CN105038933A - Extreme pressure cutting fluid used for numerical control cutting machine - Google Patents
Extreme pressure cutting fluid used for numerical control cutting machine Download PDFInfo
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- CN105038933A CN105038933A CN201510488220.8A CN201510488220A CN105038933A CN 105038933 A CN105038933 A CN 105038933A CN 201510488220 A CN201510488220 A CN 201510488220A CN 105038933 A CN105038933 A CN 105038933A
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Abstract
The invention discloses extreme pressure cutting fluid used for a numerical control cutting machine. The extreme pressure cutting fluid used for the numerical control cutting machine is prepared from the composition of mineral oil, a surface active agent and an extreme pressure agent, wherein the surface active agent comprises carboxylic acid, sulfonic acid, sulfuric acid and amino; the mineral oil accounts for 20 percent to 23 percent of the total weight of the extreme pressure cutting fluid used for the numerical control cutting machine; the surface active agent accounts for 60 percent to 64 percent of the total weight of the extreme pressure cutting fluid used for the numerical control cutting machine; the extreme pressure agent accounts for 22 percent to 27 percent of the total weight of the extreme pressure cutting fluid used for the numerical control cutting machine. The extreme pressure cutting fluid used for the numerical control cutting machine, provided by the invention, has the advantages that the product service performance is improved, the cutting resistance is reduced, and the cutting efficiency is increased.
Description
Technical field
The present invention relates to a kind of extreme pressure cutting fluid for numerical control cutting machine.
Background technology
The selection of extreme pressure lubricant is in semi-synthetic extreme pressure cutting fluid, and the lubricity only relying on emulsification Dormant oils is far from being enough.Need to add extreme boundary lubrication additive.The extreme pressure lubricant can for selecting at present can be divided into oil soluble and water-soluble two large classes.Oil-soluble extreme pressure lubricant, mainly based on the compound containing extreme pressure active elements such as S, P, Cl.Easily corrosion is produced to various metals because S, P extreme pressure agent joins in water-soluble metalworking liquid, especially containing P-compound, when discharging of waste liquid, because easily form Enrichment by Microorganisms nutrition source, be strictly controlled, and be cautious use of as far as possible.Containing Cl extreme pressure agent, as clorafin etc., due to cheap, effect is also good, and its corrodibility is inhibited by adding suitable inhibiter.At present, relatively more conventional cutting fluid extreme pressure agent is still.Add-on is advisable with enriched material 8 ~ 15%.Molybdenum system extreme pressure agent, although price is slightly high, effective.Especially organomolybdenum compound, not only extreme boundary lubrication is effective, and has rust inhibition concurrently, is a class extreme pressure lubricant with development prospect.As water-soluble extreme boundary lubrication additive, use more borate in addition at present.Borate Ep Additive and to have in essence containing the extreme boundary lubrication mechanism of S, P, Cl active group extreme pressure agent different.The effect of S, P, Cl extreme pressure agent is in fact a kind of controlling corrosion phenomenon.Because only have by it and metal friction surface react with, generate the chemical reaction film that fusing point is lower and shearing resistance is less, just can play the effect reducing friction and prevent scratch and melting welding.A good extreme pressure lubricant, only should could react with metallic surface, and be sufficiently stable at a lower temperature within the scope of extreme-pressure anti-wear.Think that the effect of borate extreme pressure is mainly deposited between metallic rubbing pairs by it at present, form one than matrix metal and all soft good elasticity film of S-P type extreme pressure film.In high temperature and low viscosity base oil, the formation of this extreme pressure film is more rapid.Borate Ep Additive preparation technology is simple, and raw material is easy to get, cheap.Substantially produce without the three wastes in production.Product is nontoxic, tasteless, and add-on is generally unrestricted, except tool extreme boundary lubrication performance, often has fungus and mildew resistance and rustless property concurrently.Learn from cutting fluid research and development experience for many years, borate obviously can also improve the smooth finish of processing work.High-carbon carboxylate salt, carboxylicesters are also applied very extensive in cutting fluid.
Summary of the invention
The invention provides a kind of use properties with raising product, reduce cutting resistance, improve the extreme pressure cutting fluid for numerical control cutting machine of stock-removing efficiency advantage.
Technical scheme of the present invention is: a kind of extreme pressure cutting fluid for numerical control cutting machine, the described extreme pressure cutting fluid for numerical control cutting machine is combined by mineral oil, tensio-active agent, extreme pressure agent, described tensio-active agent comprises carboxylic acid, sulfonic acid, sulfuric acid, amino, described mineral oil occupies the 20%-23% of the overall component of extreme pressure cutting fluid of numerical control cutting machine, described tensio-active agent occupies the 60%-64% of the overall component of extreme pressure cutting fluid of numerical control cutting machine, and described extreme pressure agent occupies the 22%-27% of the overall component of extreme pressure cutting fluid of numerical control cutting machine.
In a preferred embodiment of the present invention, described extreme pressure agent is water_soluble extreme pressure agent or Oil-soluble extreme pressure agent.
In a preferred embodiment of the present invention, described mineral oil occupies 21% of the overall component of extreme pressure cutting fluid of numerical control cutting machine, described tensio-active agent occupies 64% of the overall component of extreme pressure cutting fluid of numerical control cutting machine, and described extreme pressure agent occupies 25% of the overall component of extreme pressure cutting fluid of numerical control cutting machine.
A kind of extreme pressure cutting fluid for numerical control cutting machine of the present invention, has the use properties improving product, reduces cutting resistance, improves the advantage of stock-removing efficiency.
Embodiment
Below preferred embodiment of the present invention is described in detail, can be easier to make advantages and features of the invention be readily appreciated by one skilled in the art, thus more explicit defining is made to protection scope of the present invention.
Wherein, the described extreme pressure cutting fluid for numerical control cutting machine is combined by mineral oil, tensio-active agent, extreme pressure agent, described tensio-active agent comprises carboxylic acid, sulfonic acid, sulfuric acid, amino, described mineral oil occupies the 20%-23% of the overall component of extreme pressure cutting fluid of numerical control cutting machine, described tensio-active agent occupies the 60%-64% of the overall component of extreme pressure cutting fluid of numerical control cutting machine, and described extreme pressure agent occupies the 22%-27% of the overall component of extreme pressure cutting fluid of numerical control cutting machine.
Further illustrate, described extreme pressure agent is water_soluble extreme pressure agent or Oil-soluble extreme pressure agent, described mineral oil occupies 21% of the overall component of extreme pressure cutting fluid of numerical control cutting machine, described tensio-active agent occupies 64% of the overall component of extreme pressure cutting fluid of numerical control cutting machine, and described extreme pressure agent occupies 25% of the overall component of extreme pressure cutting fluid of numerical control cutting machine.
Further illustrating, tensio-active agent, by reducing the surface tension of water in gas-liquid two-phase interfacial adsorption, also can reduce oil water interfacial tension by being adsorbed between liquid surface.Many tensio-active agents also can be assembled in bulk solution becomes aggregate.Vesica and micella are all this type of aggregates.The concentration that tensio-active agent starts to be formed micella is called micelle-forming concentration or CMC.When micella is formed in water, the urogenesis of micella can wrap up the core of oil droplet, and their (ion/polarity) head can form a shell, keeps contacting with water.Tensio-active agent is assembled in oil, and aggregate refers to reverse micelle.In reverse micelle, head is at core, and tail keeps fully contacting with oily.Tensio-active agent is divided into four large classes usually: negatively charged ion, positively charged ion, nonionic and zwitter-ion (bielectron).The thermokinetics of surfactant system is very important, and though be in theory or practice on.Because surfactant system representative is system between order and disorder state of matter.Surfactant soln may contain ordered phase (micella) and unordered phase (free surface active agent molecule and/or ion).The lipophilic tail end of micella---surfactant molecule gathers in micella inner, avoids contacting with the water molecules of polarity; The polar hydrophilic head end of molecule is then exposed to outside, has an effect with the water molecules of polarity, and produces provide protection to the hydrophobic group of micella inside.The compound forming micella is generally amphiphile, amphiphilic molecule, and therefore general micella is except water soluble polar solvent, can also be dissolved in non-polar solvent with the form of reverse micelle.
Such as, conventional washing composition can improve the penetrating power of water in soil, but effect only last for days (much standard washing powder contains a certain amount of chemical, and such as sodium and bromine, because they can destroy plant, are unsuitable for soil).Business soil wetting agent meeting sustained effectiveness fruit for some time, finally still can be degraded by microorganisms.But have some can have an impact to the biological cycle of aquatic organism, therefore must carefully prevent these products from flowing into rainwash, excessive product should decontamination.
Further illustrating, extreme pressure agent can form the additive of high melting-point chemical reaction film with metallic surface under the condition of boundary lubrication of High Temperature High Pressure, is can the additive of lubricate under oiliness improver failure condition.Extreme pressure agent can be divided into organic sulfide, Organophosphorous compounds, muriate and several large class of organic metal salt.It is a kind of multi-usage Chemicals, is widely used in lubricating oil extreme-pressure anti-wear, the fields such as intermetallic composite coating extreme boundary lubrication, and because its structure is different, composition is different, and its range of application is also different.The invention provides a kind of extreme pressure cutting fluid for numerical control cutting machine, there is the use properties improving product, reduce cutting resistance, improve the advantage of stock-removing efficiency.
The specific embodiment of the present invention; but protection scope of the present invention is not limited thereto; any those of ordinary skill in the art are in the technical scope disclosed by the present invention, and the change can expected without creative work or replacement, all should be encompassed within protection scope of the present invention.Therefore, the protection domain that protection scope of the present invention should limit with claims is as the criterion.
Claims (3)
1. the extreme pressure cutting fluid for numerical control cutting machine, it is characterized in that: the described extreme pressure cutting fluid for numerical control cutting machine is combined by mineral oil, tensio-active agent, extreme pressure agent, described tensio-active agent comprises carboxylic acid, sulfonic acid, sulfuric acid, amino, described mineral oil occupies the 20%-23% of the overall component of extreme pressure cutting fluid of numerical control cutting machine, described tensio-active agent occupies the 60%-64% of the overall component of extreme pressure cutting fluid of numerical control cutting machine, and described extreme pressure agent occupies the 22%-27% of the overall component of extreme pressure cutting fluid of numerical control cutting machine.
2. the extreme pressure cutting fluid for numerical control cutting machine according to claim 1, is characterized in that: described extreme pressure agent is water_soluble extreme pressure agent or Oil-soluble extreme pressure agent.
3. the extreme pressure cutting fluid for numerical control cutting machine according to claim 1, it is characterized in that: described mineral oil occupies 21% of the overall component of extreme pressure cutting fluid of numerical control cutting machine, described tensio-active agent occupies 64% of the overall component of extreme pressure cutting fluid of numerical control cutting machine, and described extreme pressure agent occupies 25% of the overall component of extreme pressure cutting fluid of numerical control cutting machine.
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| CN201510488220.8A CN105038933A (en) | 2015-08-11 | 2015-08-11 | Extreme pressure cutting fluid used for numerical control cutting machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108300557A (en) * | 2018-03-26 | 2018-07-20 | 深逸通自动化科技（江苏）有限公司 | A kind of Buddha's warrior attendant wire cutting liquid for cutting silicon wafer |
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| CN1548505A (en) * | 2003-05-24 | 2004-11-24 | 启东尤希路化学工业有限公司 | Water soluble cutting fluid |
| CN102492533A (en) * | 2011-11-28 | 2012-06-13 | 上海应用技术学院 | Hard water-resistant semi-synthetic metal cutting fluid and preparation method thereof |
| CN103834460A (en) * | 2014-02-25 | 2014-06-04 | 广州粤晖金属机械防护技术有限公司 | Emulsification-type metal extreme pressure rust-proof cutting fluid as well as preparation method and application thereof |
| CN104073327A (en) * | 2013-03-29 | 2014-10-01 | 上海德润宝特种润滑剂有限公司 | Emulsified cutting fluid, cutting diluent and preparation and application methods thereof |
| CN104087401A (en) * | 2014-07-29 | 2014-10-08 | 马思特（上海）化学有限公司 | Low-foam anti-hard-water metal cutting fluid and preparation method thereof |
| CN104130839A (en) * | 2014-07-07 | 2014-11-05 | 开封市奥科宝特种油剂有限公司 | Water-soluble cutting oil applied to cutting work and guide rail lubrication |
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2015
- 2015-08-11 CN CN201510488220.8A patent/CN105038933A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1548505A (en) * | 2003-05-24 | 2004-11-24 | 启东尤希路化学工业有限公司 | Water soluble cutting fluid |
| CN102492533A (en) * | 2011-11-28 | 2012-06-13 | 上海应用技术学院 | Hard water-resistant semi-synthetic metal cutting fluid and preparation method thereof |
| CN104073327A (en) * | 2013-03-29 | 2014-10-01 | 上海德润宝特种润滑剂有限公司 | Emulsified cutting fluid, cutting diluent and preparation and application methods thereof |
| CN103834460A (en) * | 2014-02-25 | 2014-06-04 | 广州粤晖金属机械防护技术有限公司 | Emulsification-type metal extreme pressure rust-proof cutting fluid as well as preparation method and application thereof |
| CN104130839A (en) * | 2014-07-07 | 2014-11-05 | 开封市奥科宝特种油剂有限公司 | Water-soluble cutting oil applied to cutting work and guide rail lubrication |
| CN104087401A (en) * | 2014-07-29 | 2014-10-08 | 马思特（上海）化学有限公司 | Low-foam anti-hard-water metal cutting fluid and preparation method thereof |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108300557A (en) * | 2018-03-26 | 2018-07-20 | 深逸通自动化科技（江苏）有限公司 | A kind of Buddha's warrior attendant wire cutting liquid for cutting silicon wafer |
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Application publication date: 20151111 |