CN105040292A - Intelligent formwork sewing machine provided with electromagnetic tensioning device - Google Patents
Intelligent formwork sewing machine provided with electromagnetic tensioning device Download PDFInfo
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- CN105040292A CN105040292A CN201510420823.4A CN201510420823A CN105040292A CN 105040292 A CN105040292 A CN 105040292A CN 201510420823 A CN201510420823 A CN 201510420823A CN 105040292 A CN105040292 A CN 105040292A
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Abstract
The invention discloses an intelligent formwork sewing machine provided with an electromagnetic tensioning device. The machine comprises a station platform, a rack, a machine head, a clamping plate device, longitudinal grooves, a moving crossbeam and a sliding block, and the machine is characterized in that the electromagnetic tensioning device is arranged on the machine head, the electromagnetic tensioning device comprises a wire clamping tray, a mounting threaded rod, an electromagnetic coil and an armature, the machine further comprises a tablet computer terminal, and the electromagnetic coil and a control unit of the formwork sewing machine are both connected with the tablet computer terminal. Compared with the prior art, the intelligent formwork sewing machine has the advantages that the electromagnetic coil and the control unit of the formwork sewing machine are both connected with the tablet computer terminal, thereby the current thread running speed is read through the control unit, the tension range within which shall be controlled is calculated preliminarily, the tension can be controlled automatically by controlling the current amount in the electromagnetic coil, through the scheme, the intelligentization progress of the formwork sewing machine can be propelled, the automated control is further achieved, and the labor cost is reduced.
Description
Technical field
The present invention relates to clothes process equipment field, in particular a kind of intelligent template Sewing machines with electromagnetism tensioning device.
Background technology
Template sewing machine is according to clothes each position technological design sewing template, then is placed on Sewing machines by sewing template, completes automatically, efficiently and makes, widely applied in garment production instantly according to technological standards.By using sewing template, then coordinate the reasonable layout of streamline, clothes factory can reduce the dependence to skilled worker, technical solution bottleneck, improves sewing efficiency, ensures that the quality of sewings is unified, for mass, standardized work provide positive power-assisted.
Generally be applied to the Sewing machines of industrial sewing at present, during in order to each suture, can be more smooth-going, usually tension adjusting device can be set on sewing machine stand, to adjust the suture tension or relax level that pass in suture needle.But this mode just can arrange inconvenience because of thread tension adjusting apparatus and regulate in application, in sewing operation is carried out, when operator finds, when wherein having the tightness of some suture too relax or too tightly need be adjusted, must manually adjust, therefore very inconvenience.Moreover, owing to can not get timely adjustment, often produce defect ware, especially for unattended template sewing machine, when often waiting until discovery, cause greater loss, cause sewing operation automatically to complete.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, provide a kind of intelligent template Sewing machines with electromagnetism tensioning device.
The present invention is achieved by the following technical solutions: a kind of intelligent template Sewing machines with electromagnetism tensioning device, comprise station platform, frame, head, clamping plate device, cannelure, motion crossbeam and sliding shoe, frame is arranged on station platform, clamping plate device is arranged on sliding shoe, sliding shoe can horizontally slip along the crossbeam that moves, motion crossbeam can seesaw by groove along the longitudinal on station platform, it is characterized in that: on head, be provided with electromagnetism tensioning device, electromagnetism tensioning device comprises cable-clamping disc and installs screw rod, also comprise solenoid and armature, solenoid and armature are arranged at the both sides of cable-clamping disc respectively, screw rod is installed through solenoid, armature and cable-clamping disc are fixed on head, also comprise panel computer terminal, panel computer terminal is connected on station platform by metal gooseneck, solenoid is all connected with panel computer terminal with the control unit of template sewing machine.
As further improvement of these options, panel computer terminal is connected with factory management platform by wireless or wired mode.
As further improvement of these options, armature is arranged near head of sewing machine side, and solenoid is arranged at the side away from head of sewing machine.
As further improvement of these options, also comprise buffer spring, buffer spring is installed near the side of cable-clamping disc, at cable-clamping disc and armature or between cable-clamping disc and solenoid.
As further improvement of these options, buffer spring is nonmagnetic spring.
As further improvement of these options, the side that cable-clamping disc does not contact with buffer spring arranges buffering spacer.
As further improvement of these options, cable-clamping disc is made by polytetrafluoroethylmaterial material.
As further improvement of these options, also comprise blanking disc and shielding gasket, shielding gasket has two, it is arranged near head of sewing machine, blanking disc is arranged between two shielding gaskets, and blanking disc is made by metal material, and shielding gasket is made by elastomeric material.
The present invention has the following advantages compared to existing technology: solenoid is all connected with panel computer terminal with the control unit of template sewing machine, read current Trace speed by control unit like this and send to panel computer terminal, panel computer terminal is by calculating, calculate the scope that tension force should control in advance, size again by controlling electric current in solenoid realizes the automatic control to tension force, the Intelligent Process of template sewing machine can be advanced by such scheme, realize Automated condtrol further, reduce human cost.Computing capability and the extended capability of the control unit of general template sewing machine are limited, the intelligence degree of template sewing machine greatly can be improved by configuration panel computer terminal, the storage of pattern can be realized by panel computer terminal, carry out the operations such as simple editor.According to the difference of the suture material used, can preset multiple tension force calculation procedure, during actual use, simply transfer corresponding program and namely can realize adjusting fast, it is very convenient to use, and improves the debugging speed after thread-changing, raises the efficiency simultaneously; Panel computer terminal is connected with factory management platform by wireless or wired mode, by the connection with factory management platform, Sewing machines operating mode can be realized can be monitored in management platform in real time, Sewing machines also can obtain machining information from management platform and obtain the renewal of computational methods and prestored information simultaneously, realizes the effect of intellectualization of factories management; By the clamping structure using solenoid and armature to match, the convenient adjustment for the thrust of cable-clamping disc, in actual use, by the program preset in systems in which, the current strength flow through in solenoid can be adjusted, realize the effect of automatic adjustable suture tension force; Broken string or other situation is fiercely caused for preventing the adjusted of solenoid, the strength of adjustment that buffer spring effectively can absorb solenoid is installed, and slowly release, by such setting, the effect that buffer spring plays not is provide thrust in traditional structure, but absorbs thrust, slowly release again after storage, play the effect that buffering regulates power, ensure the stability of sewing operation, reduce the probability that accident occurs; The setting of blanking disc is used for the impact of magnetic force for head of sewing machine inner body of segment solenoid generation.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is electromagnetism tensioning device structural representation.
Detailed description of the invention
Elaborate to embodiments of the invention below, the present embodiment is implemented under premised on technical solution of the present invention, give detailed embodiment and concrete operating process, but protection scope of the present invention is not limited to following embodiment.
As depicted in figs. 1 and 2, a kind of intelligent template Sewing machines with electromagnetism tensioning device, comprise station platform 1, frame 4, head 7, clamping plate device 6, cannelure 5, motion crossbeam 3 and sliding shoe 2, frame 4 is arranged on station platform 1, clamping plate device 6 is arranged on sliding shoe 2, sliding shoe 2 can horizontally slip along the crossbeam 3 that moves, motion crossbeam 3 can 1 to seesaw by groove 5 along the longitudinal on station platform, it is characterized in that: on head 7, be provided with electromagnetism tensioning device 8, electromagnetism tensioning device 8 comprises cable-clamping disc 81 and installs screw rod 82, also comprise solenoid 83 and armature 84, solenoid 83 and armature 84 are arranged at the both sides of cable-clamping disc 81 respectively, screw rod 82 is installed through solenoid 83, armature 84 and cable-clamping disc 81 are fixed on head 7, also comprise panel computer terminal 9, panel computer terminal 9 is connected on station platform 1 by metal gooseneck 91, solenoid 83 is all connected with panel computer terminal 9 with the control unit of template sewing machine.By the clamping structure using solenoid 83 and armature 84 to match, the convenient adjustment for the thrust of cable-clamping disc 81, in actual use, by the program preset in systems in which, the current strength flow through in solenoid 83 can be adjusted, realize the effect of automatic adjustable suture tension force.Solenoid 83 is all connected with panel computer terminal 9 with the control unit of template sewing machine, read current Trace speed by control unit like this and send to panel computer terminal 9, panel computer terminal 9 is by calculating, calculate the scope that tension force should control in advance, size again by controlling electric current in solenoid 83 realizes the automatic control to tension force, the Intelligent Process of template sewing machine can be advanced by such scheme, realize Automated condtrol further, reduce human cost.Computing capability and the extended capability of the control unit of general template sewing machine are limited, the intelligence degree of template sewing machine greatly can be improved by configuration panel computer terminal 9, the storage of pattern can be realized by panel computer terminal 9, carry out the operations such as simple editor.According to the difference of the suture material used, can preset multiple tension force calculation procedure, during actual use, simply transfer corresponding program and namely can realize adjusting fast, it is very convenient to use, and improves the debugging speed after thread-changing, raises the efficiency simultaneously.
Panel computer terminal 9 is connected with factory management platform by wireless or wired mode.By the connection with factory management platform, Sewing machines operating mode can be realized can be monitored in management platform in real time, Sewing machines also can obtain machining information from management platform and obtain the renewal of computational methods and prestored information simultaneously, realizes the effect of intellectualization of factories management.
Armature 84 is arranged near head of sewing machine 7 side, and solenoid 83 is arranged at the side away from head of sewing machine 7.Solenoid 83, away from head of sewing machine 7, can reduce the impact of magnetic force for the part of head of sewing machine 7 inside of solenoid 83 generation like this, ensure sewing quality and the job stability of Sewing machines.
Also comprise buffer spring 85, buffer spring 85 is installed, between cable-clamping disc 81 and solenoid 83 near cable-clamping disc 81 side.Broken string or other situation is fiercely caused for preventing the adjusted of solenoid 83, the strength of adjustment that buffer spring 85 effectively can absorb solenoid 83 is installed, and slowly release, by such setting, the effect that buffer spring 85 plays not is provide thrust in traditional structure, but absorbs thrust, slowly release again after storage, play the effect that buffering regulates power, ensure the stability of sewing operation, reduce the probability that accident occurs.
Buffer spring 85 is nonmagnetic springs.Use nonmagnetic substance to make buffer spring 85, reduce other factors to the attraction between solenoid 83 volume armature 84 as far as possible, ensure the accuracy regulated.
Buffering spacer 88 is set between cable-clamping disc 81 and armature 84.Between cable-clamping disc 81 and solenoid 83 or armature 84, side is provided with buffer spring 85, and opposite side reduces friction by arranging buffering spacer 88, increases the service life.
Cable-clamping disc 81 is made by polytetrafluoroethylmaterial material.The anti-wear performance of polytetrafluoroethylene (PTFE) is good, and be nonmagnetic substance, further can reduce the impact on the attraction between solenoid 83 and armature 84 like this, simultaneously strong, the long service life of polytetrafluoroethylene (PTFE) material weatherability, there is self-lubricating effect, use this material to make cable-clamping disc 81 and can absorb fluctuation in a part of tension adjustment stages, make seamlessly transitting of tension adjustment process, stablize Sewing machines operating mode.
Also comprise blanking disc 86 and shielding gasket 87, shielding gasket 87 has two, and it is arranged near head of sewing machine 7, and blanking disc 86 is arranged between two shielding gaskets 87, and blanking disc 86 is made by metal material, and shielding gasket 87 is made by elastomeric material.The setting of blanking disc 86 is used for the impact for head of sewing machine 7 inner body of magnetic force that segment solenoid 83 produces, and shielding gasket 87 is used for Isolated Shield dish 86 and the contact of both sides metallic element, ensures shield effectiveness.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, all any amendments done within the spirit and principles in the present invention, equivalent replacement and improvement etc., all should be included within protection scope of the present invention.
Claims (8)
1. the intelligent template Sewing machines with electromagnetism tensioning device, comprise station platform, frame, head, clamping plate device, cannelure, motion crossbeam and sliding shoe, described frame is arranged on station platform, described clamping plate device is arranged on sliding shoe, sliding shoe can horizontally slip along the crossbeam that moves, described motion crossbeam can seesaw on described station platform along described cannelure, it is characterized in that: on described head, be provided with electromagnetism tensioning device, described electromagnetism tensioning device comprises cable-clamping disc and installs screw rod, also comprise solenoid and armature, described solenoid and armature are arranged at the both sides of described cable-clamping disc respectively, described installation screw rod is through described solenoid, armature and cable-clamping disc are fixed on described head, also comprise panel computer terminal, described panel computer terminal is connected on station platform by metal gooseneck, solenoid is all connected with panel computer terminal with the control unit of template sewing machine.
2. a kind of intelligent template Sewing machines with electromagnetism tensioning device as claimed in claim 1, is characterized in that: described panel computer terminal is connected with factory management platform by wireless or wired mode.
3. a kind of intelligent template Sewing machines with electromagnetism tensioning device as claimed in claim 1, is characterized in that: described armature is arranged near head of sewing machine side, and described solenoid is arranged at the side away from head of sewing machine.
4. a kind of intelligent template Sewing machines with electromagnetism tensioning device as claimed in claim 1, it is characterized in that: also comprise buffer spring, described buffer spring is installed near the side of cable-clamping disc, at cable-clamping disc and armature or between cable-clamping disc and solenoid.
5. a kind of intelligent template Sewing machines with electromagnetism tensioning device as claimed in claim 4, is characterized in that: described buffer spring is nonmagnetic spring.
6. a kind of intelligent template Sewing machines with electromagnetism tensioning device as claimed in claim 4, is characterized in that: the side that cable-clamping disc does not contact with buffer spring arranges buffering spacer.
7. a kind of intelligent template Sewing machines with electromagnetism tensioning device as claimed in claim 1, is characterized in that: described cable-clamping disc is made by polytetrafluoroethylmaterial material.
8. a kind of intelligent template Sewing machines with electromagnetism tensioning device as claimed in claim 1, it is characterized in that: also comprise blanking disc and shielding gasket, described shielding gasket has two, it is arranged near head of sewing machine, described blanking disc is arranged between two shielding gaskets, described blanking disc is made by metal material, and described shielding gasket is made by elastomeric material.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510420823.4A CN105040292B (en) | 2015-07-16 | 2015-07-16 | A kind of intelligent template sewing machine with electromagnetism tensioning device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510420823.4A CN105040292B (en) | 2015-07-16 | 2015-07-16 | A kind of intelligent template sewing machine with electromagnetism tensioning device |
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| CN105040292A true CN105040292A (en) | 2015-11-11 |
| CN105040292B CN105040292B (en) | 2017-07-28 |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2844158Y (en) * | 2005-12-20 | 2006-12-06 | 东华大学 | Electromagnetic yarn tension actuating mechanism |
| CN101039859A (en) * | 2004-09-10 | 2007-09-19 | Iro有限公司 | Thread tensioner |
| CN101348974A (en) * | 2007-07-19 | 2009-01-21 | 日星产业缝制机械株式会社 | Embroidering frame moving device of sewing machine |
| CN104073959A (en) * | 2013-03-25 | 2014-10-01 | 杨欣圃 | Coaxial electromagnetic compensating tensioner |
| CN104141201A (en) * | 2013-05-08 | 2014-11-12 | 陈忠前 | Industrial sewing machine |
-
2015
- 2015-07-16 CN CN201510420823.4A patent/CN105040292B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101039859A (en) * | 2004-09-10 | 2007-09-19 | Iro有限公司 | Thread tensioner |
| CN2844158Y (en) * | 2005-12-20 | 2006-12-06 | 东华大学 | Electromagnetic yarn tension actuating mechanism |
| CN101348974A (en) * | 2007-07-19 | 2009-01-21 | 日星产业缝制机械株式会社 | Embroidering frame moving device of sewing machine |
| CN104073959A (en) * | 2013-03-25 | 2014-10-01 | 杨欣圃 | Coaxial electromagnetic compensating tensioner |
| CN104141201A (en) * | 2013-05-08 | 2014-11-12 | 陈忠前 | Industrial sewing machine |
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| CN105040292B (en) | 2017-07-28 |
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Denomination of invention: An intelligent template sewing machine with electromagnetic tension regulator Effective date of registration: 20220331 Granted publication date: 20170728 Pledgee: China Co. truction Bank Corp Hefei Luyang branch Pledgor: HEFEI AORUI DIGITAL CONTROL SCIENCE AND TECHNOLOGY Co.,Ltd. Registration number: Y2022340000002 |
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Date of cancellation: 20230523 Granted publication date: 20170728 Pledgee: China Co. truction Bank Corp Hefei Luyang branch Pledgor: HEFEI AORUI DIGITAL CONTROL SCIENCE AND TECHNOLOGY Co.,Ltd. Registration number: Y2022340000002 |