CN105108818A - Diverse automatic sponge processing production line device and sponge processing process thereof - Google Patents
Diverse automatic sponge processing production line device and sponge processing process thereof Download PDFInfo
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- CN105108818A CN105108818A CN201510552238.XA CN201510552238A CN105108818A CN 105108818 A CN105108818 A CN 105108818A CN 201510552238 A CN201510552238 A CN 201510552238A CN 105108818 A CN105108818 A CN 105108818A
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Abstract
The invention relates to a diverse automatic sponge processing production line device and a sponge processing process thereof. The device comprises a control box, a feeding, molding and segmenting mechanism, a conveying mechanism, specially-shaping cutting and molding mechanisms and slicing and vertical cutter cutting and molding mechanisms. The feeding, molding and segmenting mechanism is arranged on one side of the conveying mechanism. The multiple specially-shaping cutting and molding mechanisms and the multiple slicing and vertical cutter cutting and molding mechanisms are arranged on the other side of the conveying mechanism. The specially-shaping cutting and molding mechanisms are linearly arranged and installed. The slicing and vertical cutter cutting and molding mechanisms are linearly arranged and installed. The specially-shaping cutting and molding mechanisms and the slicing and vertical cutter cutting and molding mechanisms are arranged side by side. The control box is connected with the feeding, molding and segmenting mechanism, the conveying mechanism, the specially-shaping cutting and molding mechanisms and the slicing and vertical cutter cutting and molding mechanisms respectively through signal lines. The diverse automatic sponge processing production line device has the advantages that design is reasonable and ingenious, the structure is compact, materials are automatically fed, processed and discharged, labor is saved, raw materials are saved through the processing process, and production efficiency is greatly improved.
Description
Technical field
The present invention relates to sponge manufacture field, be specifically related to the technique that sponge product line device and processing sponge thereof are processed in a kind of variation automatically.
Background technology
Sponge added man-hour is in the past all blank raw material being divided into 3m mono-piece, convenient transport, but add waste material in man-hour, because the blank processing mattress of 3m only needs 2.9m, will waste raw material like this, and sponge processing is now all small lot processing, all that single production line is produced at present, want the thick mattress of production and processing, just can only the thick mattress of production and processing, the thin seat cushion of bad processing etc., or the only thin seat cushion of production and processing, the thick mattress of bad processing, small lot variation processing can not be met, and processing needs artificial loading at present, feeding and discharging transport, waste a large amount of labour.
Nantong Mu Ye Machinery Co., Ltd. discloses a kind of rotatable section and can the sponge pingqie machine of sub-material discharging conveying, open (bulletin) number: CN104772785A.A kind of rotatable section and can sub-material discharging conveying sponge pingqie machine, it comprises frame, workbench, cutter box, blade, driving shaft, pull bar, pivoted arm, rotating mechanism, frame is arranged on workbench both sides, cutter box is arranged on frame lower end, blade is contained in cutter box, cutter box two ends are fixedly mounted on frame lower end by rotating mechanism, rotating mechanism upper end is connected with pivoted arm, driving shaft is arranged on frame upper end, driving shaft side connects drive motors, driving shaft upper end is provided with pivoted arm, and driving shaft upper end pivoted arm is connected by pull bar with the pivoted arm of rotating mechanism upper end.
Open (bulletin) number: the CN103786180A of Nantong Mu Ye Machinery Co., Ltd., a kind of full-automatic sponge cutting machine, it is made up of rotary table, rotary table base, raw material platform, raw material platform base, finished product workbench, finished product table base, track, portal frame, hold down gag, frame etc., rotary table is arranged on rotary table base, portal frame is arranged in track, and hold down gag is arranged in frame; Finished product workbench is arranged on finished product table base; Raw material platform base is provided with raw material platform; Rotary table base is arranged in frame; Track is connected with frame; Owing to being provided with raw material platform thus facilitating the input of raw material, the cutting of whole sponge is made to define continuous productive process; Be convenient to the movement of portal frame owing to being provided with track, enable to carry out the cutting segmentation of sponge, the breadth of processing is increased, after disposable movement simultaneously, the cutting number of sponge increases, and substantially increases operating efficiency.
Open (bulletin) number: the CN204431352U of Nantong Mu Ye Machinery Co., Ltd., a kind of digital controlled guillotine with press-roller device.It comprises frame, workbench, gate framework, and frame upper end is by workbench is housed, and workbench middle upper part and two side positions are equipped with gate framework, is provided with press-roller device between the gate framework that it is characterized in that workbench middle upper part.Advantage is simplicity of design, easy to use, and the design of press-roller device enables sponge compress a little both sides when cutting, and the line style of cutting can not change, and ensures that cutting meets the requirements, substantially increases operating efficiency, meet market demand.
Open (bulletin) number: the CN204430448U of Nantong Mu Ye Machinery Co., Ltd., a kind of digital controlled guillotine.It comprises table base, workbench, gate framework, cutting mechanism and rotatable controlling organization, workbench is equipped with in table base upper end, between workbench and table base, coasting mechanism is housed, gate framework lower end is contained in workbench both sides, gate framework both sides correspondence is provided with cutting mechanism, between gate framework and cutting mechanism, slide rail is housed, rotatable controlling organization is arranged on gate frame left, and control device, drive unit and cooling device are equipped with in the support arm inside of gate framework both sides.Advantage is that simplicity of design is ingenious, rational in infrastructure compact, occupies space little, easy to operate, economy system production cost, greatly improves device operating efficiency.
Summary of the invention
In order to solve the problem, the present invention proposes the technique that sponge product line device and processing sponge thereof are processed in a kind of variation automatically, reasonable in design ingenious, compact conformation, automation material loading processing discharging, saves manpower, processing technology conservation, enhances productivity greatly.
In order to reach foregoing invention object, the present invention proposes following technical scheme:
Variation is processing sponge product line device automatically, it comprises control cabinet, charging shaped compartment mechanism, transport establishment, abnormity cutting shaping mechanism and section and vertical cutter excision forming mechanism, charging shaped compartment mechanism is contained in transport establishment side, transport establishment's opposite side be equipped with some groups of abnormity cutting mechanisms and some groups section and vertical cutter excision forming mechanism, described abnormity cutting mechanism installation arranged in a straight line, described section and vertical cutter excision forming mechanism installation arranged in a straight line, together with some groups of described abnormity cutting mechanisms are arranged side by side with some groups of sections and vertical cutter excision forming mechanism, control cabinet connects charging shaped compartment mechanism respectively by holding wire, transport establishment, abnormity cutting shaping mechanism and section and vertical cutter excision forming mechanism.
Described charging shaped compartment mechanism comprises feed conveyor belt, discharge belt, sponge shaped compartment mechanism, transition belt, feed conveyor belt is contained in discharge belt front end, sponge division mechanism is contained in above discharge belt front end and both sides, and transition belt is equipped with in discharge belt rear end.
Described transport establishment comprises conveying track, travelling bogie, travelling bogie is contained on conveying track by four guide wheels, and conveying track is arranged on charging shaped compartment mechanism's right-hand member and is positioned at the left end of abnormity cutting shaping mechanism and section and vertical cutter excision forming mechanism.
Described abnormity cutting shaping mechanism comprises preparation conveyer belt, rotatable feeding workbench, abnormity cutting mechanism and shaping discharge belt, prepare conveyer belt and be contained in rotatable feeding workbench front end, shaping discharge belt is equipped with in rotatable feeding workbench rear end, and abnormity cutting mechanism is contained in rotary table upper end and both sides.
Described section and vertical cutter excision forming mechanism comprise preparation conveyer belt, sponge slicing mechanism, sponge vertical cutter excision forming mechanism, sponge slicing mechanism comprises filleter's station, slicing mechanism, feeding distribution mechanism and transition lifting platform, filleter's station is contained in and prepares conveyer belt rear end, slicing mechanism is contained in filleter's station upper end and both sides, feeding distribution mechanism is contained in rear end above filleter's station, and transition lifting platform is contained in filleter's station rear end; Sponge vertical cutter excision forming mechanism comprises cuts shape workbench, vertical cutter cutting mechanism and discharging lifting platform, cuts shape workbench and is contained in transition lifting platform rear end, cuts above shape workbench and vertical cutter cutting mechanism is equipped with in both sides, cuts shape workbench rear end and discharging lifting platform is housed.
Use variation automatically to process a technique for sponge product line device processing sponge, be specifically following steps:
1) first overall for the sponge of raw material 70m maximum utilizationization preprocessing computer design, pre-designed for raw material sponge one-tenth polylith, each block all designs according to product size;
2) raw material sponge is put in the feed conveyor belt of charging shaped compartment mechanism, conveying processed product design length or the contour shape overlooked, sponge (blank) semi-finished product of needs are divided into by sponge division mechanism, discharge belt is delivered on transition belt, transition belt is delivered to blank on travelling bogie, travelling bogie is delivered to sponge blank according to design instruction on the abnormity cutting shaping mechanism or section and vertical cutter excision forming mechanism of specifying, feed conveyor belt continues transferring raw material sponge simultaneously, split in charging shaped compartment mechanism according to next design converted products length, then send instruction by control cabinet to travelling bogie the sponge blank split to be delivered in next corresponding mechanism and process, charging shaped compartment mechanism continues to split raw material sponge according to instruction, travelling bogie works repeatedly according to instruction,
3) sponge blank is transported to after in abnormity cutting shaping mechanism or section and vertical cutter excision forming mechanism, first be placed on and prepare on conveyer belt, abnormity cutting shaping mechanism or section and vertical cutter excision forming mechanism do not have Product processing, prepare conveyer belt will the conveying of sponge blank in the past, process; Prepare that conveyer belt has sponge blank simultaneously, travelling bogie will be delivered on other offhand conveyer belts sponge blank, all preparation conveyer belts there is sponge blank, then travelling bogie provides with regard to waiting signal instruction and prepares that conveyer belt does not have sponge blank, sponge blank is being passed in the past;
4) last sponge blank processes by abnormity cutting shaping mechanism or section and vertical cutter excision forming mechanism the product discharge handled well.
Advantage of the present invention is reasonable in design ingenious, compact conformation, and automation material loading processing discharging, save manpower, processing technology conservation, enhances productivity greatly.Present invention process adopts the design of overall raw material to utilize, and reduces waste material and produces, reduce cost.
Accompanying drawing explanation
Fig. 1 is schematic diagram of the present invention.
Fig. 2 is the schematic diagram of charging shaped compartment mechanism of the present invention.
Fig. 3 is the schematic diagram of transport establishment of the present invention.
Fig. 4 is the schematic diagram of abnormity cutting shaping mechanism of the present invention.
Fig. 5 is the schematic diagram of section of the present invention and vertical cutter excision forming mechanism.
Detailed description of the invention
Introduce in order to the present invention is further described, introduce below in conjunction with Figure of description:
With reference to accompanying drawing 1, variation is processing sponge product line device automatically, it comprises control cabinet, charging shaped compartment mechanism 1, transport establishment 2, abnormity cutting shaping mechanism 3 and section and vertical cutter excision forming mechanism 4, charging shaped compartment mechanism 1 is contained in transport establishment 2 side, transport establishment 2 opposite side be equipped with some groups of abnormity cutting mechanisms 3 and some groups section and vertical cutter excision forming mechanism 4, described abnormity cutting mechanism 3 installation arranged in a straight line, described section and vertical cutter excision forming mechanism 4 installation arranged in a straight line, together with some groups of described abnormity cutting mechanisms 3 are arranged side by side with some groups of sections and vertical cutter excision forming mechanism 4, control cabinet connects charging shaped compartment mechanism 1 respectively by holding wire, transport establishment 2, abnormity cutting shaping mechanism 3 and section and vertical cutter excision forming mechanism 4.
Fig. 2, described charging shaped compartment mechanism 1 comprises feed conveyor belt 11, discharge belt 12, sponge shaped compartment mechanism 13, transition belt 14, feed conveyor belt 11 is contained in discharge belt 12 front end, sponge division mechanism 13 is contained in above discharge belt 12 front end and both sides, and transition belt 14 is equipped with in discharge belt 12 rear end.
Fig. 3, described transport establishment 2 comprises conveying track 21, travelling bogie 22, travelling bogie 22 is contained on conveying track 21 by four guide wheels, and conveying track 21 is arranged on charging shaped compartment mechanism 1 right-hand member and is positioned at the left end of abnormity cutting shaping mechanism 3 and section and vertical cutter excision forming mechanism 4.
Fig. 4, described abnormity cutting shaping mechanism 3 comprises preparation conveyer belt 31, rotatable feeding workbench 32, abnormity cutting mechanism 33 and shaping discharge belt 34, prepare conveyer belt 31 and be contained in rotatable feeding workbench 32 front end, shaping discharge belt 34 is equipped with in rotatable feeding workbench 32 rear end, and abnormity cutting mechanism 33 is contained in rotary table 32 upper end and both sides.
Fig. 5, described section and vertical cutter excision forming mechanism 4 comprise preparation conveyer belt 41, sponge slicing mechanism 42, sponge vertical cutter excision forming mechanism 43, sponge slicing mechanism 42 comprises filleter's station 421, slicing mechanism 422, feeding distribution mechanism 423 and transition lifting platform 424, filleter's station 421 is contained in and prepares conveyer belt 41 rear end, slicing mechanism 422 is contained in filleter's station 421 upper end and both sides, feeding distribution mechanism 423 is contained in rear end above filleter's station 421, and transition lifting platform 424 is contained in filleter's station 421 rear end; Sponge vertical cutter excision forming mechanism 43 comprises cuts shape workbench 431, vertical cutter cutting mechanism 432 and discharging lifting platform 433, cut shape workbench 431 and be contained in transition lifting platform 424 rear end, cut shape workbench 431 above and both sides vertical cutter cutting mechanism 432 is housed, cut shape workbench 431 rear end and discharging lifting platform 433 be housed.
Use variation automatically to process a technique for sponge product line device processing sponge, be specifically following steps:
1) first raw material 70m or the overall maximum utilizationization preprocessing computer design of longer sponge, pre-designed for raw material sponge one-tenth polylith, each block all designs according to product size;
2) raw material sponge is put in the feed conveyor belt of charging shaped compartment mechanism, conveying processed product design length, be divided into the sponge blank of needs by sponge shaped compartment mechanism or be directly the two-dimensional silhouette of finished product, discharge belt is delivered on transition belt, transition belt is delivered to blank on travelling bogie, travelling bogie is delivered to sponge blank or semi-finished product according to design instruction on the abnormity cutting shaping mechanism or section and vertical cutter excision forming mechanism of specifying, feed conveyor belt continues transferring raw material sponge simultaneously, according to next design converted products length shaped compartment in charging shaped compartment mechanism, then send instruction by control cabinet to travelling bogie the sponge blank split or semi-finished product to be delivered in next corresponding mechanism and process, charging shaped compartment mechanism continues according to instruction the segmentation or shaping of raw material sponge, travelling bogie works repeatedly according to instruction,
3) sponge blank or semi-finished product are transported to after in abnormity cutting shaping mechanism or section and vertical cutter excision forming mechanism, first be placed on and prepare on conveyer belt, abnormity cutting shaping mechanism or section and vertical cutter excision forming mechanism do not have Product processing, prepare conveyer belt, to process in sponge blank or semi-finished product conveying past; Prepare that conveyer belt has sponge blank or semi-finished product simultaneously, travelling bogie will be delivered on other offhand conveyer belts sponge blank, all preparation conveyer belts there is sponge blank, then travelling bogie provides with regard to waiting signal instruction and prepares that conveyer belt does not have sponge blank, sponge blank is being passed in the past;
Last sponge blank processes by abnormity cutting shaping mechanism or section and vertical cutter excision forming mechanism the product discharge handled well.
Claims (6)
1. variation processing sponge product line device automatically, it is characterized in that it comprises control cabinet, charging shaped compartment mechanism, transport establishment, abnormity cutting shaping mechanism and section and vertical cutter excision forming mechanism, charging shaped compartment mechanism is contained in transport establishment side, transport establishment's opposite side be equipped with some groups of abnormity cutting mechanisms and some groups section and vertical cutter excision forming mechanism, described abnormity cutting mechanism installation arranged in a straight line, described section and vertical cutter excision forming mechanism installation arranged in a straight line, together with some groups of described abnormity cutting mechanisms are arranged side by side with some groups of sections and vertical cutter excision forming mechanism, control cabinet connects charging shaped compartment mechanism respectively by holding wire, transport establishment, abnormity cutting shaping mechanism and section and vertical cutter excision forming mechanism.
2. sponge product line device is processed in variation according to claim 1 automatically, it is characterized in that described charging shaped compartment mechanism comprises feed conveyor belt, discharge belt, sponge shaped compartment mechanism, transition belt, feed conveyor belt is contained in discharge belt front end, sponge division mechanism is contained in above discharge belt front end and both sides, and transition belt is equipped with in discharge belt rear end.
3. sponge product line device is processed in variation according to claim 1 automatically, it is characterized in that described transport establishment comprises conveying track, travelling bogie, travelling bogie is contained on conveying track by four guide wheels, and conveying track is arranged on charging shaped compartment mechanism's right-hand member and is positioned at the left end of abnormity cutting shaping mechanism and section and vertical cutter excision forming mechanism.
4. sponge product line device is processed in variation according to claim 1 automatically, it is characterized in that described abnormity cutting shaping mechanism comprises and prepare conveyer belt, rotatable feeding workbench, abnormity cutting mechanism and shaping discharge belt, prepare conveyer belt and be contained in rotatable feeding workbench front end, shaping discharge belt is equipped with in rotatable feeding workbench rear end, and abnormity cutting mechanism is contained in rotary table upper end and both sides.
5. sponge product line device is processed in variation according to claim 1 automatically, it is characterized in that described section and vertical cutter excision forming mechanism comprise and prepare conveyer belt, sponge slicing mechanism, sponge vertical cutter excision forming mechanism, sponge slicing mechanism comprises filleter's station, slicing mechanism, feeding distribution mechanism and transition lifting platform, filleter's station is contained in and prepares conveyer belt rear end, slicing mechanism is contained in filleter's station upper end and both sides, feeding distribution mechanism is contained in rear end above filleter's station, and transition lifting platform is contained in filleter's station rear end; Sponge vertical cutter excision forming mechanism comprises cuts shape workbench, vertical cutter cutting mechanism and discharging lifting platform, cuts shape workbench and is contained in transition lifting platform rear end, cuts above shape workbench and vertical cutter cutting mechanism is equipped with in both sides, cuts shape workbench rear end and discharging lifting platform is housed.
6. use variation automatically to process a technique for sponge product line device processing sponge, it is characterized in that following steps:
First overall for the sponge of raw material 70m maximum utilizationizations preprocessing computer design, pre-designed for raw material sponge one-tenth polylith, each block all design according to product size or be exactly finished product overlook contour shape;
Raw material sponge is put in the feed conveyor belt of charging shaped compartment mechanism, conveying processed product design length, sponge blank or the semi-finished product of needs are divided into by sponge division mechanism, discharge belt is delivered on transition belt, transition belt is delivered to blank or semi-finished product on travelling bogie, travelling bogie is delivered to sponge blank according to design instruction on the abnormity cutting shaping mechanism or section and vertical cutter excision forming mechanism of specifying, feed conveyor belt continues transferring raw material sponge simultaneously, split in charging shaped compartment mechanism according to next design converted products length, then send instruction by control cabinet to travelling bogie the sponge blank split to be delivered in next corresponding mechanism and process, charging shaped compartment mechanism continues to split raw material sponge according to instruction, travelling bogie works repeatedly according to instruction,
Sponge blank is transported to after in abnormity cutting shaping mechanism or section and vertical cutter excision forming mechanism, first be placed on and prepare on conveyer belt, abnormity cutting shaping mechanism or section and vertical cutter excision forming mechanism do not have Product processing, and preparing conveyer belt will the conveying of sponge blank in the past, process; Prepare that conveyer belt has sponge blank simultaneously, travelling bogie will be delivered on other offhand conveyer belts sponge blank, all preparation conveyer belts there is sponge blank, then travelling bogie provides with regard to waiting signal instruction and prepares that conveyer belt does not have sponge blank, sponge blank is being passed in the past;
Last sponge blank processes by abnormity cutting shaping mechanism or section and vertical cutter excision forming mechanism the product discharge handled well.
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| CN201510552238.XA CN105108818B (en) | 2015-09-02 | 2015-09-02 | Sponge product line device and its technique of processing sponge are processed in variation automatically |
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| CN201510552238.XA CN105108818B (en) | 2015-09-02 | 2015-09-02 | Sponge product line device and its technique of processing sponge are processed in variation automatically |
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Cited By (6)
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| CN105643705A (en) * | 2016-02-25 | 2016-06-08 | 无锡旺绿鸿纺织品有限公司 | Full-automatic sponge scouring pad splitting machine |
| CN105856318A (en) * | 2016-05-30 | 2016-08-17 | 芜湖美威包装品有限公司 | Packing foam cutting device |
| CN108858423A (en) * | 2018-06-28 | 2018-11-23 | 安徽省白嘉信息技术有限公司 | A kind of multi-functional novel sponge cutting machine for furniture processing |
| CN109702805A (en) * | 2018-11-16 | 2019-05-03 | 南通恒康数控机械股份有限公司 | It is a kind of laterally to help cotton synchronous operation device automatically |
| CN112847566A (en) * | 2021-01-26 | 2021-05-28 | 宁波尼可海绵科技有限公司 | Automatic processing production line of diversified sponges |
| CN114683318A (en) * | 2022-04-13 | 2022-07-01 | 界面科技(东莞)有限公司 | Cutting method for sponge of soft furniture |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105643705A (en) * | 2016-02-25 | 2016-06-08 | 无锡旺绿鸿纺织品有限公司 | Full-automatic sponge scouring pad splitting machine |
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| CN112847566A (en) * | 2021-01-26 | 2021-05-28 | 宁波尼可海绵科技有限公司 | Automatic processing production line of diversified sponges |
| CN114683318A (en) * | 2022-04-13 | 2022-07-01 | 界面科技(东莞)有限公司 | Cutting method for sponge of soft furniture |
| CN114683318B (en) * | 2022-04-13 | 2024-01-26 | 深圳市界面科技有限公司 | Soft furniture sponge cutting method |
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| CN105108818B (en) | 2017-03-08 |
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Denomination of invention: Diversified automatic sponge processing line device and its sponge processing technology Effective date of registration: 20220629 Granted publication date: 20170308 Pledgee: Bank of China Limited Rugao Branch Pledgor: NANTONG MUYE MACHINERY Co.,Ltd. Registration number: Y2022980009483 |
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