A kind of method of electric motor with vane wheel split nut machine and split nut thereof
Technical field
The present invention relates to mechanical equipment technical field, particularly relate to a kind of method of electric motor with vane wheel split nut machine and split nut thereof.
Background technology
In prior art, in the production process of electric motor with vane wheel, need mounting nuts between motor and impeller, and the installation of nut and locking is general adopts hexagonal long driver sleeve to install to pneumatic or electric screw to pull on, as the instrument of locking nut, in actual installation, using method be first by nut by manually screwing in, then to screw with pneumatic or electric sleeve barrel, or in sleeve, a magnet piece be installed, artificial sleeve of being put into by nut can not come off from sleeve because of magnetic-adsorption nut, screws in and locks.
Above-mentioned nut is installed in locking process, whole process needs manual operation, need manually nut to be located, not only need to consume a large amount of human costs, inefficiency, and along with the increase of workload, can impact the fastening effect of nut, and then affecting the assembling quality of product, automaticity is not high.
Summary of the invention
For deficiency of the prior art, the technical problem that the present invention solves proposes the electric motor with vane wheel split nut machine that a kind of assembling quality is high, simplify manual operation, automatically realize split nut function.
The invention allows for a kind of method of split nut of electric motor with vane wheel split nut machine.
In order to solve the problems of the technologies described above, the electric motor with vane wheel split nut machine that the embodiment of the present invention provides, comprises double rotating disk, is positioned on described double rotating disk and the artificial upper feeding station be oppositely arranged and split nut station and control the control system of described double rotating disk and the running of split nut station.
Described split nut station involving vibrations dish, the straight line feeder be connected with described vibrating disk, the manipulator be positioned on described straight line feeder free end, described manipulator drive bottom left right cut from split nut mechanism, the bottom of described split nut mechanism is provided with location and prevents wheel rotation mechanism.
As the improvement of technique scheme, described straight line feeder is provided with the full inductor of material, and the free end end of described straight line feeder is provided with nut and puts in place inductor.
Further improve as technique scheme, described split nut mechanism comprises the first cylinder, the second cylinder, the 3rd cylinder and electric screwdriver, when nut is got by split nut mechanism, first cylinder extend out to put down and send passage free terminal upward, lower square nut jacking is in split nut mechanism, 3rd cylinder stretches out and drives L-type block to hold nut, first cylinders retract, and be transferred to above product tool, second cylinder stretches out and presses to electric motor with vane wheel, electric screwdriver starts to carry out split nut, and after split nut action completes, the 3rd cylinder drives L block to retract, the second cylinder and the 3rd cylinders retract.
Preferably, described double rotating disk is provided with the tool for placing product, and the below of double rotating disk is provided with the Cam splitter for driving double rotating disk to do interval circular motion; The surrounding of described double rotating disk is provided with angle detector, initial point inductor and product successively at bit detector.
Further, described double rotating disk outer be arranged be convenient to manually go up feeding impeller memory block, motor memory block, pad storage and finished product memory block.
In order to solve the problems of the technologies described above, the method for the split nut of electric motor with vane wheel split nut machine of the present invention is as follows:
One, manually complete motor, pad, impeller sets dress up semi-finished product;
Two, manually placed on the tool of double rotating disk by the semi-finished product assembled, manually touch start button, semi-finished product are gone to split nut station by double rotating disk;
Three, safe grating guarantees manual work safety;
Four, adopt vibrating disk to coordinate straight line feeder to carry out feeding, after product puts in place, locate and prevent the conical surface of wheel rotation mechanism to impeller from compressing, wheel rotation when preventing split nut, force value is 4KG ± 1KG;
Five, manipulator cuts off about driving split nut mechanism, and actuating station gets nut and split nut, the upper and lower stepping of manipulator, realizes producing compatibility;
Six, split nut mechanism lock left-handed nut force value is 0.4-0.6NM, does not make force value feedback, mechanical adjustable; Seven, after split nut is more than 3S, the sliding tooth of this nut, equipment automatic alarm, manually gets rid of;
Eight, after having locked nut, finished product is gone to artificial upper feeding station by double rotating disk, is manually taken out by finished product.
The electric motor with vane wheel split nut machine that the embodiment of the present invention provides, has following beneficial effect:
The electric motor with vane wheel split nut machine that the embodiment of the present invention provides, operating personnel on people's station by motor, pad, impeller assembling semi-finished product, artificial touch start button, semi-finished product are gone to split nut station by double rotating disk, split nut completes, electric motor with vane wheel split nut machine of the present invention only needs operator people's station on rotating disk to put into electric motor with vane wheel semi-finished product on tool, split nut station realizes material loading by vibrating disk and straight line feeder, again by split nut mechanism, location and prevent wheel rotation mechanism and manipulator is supporting realizes split nut, automatically the operation of split nut is completed under control of the control system, the present invention is owing to adopting machine automatization locking nut, artificial split nut dynamics can be prevented uneven and the locking quality problems of generation, the torsion of locking nut can adjust according to the actual requirements at any time, after split nut is more than 3S, the sliding tooth of this nut, equipment automatic alarm, manually gets rid of, and avoids the excessive damage caused of artificial force.Safe grating of the present invention guarantees manual work safety, when entering if any foreign matter, and automatic shut-down operation, protection electric motor with vane wheel split nut machine.
Accompanying drawing explanation
Fig. 1 is the structural representation of the electric motor with vane wheel split nut machine that the preferred embodiment of the present invention provides.
Fig. 2 is the structural representation of the split nut station of the electric motor with vane wheel split nut machine that the preferred embodiment of the present invention provides.
Fig. 3 is the split nut mechanism structure schematic diagram of the electric motor with vane wheel split nut machine that the preferred embodiment of the present invention provides.
Fig. 4 is the structural representation that electric motor with vane wheel split nut machine that the preferred embodiment of the present invention provides carries out split nut process.
Fig. 5 is the double turntable structure schematic diagram of the electric motor with vane wheel split nut machine that the preferred embodiment of the present invention provides.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
See Fig. 1 to Fig. 5, the electric motor with vane wheel split nut machine that the preferred embodiment of the present invention provides and the structural representation of each concrete structure thereof.
The electric motor with vane wheel split nut machine of the present embodiment, comprises double rotating disk 10, to be positioned on described double rotating disk 10 and the artificial upper feeding station 20 be oppositely arranged and split nut station 30 and control the control system that described double rotating disk 10 and split nut station 30 operate.Described double rotating disk 10 outer be arranged be convenient to manually go up feeding impeller memory block 40, motor memory block 50, pad storage 60 and finished product memory block 70.
Split nut station 30 involving vibrations dish 31 of the present invention, the straight line feeder 32 be connected with described vibrating disk 31, the manipulator 33 be positioned on described straight line feeder 32 free end, described manipulator 33 drive bottom left right cut from split nut mechanism 34, the bottom of described split nut mechanism 34 is provided with location and prevents wheel rotation mechanism 35, described straight line feeder 32 is provided with the full inductor 36 of material, and the free end end of described straight line feeder 32 is provided with nut and puts in place inductor 37.Safe grating 80 is provided with between the position that the artificial upper feeding station 30 of described double rotating disk 10 and operating personnel stand.
Further, described split nut mechanism 34 comprises the first cylinder 341, second cylinder 342, 3rd cylinder 343 and electric screwdriver 344, when nut is got by split nut mechanism, first cylinder 341 extend out to put down and send passage free terminal upward, lower square nut jacking is in split nut mechanism, 3rd cylinder 343 stretches out and drives L-type block to hold nut, first cylinder 341 is retracted, and be transferred to above product tool, second cylinder 342 stretches out and presses to electric motor with vane wheel, electric screwdriver 344 starts to carry out split nut, after split nut action completes, the 3rd cylinder 343 drives L block to retract, second cylinder 342 and the 3rd cylinder 343 are retracted.
Described double rotating disk 10 is provided with the tool 11 for placing product, and tool 11 is provided with location anti-rotation member, and impeller is inserted in tool 11, and the below of double rotating disk 10 is provided with the Cam splitter 12 for driving double rotating disk 10 to do interval circular motion; The surrounding of described double rotating disk 10 is provided with angle detector 13, initial point inductor 14 and product successively at bit detector 15, angle detector 13 is for detecting the anglec of rotation of Cam splitter 12, similar with encoder effect, initial point inductor 14 to put in place detection for tool above rotating disk, and whether product has product in bit detector 15 testing product tool.
The method of the split nut of electric motor with vane wheel split nut machine of the present invention, comprises the following steps:
One, manually complete motor, pad, impeller sets dress up semi-finished product;
Two, manually placed on the tool 11 of double rotating disk 10 by the semi-finished product assembled, manually touch start button, semi-finished product are gone to split nut station 30 by double rotating disk 10;
Three, safe grating 80 guarantees manual work safety;
Four, adopt vibrating disk 31 to coordinate straight line feeder 32 to carry out feeding, after product puts in place, locate and prevent the conical surface of wheel rotation mechanism 35 pairs of impellers from compressing, wheel rotation when preventing split nut, force value is 4KG ± 1KG;
Five, manipulator 33 drives split nut mechanism about 34 to cut off, and actuating station gets nut and split nut, manipulator about 33 stepping, realizes producing compatibility;
Six, left-handed nut force value is locked by split nut mechanism 34 is 0.4-0.6NM, does not make force value feedback, mechanical adjustable;
Seven, after split nut is more than 3S, the sliding tooth of this nut, equipment automatic alarm, manually gets rid of;
Eight, after having locked nut, finished product is gone to artificial upper feeding station 20 by double rotating disk 10, is manually taken out by finished product.
Manipulator in the present invention and inductor, detector adopt product of the prior art, or product commercially, as long as can realize the function of each mechanism of the present invention, its concrete structure does not repeat them here.
The electric motor with vane wheel split nut machine that the embodiment of the present invention provides, operating personnel on people's station by motor, pad, impeller assembling semi-finished product, artificial touch start button, semi-finished product are gone to split nut station 30 by double rotating disk 10, split nut completes, electric motor with vane wheel split nut machine of the present invention only needs operator people's station on double rotating disk 10 to put into electric motor with vane wheel semi-finished product on tool 11, split nut station 30 realizes material loading by vibrating disk 31 and straight line feeder 32, again by split nut mechanism 34, location and prevent wheel rotation mechanism 35 and manipulator 33 is supporting realizes split nut, automatically the operation of split nut is completed under control of the control system, the present invention is owing to adopting machine automatization locking nut, and artificial split nut dynamics can be prevented uneven and the locking quality problems of generation, the torsion of locking nut can adjust according to the actual requirements at any time, after split nut is more than 3S, the sliding tooth of this nut, equipment automatic alarm, manually gets rid of, , avoid the excessive damage caused of artificial force.Safe grating of the present invention true 80 protects manual work safety, when entering if any foreign matter, and automatic shut-down operation, protection electric motor with vane wheel split nut machine.
The above is the preferred embodiment of the present invention; it should be pointed out that for those skilled in the art, under the premise without departing from the principles of the invention; can also make some improvements and modifications, these improvements and modifications are also considered as protection scope of the present invention.