A kind of health environment-friendly living beings sponge gourd sponge crib mattress and processing method thereof
Technical field
The present invention relates to a kind of plant fiber mattress for infants, particularly utilize that luffa natural plant fibre space net structure and height are ventilative, high moisture absorption is fallen apart moist, and low-carbon (LC), environmental protection, renewable, the premium properties such as anti-inflammatory of invigorating blood circulation, by flattening technology and glue-free low temperature and pressure or quiltmg piocess of colding pressing, the pure-natural biological matter sponge gourd sponge material obtained, and the crib mattress washed and be exposed to the sun utilizing this material to prepare.
Background technology
Baby is a special colony, and health is very soft, and grow quickly, immunity is low, and skin, respiratory system are all more responsive to internal and external environment, and badly very easily occur health or depauperation problem if nursed, therefore, the requirement standard of crib mattress is very high.Infanette is in the market lined with jute mattress, coconut palm palm fiber mattress, memory sponge mattress etc.Wherein jute mattress or coconut palm palm fiber mattress etc., generally uses glue etc. to be glued together by the fiber of dispersion, overall mattress can not clean, can not be exposed to the sun, easily pollute, and meanwhile, hardness is comparatively large, is unfavorable for that babies is healthy.And the poor air permeability such as memory sponge mattress, not only scent of, also can not be exposed to the sun, and is also unfavorable for the health of baby.The living beings sponge gourd sponge crib mattress of the present invention's exploitation, pure biology manufactures, zero formaldehyde, and moisture absorption is loose wet, sleeping, soft comfortable, can wash, can be exposed to the sun, make full use of the natural spacial framework of luffa, soft, comfortable, ventilative, environmental protection, health, antibacterial, anti-mite.
Summary of the invention
The object of the present invention is to provide a kind of living beings crib mattress, this mattress can provide soft support for baby, can carry out washing and being exposed to the sun, be of value to the healthy of baby.
The scheme that technical solution problem of the present invention adopts is as follows:
A kind of health environment-friendly living beings sponge gourd sponge crib mattress, it is characterized in that, described mattress is made up of upper and lower fabric composite bed, living beings sponge gourd spongy layer, surrounding edge and impermeable layer; Described upper and lower fabric composite bed and surrounding edge form cavity volume, and described living beings sponge gourd spongy layer and impermeable layer are detachably coated in cavity volume from top to bottom.
Further, described impermeable layer is fixed on the inner surface centre position of lower fabric composite bed, and described impermeable layer and lower fabric composite bed are fixedly connected with by slide fastener or VELCRO or snap-fastener.
Further, between described upper fabric composite bed and surrounding edge, three limits are provided with slide fastener, so that sponge gourd spongy layer and impermeable layer take out.
Further, described living beings sponge gourd spongy layer is made up of the courage cover of the band slide fastener of sponge gourd sponge sheet material and coated sponge gourd sponge sheet material; Described sponge gourd sponge sheet material utilizes density at 15Kg/m
3-30Kg/m
3luffa in scope, through flattening, quilting of colding pressing; Or the sheet course of the certain thickness utilizing low-melting fiber heat pressure adhesive to obtain and grammes per square metre; The thickness of described every layer of sponge gourd sponge sheet material is 2cm-5cm, and the grammes per square metre of every centimeter of thickness is 320g/m
2-500g/m
2.
Further, described upper and lower fabric composite bed is from outward appearance to inner essence followed successively by fabric, upright cotton or short fiber silk floss, base fabric, and described fabric is cotton textiles, Modal, sky silk class pure natural knit fabric; Described base fabric is also contton cloth; The grammes per square metre of described upright cotton or continuous every square of short fiber is 200g/m
2-500g/m
2.
Further, described impermeable layer is thermoplastic polyurethane TPU Water-proof breathable fabric.
A kind of processing method one of health environment-friendly living beings sponge gourd sponge crib mattress described above, its feature is, described living beings sponge gourd sponge sheet material processes acquisition as follows:
1. first select density at 15Kg/m
3-30Kg/m
3luffa be primary raw materials;
2. cleaned by first for the luffa chosen raw material, dry, water content control is within 7%; Then clip two, and cut off along luffa axle side, coring material; Flatten sapwood;
3. sapwood is screened again, select grammes per square metre>=160g/m
2luffa flatten sapwood and do the final raw material of sponge gourd sponge sheet material;
4. the flattening luffa sapwood chosen is tiled by same direction is staggered, luffa outer light faces up, and inner layer sheet faces down, and staggering between upper and lower layer stacks tiling, and be consistent with the density of layer luffa sapwood and grammes per square metre, lay 640g-2500g for every square metre;
5. to the flattening luffa sapwood precompressed laid, fixed high 2cm-5cm, protects and carries 2 minutes, unloading;
6. step is repeated 3., 2 times;
7. quilting is carried out, the spacing 100-150mm between quilting line to the stratiform luffa sapwood pressed in advance, fixed thick 2cm-5cm, obtain sponge gourd sponge sheet material.
A kind of processing method two of health environment-friendly living beings sponge gourd sponge crib mattress described above, its feature is, described living beings sponge gourd sponge sheet material processes acquisition as follows:
1. first select density at 15Kg/m
3-30Kg/m
3luffa be primary raw materials;
2. cleaned by first for the luffa chosen raw material, dry, water content control is within 7%; Then clip two, and cut off, after coring material along luffa axle side; Flatten sapwood;
3. sapwood is screened again, select grammes per square metre>=160g/m
2luffa flatten sapwood and do the final raw material of sponge gourd sponge sheet material;
4. tiled by same direction is staggered by the flattening luffa sapwood chosen, luffa outer light faces up, and inner layer sheet faces down; Lay multilayer, be consistent with the grammes per square metre of layer luffa sapwood and density, upper and lower layer flattens to stagger between luffa sapwood and stacks tiling, and spreads skim sheath-core type low-melting point acid fiber by polylactic between the layers; And meet every square metre of laying 640g-2500g luffa sapwood;
5. to the fixed high 2cm-5cm hot pressing of the sponge gourd sponge blank paved, temperature 115 DEG C, protect and carry 2min-5min, thickness is larger, and hold time is longer
6. good to hot pressing sponge gourd sponge sheet material is cooled to room temperature and leaves standstill 24 hours;
7. by dimensions, deburring is carried out to the above-mentioned sponge gourd sponge sheet material handled well, obtain final sponge gourd sponge sheet material.
Described sheath-core type low-melting point acid fiber by polylactic, average linear density is 2.22dtex, and average length is 35mm; The consumption of low melting point acid fiber by polylactic is the 15%-27% flattening luffa sheet quality.
Compared with the prior art, effective effect of the present invention is embodied in:
(1) fabric that the present invention adopts, sponge gourd sponge, upright cotton, TPU Water-proof breathable fabric etc. are all environmental protection, ventilative, health material, can meet the tender skin of baby and the healthy needs breathed better.
(2) instant invention overcomes existing crib mattress can not be exposed to the sun, the defect of (or part can be cleaned) can not be cleaned, by splitting structural design, conveniently can realize the separately cleaning of each part of mattress, the object of airing.
(3) the present invention adopts density at 15Kg/m
3-30Kg/m
3the sapwood of luffa be raw material, flattening technology and glue-free low temperature and pressure technique (with sheath-core type low-melting point acid fiber by polylactic for adhesive) or cold-press process quiltmg piocess is utilized to prepare pure-natural biological matter sponge gourd sponge, formaldehydeless, nontoxic, pollution-free, degradable, there is eco-environmental prote, overcome present plant-fiber mattress, as palm fiber mattress, bamboo silk mattress need to utilize glue to be glued together by the string of dispersion, containing noxious materials such as formaldehyde, the limitation of easy pollution sleep environment, can realize washing simultaneously and be exposed to the sun.
(4) the present invention adopts density at 15Kg/m
3-30Kg/m
3the sapwood of luffa be raw material, with density at 31Kg/m
3-50Kg/m
3industrial luffa to compare quality own loose, soft; In addition, the present invention gives full play to the characteristic of the natural spacial framework of luffa material and high-energy absorption, technique controls by the quantification of every centimeter of sheet material grammes per square metre the sponge gourd sponge material obtaining soft comfortable, than palm fiber mattress, bamboo silk mattress elasticity better, more comfortable softness.
With reference to international standard ISO 2439/B MOD 1, (grammes per square metre of every centimeter of material is 320-500g/m to the thick sponge gourd sponge sheet material of 10cm to utilize CTBA method
2), 10cm monofilament pad carries out compressive hardness test, result: 1. sponge gourd sponge sheet material, surface hardness 5.2mm-21.1mm, sandwich layer hardness 14.9mm-25.2mm, bottom hardness 2.7mm-4.8mm; And monofilament pad, surface hardness 2.9mm, sandwich layer hardness 5.8mm, bottom hardness 1.3mm.Wherein in test result, numerical value is larger, represents that material is softer.
(5) sponge gourd sponge sheet material of the present invention maintains the natural spacial framework of luffa material well, overcome in existing industrial luffa processing technology, luffa is compressed to completely closely knit, thus cause gas permeability to reduce, the defect of (after cleaning distortion) can not be cleaned.
(6) the present invention makes full use of sponge gourd sponge material highly-breathable and high moisture absorption is fallen apart moist, and sponge gourd spongy layer can make baby's moisture with it or urine run downwards, ensures that the mattress surface that baby sleeps is dry and comfortable comfortable, and can wash airing.
(7) the present invention is provided with the impermeable layer preventing infant urine from permeating, and this layer has ventilative, waterproof, environmental protection, the feature such as ageing-resistant, not only can ensure the demand that infantile health is comfortable, and can clean easily.
(8) the present invention take full advantage of the anti-inflammatory of sponge gourd sponge, antibacterial, invigorate blood circulation, relaxing muscles and tendons, the feature such as sleeping, better can ensure the health of baby.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of crib mattress using state of the present invention.
Fig. 2 is the cut-away illustration of crib mattress of the present invention.
Fig. 3 is the structural representation of crib mattress of the present invention.
Fig. 4 is the schematic diagram of sponge gourd sponge sheet material of the present invention.
Fig. 5 is sponge gourd spongy layer of the present invention assembling schematic diagram.
Fig. 6 is the schematic diagram after luffa cutting of the present invention.
Fig. 7 is the cross-sectional view after luffa cutting of the present invention.
Fig. 8 is that luffa of the present invention flattens schematic diagram.
Fig. 9 is that invention luffa flattens cross-sectional view.
Number in the figure: 1 upper fabric composite bed, 2 sponge gourd sponge sheet materials, 21, quilting line, the courage cover of band slide fastener of 3 coated sponge gourd sponge sheet materials, slide fastener on 31 courage covers, 4 impermeable layers, 5 lower fabric composite beds, 6 surrounding edges, slide fastener, 8 between 7 fabric composite beds and surrounding edge flatten before luffa column, luffa column, 91 sapwood, 92 cores in 9 flattening process.
Detailed description of the invention
By detailed description of the invention, explanation is further explained to technical solution of the present invention below in conjunction with accompanying drawing.
As shown in the figure, a kind of health environment-friendly living beings sponge gourd sponge crib mattress, is made up of upper fabric composite bed 1, living beings sponge gourd spongy layer, lower fabric composite bed 5, surrounding edge 6 and impermeable layer 4.
Upper and lower fabric composite bed and surrounding edge form a cavity volume, and upper fabric composite bed and surrounding edge are provided with slide fastener (slide fastener 7 namely in figure between fabric composite bed and surrounding edge) so that sponge gourd spongy layer and impermeable layer take out along three limits.
Wherein, the width of impermeable layer is consistent with mattress size, and length is 2/3 of mattress length; Impermeable layer is fixed on the inner surface centre position of lower fabric composite bed, and impermeable layer and lower fabric composite bed are fixedly connected with by slide fastener or VELCRO or snap-fastener.
As shown in the figure, living beings sponge gourd spongy layer is made up of the courage cover 3 of the band slide fastener of sponge gourd sponge sheet material 2 and coated sponge gourd sponge sheet material; Sponge gourd sponge sheet material utilizes density at 15Kg/m
3-30Kg/m
3luffa in scope, through flattening, quilting of colding pressing; Or the sheet course of the certain thickness utilizing low-melting fiber heat pressure adhesive to obtain and grammes per square metre; The thickness of described every layer of sponge gourd sponge sheet material is 2cm-5cm, and the grammes per square metre of every centimeter of thickness is 320g/m
2-500g/m
2.
Further, upper and lower fabric composite bed is from outward appearance to inner essence followed successively by that fabric, upright cotton or short fiber are continuous, base fabric, and fabric is the pure natural knit fabrics such as cotton textiles, Modal, sky silk (this fabric environmental protection, comfortable, soft, ventilative, elasticity is relatively good); Described base fabric is also contton cloth; The grammes per square metre of described upright cotton or continuous every square of short fiber is 200g/m
2-500g/m
2.
Further, described impermeable layer is thermoplastic polyurethane TPU Water-proof breathable fabric, has waterproof, ventilative, environmental protection, the characteristic such as antibacterial.
Embodiment 2
A kind of processing method one of embodiment 1 health environment-friendly living beings sponge gourd sponge crib mattress, its feature is, living beings sponge gourd sponge sheet material processes acquisition as follows:
1. first select density at 15Kg/m
3-30Kg/m
3luffa be primary raw materials;
2. cleaned by first for the luffa chosen raw material, dry, water content control is within 7%; Then clip two, and cut off, after coring material 92 along luffa axle side; Flatten sapwood 91;
3. sapwood is screened again, select grammes per square metre>=160g/m
2luffa flatten sapwood and do the final raw material of sponge gourd sponge sheet material;
4. the flattening luffa sapwood chosen is tiled by same direction is staggered, luffa outer light faces up, and inner layer sheet faces down, and staggering between upper and lower layer stacks tiling, and be consistent with the density of layer luffa sapwood and grammes per square metre, lay 640g-2500g for every square metre;
5. to the flattening luffa sapwood precompressed laid, fixed high 2cm-5cm, protects and carries 2 minutes, unloading;
6. step is repeated 3., 2 times;
7. quilting is carried out, the spacing 100-150mm between quilting line 21 to the stratiform luffa sapwood pressed in advance, fixed thick 2cm-5cm, obtain sponge gourd sponge sheet material.
This mattress upper and lower fabric composite bed, surrounding edge, impermeable layer are all obtained by existing process.
Embodiment 3
A kind of processing method two of health environment-friendly living beings sponge gourd sponge crib mattress described above, its feature is, described living beings sponge gourd sponge sheet material processes acquisition as follows:
1. first select density at 15Kg/m
3-30Kg/m
3luffa be primary raw materials;
2. cleaned by first for the luffa chosen raw material, dry, water content control is within 7%; Then clip two, and cut off, after coring material along luffa axle side; Flatten sapwood;
3. sapwood is screened again, select grammes per square metre>=160g/m
2luffa flatten sapwood and do the final raw material of sponge gourd sponge sheet material;
4. tiled by same direction is staggered by the flattening luffa sapwood chosen, luffa outer light faces up, and inner layer sheet faces down; Lay multilayer, be consistent with the grammes per square metre of layer luffa sapwood and density, upper and lower layer flattens to stagger between luffa sapwood and stacks tiling, and spreads skim sheath-core type low-melting point acid fiber by polylactic between the layers; And meet every square metre of laying 640g-2500g luffa sapwood;
5. to the fixed high 2cm-5cm hot pressing of the sponge gourd sponge blank paved, temperature 115 DEG C, protect and carry 2min-5min, thickness is larger, and hold time is longer
6. good to hot pressing sponge gourd sponge sheet material is cooled to room temperature and leaves standstill 24 hours;
7. by dimensions, deburring is carried out to the above-mentioned sponge gourd sponge sheet material handled well, obtain final sponge gourd sponge sheet material.
In this embodiment, sheath-core type low-melting point acid fiber by polylactic (existing commercially available material), average linear density is 2.22dtex, and average length is 35mm; The consumption of low melting point acid fiber by polylactic is the 15%-27% flattening luffa sheet quality.
This mattress upper and lower fabric composite bed, surrounding edge, impermeable layer are all obtained by existing process.
The foregoing is only the preferred embodiment of invention, not in order to restriction invention, any amendment done within all spirit in invention and principle, equivalent to replace and improvement etc., within the protection domain that all should be included in invention.