CN105008560A - Porous aluminum object, heat transfer material, and heat exchanger - Google Patents

Porous aluminum object, heat transfer material, and heat exchanger Download PDF

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Publication number
CN105008560A
CN105008560A CN201380073874.3A CN201380073874A CN105008560A CN 105008560 A CN105008560 A CN 105008560A CN 201380073874 A CN201380073874 A CN 201380073874A CN 105008560 A CN105008560 A CN 105008560A
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China
Prior art keywords
aluminium
porous insert
aluminium porous
heat
resinite
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CN201380073874.3A
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CN105008560B (en
Inventor
西村淳一
细江晃久
奥野一树
木村弘太郎
后藤健吾
境田英彰
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Sumitomo Electric Industries Ltd
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Sumitomo Electric Industries Ltd
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F21/00Constructions of heat-exchange apparatus characterised by the selection of particular materials
    • F28F21/08Constructions of heat-exchange apparatus characterised by the selection of particular materials of metal
    • F28F21/081Heat exchange elements made from metals or metal alloys
    • F28F21/084Heat exchange elements made from metals or metal alloys from aluminium or aluminium alloys
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/10Sintering only
    • B22F3/11Making porous workpieces or articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F5/00Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
    • B22F5/10Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product of articles with cavities or holes, not otherwise provided for in the preceding subgroups
    • B22F5/106Tube or ring forms
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/04Making non-ferrous alloys by powder metallurgy
    • C22C1/0408Light metal alloys
    • C22C1/0416Aluminium-based alloys
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/08Alloys with open or closed pores
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D1/00Electroforming
    • C25D1/08Perforated or foraminous objects, e.g. sieves
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D3/00Electroplating: Baths therefor
    • C25D3/66Electroplating: Baths therefor from melts
    • C25D3/665Electroplating: Baths therefor from melts from ionic liquids
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F13/00Arrangements for modifying heat-transfer, e.g. increasing, decreasing
    • F28F13/003Arrangements for modifying heat-transfer, e.g. increasing, decreasing by using permeable mass, perforated or porous materials
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12479Porous [e.g., foamed, spongy, cracked, etc.]

Abstract

Provided is porous aluminum object utilizable as a heat transfer material which has an extremely large specific surface area and an excellent heat exchange efficiency and is reduced in pressure loss of gases. The porous aluminum object comprises aluminum as the main component, has a three-dimensional network structure, and has a specific surface area (Y) represented by the equation. Y=a*exp(0.06X) (Equation) In the equation, Y represents the specific surface area [m2/m3], X is the number of cells [cells/inch], and a is a number of 100-1,000.

Description

Aluminium porous insert, heat-transfer matcrial and heat exchanger
Technical field
The present invention relates to aluminium porous insert, heat-transfer matcrial and the heat exchanger with tridimensional network.
Background technology
The metallic substance with high thermal conductivity is used as the middle heat-transfer matcrials used such as heat exchanger.In addition, in order to reach the object of the size reducing these devices by improving heat exchanger effectiveness, the surface-area aspect increasing heat-transfer matcrial is studied.Such as, by arranging a large amount of thin plates be made up of heat-transfer matcrial or increasing the surface-area of heat-transfer matcrial by forming ditch in heat-transfer matcrial.
Such as, Japanese Unexamined Patent Application Publication No.07-190664 (patent documentation 1) has proposed and has used copper porous insert or copper alloy porous insert as heat transfer component.Specifically, this technology make use of following character, that is: the mixed powder of cupric oxide powder or cupric oxide powder and another kind of metal (as nickel, aluminium, chromium, palladium or silver) powder can be sintered to the character of metal in reducing atmosphere; And when carrying out this sintering on a metal plate, the character that the sintered product obtained can be integrated with metal sheet.Patent documentation 1 is described to this technology can provide such heat-transfer pipe or heat transfer plate, and the metal porous body wherein with tridimensional network is attached to internal surface or the outside surface of metal tube integratedly, or is attached to the surface of metal sheet integratedly.
Use the electronic unit etc. of semiconductor circuit in use can generate heat, therefore, expect to realize effective heat radiation.Such as, Japanese Unexamined Patent Application Publication No.2012-124391 (patent documentation 2) has proposed a kind of heat transfer control member controlling heat trnasfer between heating unit and its surrounding environment, and this heat transfer control member comprises the metal porous layer with tridimensional network.
In the heat transfer control member described in patent documentation 2, metal porous layer is made up of the foaming metal with tridimensional network, in this tridimensional network, the multiple holes formed by continuous skeleton are communicated with each other, and the porosity of described metal porous layer is 30% to 98% and thickness is 0.05mm to 50mm.Described foaming metal is by being configured as plate by the foaminess slurry containing metal-powder, whipping agent etc. and making sheets thus obtained foaming be formed.Be positioned at front surface in foaming metal, the hole of rear surface and side opens.Relative to the centre portions on thickness direction, this foaming metal is fine and close near front surface and rear surface to be formed.In addition, a surface in front surface and rear surface is formed as more finer and close than another surface.
In the heat-transfer matcrial comprising this metal porous body prepared by above-mentioned sintering method, in order to increase the heat exchanger effectiveness in certain volume, the cell diameter of metal porous body must be reduced thus increase specific surface area.But, when in order to increase heat exchanger effectiveness reduce cell diameter time, the problem increased by the pressure drop of the gas of metal porous body may be there is.
Reference listing
Patent documentation
Patent documentation 1: Japanese Unexamined Patent Application Publication No.07-190664
Patent documentation 2: Japanese Unexamined Patent Application Publication No.2012-124391
Summary of the invention
Technical problem
In view of the above problems, the object of the present invention is to provide so a kind of aluminium porous insert, it can as the heat-transfer matcrial with very large specific surface area, good heat exchanger effectiveness and low gas pressure drop.
The solution of problem
In order to solve the problem, the present inventor conducts in-depth research.Found that, plating method preparation is utilized to have the existing method of the aluminium porous insert of tridimensional network (such as by improving further, Japanese Unexamined Patent Application Publication No.2011-225950), significantly can increase the specific surface area of aluminium porous insert, and this discovery makes the present inventor complete the present invention.Specifically, the present invention has following characteristics.
(1) comprise the aluminium porous insert of aluminium as main component, wherein said aluminium porous insert has tridimensional network, and have by under specific surface area (Y) represented by (formula):
Y=a × exp (0.06X) (formula)
(in described (formula), Y represents specific surface area [m 2/ m 3], X represents cell number (per inch), and a represents more than 100 1, the number of less than 000.Assuming that Napier constant (e) is 2.72.)
Aluminium porous insert according to above-mentioned (1) has very small concavo-convex on all surfaces of its skeleton, and its specific surface area is far longer than the specific surface area of existing aluminium porous insert.In addition, because aluminium is the metal with high thermal conductivity, therefore, described aluminium porous insert can be used as the heat-transfer matcrial with good heat exchange efficiency and low gas pressure drop.
It should be noted that in the present invention, statement " comprising aluminium as main component " represents that the aluminium content in described aluminium porous insert is more than 90 quality %.
(2) the aluminium porous insert according to above-mentioned (1), wherein said aluminium porous insert has hollow member.
By preparing aluminium porous insert with plating method, the skeleton of aluminium porous insert can be made to be hollow member.The aluminium porous insert with this hollow member can make gas gently flow into the inside of skeleton, and can be used as the heat-transfer matcrial with higher heat exchanger effectiveness thus.
(3) the aluminium porous insert according to above-mentioned (1) or (2), the purity being wherein included in the aluminium in aluminium porous insert is more than 99.7 quality %.
As mentioned above, aluminium is the metal with high thermal conductivity.Therefore, the aluminium porous insert with more high thermal conductivity can be obtained by the purity improving aluminium.
(4) the aluminium porous insert according to any one of above-mentioned (1) to (3), the unit weight of wherein said aluminium porous insert is 0.1g/cm 3above 1.0g/cm 3below.
When the unit weight of described aluminium porous insert is 0.1g/cm 3time above, the skeleton thickness of aluminium porous insert can be comparatively large, and specific surface area increases.Therefore, heat exchanger effectiveness improves.
In addition, owing to adding the sectional area of skeleton, therefore thermal conductivity improves.When the unit weight of described aluminium porous insert is 1.0g/cm 3time following, pressure drop can be suppressed to increase.In addition, the excessive increase of the production cost of aluminium porous insert can be suppressed.
The term " unit weight of aluminium porous insert " that it should be noted that in the present invention refers to the quality of the per unit volume of aluminium porous insert.
(5) heat-transfer matcrial, it comprises the aluminium porous insert according to any one of above-mentioned (1) to (4).
Be the heat-transfer matcrial with superperformance according to the heat-transfer matcrial of above-mentioned (5), that is, it has very large specific surface area, good heat exchanger effectiveness and low gas pressure drop.
(6) heat exchanger, it uses the aluminium porous insert according to any one of above-mentioned (1) to (4).
In the heat exchanger according to above-mentioned (6), use aluminium porous insert of the present invention as heat-transfer matcrial.Therefore, heat exchanger has very high heat exchanger effectiveness.Therefore, compared to existing heat exchanger, the size of heat exchanger is minimized.
Beneficial effect of the present invention
According to the present invention, can provide a kind of can as the aluminium porous insert of heat-transfer matcrial with very large specific surface area, good heat exchanger effectiveness and low gas pressure drop.
Brief Description Of Drawings
[Fig. 1] Fig. 1 is the figure of the equivalent electrical circuit illustrated for assessment of electric capacity.
[Fig. 2] Fig. 2 is the schematic diagram of the measurement battery illustrated for measuring alternating-current impedance.
Embodiment
< aluminium porous insert >
Aluminium porous insert according to the present invention comprises aluminium as main component.Described aluminium porous insert has tridimensional network, and have by under (formula) specific surface area (Y) of representing:
Y=a × exp (0.06X) (formula)
(in (formula), Y represents specific surface area [m 2/ m 3], X represents cell number (per inch), and a represents more than 100 1, the number of less than 000.)
As mentioned above, aluminium porous insert according to the present invention has fine concavo-convex on the surface at its skeleton, and has very large specific surface area.That is, its specific surface area can be made to be greater than the specific surface area of existing aluminium porous insert, and cell diameter can be reduced necessarily.Therefore, the aluminium porous insert of the application of the invention, as heat-transfer matcrial, can improve heat exchanger effectiveness, and described aluminium porous insert has wide aperture to a certain degree simultaneously, thus can maintain low pressure drop.
In described (formula), X represents the cell number (per inch) of aluminium porous insert, and is preferably per inch 6 to 60.When the cell number of aluminium porous insert is more than 6/inch, specific surface area can be made enough large, and heat exchanger effectiveness can be made high.When the cell number of described aluminium porous insert is below 60/inch, the excessive increase of pressure drop can be suppressed.
The cell number of described aluminium porous insert is more preferably 10/inch to 33/inch, it is even more preferred that 10/inch to 20/inch.
In the present invention, the cell number (X) of aluminium porous insert is defined as the cell number in per inch (25.4mm).Cell number can measure in the following manner.Cut aluminium porous insert in the horizontal direction, and with microscopic examination to obtain enlarged image.Enlarged image is drawn the straight line of 1 inch long, and the cell with straight line intersection is counted.In this case, five positions, cell is counted, and determine the mean value of these five positions.
When resinite (such as polyurethane foam) is used as the parent material manufacturing Lu porous material, the cell number of aluminium porous insert is identical with the cell number of resinite.
Also the cell number of resin foam can be determined by the mode identical with the situation of aluminium porous insert.
In described (formula), a represents more than 100 1, the number of less than 000.Number a is preferably more than 200 1, less than 000, is also more preferably more than 600 1, less than 000.
In the present invention, term " specific surface area (Y) " refers to the value measured by capacitance method.Capacitance method be a kind of utilize as represented by following theoretical formula, the measuring method of phenomenon that is directly proportional to the surface-area of metallic substance of the electric capacity of metallic substance:
(theoretical formula)
C=ε×(A/d)
C: electric capacity, ε: specific inductivity, d: two interelectrode distances, A: the surface-area of sample
Specifically, first, purity is prepared identical with sample and there are multiple aluminium sheets of known surface area.Assess the electric capacity of each aluminium sheet, make the working curve of " electric capacity " vs. " surface-area ".Then the electric capacity of sample is assessed.Thus, the surface-area of sample can be determined by calibration curve.
Assess the electric capacity of each aluminium sheet for drawing working curve and the electric capacity of sample in the following way.First, measure alternating-current impedance, then use equivalent electrical circuit as shown in Figure 1 to be analyzed result.As shown in Figure 2, can be in the NaCl solution of 5 quality % in concentration, use platinum electrode as reference electrode thus measure alternating-current impedance.In the measurement, survey frequency is set as 100kHz to 10Hz, not remarkable to confirm the impact of the solubilizing reaction of aluminium etc.Then use the data analysis in 10kHz to 1kHz scope, this scope is included in above-mentioned scope.
Aluminium porous insert of the present invention preferably has hollow member.Owing to having this structure, therefore gas can by the inner side and outer side of skeleton, and therefore described aluminium porous insert can be used as the heat-transfer matcrial with good heat exchange efficiency.This aluminium porous insert with hollow member can be prepared by plating method, in the method, is covered the surface with the resinite of tridimensional network by plating aluminium.
According to aluminium porous insert of the present invention, the purity being included in the aluminium in aluminium porous insert is preferably more than 99.7 quality %.In this case, described aluminium porous insert can be used as the heat-transfer matcrial with high thermal conductivity.In order to make the purity of aluminium reach more than 99.7 quality %, the purity of aluminium used as anode in plating method is more than 99.7 quality %.In the method, the purity being included in the aluminium in aluminium porous insert can be increased to more than 99.9 quality %, and is increased to more than 99.99 quality % further.
Carrying out in the step of electroplating, electroconductibility can carried out to the surface of the resinite with tridimensional network and give process, such as carbon dust coating or zinc-plated or nickel plating.It should be noted that the purity of aluminium represents by getting rid of the purity determined afterwards for the material (such as carbon, tin or nickel) in electroconductibility imparting process.
Unit weight according to aluminium porous insert of the present invention is preferably 0.1g/cm 3above 1.0g/cm 3below.When the unit weight of aluminium porous insert is 0.1g/cm 3above 1.0g/cm 3time following, this aluminium porous insert can be used as the heat-transfer matcrial with very large specific surface area and good heat exchange efficiency.The unit weight of aluminium porous insert is more preferably 0.1g/cm 3above 0.6g/cm 3below, also 0.1g/cm is more preferably 3above 0.4g/cm 3below.
In order to obtain the aluminium porous insert of unit weight in above-mentioned scope, the amount of the aluminium film formed on the surface at the resinite with tridimensional network by plating method suitably can be adjusted.
The manufacture method > of < aluminium porous insert
As mentioned above, utilize molten salt bath to manufacture according to aluminium porous insert of the present invention by plating method.Specifically, to be made up of polyurethane foam etc. and the resinite with the tridimensional network being provided with communicating aperture (hereinafter, also referred to as " resinite ") as core, electroconductibility is carried out to resinite and gives process, in molten salt bath, then carry out the plating of aluminium.Subsequently, the resin structure obtained its with aluminium film is heat-treated, thus remove resin by burning.Thus, the aluminium porous insert only remaining with metal level has been prepared.
Manufacture method according to aluminium porous insert of the present invention will be described in further detail below.
(there is the preparation of the resinite of tridimensional network)
First, preparation has the resinite of tridimensional network and communicating aperture.The material of any resin as resinite can be chosen.The example of described material comprises the foamed resin be made up of urethane, melamine, polypropylene or polyethylene etc.
Because polyurethane foam and melamine foam have high porosity, hole connectedness and good pyrolytic, thus preferred used as foamed resin.From the homogeneity in hole and the easy aspect such as acquired and from the aspect obtaining the foam with small-bore, polyurethane foam is preferred.
Resinite is usually containing residues such as the whipping agent in foam manufacturing processed and unreacted monomers.Therefore in order to subsequent step, preferably carrying out washing treatment is carried out.Resinite as skeleton defines net in three dimensions, thus defines the hole of connection on the whole.In the cross section that the bearing of trend of the skeleton with polyurethane foam is vertical, this skeleton is essentially trilateral.
The porosity of described foamed resin is preferably 80% to 98%, and aperture is 420 μm to 4,230 μm.
Porosity is defined by following formula:
Porosity=(1-(weight [g]/(volume [cm of porous material of porous material 3] × material density)) × 100 [%]
Determine aperture in the following manner: the surface of being amplified resinite by microphotograph etc., calculate the hole count of per inch (25.4mm) as cell number, then calculate mean pore size by following equation: mean pore size=25.4mm/ cell number.
(electroconductibility on resinite surface is given)
In order to make the surface of resinite be covered by aluminium by plating, in advance electroconductibility being carried out to the surface of resinite and giving process.Give process to electroconductibility to have no particular limits, as long as the layer with electroconductibility can be arranged by this process on the surface of resinite.Any means can be selected, vapour deposition or the sputtering of the electroless plating, aluminium etc. of the conductive metal such as such as nickel or be coated with the conductive coating paint containing conductive particles such as carbon granules.
Give the example of process as electroconductibility, the sputtering technology implementing aluminium will be described through below and give the method for electroconductibility and given the method for electroconductibility by use carbon granule as conductive particle to the surface of resinite.
The sputtering of aluminium
To using the sputter process of aluminium to have no particular limits, as long as aluminium is used as target, can sputter according to conventional methods.Such as, resinite is fixed on substrate holder, then, while introducing rare gas element, between support and target (aluminium), applies volts DS.Make the rare gas element of ionization clash into aluminium thus, and the aluminum particulate of sputtering is deposited on the surface of resinite, thus forms the sputtered film be made up of aluminium.Sputter process is carried out preferably can not there is the temperature of melting at resinite under, specifically, carries out at the temperature of 200 DEG C, preferably at about 100 DEG C at about 120 DEG C to the temperature of 180 DEG C.
Carbon is coated with
First, the carbon coating as conductive coating paint is prepared.Suspension as conductive coating paint preferably contains carbon granule, binding agent, dispersion agent and dispersion medium.In order to applying conductive particle equably, need to make suspension keep the state of even suspension.For this reason, suspension preferably remains on 20 DEG C to 40 DEG C.This is because when the temperature of suspension is lower than 20 DEG C, uniform suspended state is destroyed, only there is binding agent can concentrate on the surface of the skeleton of the network structure forming resin porous insert, thus form adhesive layer.In this case, the carbon granule layer be coated with is easy to peel off, and is difficult to form the metal plating of firm attachment to carbon granule layer.On the other hand, when the temperature of suspension is more than 40 DEG C, the steam output of dispersion agent increases.Therefore, along with the prolongation of coating processing time, suspension concentrates, and the glue spread of carbon is tending towards changing.The particle diameter of carbon granule is preferably 0.01 μm to 5 μm, more preferably 0.01 μm to 2 μm.When particle diameter is excessive, carbon granule may block the cell of resinite, is unfavorable for level and smooth plating.When particle diameter is too small, be difficult to guarantee enough electroconductibility.
By target resinite is immersed in suspension, and carry out extruding and drying, thus carbon granule can be applied on resinite.
(formation of the aluminium film on resinite surface)
Adopt and use the plating method of molten salt bath as the method forming aluminium film at resinite on the surface.
Melting salt plating
Carry out electroplating thus form aluminium film on the surface of resinite in melting salt.
By aluminizing in molten salt bath, especially the aluminium film had compared with heavy thickness can be formed uniformly on the surface of complicated skeleton structure (as there is the resinite of tridimensional network).In melting salt, surface has been given the resinite of electroconductibility as negative electrode, aluminium, as anode, applies direct current between both.
Melting salt can be the organic melting salt as the eutectic salts be made up of Organohalogen compounds and aluminum halide, or as the inorganic molten salt of the eutectic salts be made up of alkali metal halide and aluminum halide.When being used in organic molten salt bath of melting at relatively low temperature, can electroplate in as the Undec situation of resin molded body of base material.As Organohalogen compounds, imidazole salts or pyridinium salt etc. can be used.Specifically, preferred 1-ethyl-3-methylimidazolium chloride (EMIC) and butyl pyridinium chloride (BPC).
The deterioration of melting salt can be caused when water or oxygen are mixed in melting salt.Therefore preferably in sealed environment, plating is carried out under the such as inert gas atmosphere such as nitrogen or argon.
As molten salt bath, preferably nitrogenous molten salt bath.In these baths, preferably use imidazoles salt bath.When the salt of at high temperature melting is used as melting salt, the dissolving of resin in melting salt or rate of decomposition are greater than the growth velocity of plated film, thus cannot form plated film on the surface at resinite.Even and if imidazoles salt bath also can use at relatively low temperatures, and resin can not be affected.As imidazole salts, preferably use the salt containing having the glyoxaline cation of alkyl 1 and 3 places.Particularly, aluminum chloride-1-ethyl-3-methylimidazolium chloride (AlCl 3-EMIC) melting salt because of its high stability and be difficult to decompose but most preferred.By using molten salt bath thus carry out plating on urethane resin foam or melamine resin foam.The temperature of molten salt bath is 10 DEG C to 100 DEG C, is preferably 25 DEG C to 45 DEG C.Along with the reduction of molten salt bath temperature, the current density range for plating narrows, thus is difficult to the whole surface of plated resin body.When the temperature of molten salt bath is the high temperature more than 100 DEG C, then the shape being used as the resinite of base material is easily deformable.By above-mentioned steps, prepare and comprised the aluminium-resin structure of resinite as the core of skeleton.
(removal of resin)
In nitrogen atmosphere, air etc., more than 500 DEG C, heat the aluminium-resin structure of above-mentioned preparation thus it is heat-treated.Thus, eliminate resin by burning, thus obtain aluminium porous insert.Having been found that to prepare aluminium porous insert of the present invention, effectively improvement being added to this step of carrying out before this always.Specifically, method as described below is adopted.
-plating solution be attached to the process of resin structure-
Plating solution is attached on the surface of the resinite of preparation as mentioned above, and described resinite has aluminium film in its surface.Therefore, carry out washing process, then carry out heat treated.
In this step, fully do not discharge plating solution, and carry out water-washing step subsequently.Therefore, it is possible to obtain the aluminium porous insert that Skeleton Table mask has micro concavo-convex.It is believed that, this is because react containing the plating solution of melting salt and water thus produce heat, and aluminium and water react to each other thus form boehmite on aluminium film surface.As a rule, the dehydration reaction of boehmite occurs in more than 450 DEG C, and boehmite conversion is the gama-alumina with micropore.Equally in the present invention, in the combustion processes removing the resin in resin structure, under resin structure is exposed to the high temperature of more than 500 DEG C.Therefore, the boehmite conversion of as mentioned above preparation is gama-alumina, thus is formed fine concavo-convex on the surface at skeleton.
Having the aluminium porous insert of micro concavo-convex on the surface to obtain skeleton by the method, is preferably 20mL/m in the amount of the plating solution being attached to resin structure 2to 2,000mL/m 2state under carry out washing process.The amount being attached to the plating solution of resin structure is more preferably 200mL/m 2to 2,000mL/m 2, be also more preferably 1,000mL/m 2to 2,000mL/m 2.
-the washing process of resin structure-
Even when to be attached to resin structure plating solution process in eliminate plating solution fully, also can have the aluminium porous insert of micro concavo-convex by obtained Skeleton Table mask as described below.As mentioned above, carry out washing process to remove the plating solution being attached to resinite (it has aluminium film on the surface).In this step, the water being attached to resin structure can fully do not removed and the thermal treatment carrying out removing resin.Equally in this case, it is believed that in the step of heated resin structure, at about 80 DEG C, aluminium and water react to each other on aluminium film surface, thus generate boehmite, then make boehmite conversion be the gama-alumina with micropore by heating further.
In order to obtain by the method the aluminium porous insert that Skeleton Table mask has micro concavo-convex, be preferably 10mL/m in the amount of the water being attached to resin structure 2to 1,000mL/m 2state under carry out burning and remove the process of resin.The amount being attached to the water of resin structure is more preferably 100mL/m 2to 1,000mL/m 2, be also more preferably 500mL/m 2to 1,000mL/m 2.
-the removal resin that burns from resin structure-
Except above-mentioned two kinds of methods, also has a kind of method on the surface for the preparation of skeleton with the aluminium porous insert of micro concavo-convex.Specifically, even if when plating solution is fully drained and the water of attachment is also fully removed by follow-up washing process, still can carry out burning in the atmosphere (namely there is the atmosphere of high dew point) containing a large amount of water and remove the subsequent step of resin.For this reason, such as can heat-treat by being heated to more than 500 DEG C and supplying malaria simultaneously.Equally in this case, it is believed that at about 80 DEG C, react to each other at the water carrying out supplying in this heat treated atmosphere and aluminium and generate boehmite, then boehmite is converted into the gama-alumina with micropore by heating further.
In order to obtain by the method the aluminium porous insert that Skeleton Table mask has micro concavo-convex, in the burning removal step of resin, the dew-point temperature of atmosphere is preferably 0 DEG C to 60 DEG C.Dew-point temperature is more preferably 20 DEG C to 60 DEG C, is also more preferably 40 DEG C to 60 DEG C.
< heat-transfer matcrial and heat exchanger >
The aluminium porous insert of the application of the invention, as heat-transfer matcrial, can obtain the heat-transfer matcrial with very large specific surface area, good heat exchange efficiency and low pressure drop.In addition, because the heat exchanger using aluminium porous insert of the present invention to prepare as heat-transfer matcrial has very high heat exchanger effectiveness, therefore compared to existing heat exchanger, the size of heat exchanger can be reduced.
Heat exchanger is not specifically limited, as long as aluminium porous insert of the present invention and heating unit or cooling element hot tie-in are also used as heat-transfer matcrial, and heat exchanger comprises the device for passing through the modes such as air-supply the heat reaching aluminium porous insert being passed to other media.
An example of heat exchanger uses aluminium porous insert of the present invention as the heat sink material of semiconductor devices.Such as, aluminium porous insert of the present invention may be used for alternative existing so-called radiator element etc.Especially, by aluminium porous insert of the present invention to be arranged on heating unit and to provide wind with fan etc., thus can effectively cool.
Another example of heat exchanger is air-conditioning etc.In this case, aluminium porous insert of the present invention may be used for substituting the radiator element being arranged on tube surface, and wherein heat-eliminating medium or heating medium pass through from heat-transfer pipe.By supplying air to aluminium porous insert, the heat transmitted by heat-transfer pipe can pass to air.
Mode for aluminium porous insert being arranged at tube surface is not specifically limited.Such as, aluminium porous insert can be connected by using the solder flux containing Al alloy powder etc. with braze material.Under these circumstances, the thickness of the aluminium porous insert being used as heat-transfer matcrial is not specifically limited, and suitable change can be carried out according to the design of heat exchanger.In the preparation utilizing plating method, the thickness of resinite that can be used as parent material by appropriate change obtains the aluminium porous insert with any thickness.
Aluminium porous insert of the present invention not only can be arranged on the outside surface of heat-transfer pipe, can also be arranged on the internal surface of heat-transfer pipe.When having this structure, come from heat-eliminating medium (or heating medium) and the heat that have passed through heat-transfer pipe more effectively can be sent to outside.
Embodiment
Below will the present invention will be described in more detail based on embodiment.But these embodiments are only for illustration of object, and the preparation facilities etc. of aluminium powder of the present invention is not limited to this.Should be understood that scope of the present invention is limited by the explanation of claims, and comprise all distortion in the equivalent form of value of the explanation in claims and Claims scope.
[embodiment 1]
(formation of conductive layer)
Prepared that porosity is 97%, the cell number of per inch is 10, aperture is about 2,540 μm and thickness be the polyurethane foam of 10mm as resinite, and it is square to be cut into 80mm × 50mm.By sputtering with the weight of per unit volume as 10g/m 2amount at the deposited on silicon aluminium of this polyurethane foam, thus form conductive layer.
(melting salt plating)
Using there is conductive layer on the surface polyurethane foam as trade union college on the fixture with function of supplying power.Then the fixture being fixed with this workpiece is placed on and is in argon atmospher and in the glove box of water-content lower (dew point is less than-30 DEG C), and to immerse temperature be that (this plating bath is by 33 % by mole of EMIC-67 % by mole of AlCl for the melting salt aluminium plating bath of 45 DEG C 3prepared by 1, the 10-phenanthroline of middle interpolation 0.5g/L) in.The cathode side of the fixture and rectifier that are fixed with workpiece is connected, and is connected with anode side as the aluminium sheet (purity: 99.99 quality %) to electrode.
By apply current density be 6A/dm 2direct current 60 minutes thus carry out plating.Thereby is achieved such structure, in this structure, it is 0.15g/cm that the surface of polyurethane foam defines quality 3aluminium film.The agitator that utilization employs the rotor be made up of Teflon (registered trademark) stirs.It should be noted that current density is the value calculated based on the apparent area of polyurethane foam.
(removal of resin)
The structure prepared as mentioned above is taken out from plating bath, and is 1,500mL/m in the quantitative change of the plating solution being attached to structure 2state under carry out washing process.After washing process, structure is fully dry, and be 6mL/m in the quantitative change of the water being attached to structure 2state under, be at 600 DEG C, carry out heat treated 30 minutes in the air of-15 DEG C in dew-point temperature.By this step, eliminate resin by burning.Thus, aluminium porous insert 1 (purity: 99.99 quality %) of the present invention is obtained.
Assessment
< specific surface area >
By the specific surface area of above-mentioned capacitance measurement aluminium porous insert 1.Specifically, prepare multiple purity and be 99.99 quality % and the known aluminium sheet of surface-area.Assess the electric capacity of each aluminium sheet, and draw the working curve of " electric capacity " vs. " surface-area ".Then the electric capacity of described aluminium porous insert is assessed.Thus, by the surface-area of calibration curve determination aluminium porous insert.
Result illustrates in Table 1.
< microscopic examination >
With electron microscope observation aluminium porous insert 1.The surface of described aluminium porous insert 1 defines a large amount of micro concavo-convexes.
[embodiment 2]
Obtain aluminium porous insert 2 according to the method identical with embodiment 1, difference is, in the preparation method of the aluminium porous insert of embodiment 1, is 10mL/m in the quantitative change of the plating solution being attached to structure 2state under carry out washing process, subsequently, be 800mL/m in the amount of the water being attached to structure 2state under, be carry out heat treated in the air of-10 DEG C in dew-point temperature.
Assess as in Example 1, result illustrates in Table 1.
[embodiment 3]
Obtain aluminium porous insert 3 according to the method identical with embodiment 1, difference is, in the preparation method of the aluminium porous insert of embodiment 1, is 6mL/m in the quantitative change of the plating solution being attached to structure 2state under carry out washing process, subsequently, be 5mL/m in the amount of the water being attached to structure 2state under, be carry out heat treated in the air of 58 DEG C in dew-point temperature.
Assess as in Example 1, result illustrates in Table 1.
[embodiment 4]
Obtain aluminium porous insert 4 according to the method identical with embodiment 1, difference is, in the preparation method of the aluminium porous insert of embodiment 1, the cell number employing per inch is the polyurethane foam of 30.
Assess as in Example 1, result illustrates in Table 1.
[embodiment 5]
Obtain aluminium porous insert 5 according to the method identical with embodiment 2, difference is, in the preparation method of the aluminium porous insert of embodiment 2, the cell number employing per inch is the polyurethane foam of 30.
Assess as in Example 1, result illustrates in Table 1.
[embodiment 6]
Obtain aluminium porous insert 6 according to the method identical with embodiment 3, difference is, in the preparation method of the aluminium porous insert of embodiment 3, the cell number employing per inch is the polyurethane foam of 30.
Assess as in Example 1, result illustrates in Table 1.
[comparative example 1]
Obtain aluminium porous insert 7 according to the method identical with embodiment 1, difference is, in the preparation method of the aluminium porous insert of embodiment 1, is 10mL/m in the quantitative change of the plating solution being attached to structure 2state under carry out washing process, subsequently, be 4mL/m in the amount of the water being attached to structure 2state under, be carry out heat treated in the air of-10 DEG C in dew-point temperature.
Assess as in Example 1, result illustrates in Table 1.
[comparative example 2]
Obtain aluminium porous insert 8 according to the method identical with embodiment 4, difference is, in the preparation method of the aluminium porous insert of embodiment 4, is 10mL/m in the quantitative change of the plating solution being attached to structure 2state under carry out washing process, subsequently, be 4mL/m in the amount of the water being attached to structure 2state under, be carry out heat treated in the air of-10 DEG C in dew-point temperature.
Assess as in Example 1, result illustrates in Table 1.
[comparative example 3]
Prepare the Duocel (registered trademark) manufactured by ERG Aerospace company: materials A 6061 is as aluminium porous insert 9, and this Duocel is obtained by casting.
Assess as in Example 1, result illustrates in Table 1.
[table 1]

Claims (6)

1. an aluminium porous insert, it comprises aluminium as main component,
Wherein said aluminium porous insert has tridimensional network, and have by under (formula) specific surface area (Y) of representing:
Y=a × exp (0.06X) (formula)
Wherein, in described (formula), Y represents specific surface area [m 2/ m 3], X represents cell number (per inch), and a represents more than 100 1, the number of less than 000.
2. aluminium porous insert according to claim 1, wherein said aluminium porous insert has hollow member.
3. aluminium porous insert according to claim 1 and 2, the purity being wherein included in the aluminium in described aluminium porous insert is more than 99.7 quality %.
4. aluminium porous insert according to any one of claim 1 to 3, the unit weight of wherein said aluminium porous insert is 0.1g/cm 3above 1.0g/cm 3below.
5. a heat-transfer matcrial, it comprises aluminium porous insert according to any one of claim 1 to 4.
6. a heat exchanger, it comprises aluminium porous insert according to any one of claim 1 to 4.
CN201380073874.3A 2013-02-26 2013-12-17 Aluminium porous body, heat-transfer matcrial and heat-exchange device Active CN105008560B (en)

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