CN104987135B - A kind of production method of imitative hole feldspar brick - Google Patents
A kind of production method of imitative hole feldspar brick Download PDFInfo
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Abstract
A kind of production method of imitative hole feldspar brick, includes the following steps：A, it prepares and throws base：Grinding process is carried out to its surface using base machine is thrown to the adobe after shaping and drying, obtains pattern texture clearly adobe surface；B, charity low temperature glaze：The charity low temperature glaze on the throwing base that step A is obtained；C, charity clear frit：Clear frit is applied to the step B throwing fabrics obtained；D, polishing is fired, finished product is obtained.The present invention proposes a kind of production method of the high imitative hole feldspar brick of emulator, and color and luster is rich and changeful, and hole stone effect controllability is high.
Description
Technical field
The present invention relates to building material technical field more particularly to a kind of production methods of imitative hole feldspar brick.
Background technology
Hole stone, scientific name are called calcareous tufa, English name：(Travertine) it is a kind of porous rock, so usual people
Also it is its hole stone.Hole stone belongs to continental deposit rock, it is a kind of deposit of calcium carbonate.Hole stone is mostly formed at rich in calcium carbonate
Lime stone landform, formed in riverbed, lakebed and other places by calcium calcium carbonate soluble in water and other mineral depositions.Due to
It sometimes appear that hole, simultaneously because the main component of its own is calcium carbonate again, itself just holds very much during accumulate again
It easily is dissolved in water corrosion, so will appear many natural random holes in these deposits.Natural cavity stone clean mark,
Mild abundant texture, is originated from naturally, but surmounts natural.Finished product out, reasonable organization, concave-convex harmony, seemingly just from mud
It comes back to life in soil, in lines tendency, the texture of texture, hides the trace of prehistory civilization deeply, but its total figure modelling again can be with
It is described with " modern trend ", shows a kind of big divisional design demeanour especially, rank and honour, elegance, top product speciality are showed
Incisively and vividly, because deep doted on by numerous architects.
In natural travertine stone-imitated tile, two kinds can be divided into, one is with true hole, ceramic tile is carved in process of production
Meaning generates hole, such as application number 200610167363.X natural cavity stone imitation ceramic tiles, using polishing residue material as fabric
A part, material is heated when firing generates gas, and gas distributes the hole to surface from fabric.It is this imitative
Natural cavity stone ceramic tile and natural cavity stone are relatively.Another natural travertine stone-imitated tile is incited somebody to action on the basis of the first
The hole of generation is filled using transparency material, and hole is appeared to have to form one kind, but touches up what no hole was felt
The benefit of ceramic tile, this ceramic tile is can be used as ground tile paving, and since hole is filled, will not shelter evil people and countenance evil practices, convenient clear
It is clean, while the natural aesthetic feeling of hole stone is remained again.But existing natural travertine stone-imitated tile is generally polished bricks, color and luster texture
With low uncertainty, the design of brick face cannot be rich and changeful, has certain limitation, and pattern true not as good as glazed tile texture is abundant thin
Greasy feature.
Invention content
It is an object of the invention to propose that a kind of production method of the high imitative hole feldspar brick of emulator, color and luster are abundant
Changeable, hole stone effect controllability is high.
For this purpose, the present invention uses following technical scheme：
A kind of production method of imitative hole feldspar brick, includes the following steps：
A, it prepares and throws base：Grinding process is carried out to its surface using base machine is thrown to the adobe after shaping and drying, obtains pattern
The adobe surface of clean mark；
B, charity low temperature glaze：The charity low temperature glaze on the throwing base that step A is obtained；
C, charity clear frit：Clear frit is applied to the step B throwing fabrics obtained；
D, polishing is fired, finished product is obtained.
Preferably, the softening point of the low temperature glaze is less than 850 DEG C.
Preferably, the cloth applying method of the low temperature glaze is one or more combinations in silk screen printing or ink-jet glaze spraying.
Preferably, low temperature glaze corresponds on the pattern texture for the throwing base surface design for being printed in step A in step B.
Preferably, the glaze of low temperature glaze described in step B includes following components：30-40%SiO2, 55-65%PbO, 3-
8%Al2O3, 1-3% (Na2O, K2) and 0.2-1%MgO O.
Preferably, prepared by the adobe of step A：The powder of different colours, different texture is gone out to carry according to design requirement cloth
Through press compression moulding after the pattern of micro mist lines and other effects.
Preferably, before step C charitys clear frit, further include stamp program, pass through one in locating ink-jet or silk-screen printing
Kind or the mode of multiple combinations carry out stamp.
Preferably, low temperature glaze corresponds to the position of its stamp according to the printed design that brick face is set surely and is printed in step B.
Preferably, in the stamp program, decalcomania is designed by the spelling group of two or more pattern, step
In rapid B low temperature glaze corresponded to according to the printed design that brick face is set surely one or more pattern position printed or step B in
Low temperature glaze stochastic print is in the throwing base surface of step A.
Preferably, the unfired brick structure that step D is obtained includes initial bed and transparent glaze layer, the initial bed and institute from bottom to top
It states and also sets up low temperature glaze layer between transparent glaze layer.
Preferably, printed layer, the pattern of the printed layer are additionally provided between the low temperature glaze layer and the transparent glaze layer
The layout corresponding to the low temperature glaze layer is designed to design.
Beneficial effects of the present invention：1, it obtains hole stone effect using low temperature glaze, fires after polishing in forming hole on brick face
Stone effect, can get hole stone bottom has the Ceramic Tiles of decorative pattern or textured pattern；2, its color and luster can according to people's different demands come
It is technologic to bottom material or clear frit etc. to change to change, emulator higher more abundanter than polished bricks color and luster；3, by imitative
The interval of hole stone or Random Design, the stereoscopic visual effect in enhancing brick face.
Description of the drawings
Fig. 1 is the preparation flow schematic diagram of the blank structure of one embodiment of the present of invention；
Fig. 2 is the preparation flow schematic diagram of the blank structure of an alternative embodiment of the invention；
Fig. 3 is the preparation flow schematic diagram of the blank structure of an alternative embodiment of the invention；
Fig. 4 is the brick face schematic diagram of the imitative hole feldspar brick of the firing of one embodiment of the present of invention；
Fig. 5 is the preparation flow schematic diagram of the blank structure of an alternative embodiment of the invention；
Fig. 6 is the brick face schematic diagram of the imitative hole feldspar brick of the firing of an alternative embodiment of the invention.
Wherein：Initial bed 1, low temperature glaze layer 2, printed layer 3, transparent glaze layer 4.
Specific implementation mode
1-6 and the technical solution further illustrated the present invention by specific implementation mode below in conjunction with the accompanying drawings.
A kind of production method of imitative hole feldspar brick, it is characterised in that：Include the following steps：
A, it prepares and throws base：Grinding process is carried out to its surface using base machine is thrown to the adobe after shaping and drying, obtains pattern
The adobe surface of clean mark；
B, charity low temperature glaze：The charity low temperature glaze on the throwing base that step A is obtained；
C, charity clear frit：Clear frit is applied to the step B throwing fabrics obtained；
D, polishing is fired, finished product is obtained.
The present invention obtains hole stone effect using low temperature glaze, fires after polishing in forming hole stone effect on brick face, can get
It refers to the glaze that firing temperature is less than 1120 DEG C that hole stone bottom, which has the Ceramic Tiles of decorative pattern or textured pattern, low temperature glaze, and color and luster can
The technologic variation such as bottom material or clear frit is changed according to people's different demands, it is more abundanter than polished bricks color and luster, it imitates
True degree higher.Sintering procedure is the throwing base feeding kiln kiln roasting that will drench glaze completion, firing temperature 1100- in step D
1250℃.The design of pattern texture can be according to the diversified design of the market demand in step A, the spray of clear frit in step C, often
Square metre 150-1200g.It is polished using soft rubbing down tool in step D, the soft rubbing down tool of resin can be selected and be polished, after polishing
Cavitation.
Preferably, the softening point of the low temperature glaze is less than 850 DEG C.
Preferably, the cloth applying method of the low temperature glaze is one or more combinations in silk screen printing or ink-jet glaze spraying.This
Invention obtains hole stone effect using low temperature glaze, and can determine low temperature by the mesh number size of silk screen and the viscosity of low temperature glaze
Glaze is printed on the quantity of billet surface, and low temperature glaze is printed on the quantity and size of the quantity decision cavitation of billet surface, and cavitation effect can
Control property is high, and low temperature glaze can be printed in the spaced design in printed surface or stamp according to the design of stamp, can be spaced
Cavitation is fired in printing, and compared with existing hole stone is randomly distributed in the natural cavity stone imitation polished bricks on brick face, effect is more various
Change, the market with bigger.
Preferably, low temperature glaze corresponds on the pattern texture for the throwing base surface design for being printed in step A in step B.By fixed
Position is corresponding with the position of pattern texture that step A throwing bases are equipped with by the place for hole stone occur, and low temperature glaze is made to correspond to pattern line
Reason printing forms good hole stone effect on texture after firing, hole stone effect is more obvious in meeting on pattern texture, and hole
The structure of stone makes the stamp at hole bottom to the visual effect of people's solid.
Preferably, the glaze of low temperature glaze described in step B includes following components：30-40%SiO2, 55-65%PbO, 3-
8%Al2O3, 1-3% (Na2O, K2) and 0.2-1%MgO O.Under 900 DEG C or so, green body can be discharged for lead oxide watery fusion
Gas be completely or partially enclosed in melting layer, form bubble, and part bubble can rise brokenly transparent glaze layer, form exposed hole
Hole, so that brick face is printed on the position of low temperature glaze, there are holes, and part or closed air bubbles also expose on brick face after polishing, are formed fine
Hole stone effect.The range of viscosities value of low temperature glaze is 6000-11000mpa.s, and specific gravity range value is 1.5-1.8.
Containing a certain amount of water of constitution and organic matter and decomposable carbonate in blank raw material, these components all can be
Gas is generated when firing and is discharged.Because it is relatively low to generate gas temperature, about 800-1000 DEG C, warm herein for traditional glaze
It is not melted under degree, gas is easy to be discharged, and low temperature flux is contained in low temperature glaze provided by the invention, can be produced in green body gas
It is melted at raw temperature, completely or partially closing wherein, forms bubble to the gas that green body is generated.
Preferably, prepared by the adobe of step A：The powder of different colours, different texture is gone out to carry according to design requirement cloth
Through press compression moulding after the pattern of micro mist lines and other effects.By the design of throwing base, the brick face effect of Ceramic Tiles is enriched, in conjunction with
The low temperature glaze layer of imitative hole stone, compared with existing natural cavity stone imitation polished bricks, color and luster texture variations are more, and brick face sets abundant more
Become.
Preferably, before step C charitys clear frit, further include stamp program, pass through one in locating ink-jet or silk-screen printing
Kind or the mode of multiple combinations carry out stamp.Stamp is carried out before charity clear frit, decalcomania is by two or more figure
The spelling group of case forms, and design is unrestricted, and range of choice is wide, enriches the effect in brick face.
Preferably, low temperature glaze corresponds to the position of its stamp according to the printed design that brick face is set surely and is printed in step B.
Preferably, in the stamp program, decalcomania is designed by the spelling group of two or more pattern, step
In rapid B low temperature glaze corresponded to according to the printed design that brick face is set surely one or more pattern position printed or step B in
Low temperature glaze stochastic print is in the throwing base surface of step A.In step B low temperature glaze correspond to be printed in step A throwing base surface or according to
The printed design that brick face is set surely corresponds to the position of one or more pattern, and the part decalcomania in brick face is made to have hole stone effect
Fruit enriches the decorative effect in brick face, and interval or Random Design by imitating hole stone, the stereoscopic visual effect in enhancing brick face.
Preferably, the unfired brick structure that step D is obtained includes initial bed and transparent glaze layer, the initial bed and institute from bottom to top
It states and also sets up low temperature glaze layer between transparent glaze layer.
Preferably, printed layer, the pattern of the printed layer are additionally provided between the low temperature glaze layer and the transparent glaze layer
The layout corresponding to the low temperature glaze layer is designed to design.
Embodiment 1
The powder chemical constituent (wt%) of the unfired brick structure used in Examples below, green body layer is：SiO2：70%,
Al2O3：21%, CaO:1%, MgO：2%, K2O：2%, Na2O：3%, Fe2O3：0.5%, TiO2：0.5%, by said ratio system
Standby powder, it is spare by the powder pressing prepared at drying after adobe；
The chemical constituent of its low temperature glaze：SiO2：30%, PbO：65%, Al2O3：3%, (Na2O, K2O)：1%, MgO：1%,
It is 9000mpa.s by the low temperature glaze viscosity that mixing and ball milling prepares, the softening point of proportion 1.7, the low temperature glaze is 850
℃。
The chemical constituent (wt%) of its clear frit is：NaO：1.5%；KO：2%；AlO：11%；CaO：8%；MgO：5%；
ZnO：2%；ZrO：4%；High temperature frit：15%；Loss on ignition：6%；SiO is 45.5%.Flow velocity is 40s, proportion 1.75.It needs
Illustrate, the formula of the clear frit used in existing production can be selected in clear frit.
A kind of production method of imitative hole feldspar brick, includes the following steps (flow can be) as shown in Figure 1：
A, it prepares and throws base：Grinding process is carried out to its surface using base machine is thrown to adobe, obtains pattern texture clearly brick
Base surface；
B, charity low temperature glaze：The charity low temperature glaze on the throwing base that step A is obtained, wherein low temperature glaze correspond to adobe surface
Pattern texture carries out charity, meshcount 60 using silk screen；
C, charity clear frit：Clear frit is applied to the step B throwing fabrics obtained；
D, polishing is fired, finished product is obtained, brick face effect is as shown in figure 4, hole bottom makes textured pattern to people equipped with textured pattern
The visual effect of 3D, hole stone emulator is high, and the visibility of hole stone is 6-7m, and the hole length of hole stone is 15-40mm, and width is
2-10mm, depth 3-6mm.
Embodiment 2
Use adobe same as Example 1 and clear frit；
The chemical constituent of its low temperature glaze：SiO2：40%, PbO：55%, Al2O3：3%, (Na2O, K2O)：1%, MgO：1%,
It is 10000mpa.s by the low temperature glaze viscosity that mixing and ball milling prepares, the softening point of proportion 1.63, the low temperature glaze is
800℃。
The production method of the imitative hole feldspar brick of another kind, includes the following steps (flow can be) as shown in Figure 5：
A, it prepares and throws base：Grinding process is carried out to its surface using base machine is thrown to adobe, obtains pattern texture clearly brick
Base surface；
B, charity low temperature glaze：The charity low temperature glaze on the throwing base that step A is obtained, low temperature glaze are not provided with corresponding to adobe surface
The position of texture is printed using ink-jet printer, thickness 5mm；
C, stamp is carried out：Stamp is carried out using silk-screen printing, wherein stamp position is consistent with the position of low temperature glaze charity；
D, charity clear frit：Clear frit is applied to the step C throwing fabrics obtained；
E, polishing is fired, finished product is obtained, brick face effect is as shown in fig. 6, hole makes decalcomania equipped with stamp textured pattern
To the visual effect of people 3D, hole stone emulator is high, and the visibility of hole stone is 5-6m, and the hole length of hole stone is 5-20mm, wide
Degree is 2-6mm, depth 3-5mm.
Embodiment 3
Use adobe same as Example 1 and clear frit；
The chemical constituent of its low temperature glaze：SiO2：35%, PbO：60%, Al2O3：3%, (Na2O, K2O)：1%, MgO：1%,
It is 9850mpa.s by the low temperature glaze viscosity that mixing and ball milling prepares, the softening point of proportion 1.83, the low temperature glaze is
780℃。
A kind of production method of imitative hole feldspar brick, includes the following steps (flow can be) as shown in Figure 2：
A, it prepares and throws base：Grinding process is carried out to its surface using base machine is thrown to adobe, obtains pattern texture clearly brick
Base surface；
B, charity low temperature glaze：The charity low temperature glaze on the throwing base that step A is obtained, low temperature glaze correspond to the pattern on adobe surface
Texture carries out charity, meshcount 160 using silk screen；
C, stamp is carried out：Stamp is carried out using silk-screen printing, wherein stamp position is consistent with the position of low temperature glaze charity,
Decalcomania is the stamp of imitating natural stone texture；
D, charity clear frit：Clear frit is applied to the step C throwing fabrics obtained；
E, polishing is fired, finished product is obtained, hole is equipped with imitating natural stone texture, makes imitating natural stone texture regarding to people 3D
Feel that effect, hole stone emulator are high, the visibility of hole stone is 3-4m, and the hole length of hole stone is 5-15mm, width 2-5mm,
Depth is 2-3mm.
Embodiment 4
Use adobe same as Example 1 and clear frit；
The chemical constituent of its low temperature glaze：SiO2：33.8%, PbO：55%, Al2O3：8%, (Na2O, K2O)：3%, MgO：
0.2%, it is 8500mpa.s, proportion 1.63, the softening of the low temperature glaze by the low temperature glaze viscosity that mixing and ball milling prepares
Point is 820 DEG C.
A kind of production method of imitative hole feldspar brick, includes the following steps (flow can be) as shown in Figure 2：
A, it prepares and throws base：Grinding process is carried out to its surface using base machine is thrown to adobe, obtains pattern texture clearly brick
Base surface；
B, charity low temperature glaze：The charity low temperature glaze on the throwing base that step A is obtained, low temperature glaze correspond to the pattern on adobe surface
Texture carries out charity, meshcount 120 using silk screen；
C, stamp is carried out：Stamp is carried out using silk-screen printing, wherein stamp position is consistent with the position of low temperature glaze charity,
Decalcomania is the stamp of imitating natural stone texture；
D, charity clear frit：Clear frit is applied to the step C throwing fabrics obtained；
E, polishing is fired, finished product is obtained, hole is equipped with imitating natural stone texture, makes imitating natural stone texture regarding to people 3D
Feel effect, finely true to nature as flow the stone structure that is formed of accumulation naturally by magma, hole stone emulator height, hole stone it is visible
Degree is 5-6m, and the hole length of hole stone is 5-15mm, width 3-6mm, depth 2-5mm.
Embodiment 5
Use adobe same as Example 1 and clear frit；
The chemical constituent of its low temperature glaze：SiO2：40%, PbO：50%, Al2O3：7.5%, (Na2O, K2O)：2%, MgO：
0.5%, it is 8470mpa.s, proportion 1.60, the softening of the low temperature glaze by the low temperature glaze viscosity that mixing and ball milling prepares
Point is 900 DEG C.
A kind of production method of imitative hole feldspar brick, includes the following steps：
A, it prepares and throws base：Grinding process is carried out to its surface using base machine is thrown to adobe, obtains pattern texture clearly brick
Base surface；
B, charity low temperature glaze：The charity low temperature glaze on the throwing base that step A is obtained, low temperature glaze correspond to the pattern on adobe surface
Texture carries out charity, meshcount 120 using silk screen；
C, stamp is carried out：Stamp is carried out using silk-screen printing, wherein stamp position is consistent with the position of low temperature glaze charity,
Decalcomania is the stamp of imitating natural stone texture；
D, charity clear frit：Clear frit is applied to the step C throwing fabrics obtained；
E, polishing is fired, finished product is obtained, hole is equipped with imitating natural stone texture, makes imitating natural stone texture regarding to people 3D
Feel effect, finely true to nature as flow the stone structure that is formed of accumulation naturally by magma, hole stone emulator height, hole stone it is visible
Degree is 5-6m, and the hole length of hole stone is 5-10mm, width 3-4mm, depth 2-3mm.The softening point of the low temperature glaze is
900 DEG C, because generation gas temperature is relatively low, about 800-1000 DEG C, if at 900 DEG C, low temperature glaze just forms melting layer,
The gas that a part can be run away before 900 DEG C, makes the formation of hole become smaller, and is unfavorable for controlling the formation of hole.
The technical principle of the present invention is described above in association with specific embodiment.These descriptions are intended merely to explain the present invention's
Principle, and it cannot be construed to limiting the scope of the invention in any way.Based on the explanation herein, the technology of this field
Personnel would not require any inventive effort the other specific implementation modes that can associate the present invention, these modes are fallen within
Within protection scope of the present invention.
Claims (8)
1. a kind of production method of imitative hole feldspar brick, it is characterised in that：Include the following steps：
A, it prepares and throws base：Grinding process is carried out to its surface using base machine is thrown to the adobe after shaping and drying, obtains pattern texture
Clearly adobe surface；
B, charity low temperature glaze：The charity low temperature glaze on the throwing base that step A is obtained；
C, charity clear frit：Clear frit is applied to the step B throwing fabrics obtained；
D, polishing is fired, finished product is obtained；
Wherein, the glaze of low temperature glaze described in step B includes following components：30-40%SiO2, 55-65%PbO, 3-8%
Al2O3, 1-3% (Na2O and K2) and 0.2-1%MgO O；The softening point of the low temperature glaze is less than 850 DEG C；
The range of viscosities value of the low temperature glaze is 6000-11000mpa.s, specific gravity range 1.5-1.8.
2. a kind of production method of imitative hole feldspar brick according to claim 1, it is characterised in that：The cloth of the low temperature glaze
Applying method is one or more combinations in silk screen printing or ink-jet glaze spraying.
3. a kind of production method of imitative hole feldspar brick according to claim 1, it is characterised in that：Low temperature glaze in step B
It is corresponding to be printed on the pattern texture for throwing the design of base surface of step A.
4. a kind of production method of imitative hole feldspar brick according to claim 1, it is characterised in that：The adobe system of step A
It is standby：The powder of different colours, different texture is gone out after the pattern with micro mist lines effect according to design requirement cloth through press pressure
Type is made.
5. a kind of production method of imitative hole feldspar brick according to claim 1, it is characterised in that：Step C charitys are transparent
Before glaze, further includes stamp program, stamp is carried out by way of one or more combinations in locating ink-jet or silk-screen printing.
6. a kind of production method of imitative hole feldspar brick according to claim 5, it is characterised in that：Low temperature glaze in step B
It is printed the position that the printed design set surely according to brick face corresponds to its stamp.
7. a kind of production method of imitative hole feldspar brick according to claim 6, it is characterised in that：The stamp program
In, decalcomania is designed by the spelling group of two or more pattern, the print that low temperature glaze is set surely according to brick face in step B
The position of the corresponding one or more pattern of flower design printed or step B in low temperature glaze stochastic print in the throwing base of step A
Surface.
8. a kind of production method of imitative hole feldspar brick according to claim 1, it is characterised in that：The brick that step D is obtained
Blank structure includes from bottom to top initial bed and transparent glaze layer, and low temperature glaze is also set up between the initial bed and the transparent glaze layer
Layer.
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| CN105541343B (en) * | 2015-12-18 | 2018-01-26 | 蒙娜丽莎集团股份有限公司 | A kind of preparation method of ink-jet infiltration hole stone polished brick |
| CN106242527A (en) * | 2016-08-09 | 2016-12-21 | 佛山欧神诺陶瓷股份有限公司 | A kind of high emulation entire body throws glaze marble ceramic tile and production method thereof entirely |
| CN106431501A (en) * | 2016-08-30 | 2017-02-22 | 江苏新嘉理生态环境材料股份有限公司 | Argil plate with stone grain surface |
| CN108972839A (en) * | 2018-08-10 | 2018-12-11 | 佛山市东鹏陶瓷有限公司 | A kind of preparation process and its ceramic tile of thin layer cloth solid Ceramic Tiles |
| CN115214011A (en) * | 2022-07-27 | 2022-10-21 | 湖南景辰生态环保科技有限公司 | Manufacturing process and application of self-insulation building block with mold-free structure |
| CN115974580A (en) * | 2023-01-13 | 2023-04-18 | 广东天弼陶瓷有限公司 | Glazed ceramic tile with travertine structure and preparation method thereof |
| CN116161982A (en) * | 2023-01-13 | 2023-05-26 | 广东天弼陶瓷有限公司 | Polished glaze travertine ceramic sheet and preparation method thereof |
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