CN104997337B - Healthy and environmental-friendly biomass mattress provided with loofah sponge functional layer - Google Patents
Healthy and environmental-friendly biomass mattress provided with loofah sponge functional layer Download PDFInfo
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- CN104997337B CN104997337B CN201510443420.1A CN201510443420A CN104997337B CN 104997337 B CN104997337 B CN 104997337B CN 201510443420 A CN201510443420 A CN 201510443420A CN 104997337 B CN104997337 B CN 104997337B
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Landscapes
- Mattresses And Other Support Structures For Chairs And Beds (AREA)
Abstract
The invention provides a healthy and environmental-friendly biomass mattress provided with a loofah sponge functional layer. The mattress comprises an upper mattress layer and a lower mattress layer. The upper mattress layer is a comfortable layer filled with elastomer. The comfortable layer is wrapped by an upper fabric compound layer, a bottom lining and an upper surrounding edge. The lower mattress layer is composed of the loofah sponge functional layer and a spring core layer. The loofah sponge functional layer and the spring core layer are wrapped by a lower fabric compound layer and a lower surrounding edge. The upper surrounding edge is provided with a first extending part and a first connecting piece. The lower surrounding edge is provided with a second extending part and a second connecting piece. The first connecting piece and the second connecting piece are matched to open and close the lower mattress layer. According to the healthy and environmental-friendly biomass mattress, the natural space network structure of a loofah sponge material and the characteristic that the space network structure of loofah sponge material can be recovered after absorbing moisture are fully developed, so that the mattress has the good breathability, moisture absorption and shape retention, and meanwhile due to the design of a three-edge zipper, a user can conveniently taken out the loofah sponge functional layer to air the loofah sponge functional layer.
Description
Technical field
The present invention relates to a kind of plant-fiber mattress, in particular with luffa natural plant fibre space net structure and
Height is ventilative, highly hygroscopic scattered moist, and the premium properties such as low-carbon (LC), environmental protection, renewable, promoting blood circulation anti-inflammatory, by flattening technology and nothing
Glue low temperature and pressure or quiltmg piocess of colding pressing, the pure-natural biological matter sponge gourd sponge material of acquisition, and using the material fit latex
The mattress that comfort liner is prepared from, not only contributes to health, can also obtain comfortable sleeping sense.
Background technology
Mattress in the market mainly has sponge matress, latex bed mattress, sping mattress, palm mattress etc., wherein natural
The limited starting material of latex bed mattress, and the raw material of synthetic latex mattress and sponge matress belong to petrochemicals, are not
Renewable resource, and the gas permeability of latex bed mattress, sponge matress and dissipate it is moist poor, use time one grow easily go mouldy or
Breed bacteria and other microorganisms, are unfavorable for health.The gas permeability of sping mattress is preferable, but spring bed core must be with sea
The soft stuffing materials such as silk floss, latex disperse human bady gravitational for matting layer.Therefore, the substitute of non-renewable resources is sought, is opened
The good plant-fiber mattress of volatility will be the trend of following mattress development.Natural plant fiber material with its aboundresources,
Renewable, nontoxic, the advantage such as pollution-free, degradable is widely used to the every aspect of people's daily life, has such as utilized
Mountain monofilament, bamboo silk, palm silk etc. manufacture the case of filling mattress material, but this filling mattress material is generally required and utilizes gluing
Scattered string bonding is got up in agent, therefore, the product for developing contains the noxious materials such as formaldehyde, is unfavorable for that human body is good for
Health.《Compendium of Materia Medica》Described in luffa it is dry cold, can promoting blood circulation by removing wind, remove obstruction in channels to relieve pain, with reducing blood lipid, prevention ischemic myocardial
Damage the effect with calm anti-inflammatory.Sponge gourd sponge master is saturating using the netted structure of luffa natural fiber and high-energy absorption, height
Gas (56532L/m2S), it is highly hygroscopic dissipate it is moist (hygroscopic capacity is 3 times of own wt, average resolution factor for 98.27%), and
The premium properties such as low-carbon (LC), environmental protection, renewable, by flattening technology, without glue low temperature and pressure technique or cold-press process, the pure day of acquisition
Right biomass string spatial network material.The present invention will develop zero formaldehyde, sleeping, life using biomass sponge gourd sponge material
State, environmental protection, ventilative, the high-performance mattress of antibacterial, not only can meet the hope and national energy-saving reduction of discharging of people's back to nature
Strategy, while can also make one-bed interface in dry and comfortable comfortable state, pressure distribution can be improved, stimulate circulation and
Metabolism, reaches dispelling fatigue, the effect for strong body of activating blood and relaxing tendons, prevent and get rid of illness.
The content of the invention
It is an object of the invention to provide a kind of sponge gourd sponge matress and its processing method, the mattress can provide soft
Support, again can be with dynamic optimization people-bed interface microenvironment, the effect with healthy sleeping.
The scheme that the present invention solves technical problem employing is as follows：
A kind of health environment-friendly biomass mattress for being provided with sponge gourd sponge functional layer, it is characterised in that the mattress includes bed
Pad upper strata and mattress lower floor；
The mattress upper strata is the comfort liner filled with elastomer, the comfort liner by upper fabric composite bed, end liner and on
Surrounding edge is coated；
The mattress lower floor is made up of sponge gourd sponge functional layer and spring sandwich layer, and the spring sandwich layer is separate packed spring
Or the chain spring of essence steel or wire drawing carry this spring；In spring sandwich layer, cladding separate packed spring or the chain spring of smart steel or wire drawing carry this
Upper and lower two faces of the bed net of spring are provided with 400g/m2-800g/m2Made by cotton felt or other felt classes with certain elasticity
Prime coat；If spring sandwich layer is the chain spring of smart steel or wire drawing carries this spring, balance is additionally provided with the prime coat above spring
Net；
The sponge gourd sponge functional layer is located at spring sandwich layer upper surface；The sponge gourd sponge functional layer and spring sandwich layer are by under
Fabric composite bed and lower surrounding edge are coated；
The circumferential comfort liner lower surface in bottom four of the upper surrounding edge extends to form extension one, and in the inner side of extension one
Three sides are provided with connector one, and the upper surface of the circumferential luffa functional layer in top four of the lower surrounding edge extends to form extension two,
And the connector two supporting with connector one is provided with three sides of the inner side of extension two, the connector one and connector two are matched somebody with somebody
Folding mattress lower floor is realized in conjunction, and the extension one is fixedly connected with the two one side sutures for not setting connector are extended.
Preferably, the sponge gourd sponge functional layer is in 15Kg/m using density3-30Kg/m3In the range of luffa,
Remove core, sapwood flattened, Jing cold pressing quilting or using low-melting fiber heat pressure adhesive obtain certain thickness and grammes per square metre piece
Shape course；The thickness of gained sponge gourd sponge sheet material is 3cm, and the grammes per square metre of every centimeter of thickness is 320g/m2-600g/m2。
Preferably, the sponge gourd sponge sheet material processes as follows acquisition：
1. density is selected first in 19Kg/m3-30Kg/m3Luffa be primary raw materials；
2. by the luffa chosen, just raw material is cleaned, and is dried, and water content control is within 7%；Then two, and edge are clipped
Luffa axle side is cut off, after removing core；Flattening sapwood；
3. sapwood is screened again, selects grammes per square metre >=160g/m2Luffa flattening sapwood cook sponge gourd sponge sheet material most
Whole raw material；
4. the flattening luffa sapwood chosen staggeredly is tiled at same direction, luffa outer light faces up, inner layer sheet
Face down, stagger between upper and lower layer and stack tiling, and the density and grammes per square metre with layer luffa sapwood is consistent, per square metre
Laying 960g-1800g；
5. the flattening luffa sapwood precompressed to laying, fixed high 3cm, protects and carries 2 minutes, unloading；
6. repeat step 3., 2 times；
7. the stratiform luffa sapwood to pressing in advance carries out quilting, and spacing 150-200mm between quilting line determines thickness 3cm,
Obtain sponge gourd sponge sheet material.
Preferably, the sponge gourd sponge sheet material can also as follows process acquisition：
1. density is selected first in 19Kg/m3-30Kg/m3Luffa be primary raw materials；
2. by the luffa chosen, just raw material is cleaned, and is dried, and water content control is within 7%；Then two, and edge are clipped
Luffa axle side is cut off, and removes core；Flattening sapwood；
3. sapwood is screened again, selects grammes per square metre >=160g/m2Luffa flattening sapwood cook sponge gourd sponge sheet material most
Whole raw material；
4. the flattening luffa sapwood chosen staggeredly is tiled at same direction, luffa outer light faces up, inner layer sheet
Face down；Laying multilayer, is consistent with the density and grammes per square metre of layer luffa sapwood, between upper and lower layer flattening luffa sapwood
Stagger and stack tiling, and spread a thin layer sheath-core type low-melting point acid fiber by polylactic between the layers；And per square metre of laying of satisfaction
960g-1800g luffa sapwood；
5. the fixed high 3cm hot pressing of sponge gourd sponge blank to paving, 115 DEG C of temperature is protected and carries 2min；
6. good to hot pressing sponge gourd sponge sheet material is cooled to normal temperature and stands 24 hours；
7. deburring is carried out by dimensions to the above-mentioned sponge gourd sponge sheet material handled well, obtains final sponge gourd sponge sheet
Material；
Further, the sheath-core type low-melting point acid fiber by polylactic, average linear density is 2.22dtex, and average length is
35mm；The consumption of low melting point acid fiber by polylactic is the 15%-27% for flattening luffa sheet quality.
Preferably, the elastomer is in latex, foam sponge, wool, horsehair, camel hair, eider down, sponge gourd reeling wadding
One or more combination is formed, and the wool, horsehair, camel hair are the sheet material for processing, and the eider down or sponge gourd reeling wadding are piece
Shape inner bag, inner bag skin is non-woven fabrics or cloth, is uniformly distributed eider down or sponge gourd reeling wadding by quilting, the sponge gourd reeling wadding
Luffa is broken into into thread formation.
Preferably, the fabric composite bed and surrounding edge are from outside to inside successively by fabric, upright cotton, sponge or latex, nothing
Spin cloth quilting to form；Thickness proportion shared by the upright cotton is less than the 1/3 of fabric composite bed.
Compared with the prior art, effective effect of the invention is embodied in：
(1) present invention adopts density in 15Kg/m3-30Kg/m3Luffa sapwood be raw material, using flattening technology
With without glue low temperature and pressure technique (with sheath-core type low-melting point acid fiber by polylactic as adhesive) or cold pressing, quiltmg piocess prepare it is pure natural
Biomass sponge gourd sponge, it is formaldehydeless, nontoxic, pollution-free, degradable, with eco-environmental prote, overcome present string bed
Pad, such as palm fiber mattress, bamboo silk mattress need that scattered string is glued together using glue, containing noxious materials such as formaldehyde,
Easily pollute the limitation of sleep environment.In addition, density is in 15Kg/m3-30Kg/m3Luffa sapwood thickness it is less, pass through
Multilayer sapwood staggeredly tiles, precompressed can obtain homogeneous sponge gourd sponge sheet material, and the density of sponge gourd sponge sheet material is (i.e. gram
Weight) can control in 960-1800g/m2；And density is in 31Kg/m3-50Kg/m3Luffa sapwood thickness it is larger, and sponge gourd
The compaction rate and thickness difference at each position of network is larger, it is impossible to obtained than more uniform sponge gourd sponge sheet by multi-layer intercrossed tiling
Material, also difficulty or ease are controlled in 960-1800g/m the density (i.e. grammes per square metre) of sponge gourd sponge sheet material2This pleasant hardness range；
(2) present invention also given full play to luffa raw material light weight, it is loose the characteristics of, microstructure and fiber observation table
Bright, the compaction rate of the fiber bundle structure at each position of luffa is respectively less than jute and coconut palm palm fibre；Loofah fiber is similar to jute, fine
Dimension is longer, it is easy to bend, and the fiber of coconut palm palm fibre is shorter, not flexible in fusiformis；There is spiral duct in luffa vascular bundle,
Spiral duct is main water delivery tissue；Furthermore fiber aspect interlocks inside and outside luffa, the fibre length of table is big in luffa, chamber
Footpath is little, acts primarily as the effect of luffa longitudinal bracing.As can be seen here, natural fluffy, the soft and crisscross fiber of luffa
Structure be its become good filling mattress material there is provided ensureing to ensure, meanwhile, the presence of spiral duct is also luffa
Mattress has more preferable gas permeability, dissipates moist and comfortable people-bed microenvironment there is provided guarantee.
(3) present invention gives full play to the characteristic of the natural spacial framework of luffa material and high-energy absorption, in work
The sponge gourd sponge material of soft comfortable is obtained in skill by the quantification control of every centimeter of sheet material grammes per square metre, than palm fiber mattress, bamboo silk
Mattress elasticity is more preferably, more comfortable soft.
With reference to international standard ISO 2439/B MOD 1, using CTBA methods to the 10cm thick big sheet material of sponge gourd sponge (per public
The grammes per square metre for dividing material is 960-1800g/m2), 10cm monofilament pads be compressed hardness test, as a result：1. the big sheet material of sponge gourd sponge,
Surface hardness 5.2mm-25mm, sandwich layer hardness 14.9mm-29.7mm, bottom hardness 2.7mm-5.3mm；And monofilament pad, top layer is hard
Degree 2.9mm, sandwich layer hardness 5.8mm, bottom hardness 1.3mm.Wherein numerical value is bigger in test result, represents that material is softer.
(4) due to natural fiber material meeting degradation with aging during use, the relatively low material of degree of crystallinity is higher than degree of crystallinity
Material is easily degraded, so as to affect the service life of product, by XRD analysis of spectrum, the crystallization of luffa endosexine
Degree 47.05%, the degree of crystallinity 21.79% of extexine 42.32%, significantly larger than monofilament fiber illustrates the knot of fiber in luffa
Structure stability is significantly higher than monofilament fiber, therefore the service life of luffa mattress of the present invention will be far above palm fibre in the market
Palmitic acid mattress.Also indicated that by thermal weight loss TG analyses simultaneously, the heat decomposition temperature (296 DEG C -343 DEG C) of luffa is fine higher than monofilament
Dimension (268 DEG C -327 DEG C), also illustrates the stability of luffa material fiber structure.
(5) sponge gourd sponge sheet material of the present invention overcomes in existing industrial luffa processing technology and is compressed to luffa completely
It is closely knit, so as to cause gas permeability to reduce, the defect of deformation of easily making moist.(because luffa is high-hygroscopicity material, can absorb
More than 3 times of moisture of own wt, when luffa is pressed it is completely dense after, material can expand after moisture absorption of making moist, generating material
Deformation).
(6) luffa sponge sheet material of the present invention overcomes in existing luffa mattress technique and for luffa to be polished into fiber,
Then the defect of hardboard is processed into using the processing technology of fiberboard, this method for being processed into hardboard has not only broken up luffa
Natural network structure, while the mattress hardness made is also than larger, it is impossible to meet the demand of mattress comfort.
(7) invention sponge gourd sponge sheet material to give full play to be adjusted after luffa material moisture absorption and recovers its spatial network shape
The characteristics of, adjust and recover the deformation of mattress during use of sleeping slightly by moisture absorption and parsing sweat, overcome existing silk
Luffa is polished into fiber as packing material in melon network mattress technique, according to the method processing somewhat softness for sewing bed clothes
(technique is also to destroy the natural network structure of luffa to the limitation of the technique of mattress bed course, is held using after a period of time
Easily there is the phenomenon subsided, the mattress after subsiding can also become stiff).
(8) sponge gourd sponge sheet material good permeability of the present invention, highly hygroscopic using luffa material dissipates moist, can be by human body
The moisture quick dynamic operation downwards produced in sleep procedure, such that it is able to ensure on bed surface in dry and comfortable state, works as daytime
When not using mattress, moisture can be distributed preferably again, you can with dynamic optimization people-bed microenvironment.
(9) bed mattress edge-enclosing of the present invention adopts four side Process, between mattress upper strata and mattress lower floor, encloses by the way that upper centre is little
Sponge gourd sponge functional layer easily can be taken out and be dried by slide fastener connection when three between the little surrounding edge in lower centre, user.(mite
Worm be affect health most important aspect, except mite most efficient method is exposed to the sun by the sun, but many mattresses be can not
It is enough to realize what is be exposed to the sun, such as the latex bed mattress that market share amount on the market is maximum, meeting oxidative degradation, and powdered.And natural sponge gourd
Network is quite different, can clean and is exposed to the sun with the sun)
(10) present invention takes full advantage of the natural network structure of natural loofah, and compared with the prior art, gas permeability is more
It is good.
(11) present invention adopts the relatively low luffa of density, while by the material grammes per square metre of per centimeter of thickness in process
Control, it is to avoid sponge gourd sponge excessively densification, so as to overcome existing plant-fiber mattress, such as palm fiber mattress, bamboo silk mattress
Weight is big, realizes the lighting design and production of mattress, and sponge gourd sponge functional layer can be made more easily to take out drying.
Figure of description
Fig. 1 is the cut-away illustration of mattress of the present invention.
Fig. 2 is the schematic diagram of mattress use state of the present invention.
Fig. 3 is sponge gourd sponge sheet material schematic diagram of the present invention.
Fig. 4 is the schematic diagram after luffa cutting of the present invention.
Fig. 5 is the cross-sectional view after luffa cutting of the present invention.
Fig. 6 is luffa flattening schematic diagram of the present invention.
Fig. 7 is invention luffa flattening cross-sectional view.
Fig. 8 is the cut-away illustration of spring sandwich layer separate packed spring bed net bottoming structure of the present invention.
Fig. 9 is that the present invention is that spring sandwich layer Buddha's warrior attendant of the present invention is chain or wire drawing proposes the cutting of this net of spring bed bottoming structure and shows
It is intended to.
Label in figure：1 mattress upper strata, 11 upper strata fabric composite beds, 12 comfort liners, 13 end liners, surrounding edge, 15 extensions on 14
First, 2 mattress lower floors, 21 lower floor's fabric composite beds, 22 sponge gourd sponge functional layers, 221 quilting lines, 23 spring sandwich layers, 23 bed nets,
Luffa column before 231 spring bodies, 232 prime coats, 233 balance nets, 24 times surrounding edges, 25 extensions two, 3 slide fasteners, 4 flattenings, 5
Luffa column, 51 sapwood, 52 sandwich layers in flattening process.
Specific embodiment
Explanation is further explained to technical solution of the present invention by specific embodiment below in conjunction with accompanying drawing.
Embodiment 1
As illustrated, a kind of health environment-friendly biomass mattress for being provided with sponge gourd sponge functional layer, mattress includes mattress upper strata 1
With mattress lower floor 2；
Mattress upper strata 1 is the comfort liner 12 filled with elastomer, comfort liner by upper strata fabric composite bed 11, end liner 13 and on
Surrounding edge 14 is coated；
Mattress lower floor 2 is made up of sponge gourd sponge functional layer 22 and spring sandwich layer 23, and the spring body 231 of spring sandwich layer is independent
Bagged-spring or the chain spring of smart steel or wire drawing carry this spring；In spring sandwich layer, cladding separate packed spring or the chain spring of smart steel or
Wire drawing carries upper and lower two faces of the bed net 23 of this spring and is provided with 400g/m2-800g/m2Cotton felt or other there is certain elasticity
Prime coat 232 made by felt class；If spring sandwich layer is the chain spring of smart steel or wire drawing carries this spring, the prime coat above spring
On be additionally provided with the balance net 233 of porous plastics material；
Sponge gourd sponge functional layer 22 is located at spring sandwich layer upper surface；Melon sponge functional layer and spring sandwich layer are combined by lower fabric
Layer 21 and lower surrounding edge 24 are coated；
The circumferential comfort liner lower surface in bottom four of upper surrounding edge 14 extends to form extension 1, and in the inner side of extension one
Three sides are provided with connector one, and the upper surface of the circumferential luffa functional layer in top four of lower surrounding edge 24 extends to form extension 2 25,
And the connector two supporting with connector one is provided with three sides of the inner side of extension two, the connector one and connector two are matched somebody with somebody
Folding mattress lower floor is realized in conjunction, and the extension one is fixedly connected with the two one side sutures for not setting connector are extended, is embodied as
When, the version of connector is slide fastener 3 or VELCRO or fastener.
Preferably, sponge gourd sponge functional layer is in 15Kg/m using density3-30Kg/m3In the range of luffa, coring
After material, sapwood is flattened, Jing cold pressing quilting or using low-melting fiber heat pressure adhesive obtain certain thickness and grammes per square metre sheet
Course；The thickness of gained sponge gourd sponge sheet material is 3cm, and the grammes per square metre of every centimeter of thickness is 320g/m2-600g/m2。
The elastomer is the one kind or several in latex, foam sponge, wool, horsehair, camel hair, eider down, sponge gourd reeling wadding
Plant and combine, the wool, horsehair, camel hair are the sheet material for processing, and the eider down or sponge gourd reeling wadding are sheet inner bag, interior
Courage skin is non-woven fabrics or cloth, and by quilting eider down or sponge gourd reeling wadding are uniformly distributed, and the sponge gourd reeling wadding is by sponge gourd
Network is broken into thread formed.
Preferably, the fabric composite bed and surrounding edge are from outside to inside successively by fabric, upright cotton, sponge or latex, nothing
Spin cloth quilting to form, thickness is 1.5cm-3.8cm；Thickness proportion shared by the upright cotton is less than the 1/3 of fabric composite bed.
Embodiment 2
Preferably, the sponge gourd sponge sheet material processes as follows acquisition：
1. density is selected first in 19Kg/m3-30Kg/m3Luffa be primary raw materials；
2. by the luffa chosen, just raw material is cleaned, and is dried, and water content control is within 7%；Then two is clipped, must be opened up
Luffa column 4 before flat, as shown in Figure 4,5；Then it is cut off along luffa axle side, after removing core 52；Flattening sapwood 51；
Luffa column 5 in flattening process, as shown in Figure 6,7；
3. sapwood is screened again, selects grammes per square metre >=160g/m2Luffa flattening sapwood cook sponge gourd sponge sheet material most
Whole raw material；
4. the flattening luffa sapwood chosen staggeredly is tiled at same direction, luffa outer light faces up, inner layer sheet
Face down, stagger between upper and lower layer and stack tiling, and the density and grammes per square metre with layer luffa sapwood is consistent, per square metre
Laying 960g-1800g；
5. the flattening luffa sapwood precompressed to laying, fixed high 3cm, protects and carries 2 minutes, unloading；
6. repeat step 3., 2 times；
7. the stratiform luffa sapwood to pressing in advance carries out quilting, and spacing 150-200mm between quilting line determines thickness 3cm,
Obtain sponge gourd sponge sheet material；
8. the sponge gourd sponge sheet material good to quilting carries out deburring by dimensions；
9. final sponge gourd sponge sheet material is obtained.
Embodiment 3
Preferably, the sponge gourd sponge sheet material can also as follows process acquisition：
1. density is selected first in 19Kg/m3-30Kg/m3Luffa be primary raw materials；
2. by the luffa chosen, just raw material is cleaned, and is dried, and water content control is within 7%；Then two is clipped, must be opened up
Luffa column 4 before flat, as shown in Figure 4,5；Then it is cut off along luffa axle side, after removing core 52；Flattening sapwood 51；
Luffa column 5 in flattening process, as shown in Figure 6,7；
3. sapwood is screened again, selects grammes per square metre >=160g/m2Luffa flattening sapwood cook sponge gourd sponge sheet material most
Whole raw material；
4. the flattening luffa sapwood chosen staggeredly is tiled at same direction, luffa outer light faces up, inner layer sheet
Face down；Laying multilayer, is consistent with the density and grammes per square metre of layer luffa sapwood, between upper and lower layer flattening luffa sapwood
Stagger and stack tiling, and spread a thin layer sheath-core type low-melting point acid fiber by polylactic between the layers；And per square metre of laying of satisfaction
960g-1800g luffa sapwood；
5. the fixed high 3cm hot pressing of sponge gourd sponge blank to paving, 115 DEG C of temperature is protected and carries 2min；
6. good to hot pressing sponge gourd sponge sheet material is cooled to normal temperature and stands 24 hours；
7. deburring is carried out by dimensions to the above-mentioned sponge gourd sponge sheet material handled well, obtains final sponge gourd sponge sheet
Material.
Further, the sheath-core type low-melting point acid fiber by polylactic, average linear density is 2.22dtex, and average length is
35mm；The consumption of low melting point acid fiber by polylactic is the 15%-27% for flattening luffa sheet quality.
The foregoing is only the preferred embodiment of invention, not to limit invention, all spirit and principle in invention it
Interior made any modification, equivalent and improvement etc., should be included within the protection domain of invention.
Claims (5)
1. a kind of health environment-friendly biomass mattress for being provided with sponge gourd sponge functional layer, it is characterised in that the mattress includes mattress
Upper strata and mattress lower floor；
The mattress upper strata is the comfort liner filled with elastomer, and the comfort liner is by upper fabric composite bed, end liner and upper surrounding edge
Cladding；
The mattress lower floor is made up of sponge gourd sponge functional layer and spring sandwich layer, and the spring sandwich layer is separate packed spring or essence
The chain spring of steel or wire drawing carry this spring；In spring sandwich layer, cladding separate packed spring or the chain spring of smart steel or wire drawing carry this spring
Upper and lower two faces of bed net be provided with 400g/ ㎡ -800g/ ㎡ cottons felts or other have felt class prime coats of certain elasticity；If
Spring sandwich layer is that the chain spring of smart steel or wire drawing carry this spring, and on the prime coat above spring balance net is additionally provided with；
The sponge gourd sponge functional layer is located at spring sandwich layer upper surface；The sponge gourd sponge functional layer and spring sandwich layer are by lower fabric
Composite bed and lower surrounding edge are coated；
The circumferential comfort liner lower surface in bottom four of the upper surrounding edge extends to form extension one, and on three sides of the inner side of extension one
Connector one is provided with, the upper surface of the circumferential luffa functional layer in top four of the lower surrounding edge extends to form extension two, and
Three sides of the inner side of extension two are provided with the connector two supporting with connector one, and the connector one and connector two coordinate reality
Existing folding mattress lower floor, the extension one is fixedly connected with the two one side sutures for not setting connector are extended；
The sponge gourd sponge functional layer is in 15Kg/m using density3-30Kg/m3In the range of luffa, core is removed, by sapwood
Flattening, Jing cold pressing quilting or using low-melting fiber heat pressure adhesive obtain certain thickness and grammes per square metre sheet course；Institute
The thickness for obtaining sponge gourd sponge sheet material is 3cm, and the grammes per square metre of every centimeter of thickness is 320g/ ㎡ -600g/ ㎡；
The sponge gourd sponge sheet material processes as follows acquisition：
1. density is selected first in 19Kg/m3-30Kg/m3Luffa be primary raw materials；
2. by the luffa chosen, just raw material is cleaned, and is dried, and water content control is within 7%；Then two is clipped, and along sponge gourd
Network axle side is cut off, after removing core；Flattening sapwood；
3. sapwood is screened again, the luffa for selecting grammes per square metre >=160g/ ㎡ flattens the final original that sapwood cooks sponge gourd sponge sheet material
Material；
4. the flattening luffa sapwood chosen staggeredly is tiled at same direction, luffa outer light faces up, internal layer surface court
Under, stagger between upper and lower layer and stack tiling, and the density and grammes per square metre with layer luffa sapwood is consistent, per square metre of laying
960g-1800g；
5. the flattening luffa sapwood precompressed to laying, fixed high 3cm, protects and carries 2 minutes, unloading；
6. repeat step 3., 2 times；
7. the stratiform luffa sapwood to pressing in advance carries out quilting, and spacing 150-200mm between quilting line, fixed thickness 3cm is obtained
Sponge gourd sponge sheet material.
2. a kind of health environment-friendly biomass mattress for being provided with sponge gourd sponge functional layer, it is characterised in that the mattress includes mattress
Upper strata and mattress lower floor；
The mattress upper strata is the comfort liner filled with elastomer, and the comfort liner is by upper fabric composite bed, end liner and upper surrounding edge
Cladding；
The mattress lower floor is made up of sponge gourd sponge functional layer and spring sandwich layer, and the spring sandwich layer is separate packed spring or essence
The chain spring of steel or wire drawing carry this spring；In spring sandwich layer, cladding separate packed spring or the chain spring of smart steel or wire drawing carry this spring
Upper and lower two faces of bed net be provided with 400g/ ㎡ -800g/ ㎡ cottons felts or other have felt class prime coats of certain elasticity；If
Spring sandwich layer is that the chain spring of smart steel or wire drawing carry this spring, and on the prime coat above spring balance net is additionally provided with；
The sponge gourd sponge functional layer is located at spring sandwich layer upper surface；The sponge gourd sponge functional layer and spring sandwich layer are by lower fabric
Composite bed and lower surrounding edge are coated；
The circumferential comfort liner lower surface in bottom four of the upper surrounding edge extends to form extension one, and on three sides of the inner side of extension one
Connector one is provided with, the upper surface of the circumferential luffa functional layer in top four of the lower surrounding edge extends to form extension two, and
Three sides of the inner side of extension two are provided with the connector two supporting with connector one, and the connector one and connector two coordinate reality
Existing folding mattress lower floor, the extension one is fixedly connected with the two one side sutures for not setting connector are extended；
The sponge gourd sponge functional layer is in 15Kg/m using density3-30Kg/m3In the range of luffa, core is removed, by sapwood
Flattening, Jing cold pressing quilting or using low-melting fiber heat pressure adhesive obtain certain thickness and grammes per square metre sheet course；Institute
The thickness for obtaining sponge gourd sponge sheet material is 3cm, and the grammes per square metre of every centimeter of thickness is 320g/ ㎡ -600g/ ㎡；
The sponge gourd sponge sheet material processes as follows acquisition：
1. density is selected first in 19Kg/m3-30Kg/m3Luffa be primary raw materials；
2. by the luffa chosen, just raw material is cleaned, and is dried, and water content control is within 7%；Then two is clipped, and along sponge gourd
Network axle side is cut off, after removing core；Flattening sapwood；
3. sapwood is screened again, the luffa for selecting grammes per square metre >=160g/ ㎡ flattens the final original that sapwood cooks sponge gourd sponge sheet material
Material；
4. the flattening luffa sapwood chosen staggeredly is tiled at same direction, luffa outer light faces up, internal layer surface court
Under；Laying multilayer, is consistent with the density and grammes per square metre of layer luffa sapwood, staggers between upper and lower layer flattening luffa sapwood
Tiling is stacked, and spreads a thin layer sheath-core type low-melting point acid fiber by polylactic between the layers；And per square metre of laying 960g- of satisfaction
1800g luffa sapwood；
5. the fixed high 3cm hot pressing of sponge gourd sponge blank to paving, 115 DEG C of temperature is protected and carries 30s；
6. good to hot pressing sponge gourd sponge sheet material is cooled to normal temperature and stands 24 hours；
7. the sponge gourd sponge sheet material to handling well carries out deburring by dimensions, obtains final sponge gourd sponge sheet material.
3. a kind of health environment-friendly biomass mattress for being provided with sponge gourd sponge functional layer according to claim 2, its feature exists
In the sheath-core type low-melting point acid fiber by polylactic, average linear density is 2.22dtex, and average length is 35mm；The poly- breast of low melting point
The consumption of sour fiber is the 15%-27% for flattening luffa sheet quality.
4. a kind of health environment-friendly biomass mattress for being provided with sponge gourd sponge functional layer according to claim 1 and 2, its feature
It is that the elastomer is one or more groups in latex, foam sponge, wool, horsehair, camel hair, eider down, sponge gourd reeling wadding
Conjunction is formed, and the wool, horsehair, camel hair are the sheet material for processing, and the eider down or sponge gourd reeling are wadded a quilt with cotton as sheet inner bag, inner bag skin
For non-woven fabrics or cloth, by quilting eider down or sponge gourd reeling wadding are uniformly distributed, the sponge gourd reeling wadding is to beat luffa
It is broken into thread formed.
5. a kind of health environment-friendly biomass mattress for being provided with sponge gourd sponge functional layer according to claim 1 and 2, its feature
It is that the fabric composite bed and surrounding edge are formed by fabric, upright cotton, sponge or latex, non-woven fabrics quilting successively from outside to inside；
Thickness proportion shared by the upright cotton is less than the 1/3 of fabric composite bed.
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| CN107080397A (en) * | 2017-06-13 | 2017-08-22 | 佛山市凡卡家具有限公司 | A kind of antibacterial health mattress of anti-noise |
| CN108078273B (en) * | 2018-01-22 | 2024-04-02 | 孙旭锋 | Horsetail Mao Danhuang mattress |
| CN111839075B (en) * | 2019-04-30 | 2022-12-06 | 深圳市云和床垫有限公司 | Pad structure |
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| JPH0994134A (en) * | 1995-09-27 | 1997-04-08 | Hosokawa Micron Corp | Cushioning structural body, and cushion pad and seat using the same |
| CN2486048Y (en) * | 2001-07-20 | 2002-04-17 | 罗阳红 | Health mattress of Chinese herbal medicine |
| CN2774296Y (en) * | 2004-12-06 | 2006-04-26 | 黄文蒋 | Luffa mattress |
| CN201370333Y (en) * | 2009-01-21 | 2009-12-30 | 郭召辉 | Loofah mattress |
| CN103653944A (en) * | 2012-09-11 | 2014-03-26 | 长阳丝缘农作物开发有限公司 | Loofah sponge mattress |
| CN204931023U (en) * | 2015-07-24 | 2016-01-06 | 安徽农业大学 | A kind of health environment-friendly living beings mattress being provided with sponge gourd sponge functional layer |
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Effective date of registration: 20170711 Address after: 065400 No. 1 Yang Xin Road, Yang Yang Industrial Park, Xianghe County, Langfang, Hebei Patentee after: Langfang Aris Furniture Co., Ltd. Address before: 230036 Hefei Changjiang Road, Anhui, No. 130 Patentee before: Anhui Agricultural University |