10 is connected with control cabinet 60.Facial tissue conveyer belt 80 is located at control cabinet 60
On.Facial tissue CCD and combination of light sources 20, inner box CCD and combination of light sources 30, four Axle mould groups 40 are respectively positioned among upper frame 10.Four
Axle mould group 40 includes X-axis translation module 41, Y-axis translation module 42, Z axis translation module 43, Z axis rotating module 44, sucker 45；Control
Case 60 processed is located at the top of distribution box 70.Distribution box 70 is fixed on ground with lower margin.Heightening frame 50 is additionally provided with above distribution box 70,
Inner box conveyer belt 90 is installed on heightening frame 50.Facial tissue conveyer belt 80 parallel can both have been installed with inner box conveyer belt 90, again can be vertical
Installation.
Inner box is transported to the detection zone of the underface of inner box CCD and combination of light sources 30 by inner box conveyer belt 90, inner box CCD and
Combination of light sources 30 detects inner box posture, and inner box attitude data is sent into the central processing unit in distribution box 70, centre
Manage center and edge state that device calculates inner box；Four Axle mould groups 40 translate module 43 and sucker 45 by inner box therefrom with Z axis
Heart position picks up, then translates module 42 by X-axis translation module 41, Y-axis and be transported to the top ad-hoc location of facial tissue conveyer belt 80, should
Position is facial tissue tracking initiation position；During inner box is carried, the facial tissue conveyer belt 80 with air suction function keeps facial tissue
Posture is constant to be sent to detection zone, and facial tissue CCD and combination of light sources 20 detect facial tissue posture, facial tissue attitude data are sent to and is located at
Central processing unit in distribution box 70, central processing unit calculate center and the edge state of facial tissue.Central processing unit is by face
Paper is compared with inner box Centre location data with edge status data, by adjusting inner box Z axis angle, makes inner box and facial tissue side
Along parallel；When facial tissue is moved to tracking initiation position, the movable information of facial tissue is sent to be similarly positioned in by central controller matches somebody with somebody
Motion controller in electronic box 70, motion controller control X-axis translation module 41 and Y-axis translation module 42 track inner box center
To facial tissue center, Z axis rotating module 44 adjusts the rotation of sucker 45 according to the facial tissue edge of detection with the angular deviation of inner box edge
Angle, when the center of sucker 45（The namely center of inner box）When stably overlapping with facial tissue center, fall box rapidly, make inner box and face
Paper pastes positioning.Facial tissue CCD and combination of light sources 20 monitor facial tissue mobile status all the time during whole interior cartridge tracking falls box, real
When feed back Centre location data.
The facial tissue CCD and combination of light sources 20 and inner box CCD and combination of light sources 30 of the system are installed in upper frame 10,
On the one hand detection inner box and facial tissue shape, position, location data is provided for positioning, is on the other hand realized to their serviceable condition
Detection.The surrounding of upper frame 10 and top use tawny organic glass, effectively completely cut off external light source interference.Upper frame 10 is also
Play the safety protection function to people.
The heightening frame 50 of the system can be adjusted according to the height of facial tissue conveyer belt.
The control cabinet 60 of the system is provided with switch, indicator lamp 62, controls the start and stop and state instruction of the system, is additionally provided with
Screen 61, set and shown such as the system working condition：Mold changing setting, calibration operation, running parameter are shown.
The facial tissue conveyer belt 80 of the system is subjected to pasting the facial tissue that equipment is sent on automatic paper feeding, is also subjected to machine with hand paper advance
It is upper to paste the facial tissue sent；Inner box conveyer belt 90 is subjected to the inner box that pipeline transmission comes, and is also subjected to the inner box put by hand.It is interior
Box conveyer belt 90 can be installed perpendicular to facial tissue conveyer belt 80, can also be installed parallel to facial tissue conveyer belt 80.
The method being automatically positioned using the inner box of the system progress packing box of the present invention with facial tissue, is comprised the following steps：
（1）Inner box is transported to detection zone by inner box conveyer belt 90, and inner box CCD and combination of light sources 30 detect inner box posture, will
Inner box attitude data is sent to the central processing unit in distribution box 70, and central processing unit calculates the center and side of inner box
Along state；
（2）Four Axle mould groups 40 translate module 43 with Z axis and sucker 45 picks up inner box from the central position, then are put down by X-axis
Shifting formwork group 41, Y-axis translation module 42 are transported to the tracking initiation position of the top of facial tissue conveyer belt 80；
（3）Facial tissue is kept posture not pick-up by facial tissue conveyer belt 80 in a manner of continuously moving or in the way of intermittent movement
To detection zone, facial tissue CCD and combination of light sources 20 detect facial tissue posture, and facial tissue attitude data is sent in distribution box 70
Central processing unit, central processing unit calculate facial tissue center and edge state；
（4）Facial tissue is compared central processing unit with inner box Centre location data with edge status data, passes through adjustment
Inner box Z axis angle, make inner box parallel with facial tissue edge；When facial tissue is moved to tracking initiation position, central controller is by facial tissue
Movable information send the motion controller being similarly positioned in distribution box 70 to, motion controller control X-axis translation module 41 and Y
Axle translates module 42 and inner box center is traced into facial tissue center, and Z axis rotating module 44 is according to the facial tissue edge and inner box side of detection
Along the anglec of rotation of angular deviation adjustment sucker 45, when the center of sucker 45（The namely center of inner box）It is stable with facial tissue center
When overlapping, fall box rapidly, inner box is pasted with facial tissue and position.
Although explanation and accompanying drawing before describes embodiments of the invention, it should be understood that is not departing from claims institute
Can there are various supplements, modification on the premise of the spirit and scope of the principle of the invention defined and replace.Art technology
Personnel are it should be understood that the present invention in actual applications can be according to specific environment and job requirement before without departing substantially from invention criterion
Put and be varied from form, structure, layout, ratio, working condition, material, element, component and other side.Therefore, herein
The embodiment of disclosure is merely to illustrate and unrestricted, and protection scope of the present invention is by technical scheme in claims and its legal
Equivalent defines, and is not limited to description before this.
Claims (8)
1. a kind of inner box of packing box and facial tissue automatic station-keeping system, including upper frame（10）, heightening frame（50）, control cabinet
（60）, distribution box（70）, facial tissue conveyer belt（80）With inner box conveyer belt（90）, the upper frame（10）Positioned at the system most
Top, the upper frame（10）Lower section and the control cabinet（60）Connection, the facial tissue conveyer belt（80）Positioned at the control
Case processed（60）On, the control cabinet（60）Positioned at the distribution box（70）Top, the distribution box（70）It is fixed on ground with lower margin
Face, the heightening frame（50）It is located at the distribution box（70）Top, the inner box conveyer belt（90）It is installed on the heightening frame
（50）On, it is characterised in that：Also include facial tissue CCD and combination of light sources（20）, inner box CCD and combination of light sources（30）, four Axle mould groups
（40）, it is respectively positioned on the upper frame（10）In, the distribution box（70）In central processor and motion controller are installed, it is described
Four Axle mould groups（40）Module is translated comprising X-axis（41）, Y-axis translation module（42）, Z axis translation module（43）, Z axis rotating module
（44）, sucker（45）；The facial tissue conveyer belt（80）Band air suction function, facial tissue is kept posture is constant is sent to detection zone；Institute
State facial tissue conveyer belt（80）Receive to paste on automatic paper feeding and the facial tissue sent is pasted on the facial tissue or machine with hand paper advance that equipment is sent, it is described interior
Box conveyer belt（90）Receive the pipeline transmission inner box come or the inner box put by hand.
2. the inner box of packing box as claimed in claim 1 and facial tissue automatic station-keeping system, it is characterised in that：The inner box conveying
Band（90）Perpendicular to the facial tissue conveyer belt（80）Install or parallel to the facial tissue conveyer belt（80）Installation.
3. the inner box of packing box as claimed in claim 1 or 2 and facial tissue automatic station-keeping system, it is characterised in that：It is described to increase
Frame（50）Can be according to the facial tissue conveyer belt（80）Height be adjusted.
4. the inner box of packing box as claimed in claim 1 or 2 and facial tissue automatic station-keeping system, it is characterised in that：The control
Case（60）It is provided with the switch for the start and stop for controlling the system, carries out the indicator lamp of state instruction（62）And described in setting and showing
The screen of working state of system（61）.
5. the inner box of packing box as claimed in claim 1 or 2 and facial tissue automatic station-keeping system, it is characterised in that：The top
Framework（10）Surrounding and top use tawny organic glass.
6. a kind of inner box of packing box using described in claim 1 and facial tissue automatic station-keeping system carry out the inner box of packing box with
The method that facial tissue is automatically positioned, it is characterised in that this method comprises the following steps：
（1）The inner box conveyer belt（90）Inner box is transported to detection zone, the inner box CCD and combination of light sources（30）Detect inner box
Posture, inner box attitude data is sent to positioned at the distribution box（70）In central processing unit, central processing unit calculate inner box
Center and edge state；
（2）The four Axle moulds group（40）Module is translated with the Z axis（43）And sucker（45）Inner box is picked up from the central position, then
Module is translated by the X-axis（41）, Y-axis translation module（42）It is transported to the facial tissue conveyer belt（80）The tracking initiation of top
Position；
（3）During inner box is carried, the facial tissue conveyer belt（80）Facial tissue keeps to posture is constant is sent to detection zone, institute
State facial tissue CCD and combination of light sources（20）Facial tissue posture is detected, facial tissue attitude data is sent to positioned at the distribution box（70）In
Central processing unit, the central processing unit calculates center and the edge state of facial tissue；
（4）Facial tissue is compared the central processing unit with inner box Centre location data with edge status data, passes through adjustment
Inner box Z axis angle, make inner box parallel with facial tissue edge；When facial tissue is moved to tracking initiation position, the central controller will
The movable information of facial tissue sends the motion controller to, and the motion controller controls the X-axis translation module（41）And Y-axis
Translate module（42）Inner box center is traced into facial tissue center, the Z axis rotating module（44）According to the facial tissue edge of detection with
The angular deviation of inner box edge adjusts the sucker（45）The anglec of rotation, when the sucker（45）Central stabilizer with facial tissue center
When overlapping, fall box rapidly, inner box is pasted with facial tissue and position.
7. the method that the inner box of packing box as claimed in claim 6 is automatically positioned with facial tissue, it is characterised in that：In whole inner box
Tracking falls the facial tissue CCD and combination of light sources during box（20）All the time facial tissue mobile status, its centre bit of Real-time Feedback are monitored
Put data.
8. the method that the inner box of packing box as claimed in claim 6 is automatically positioned with facial tissue, it is characterised in that：Step（3）In
The facial tissue conveyer belt（80）Detection zone is delivered in a manner of continuously moving or by facial tissue in the way of intermittent movement.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510668095.9A CN105150598B (en) | 2015-10-17 | 2015-10-17 | A kind of inner box of packing box and facial tissue automatic station-keeping system and method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510668095.9A CN105150598B (en) | 2015-10-17 | 2015-10-17 | A kind of inner box of packing box and facial tissue automatic station-keeping system and method |
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| CN105150598A CN105150598A (en) | 2015-12-16 |
| CN105150598B true CN105150598B (en) | 2018-04-06 |
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106042450B (en) * | 2016-07-06 | 2020-01-21 | 东莞市源旭机械有限公司 | Lining pasting and bubble pressing device for carton production |
| CN106142672B (en) * | 2016-08-27 | 2018-06-29 | 中科天工（武汉）智能技术有限公司 | A kind of packing box facial tissue detection device and method |
| CN110385889A (en) * | 2018-04-20 | 2019-10-29 | 常州数控技术研究所 | A kind of device and method of dynamic attachment vision-based detection and correction |
| CN110253935B (en) * | 2019-05-31 | 2020-11-20 | 上海工程技术大学 | Carton lining folding and installing equipment |
| CN112393683B (en) * | 2020-11-17 | 2022-03-25 | 昆山易分蓝电子科技有限公司 | Machine vision positioning method for gift box production packaging |
| CN114311833B (en) * | 2022-03-14 | 2022-05-24 | 征图新视(江苏)科技股份有限公司 | Forming device for box package paper in six-side box |
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Address after: 523000 room 501-516, building 3, No. 1, Yile Road, Songshanhu Park, Dongguan City, Guangdong Province Patentee after: Zhongke Tiangong (Guangdong) Intelligent Technology Co.,Ltd. Address before: 523073 No. 815, Block C, Nancheng Commercial Center, Dongguan City, Guangdong Province Patentee before: GUANGDONG ZHONGKE TIANGONG INTELLIGENT TECHNOLOGY Co.,Ltd. |