CN105057762A - Automatic pipe cutting machine - Google Patents
Automatic pipe cutting machine Download PDFInfo
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- CN105057762A CN105057762A CN201510421340.6A CN201510421340A CN105057762A CN 105057762 A CN105057762 A CN 105057762A CN 201510421340 A CN201510421340 A CN 201510421340A CN 105057762 A CN105057762 A CN 105057762A
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- discharging slideway
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- table top
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Abstract
The invention discloses an automatic pipe cutting machine which comprises a rack. The rack comprises a base and a table face arranged on the top of the base. The rack is provided with a clamping mechanism, an up-down moving cutting roller, a long and short material feeding mechanism and a material-water separation mechanism. The clamping mechanism is distributed in a left-right offset mode, the up-down moving cutting roller is matched with the clamping mechanism, the long and short material feeding mechanism can feed long materials and short materials, and the material-water separation mechanism is matched with the long and short material feeding mechanism. A pipe cutting area can be fully avoided, larger work space is provided for workpieces, it is guaranteed that the whole structure is more compact and reasonable in layout, and the defect that a screw rod of an existing pipe cutting machine is arranged in the middle and accordingly the whole machine is too long is avoided. The long materials and the short materials which are cut can be output from different discharge openings, classification and collection are convenient, cleanliness of the machining environment is improved, and labor intensity of workers is reduced. Materials and water of the cut materials are effectively separated in the feeding process through the material-water separation structure, a machining site can be kept clean, and the dryness degree of the materials is improved.
Description
Technical field
The invention belongs to cutting machine technical field, especially relate to a kind of automatic casing cutter.
Background technology
At tubing, in the process of especially metal pipe material, often need by certain size requirement, tubing to be cut, this work simply having repetition, have completely in early days and manually cut, market has just occurred the equipment being specifically designed to incising pipes subsequently, i.e. pipe cutting machine.
In prior art, pipe cutting machine normally drives realization by the cooperation of nut-screw rod and pair of nut in the materials in the tube clamping conveying operation, makes that certain moving forward and backward and promote slip base occurs between the two work in coordination with clamping device synchronizing moving to reach the object of smooth feeding by the spinning in and out campaign of nut-screw rod in nut.In common distributed architecture, nut-screw rod often and between slip base adopts centering connected mode (mid-), exposes axial space gradually and take excessive, the too compact narrow and small limitation in working region in Long-Time Service.
On the other hand, existing pipe cutter structure is all comparatively simple, only incising pipes on a table top, and the size of pipe and tubing after no matter cutting how, all drops on table top.The size of pipe and tubing of cutting is longer, easily drops from cutting bed.When the size of pipe and tubing of cutting is less, be easily scattered on cutting table board, need workman's timing transfer, make troubles to processing.
After equipment has cut material, material is transported from discharging opening.And the cooling water remained on material can not filter out by the discharging opening of conventional equipment further, the cooling water spilt from table top face is also easy to be dropped onto ground from discharging opening, affects the cleannes of factory building.
Summary of the invention
The object of the invention is to solve the deficiencies in the prior art part, and a kind of automatic casing cutter is provided, can processing space be improved, the long material of well cutting and short material can export from different discharging openings, convenient classification and collection, be separated material with water simultaneously effectively, keeps processing environment to clean.
The object of the invention is to be solved by following technical proposal:
A kind of automatic casing cutter, is characterized in that: comprise frame, and described frame comprises base and is located at the table top of base top; Described frame is provided with clamp system, the cutting roller matched with clamp system, irregular materials cutting agency, the material water separator structure that matches with irregular materials cutting agency;
Described clamp system comprises two fixed heads being positioned at table top two ends and being oppositely arranged, two slip bases being arranged at several slippage guide rods between fixed head along table top fore-and-aft direction and being set on slippage guide rod, each slip base is provided with sliding driving device and fixture, and each sliding driving device comprises drive motors, nut seat and nut-screw rod, described fixture comprises the first fixture be positioned on the slip base of front side and the 3rd fixture be positioned on rear side slip base, and be on the table top between the first fixture and the 3rd fixture and be also fixed with the second fixture, the second fixture side is provided with the cutting roller matched with it, wherein, described sliding driving device and the fixture Relative sliding seat corresponding to it are that left and right offset is arranged, described fixture is arranged on the right side of slip base upper surface, nut seat correspondence is arranged on the left of slip base upper surface, drive motors to be arranged on the left of fixed head upper surface and corresponding with before and after nut seat keeps, described nut-screw rod one end is connected with drive motors, the other end to be screwed in nut seat and to stretch out, the nut-screw rod of two sliding driving devices keeps being oppositely arranged and the center axis deviation of nut-screw rod and be parallel to the center line that slip base extends along the longitudinal direction on same central axis,
Described irregular materials cutting agency comprises the long material discharge pedestal being positioned at table top front end, and be on the table top on rear side of long material discharge pedestal and have a discharging opening, described discharging opening bottom angled is provided with short material discharging slideway, and described second fixture is on the table top on rear side of discharging opening;
Described material water separator structure comprises the first discharging slideway, the second discharging slideway and tank, and described first discharging slideway, the second discharging slideway are spliced to form short material discharging slideway; Described first discharging slideway is obliquely installed, and the first discharging slideway bilateral symmetry is provided with the first baffle plate, prolongs vertical direction and be provided with second baffle bottom first lower one end of discharging slideway; Described second discharging slideway is obliquely installed, and the second discharging slideway bilateral symmetry is provided with third gear plate, is in same level, is provided with a finedraw between the second discharging slideway and the first discharging slideway bottom second higher one end of discharging slideway and second baffle; Described tank to be located between the first discharging slideway and the second discharging slideway immediately below finedraw.
Preferably, multiple slippage guide rod of the present invention is symmetrical set about the center line of slip base and remains on same plane, and described nut-screw rod is higher than this plane.
Preferably, the length that slip base of the present invention extends along table-board to right or left direction is greater than leftmost side slippage guide rod to the distance of rightmost side slippage guide rod and all slippage guide rods run through slip base simultaneously, also keeps contactless vacant state between slip base lower surface and table top.
Preferably, land length of the present invention is greater than base top length, and described base top surface length is greater than base end face length.
Preferably, the first toolholder central axis of the present invention, the second toolholder central axis and the 3rd toolholder central axis all coincide.
Preferably, the first discharging chute width of the present invention is equal with the second discharging chute width.
Preferably, the gradient of the first discharging slideway of the present invention is identical with the gradient of the second discharging slideway.
Preferably, the width of tank of the present invention is not less than the width of the first discharging slideway.
Preferably, the present invention also includes a control system, and described clamp system, cutting roller, irregular materials cutting agency, material water separator structure are all and control system electrical connection.
Compared to the prior art the present invention has following characteristics and beneficial effect:
1, land length is greater than base top length, and described base top surface length is greater than base end face length, and structure wide at the top and narrow at the bottom can increase the working (finishing) area bottom frame.
2, the present invention is by the offset placement to assemblies such as pipe cutting machine interior slip drive unit and clamping devices, sliding driving device can fully get out of the way Pipe Cutting region, for workpiece provides larger working space, ensure total layout more compact and reasonable, avoid the mid-shortcoming such as cause whole length long of existing pipe cutting machine screw rod.
3, by after tubing well cutting, longer tubing can export from table top, in the basket that shorter tubing directly can drop from short material discharging slideway, improves the tidiness of processing environment, reduces the labour intensity of workman.
When 4, tubing will be cut into large-size, by locating while the first fixture, the second fixture and the 3rd fixture, the cutting accuracy of large scale tubing can be improved.
5, the material be cut slides to the process of the second discharging slideway from the first discharging slideway, the cooling water that the cooling water spilt and material drip is by the tank that drops onto from its finedraw in the bottom, processing place can be kept to clean, improve the degree of drying of material.
Accompanying drawing explanation
Fig. 1 is structural representation one of the present invention.
Fig. 2 is structural representation two of the present invention.
Fig. 3 is structural representation three of the present invention.
Fig. 4 is structural representation four of the present invention.
Fig. 5 is material water separation structure schematic diagram of the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described in further details.
Described in Fig. 1-Fig. 3, a kind of automatic casing cutter of the present invention, comprise frame 1, described frame 1 comprises base 2 and is located at the table top 3 at base 2 top, wherein said table top 3 length is greater than base 2 top length, described base 2 end face length is greater than base 2 sole length, and above-mentioned structure wide at the top and narrow at the bottom can increase the working (finishing) area bottom frame 1.Described frame 1 is provided with clamp system 4, the cutting roller 5 matched with clamp system 4, irregular materials cutting agency 6, the material water separator structure 7 that matches with irregular materials cutting agency 6.
With reference to shown in Fig. 2 and Fig. 3, described clamp system 4 comprises two fixed heads 41 being positioned at table top 3 two ends and being oppositely arranged, two slip bases 43 being arranged at several slippage guide rods 42 between fixed head 41 along table top 3 fore-and-aft direction and being set on slippage guide rod 42, each slip base 43 is provided with sliding driving device and fixture, and each sliding driving device comprises drive motors 44, nut seat 45 and nut-screw rod 46; Described fixture comprises the first fixture 47 be positioned on the slip base 43 of front side and the 3rd fixture 48 be positioned on rear side slip base 43, be in and the table top 3 between the first fixture 47 and the 3rd fixture 48 is also fixed with the second fixture 49, first fixture 47 central axis, the second fixture 49 central axis and the 3rd fixture 48 central axis all coincides.When tubing will be cut into large-size, by locating while the first fixture 47, second fixture 49 and the 3rd fixture 48, the cutting accuracy of large scale tubing can be improved.Second fixture 49 side is provided with the cutting roller 5 matched with it.
Wherein, described sliding driving device and the fixture Relative sliding seat corresponding to it 43 are arranged in left and right offset, described fixture is arranged on the right side of slip base 43 upper surface, nut seat 45 correspondence is arranged on the left of slip base 43 upper surface, drive motors 44 to be arranged on the left of fixed head 41 upper surface and corresponding with before and after nut seat 45 keeps, described nut-screw rod 46 one end is connected with drive motors 44, the other end to be screwed in nut seat 45 and to stretch out, the nut-screw rod 46 of two sliding driving devices keeps being oppositely arranged and the center axis deviation of nut-screw rod 46 and be parallel to the center line that slip base 43 extends along the longitudinal direction on same central axis.
More specifically, described multiple slippage guide rod 42 is symmetrical set about the center line of slip base 43 and remains on same plane, and described nut-screw rod 46 is higher than this plane.Described slip base 43 is greater than leftmost side slippage guide rod 42 to the distance of rightmost side slippage guide rod 42 and all slippage guide rods 42 run through slip base 43 simultaneously along the length that table top 3 left and right directions extends, and also keeps contactless vacant state between slip base 43 lower surface and table top 3.
Described multiple slippage guide rod 42 is symmetrical set about the center line of slip base 43 and remains on same plane, described nut-screw rod 46 is higher than this plane, both keep certain space length, avoid the rotary motion of nut-screw rod 46 to hinder the smooth slippage of slip base 43 on slippage guide rod 42.
In the present embodiment; described slip base 43 is greater than leftmost side slippage guide rod 42 to the distance of rightmost side slippage guide rod 42 and all slippage guide rods 42 run through slip base 43 simultaneously along the length that table top 3 left and right directions extends; contactless vacant state is also kept between slip base 43 lower surface and table top 3; guarantee that the sliding friction of slip base 43 is as far as possible little, slippage is more flexibly smooth and easy.
The present invention is the Automatic-clamping and the conveying operation that adopt offset distributed architecture to realize materials in the tube.Described sliding driving device is for driving slip base 43 to make consistent front-rear reciprocation movement with fixture along slippage guide rod 42.Wherein, described drive motors 44 coordinates revolving spiral to move be converted to rectilinear motion by a pair nut-screw rod 46 and nut seat 45, thus realizes the adjustment of slip base 43 and chucking position.In said structure, sliding driving device is positioned at the right side of fixture, both movement travels keep left and right parallel, the distributed architecture that this screw rod is biased is compared to the mid-distributed architecture of classic screw, the front and back of complete machine can be greatly reduced to length, reduce overall occupation of land volume, simultaneously also for larger working space has been vacateed in Pipe Cutting work.
Shown in seeing figures.1.and.2, described irregular materials cutting agency 6 comprises the long material discharge pedestal 61 being positioned at table top 3 front end, be on the table top 3 on rear side of long material discharge pedestal 61 and have a discharging opening 62, described discharging opening 62 bottom angled is provided with short material discharging slideway, and described second fixture 49 is on the table top 3 on rear side of discharging opening 62.After tubing well cutting, longer tubing can export from long material discharge pedestal 61, in the basket that shorter tubing directly can drop from short material discharging slideway, improves the tidiness of processing environment, reduces the labour intensity of workman.
With reference to shown in Fig. 4 and Fig. 5, described material water separator structure 7 comprises the first discharging slideway 71, second discharging slideway 72 and tank 73, and described first discharging slideway 71, second discharging slideway 72 is spliced to form short material discharging slideway; Described first discharging slideway 71 is obliquely installed, and the first discharging slideway 71 bilateral symmetry is provided with prolongs vertical direction bottom first lower one end of baffle plate 74, first discharging slideway 71 and be provided with second baffle 75; Described second discharging slideway 72 is obliquely installed, second discharging slideway 72 bilateral symmetry is provided with third gear plate 76, be in same level bottom second higher one end of discharging slideway 72 and second baffle 75, between the second discharging slideway 72 and the first discharging slideway 71, be provided with a finedraw 77; Described tank 73 to be located between the first discharging slideway 71 and the second discharging slideway 72 immediately below finedraw 77.
First discharging slideway 71 width of the present invention is equal with the second discharging slideway 72 width.The gradient of the first discharging slideway 71 of the present invention is identical with the gradient of the second discharging slideway 72.The width of tank 73 of the present invention is not less than the width of the first discharging slideway 71.Can guarantee that cooling water all drops onto in tank 73.
The present invention also includes a control system 8, described clamp system 4, cutting roller 5, irregular materials cutting agency 6, material water separator structure 7 all and control system 8 be electrically connected.This control system 8 adopts total digitalization process, realizes the continuous of every section of cutting and independent digital typing, and calculates cutting clout according to tube length number.And cutting speed multisection type is adjustable, cutting is also adjustable with backhaul.
The present invention transports tubing mainly through the 3rd fixture 48, when pipe length is shorter, when the 3rd fixture 48 does not pinch, pulls tubing by the first fixture 47.The load mode of this equipment is to send, and be auxiliary to draw, the clamped one time that can realize a pipe all cuts.
When tubing is transported to the second fixture 49 place, from top to bottom tubing is cut into required size by cutting roller 5, frame is provided with and the balancing weight cutting roller 5 and match, when cutting roller 5 is when moving up and down, alleviate the operating pressure that it coordinates motor, guarantee that cutting roller 5 keeps balance in the course of the work.
If when the tubing of cutting is longer, cuts again, can guarantee the accuracy of incising pipes by the first fixture 47 after being fixed, the tubing of well cutting is transported by long material discharge pedestal 61.If cutting tubing shorter time, directly drop in discharging opening 62 at the tubing of the second fixture 49 place well cutting, and by short material discharging slideway be slipped to be placed on bottom short material discharging slideway for filling in the basket of short material.The material be cut slides to the process of the second discharging slideway 72 from the first discharging slideway 71, and the cooling water that the cooling water spilt and material drip is by the tank 73 that drops onto from its finedraw 77 in the bottom.Effectively cooling water is collected, the cleannes of processing place can be guaranteed, improve the degree of drying of material.
Specific embodiment described herein is only to the explanation for example of the present invention's spirit.Those skilled in the art can make various amendment or supplement or adopt similar mode to substitute to described specific embodiment, but can't depart from spirit of the present invention or surmount the scope that appended claims defines.
Claims (9)
1. an automatic casing cutter, is characterized in that: comprise frame, and described frame comprises base and is located at the table top of base top; Described frame is provided with clamp system, the cutting roller matched with clamp system, irregular materials cutting agency, the material water separator structure that matches with irregular materials cutting agency;
Described clamp system comprises two fixed heads being positioned at table top two ends and being oppositely arranged, two slip bases being arranged at several slippage guide rods between fixed head along table top fore-and-aft direction and being set on slippage guide rod, each slip base is provided with sliding driving device and fixture, and each sliding driving device comprises drive motors, nut seat and nut-screw rod, described fixture comprises the first fixture be positioned on the slip base of front side and the 3rd fixture be positioned on rear side slip base, and be on the table top between the first fixture and the 3rd fixture and be also fixed with the second fixture, the second fixture side is provided with the cutting roller matched with it, wherein, described sliding driving device and the fixture Relative sliding seat corresponding to it are that left and right offset is arranged, described fixture is arranged on the right side of slip base upper surface, nut seat correspondence is arranged on the left of slip base upper surface, drive motors to be arranged on the left of fixed head upper surface and corresponding with before and after nut seat keeps, described nut-screw rod one end is connected with drive motors, the other end to be screwed in nut seat and to stretch out, the nut-screw rod of two sliding driving devices keeps being oppositely arranged and the center axis deviation of nut-screw rod and be parallel to the center line that slip base extends along the longitudinal direction on same central axis,
Described irregular materials cutting agency comprises the long material discharge pedestal being positioned at table top front end, and be on the table top on rear side of long material discharge pedestal and have a discharging opening, described discharging opening bottom angled is provided with short material discharging slideway, and described second fixture is on the table top on rear side of discharging opening;
Described material water separator structure comprises the first discharging slideway, the second discharging slideway and tank, and described first discharging slideway, the second discharging slideway are spliced to form short material discharging slideway; Described first discharging slideway is obliquely installed, and the first discharging slideway bilateral symmetry is provided with the first baffle plate, prolongs vertical direction and be provided with second baffle bottom first lower one end of discharging slideway; Described second discharging slideway is obliquely installed, and the second discharging slideway bilateral symmetry is provided with third gear plate, is in same level, is provided with a finedraw between the second discharging slideway and the first discharging slideway bottom second higher one end of discharging slideway and second baffle; Described tank to be located between the first discharging slideway and the second discharging slideway immediately below finedraw.
2. automatic casing cutter according to claim 1, is characterized in that: described multiple slippage guide rod is symmetrical set about the center line of slip base and remains on same plane, and described nut-screw rod is higher than this plane.
3. automatic casing cutter according to claim 2, it is characterized in that: the length that described slip base extends along table-board to right or left direction is greater than leftmost side slippage guide rod to the distance of rightmost side slippage guide rod and all slippage guide rods run through slip base simultaneously, also keeps contactless vacant state between slip base lower surface and table top.
4. automatic casing cutter according to claim 1, is characterized in that: described land length is greater than base top length, and described base top surface length is greater than base end face length.
5. automatic casing cutter according to claim 1, is characterized in that: described first toolholder central axis, the second toolholder central axis and the 3rd toolholder central axis all coincide.
6. automatic casing cutter according to claim 1, is characterized in that: described first discharging chute width is equal with the second discharging chute width.
7. automatic casing cutter according to claim 1, is characterized in that: the gradient of described first discharging slideway is identical with the gradient of the second discharging slideway.
8. automatic casing cutter according to claim 1, is characterized in that: the width of described tank is not less than the width of the first discharging slideway.
9. automatic casing cutter according to claim 1, is characterized in that: also include a control system, and described clamp system, cutting roller, irregular materials cutting agency, material water separator structure are all and control system electrical connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510421340.6A CN105057762B (en) | 2015-07-17 | 2015-07-17 | Automatic casing cutter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510421340.6A CN105057762B (en) | 2015-07-17 | 2015-07-17 | Automatic casing cutter |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105057762A true CN105057762A (en) | 2015-11-18 |
| CN105057762B CN105057762B (en) | 2017-03-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510421340.6A Active CN105057762B (en) | 2015-07-17 | 2015-07-17 | Automatic casing cutter |
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| CN (1) | CN105057762B (en) |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105345128A (en) * | 2015-12-16 | 2016-02-24 | 萍乡市伟达工业有限公司 | Automatic pipe cutter |
| CN106863523A (en) * | 2017-02-15 | 2017-06-20 | 胡和萍 | A kind of wood plastics composite pipe rotary-cut assist device |
| CN107458904A (en) * | 2017-08-11 | 2017-12-12 | 江苏悦达家纺有限公司 | It is a kind of efficiently to cut baler with automatic charging function |
| CN108127720A (en) * | 2017-12-21 | 2018-06-08 | 安徽新瑞重工股份有限公司 | A kind of pipe cutting machine stored classifiedly convenient for pipe fitting |
| CN108284475A (en) * | 2018-04-23 | 2018-07-17 | 蔡芳芳 | A kind of pipe cutter enters pipe device |
| CN109773258A (en) * | 2019-02-01 | 2019-05-21 | 天津市巨星祥海机械有限公司 | A kind of steel pipe cutting device |
| CN109865882A (en) * | 2019-03-22 | 2019-06-11 | 尚云亿家(成都)互联网科技集团有限公司 | Casing knife |
| CN110142679A (en) * | 2019-06-12 | 2019-08-20 | 连云港福东正佑照明电器有限公司 | Based on photovoltaic semiconductors quartz ampoule automatic cutting collection device |
| CN112453951A (en) * | 2020-11-11 | 2021-03-09 | 湖州永盛机械铸造有限公司 | Equidistant cutting equipment is used in ball processing |
| CN112589179A (en) * | 2020-11-02 | 2021-04-02 | 肖金莲 | Copper pipe cutting equipment for industrial production |
| CN115464403A (en) * | 2021-06-11 | 2022-12-13 | 麒盛科技股份有限公司 | Automatic pipe fitting machining production line |
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| US3908491A (en) * | 1974-03-22 | 1975-09-30 | Multi Fab Inc | Flange facing and cutting tool |
| JPS61260901A (en) * | 1985-05-13 | 1986-11-19 | Mitsubishi Heavy Ind Ltd | Cutting machine |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105345128A (en) * | 2015-12-16 | 2016-02-24 | 萍乡市伟达工业有限公司 | Automatic pipe cutter |
| CN105345128B (en) * | 2015-12-16 | 2017-06-20 | 萍乡市伟达工业有限公司 | Automatic casing cutter |
| CN106863523A (en) * | 2017-02-15 | 2017-06-20 | 胡和萍 | A kind of wood plastics composite pipe rotary-cut assist device |
| CN107458904A (en) * | 2017-08-11 | 2017-12-12 | 江苏悦达家纺有限公司 | It is a kind of efficiently to cut baler with automatic charging function |
| CN108127720A (en) * | 2017-12-21 | 2018-06-08 | 安徽新瑞重工股份有限公司 | A kind of pipe cutting machine stored classifiedly convenient for pipe fitting |
| CN108284475A (en) * | 2018-04-23 | 2018-07-17 | 蔡芳芳 | A kind of pipe cutter enters pipe device |
| CN109773258A (en) * | 2019-02-01 | 2019-05-21 | 天津市巨星祥海机械有限公司 | A kind of steel pipe cutting device |
| CN109865882A (en) * | 2019-03-22 | 2019-06-11 | 尚云亿家(成都)互联网科技集团有限公司 | Casing knife |
| CN110142679A (en) * | 2019-06-12 | 2019-08-20 | 连云港福东正佑照明电器有限公司 | Based on photovoltaic semiconductors quartz ampoule automatic cutting collection device |
| CN112589179A (en) * | 2020-11-02 | 2021-04-02 | 肖金莲 | Copper pipe cutting equipment for industrial production |
| CN112453951A (en) * | 2020-11-11 | 2021-03-09 | 湖州永盛机械铸造有限公司 | Equidistant cutting equipment is used in ball processing |
| CN115464403A (en) * | 2021-06-11 | 2022-12-13 | 麒盛科技股份有限公司 | Automatic pipe fitting machining production line |
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| Publication number | Publication date |
|---|---|
| CN105057762B (en) | 2017-03-29 |
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