CN104991533B - A kind of injection mechanized production system and intelligent production method - Google Patents
A kind of injection mechanized production system and intelligent production method Download PDFInfo
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- CN104991533B CN104991533B CN201510319769.4A CN201510319769A CN104991533B CN 104991533 B CN104991533 B CN 104991533B CN 201510319769 A CN201510319769 A CN 201510319769A CN 104991533 B CN104991533 B CN 104991533B
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Abstract
The invention discloses a kind of injection mechanized production system and intelligent production methods, the production system includes cloud server, central control system, automatic loading and unloading system, injection-moulding device, manipulator, transmission system and packaging facilities, automatic loading and unloading system, injection-moulding device, manipulator, transmission system, it is connected between packaging facilities and central control system by fieldbus, central control system is used to receive automatic loading and unloading system, sensing data that injection-moulding device and manipulator are fed back simultaneously is sent to cloud server and optimizes scheduling controlling to corresponding equipment, cloud server is used to form corresponding data file after extracting analysis to the sensing data that central control system is sent, and it is sent to central control system after generating the optimal control decision-making of relevant device.The present invention can carry out intelligent injection production, greatly reduce artificial participation, improve production efficiency, can be widely applied in injection automated production industry.
Description
Technical field
It is raw more particularly to a kind of injection mechanized production system and intelligence the present invention relates to industrial production automation field
Production method.
Background technology
Injection molding process is high molecular material to be heated to certain temperature, then by external force the height of molten condition
Molecular material is squeezed into die cavity and is kept for a period of time, finally cooling die sinking, takes out workpiece.The existing injection mode of production exists
The problem of following：First, production environment is severe, such as workshop temperature is very high, high molecular material can give out stink, note during heating
Modeling equipment can generate larger noise etc., these rugged environments seriously affect the health of people；2nd, production process largely relies on people
Work operates, such as pickup, product testing and shunting and packaging, and on the one hand manually-operated security is relatively low, less efficient, separately
On the one hand as the decline of Chinese population bonus, labour-intensive production model no longer have advantage, this produced is caused
The cost of journey improves, low production efficiency is inferior；3rd, manufacturer is only concerned cost, efficiency and product quality, does not make full use of life
Various data during production are predicted, can not be carried out production line in time and be safeguarded to reduce loss.
The content of the invention
In order to solve the technical issues of above-mentioned, the object of the present invention is to provide a kind of injection mechanized production system, this hairs
Bright another object is to provide a kind of intelligent production method for being molded mechanized production system.
The technical solution adopted by the present invention to solve the technical problems is：
A kind of injection mechanized production system, including cloud server, central control system, automatic loading and unloading system, note
Mould equipment, manipulator, transmission system and packaging facilities, the automatic loading and unloading system, injection-moulding device, manipulator, transmission system,
It is connected between packaging facilities and central control system by fieldbus, the central control system connects with cloud server
It connects, the central control system is used to receive the sensing number that automatic loading and unloading system, injection-moulding device and manipulator are fed back
According to and be sent to cloud server, the cloud server is used to extracting the sensing data that central control system is sent point
Corresponding data file is formed after analysis, and central control system is sent to after generating the optimal control decision-making of relevant device, it is described
The optimal control decision-making that central control system is additionally operable to combine cloud server transmission optimizes corresponding equipment scheduling control
System.
Further, the feed inlet of the automatic loading and unloading system is equipped with to detect the infrared sensor of raw material capacity.
Further, it is equipped with to detect the quality of material, pressure and the uniformity in die cavity in the die cavity of the injection-moulding device
Capacitance sensor.
Further, the pickup arm of the manipulator is equipped with intelligent video camera head, and cutter is housed on the catching plate of the manipulator.
Further, the quantity of the injection-moulding device and manipulator is multiple, by live total between multiple injection-moulding devices
Sensing data that line real-time exchange is gathered and learn from each other mutual control method and processing technology are led between multiple manipulators
The sensing data that fieldbus real-time exchange is gathered is crossed, and learn from each other mutual pickup time, path planning and speed control
Scheme processed.
Another technical solution is used by the present invention solves its technical problem：
A kind of injection automatic intelligent production method, including：
High molecular material is simultaneously transmitted to injection-moulding device progress by the automatic filled high polymer material of automatic loading and unloading system automatically
Injection；
After manipulator takes out injecting products from injection-moulding device and detects product quality according to the optimal pickup scheme of setting
Injecting products point are put by transmission system according to credit rating；
Injecting products are transmitted to by transmission system packed at packaging facilities after distribute transport；
Automatic loading and unloading system, injection-moulding device and manipulator are in real time using the sensing data of sensor acquisition production process
And it is sent to central control system；
The sensing data that central control system receives automatic loading and unloading system, injection-moulding device and manipulator are fed back is simultaneously
Cloud server is sent to, the optimal control decision-making sent in combination with cloud server optimizes scheduling to corresponding equipment
Control；
The sensing data that cloud server sends central control system forms corresponding data text after extracting analysis
Part, and it is sent to central control system after generating the optimal control decision-making of relevant device.
Further, the step of central control system optimizes scheduling controlling to corresponding equipment be specially：
Central control system is according to the injection molding process cycle of injecting products, the running orbit of manipulator, speed and processing
The time of image, the transmission speed of transmission system and transmission length, calculate the boot sequence of each production equipment and after the time, right
Each production equipment is scheduled control.
Further, the quantity of the injection-moulding device and manipulator is multiple, by live total between multiple injection-moulding devices
Sensing data that line real-time exchange is gathered and learn from each other mutual control method and processing technology are led between multiple manipulators
The sensing data that fieldbus real-time exchange is gathered is crossed, and learn from each other mutual pickup time, path planning and speed control
Scheme processed.
Further, the automatic loading and unloading system, injection-moulding device and manipulator were produced using sensor acquisition in real time
The sensing data of journey and the step of be sent to central control system, including：
The automatic loading and unloading system is in real time using the raw material capacity at infrared sensor acquisition production process middle charging aperture
Data Concurrent is sent to central control system；
The injection-moulding device is in real time using the quality of material in die cavity in capacitance sensor acquisition injection moulding process, pressure and
Evenness is simultaneously sent to central control system；
The manipulator gathers the image of the key position of injection-molded work using intelligent video camera head in real time while pickup
And it is sent to central control system.
The beneficial effects of the invention are as follows：A kind of injection mechanized production system of the present invention, including cloud server, center
Control system, automatic loading and unloading system, injection-moulding device, manipulator, transmission system and packaging facilities, automatic loading and unloading system, note
It is connected between modeling equipment, manipulator, transmission system, packaging facilities and central control system by fieldbus, center control
System is connected with cloud server, and central control system is anti-for receiving automatic loading and unloading system, injection-moulding device and manipulator institute
It is fed back to the sensing data come and is sent to cloud server, cloud server is used for the sensing data sent to central control system
Corresponding data file is formed after extracting analysis, and central control is sent to after generating the optimal control decision-making of relevant device
System, the optimal control decision-making that central control system is additionally operable to combine cloud server transmission optimize tune to corresponding equipment
Degree control.The data that can be carried out between each production equipment of this production system in mutually study and production process are handed in real time
It changes, central control system Decision Control can be optimized according to the various data that production process gathers or progress failure is pre-
It surveys, the system can carry out intelligent injection production, greatly reduce artificial participation, improve production efficiency, while may be used also
System maintenance is carried out in time, and loss is preferably minimized.
The present invention another advantageous effect be：A kind of injection automatic intelligent production method of the present invention, including：On automatic
High molecular material is simultaneously transmitted to injection-moulding device automatically and is molded by the automatic filled high polymer material of blanking system；Manipulator according to
The optimal pickup scheme of setting is taken out injecting products from injection-moulding device and will be molded according to credit rating after detecting product quality
Product point is put into transmission system；Injecting products are transmitted to by transmission system packed at packaging facilities after distribute transport；Automatically
Loading and unloading system, injection-moulding device and manipulator gather the sensing data of production process using sensor in real time and are sent to center
Control system；The sensing data that central control system receives automatic loading and unloading system, injection-moulding device and manipulator are fed back
And cloud server is sent to, the optimal control decision-making sent in combination with cloud server optimizes tune to corresponding equipment
Degree control；The sensing data that cloud server sends central control system forms corresponding data text after extracting analysis
Part, and it is sent to central control system after generating the optimal control decision-making of relevant device.This method causes between each production equipment
Can carry out mutually study and production process in data real-time exchange, can according to production process gather various data into
Row Optimal Decision-making controls or carries out failure predication, and this method can carry out intelligent injection production, greatly reduce artificial
It participates in, improves production efficiency.
Description of the drawings
The invention will be further described with reference to the accompanying drawings and examples.
Fig. 1 is a kind of structure diagram of injection mechanized production system of the present invention；
Fig. 2 is a kind of data interaction signal of a specific embodiment of injection automatic intelligent production method of the present invention
Figure.
Specific embodiment
With reference to Fig. 1, the present invention provides a kind of injection mechanized production system, including cloud server, center control system
System, automatic loading and unloading system 1, injection-moulding device 3, manipulator 4, transmission system 5 and packaging facilities 6, the automatic loading and unloading system
1st, connected between injection-moulding device 3, manipulator 4, transmission system 5, packaging facilities 6 and central control system by fieldbus,
The central control system is connected with cloud server, and the central control system is used to receive automatic loading and unloading system 1, injection
Sensing data that equipment 3 and manipulator 4 are fed back simultaneously is sent to cloud server, and the cloud server is used for center
The sensing data that control system is sent forms corresponding data file after extracting analysis, and generates the optimization control of relevant device
Central control system is sent to after decision-making processed, the central control system is additionally operable to combine the optimal control that cloud server is sent
Decision-making optimizes scheduling controlling to corresponding equipment.
Preferred embodiment is further used as, the feed inlet 11 of the automatic loading and unloading system 1 is equipped with to detect original
Expect the infrared sensor 13 of capacity.
Preferred embodiment is further used as, is equipped with to detect material in die cavity in the die cavity of the injection-moulding device 3
Quality, the capacitance sensor 31 of pressure and the uniformity.
Preferred embodiment is further used as, the pickup arm 41 of the manipulator 4 is equipped with intelligent video camera head 43, described
Cutter 44 is housed on the catching plate 42 of manipulator 4.
It is further used as preferred embodiment, the quantity of the injection-moulding device 3 and manipulator 4 is multiple, multiple notes
The sensing data gathered between modeling equipment 3 by fieldbus real-time exchange and learn from each other mutual control method and processing
Technique, the sensing data gathered by fieldbus real-time exchange between multiple manipulators 4, and mutual pickup of learning from each other
Time, path planning and speed-control scheme.
Automatic intelligent production method is molded the present invention also provides a kind of, including：
1 automatic filled high polymer material of automatic loading and unloading system and automatically by high molecular material be transmitted to injection-moulding device 3 into
Row injection；
Manipulator 4 takes out injecting products 2 according to the optimal pickup scheme of setting from injection-moulding device 3 and detects product quality
Injecting products 2 are divided according to credit rating afterwards and are put into transmission system 5；
Injecting products 2 are transmitted to by transmission system 5 packed at packaging facilities 6 after distribute transport；
Automatic loading and unloading system 1, injection-moulding device 3 and manipulator 4 are in real time using the sensing of sensor acquisition production process
Data Concurrent is sent to central control system；
The sensing number that central control system receives automatic loading and unloading system 1, injection-moulding device 3 and manipulator 4 are fed back
According to and be sent to cloud server, the optimal control decision-making sent in combination with cloud server optimizes corresponding equipment
Scheduling controlling；
The sensing data that cloud server sends central control system forms corresponding data text after extracting analysis
Part, and it is sent to central control system after generating the optimal control decision-making of relevant device.
Preferred embodiment is further used as, the central control system optimizes scheduling controlling to corresponding equipment
The step of, it is specially：
Central control system is according to the injection molding process cycle of injecting products 2, the running orbit of manipulator 4, speed and place
The time of image, the transmission speed of transmission system 5 and transmission length are managed, calculates boot sequence and the time of each production equipment
Afterwards, control is scheduled to each production equipment.
It is further used as preferred embodiment, the quantity of the injection-moulding device 3 and manipulator 4 is multiple, multiple notes
The sensing data gathered between modeling equipment 3 by fieldbus real-time exchange and learn from each other mutual control method and processing
Technique, the sensing data gathered by fieldbus real-time exchange between multiple manipulators 4, and mutual pickup of learning from each other
Time, path planning and speed-control scheme.
Preferred embodiment is further used as, the automatic loading and unloading system 1, injection-moulding device 3 and manipulator 4 are in real time
The step of sensing data of production process is gathered using sensor and is sent to central control system, including：
The raw material that the automatic loading and unloading system 1 gathers at production process middle charging aperture using infrared sensor 13 in real time holds
Amount Data Concurrent is sent to central control system；
The injection-moulding device 3 gathers quality, the pressure of material in die cavity in injection moulding process using capacitance sensor 31 in real time
With the uniformity and be sent to central control system；
The manipulator 4 gathers the image of the key position of injection-molded work using intelligent video camera head in real time while pickup
And it is sent to central control system.
Preferred embodiment explanation is further used as to the present invention below in conjunction with specific embodiment.
Embodiment one
With reference to Fig. 1, a kind of injection mechanized production system, including cloud server, central control system, automatic loading/unloading
System 1, injection-moulding device 3, manipulator 4, transmission system 5 and packaging facilities 6, automatic loading and unloading system 1, injection-moulding device 3, manipulator
4th, connected between transmission system 5, packaging facilities 6 and central control system by fieldbus, central control system and high in the clouds
Server connects, and central control system is used to receive what automatic loading and unloading system 1, injection-moulding device 3 and manipulator 4 were fed back
Sensing data is simultaneously sent to cloud server, and cloud server is used to extract the sensing data that central control system is sent
Corresponding data file is formed after analysis, and central control system is sent to after generating the optimal control decision-making of relevant device, in
The optimal control decision-making that centre control system is additionally operable to combine cloud server transmission optimizes scheduling controlling to corresponding equipment.
In the present embodiment, cloud server is used to carry out intellectual analysis and excavation to the mass data collected, forms phase
The data file answered, and generate optimal control decision-making or the failure predication of relevant device, while can also be user according to need
It asks and the offer data foundation such as business administration, market analysis, strategic decision and data support is provided.Cloud server is to the phase of data
Pass processing is as shown in Fig. 2, also illustrate the production equipments such as automatic loading and unloading system 1, injection-moulding device 3 and center control system in Fig. 2
System carries out the process of data interaction, also shows each production equipment and carries out process of data interaction etc., the intermediate box of Fig. 2 represents
Be processing procedure of the central control system to data.
Central control system：It is the command centre of entire automatic production line, management and the normal operation for coordinating production line,
Communicated by high-speed field sercos buses with each module, and handle from each module collection to data.Center control system
System is characterized in based on cloud service platform, using intelligent analysis method, excavates the various data of injection moulding process, optimize scheduling and
Management and strategic decision.
Automatic loading and unloading system 1 is mainly made of dryer, baric systerm and some sensors.For carrying out injection production
High molecular material be put into a container, equipped with infrared sensor 13 in container, as long as the capacity of high molecular material is less than setting
Definite value, infrared sensor send alarm signal, remind charging.High molecular material in container first passes through plastic tube and is connected to air pressure
Raw material suction and conveying in container to dryer can be passed through feeding system by system by control pressure system after raw material drying
System 12 is sent to the feed inlet of injection-moulding device 3.Automatic loading and unloading system 1 is characterized in that feed inlet 11 is equipped with infrared sensor 13, only
It feeds less than set-point, sensor sends requirement charging signal to baric systerm, filled high polymer material；Higher than setting value,
Sensor sends the control system for preparing Machining Instruction to injection-moulding device 3.
Preferably, the feed inlet 11 of automatic loading and unloading system 1 is equipped with to detect the infrared sensor 13 of raw material capacity, figure
In 1, reference numeral 12 represents the feed system of automatic loading and unloading system 1.
Injection-moulding device 3 is for being heated to high molecular material certain temperature, then by external force the height of molten condition
Molecular material is squeezed into die cavity and is kept for a period of time, finally cooling die sinking, and manipulator 4 is waited to take out workpiece.Injection-moulding device 3
Feature 1 is to detect the physics such as the quality of material, pressure and uniformity in die cavity equipped with capacitance sensor 31 inside die cavity and join
Number, and pass through control system of the bus data feedback to central control system and injection-moulding device 3.On the one hand injection-moulding device is realized
3 full closed loop control improves product quality；On the other hand injection moulding process data sending to central control system, monitor in real time
The operating status of injection-moulding device 3.Feature 2 be multiple injection-moulding devices 3 controller between by field bus technique, real-time exchange
Data, learn from each other mutual control method and processing technology.It is equipped with to detect 32 original of barrel at the barrel 32 of injection-moulding device 3
The infrared sensor 33 of capacity is expected, if raw material capacity less than setting value, transmits a signal to automatic loading and unloading system if detecting
1, it is desirable that supplement raw material.
Manipulator 4 is used for after the completion of injection, and the control system of injection-moulding device 3 sends control of the pickup signal to manipulator 4
During system processed, manipulator 4 runs to pickup in die cavity with shortest path and optimal speed, and detect product quality and according to
The credit rating of product divides and is put into transmission system 5 or the substandard products detected are put into substandard products recycling bins 7.The spy of manipulator 4
Sign 1 is that the key position of workpiece is quickly captured while 4 pickup of manipulator, is passed through equipped with intelligent video camera head 43 in pickup arm 41
Image processing techniques is crossed, extracts the feature of workpiece, is then compared with model, detects quality and the classification of injecting products 2.Machine
The feature 2 of tool hand 4 is equipped with cutter 44 on catching plate 42, can be workpiece scraping and removal cast gate.The feature 3 of manipulator 4 is one
Manipulator 4 can coordinate two injection-moulding devices 3.Manipulator 4 is according to the injection cycle of two injection-moulding devices 3 and itself injection is produced
The processing time of product 2 and guide rail distance plan good scheduling and path and calculate the optimal speed of service.The spy of manipulator 4
Sign 4 is that the workpiece surface information detected is sent to central control system by field bus technique to send out through central control system
Cloud server is sent to, on the one hand cloud server adjusts the control of the control system of injection-moulding device 3 by substantial amounts of data analysis
Parameter and technique processed；On the other hand, the problems such as detecting the operating status of injection-moulding device 3, predicting the mechanical disorder being likely to occur.It is more
The sensing data gathered between a manipulator 4 by fieldbus real-time exchange, and learn from each other mutual pickup time, road
Footpath is planned and speed-control scheme.
Transmission system 5 includes motion controller, conveyer belt and servo drive system.4 workpiece handled well of manipulator are put
Above to conveyer belt, intelligent video camera head 43 takes pictures to the station on conveyer belt and judges whether the station of current conveyer belt has
Then the result of judgement is sent to conveyer belt control system by workpiece by switching signal.Transmission system 5 is characterized in transmission system
The controller of system 5 can be with real-time communication with the controller of manipulator 4, can be according to the feedback information of manipulator 4, real-time dynamic regulation
The speed of service of conveyer belt.
The effect of packaging facilities 6：Workpiece（That is injecting products 2）The top of packaging facilities 6 is transported to by conveyer belt, is passed through
Metering section parameter is set, a certain number of workpiece is controlled to sequentially enter packaging facilities 6.When workpiece enters multiple package position
When, vertical sealing machine secures its longitudinal seam welding admittedly, and transverse sealing device completes the closedtop of packaging bag and the underseal of next sack, becomes twice
Weld seam.Then move a station and complete closedtop sealing, and cut off with cutter, complete packaging process.
The various equipment of this injection mechanized production system are connected by industrial field bus technology, form Internet of Things, that
Information can be exchanged between this, can be learnt from each other between same category of device, central control system and each production equipment are all real-time
Exchange information, can inside integrated planning and scheduling factory all devices and link running so that the production of entire factory is real
Existing intelligent and optimization.
Embodiment two
The injection automatic intelligent production method of the injection mechanized production system of embodiment one, including：
1 automatic filled high polymer material of automatic loading and unloading system and automatically by high molecular material be transmitted to injection-moulding device 3 into
Row injection；
Manipulator 4 takes out injecting products 2 according to the optimal pickup scheme of setting from injection-moulding device 3 and detects product quality
Injecting products 2 are divided according to credit rating afterwards and are put into transmission system 5；
Injecting products 2 are transmitted to by transmission system 5 packed at packaging facilities 6 after distribute transport；
Automatic loading and unloading system 1, injection-moulding device 3 and manipulator 4 are in real time using the sensing of sensor acquisition production process
Data Concurrent is sent to central control system；
The sensing number that central control system receives automatic loading and unloading system 1, injection-moulding device 3 and manipulator 4 are fed back
According to and be sent to cloud server, the optimal control decision-making sent in combination with cloud server optimizes corresponding equipment
Scheduling controlling；
The sensing data that cloud server sends central control system forms corresponding data text after extracting analysis
Part, and it is sent to central control system after generating the optimal control decision-making of relevant device.
The step of central control system optimizes scheduling controlling to corresponding equipment be specially：
Central control system is according to the injection molding process cycle of injecting products 2, the running orbit of manipulator 4, speed and place
The time of image, the transmission speed of transmission system 5 and transmission length are managed, calculates boot sequence and the time of each production equipment
Afterwards, control is scheduled to each production equipment.This step may be such that each production equipment coordinate operation, efficiently be set using various productions
Standby, the repetition for reducing time cost and reduction equipment is purchased；In addition, effectively control injection-moulding device 3, manipulator 4 and packaging facilities 6
Wait the operation beat of the high equipment of power consumption so that power grid staggers peak period, is conducive to reduce power grid power supply pressure.Here, respectively
Production equipment includes automatic loading and unloading system 1, injection-moulding device 3, manipulator 4, transmission system 5 and packaging facilities 6.
In this production method, learnt mutually between similar production equipment and carry out knowledge sharing, such as injection-moulding device 3
With manipulator 4 etc., the quantity of injection-moulding device 3 and manipulator 4 is multiple, and it is real to pass through fieldbus between multiple injection-moulding devices 3
When clearing house acquisition sensing data and learn from each other mutual control method and processing technology, pass through between multiple manipulators 4
The sensing data that fieldbus real-time exchange is gathered, and learn from each other mutual pickup time, path planning and speed control
Scheme.2 species of injecting products is various, it is necessary to often replace injection mold, changes correspondingly processing technology and control parameter.Present
Being molded production equipment, all there are one the parameter regulation processes of early period so that the workpiece of first more than ten or tens batch is scrapped.This
In the intelligent production method researched and developed, information and the data storage of same category of device to cloud server, by intellectual analysis and
Data mining technology is modeled injection-moulding device 3 using various historical datas, and then obtains optimal control method and technique
Parameter.This mode can greatly reduce the rejection rate of injecting products and improve the quality and uniformity of product, in addition, may be used also
To reduce the debug time of worker, realization is unmanned, substantially reduces cost.
This production method is equipped with corresponding sensor in the production equipment for producing each link, collects substantial amounts of number in real time
According to, and cloud server is stored in, by cloud computing and intellectual analysis and data mining technology, various useful letters can be obtained
Breath.On the one hand the operation conditions of each link can be monitored in real time, and predicts each link problem, advanced processing reduces damage
It loses；On the other hand, can also the market demand and variation be analyzed according to substantial amounts of customer order data, is the strategic decision of enterprise
Reliable basis are provided, improve the competitiveness of enterprise.
Specifically, automatic loading and unloading system 1, injection-moulding device 3 and manipulator 4 gather production process using sensor in real time
Sensing data and the step of be sent to central control system, including：
Automatic loading and unloading system 1 is in real time using the raw material capacity data at infrared sensor acquisition production process middle charging aperture
And it is sent to central control system；
Injection-moulding device 3 is in real time using the quality of material in die cavity in capacitance sensor acquisition injection moulding process, pressure and uniformly
It spends and is sent to central control system；
Image of the manipulator 4 in real time using the key position of intelligent video camera head acquisition injection-molded work while pickup is concurrent
It is sent to central control system.
Embodiment three
The present embodiment in conjunction with the embodiments one describes a specific intelligent production method：
Central control system is sent by industrial field bus and instructed, and control automatic loading and unloading system 1 is the height in container
Molecule raw material dry and are transported to the feed inlet of injection-moulding device 3, and the sensor on feed inlet detects enough materials, send
One prepares processing signal to 3 control system of injection-moulding device, after injection-moulding device 3 receives signal, sends and adds to central control system
Work indication signal, central control system send injection molding technological parameter and control relevant parameter to injection-moulding device 3, injection-moulding device
3 enter injection molding work flow.By being plasticized, inject, pressurize, after the concerned process steps such as die sinking, 4 pickup of manipulator simultaneously detects production
The quality of product " overlap " and " cast gate " extra with removal, usually preceding several batches are all to find suitable technological parameter and control
Parameter processed, product cannot meet processing request substantially, therefore manipulator 4 is put into the product of preceding several batches in the waste product specified and stacks
Place-substandard products recycling bins 7.Once manipulator 4 detects the product parameters for meeting processing request, send dependent instruction and controlled to center
System.Several lot datas before central control system is sended over according to the sensor of 3 the inside of injection-moulding device, take with reference to high in the clouds
The data mining and calculating and analysis of business device are modeled, and optimization, which is drawn, meets the technological parameter of processing performance and control system
Number, the injection-moulding device 3 for sending dependent instruction driving Article 2 assembly line start production.Once other assembly lines start production,
And the operation data sending of itself to central controller and then cloud server is sent to, the further injection before optimization is set
Standby 3 so that constantly learn from each other and optimize between injection-moulding device 3, this learn from each other of injection-moulding device 3 can reduce other
The mode transfer time of assembly line and waste product.Similarly, manipulator 4 is learnt from each other so that pickup time of manipulator 4, path rule
It draws and speed control reaches total optimization.Quality testing is carried out to workpiece while 4 pickup of manipulator and is put after handling workpiece well
To transmission system 5, and packaging facilities 6 is transported to, the position specified is transported to after the completion of being packaged, injection production is basically completed.
Entire injection production process, is mounted with various sensors, such as temperature sensor, pressure sensor, electronic ruler, capacitance sensor
With camera etc., the state and parameter of each link are monitored in real time, it can be with look-ahead equipment or the system problem, Jin Erti
It is preceding to arrange to repair, ensure the quality of production and efficiency.Further, it is also possible to according to the data file that cloud server stores, by dividing
The product information of magnanimity, such as size are analysed, shape and material etc. predict the changes in demand of client and market innovation, Jin Erti
Before make countermeasure, the peak to dominate the market, improve enterprise competitiveness.
The above are implementing to be illustrated to the preferable of the present invention, but the invention is not limited to embodiment, ripe
A variety of equivalent variations or replacement can also be made on the premise of without prejudice to spirit of the invention by knowing those skilled in the art, these
Equivalent modification or replacement is all contained in the application claim limited range.
Claims (7)
1. a kind of injection mechanized production system, which is characterized in that including cloud server, central control system, it is automatic up and down
Material system, injection-moulding device, manipulator, transmission system and packaging facilities, the automatic loading and unloading system, injection-moulding device, manipulator,
It is connected between transmission system, packaging facilities and central control system by fieldbus, the central control system and high in the clouds
Server connects, and the central control system is fed back for receiving automatic loading and unloading system, injection-moulding device and manipulator
Sensing data and be sent to cloud server, the cloud server be used for central control system send sensing data into
Corresponding data file is formed after row extraction and analysis, and center control system is sent to after generating the optimal control decision-making of relevant device
System, the optimal control decision-making that the central control system is additionally operable to combine cloud server transmission optimize corresponding equipment
Scheduling controlling；
The quantity of the injection-moulding device and manipulator is multiple, passes through fieldbus real-time exchange institute between multiple injection-moulding devices
It is real to pass through fieldbus between multiple manipulators for the sensing data of acquisition and learn from each other mutual control method and processing technology
When clearing house acquisition sensing data, and learn from each other mutual pickup time, path planning and speed-control scheme.
A kind of 2. injection mechanized production system according to claim 1, which is characterized in that the automatic loading and unloading system
Feed inlet be equipped with to detect the infrared sensor of raw material capacity.
A kind of 3. injection mechanized production system according to claim 1, which is characterized in that the die cavity of the injection-moulding device
In be equipped with to detect the capacitance sensor of the quality of material, pressure and the uniformity in die cavity.
A kind of 4. injection mechanized production system according to claim 1, which is characterized in that the pickup arm of the manipulator
Intelligent video camera head is equipped with, cutter is housed on the catching plate of the manipulator.
5. a kind of injection automatic intelligent production method, which is characterized in that including：
High molecular material is simultaneously transmitted to injection-moulding device automatically and is molded by the automatic filled high polymer material of automatic loading and unloading system；
Manipulator takes out injecting products according to the optimal pickup scheme of setting from injection-moulding device and detects basis after product quality
Injecting products point are put into transmission system by credit rating；
Injecting products are transmitted to by transmission system packed at packaging facilities after distribute transport；
The sensing data of automatic loading and unloading system, injection-moulding device and manipulator in real time using sensor acquisition production process is concurrent
It is sent to central control system；
Central control system receives automatic loading and unloading system, the sensing data that injection-moulding device and manipulator are fed back and transmission
To cloud server, scheduling control is optimized to corresponding equipment in combination with the optimal control decision-making that cloud server is sent
System；
The sensing data that cloud server sends central control system forms corresponding data file after extracting analysis, and
Central control system is sent to after generating the optimal control decision-making of relevant device；
The quantity of the injection-moulding device and manipulator is multiple, passes through fieldbus real-time exchange institute between multiple injection-moulding devices
It is real to pass through fieldbus between multiple manipulators for the sensing data of acquisition and learn from each other mutual control method and processing technology
When clearing house acquisition sensing data, and learn from each other mutual pickup time, path planning and speed-control scheme.
A kind of 6. injection automatic intelligent production method according to claim 5, which is characterized in that the center control system
System the step of scheduling controlling is optimized to corresponding equipment, it is specially：
Central control system is according to the injection molding process cycle of injecting products, the running orbit of manipulator, speed and processing image
Time, transmission system transmission speed and transmission length, the boot sequence of each production equipment is calculated and after the time, to each life
Production equipment is scheduled control.
A kind of 7. injection automatic intelligent production method according to claim 5, which is characterized in that the automatic loading/unloading
System, injection-moulding device and manipulator gather the sensing data of production process using sensor in real time and are sent to center control system
The step of system, including：
The automatic loading and unloading system is in real time using the raw material capacity data at infrared sensor acquisition production process middle charging aperture
And it is sent to central control system；
The injection-moulding device is in real time using quality, pressure and the uniformity of material in die cavity in capacitance sensor acquisition injection moulding process
And it is sent to central control system；
Image of the manipulator in real time using the key position of intelligent video camera head acquisition injection-molded work while pickup is concurrent
It is sent to central control system.
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