CN104983067B - Full-automatic cigarette rejects aligning method - Google Patents
Full-automatic cigarette rejects aligning method Download PDFInfo
- Publication number
- CN104983067B CN104983067B CN201510273191.3A CN201510273191A CN104983067B CN 104983067 B CN104983067 B CN 104983067B CN 201510273191 A CN201510273191 A CN 201510273191A CN 104983067 B CN104983067 B CN 104983067B
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- Prior art keywords
- cigarette
- delivery section
- belt
- sensor
- cylinder
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Classifications
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/32—Separating, ordering, counting or examining cigarettes; Regulating the feeding of tobacco according to rod or cigarette condition
- A24C5/34—Examining cigarettes or the rod, e.g. for regulating the feeding of tobacco; Removing defective cigarettes
- A24C5/345—Removing defective cigarettes
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- Manufacturing Of Cigar And Cigarette Tobacco (AREA)
- Feeding Of Articles To Conveyors (AREA)
Abstract
The invention discloses a kind of Full-automatic cigarette and reject aligning method, including the vibrating disk arranged according to process sequence, the first delivery section, the second delivery section, transfer and palletizing apparatus, utilize vibrating disk arrangement and discharging, first delivery section carries out length detection and rejecting, second delivery section is curved detection and rejects, the detection of transfer travel direction and rotation, palletizing apparatus carries out piling.The present invention can improve efficiency, reduces labor intensity, improves the serviceability rate that tobacco shred reclaims.
Description
The application be applicant on March 17th, 2014 submitted application number be 2014100967062, name is called the divisional application of the application for a patent for invention of " Full-automatic cigarette rejects collating unit and method of work thereof ".
Technical field
The present invention relates to a kind of Medicated cigarette special-purpose machinery and method of work thereof, be specifically related to a kind of Full-automatic cigarette and reject aligning method.
Background technology
In the commercial production of Medicated cigarette, inevitably result from a certain amount of underproof cigarette, owing to there is bending in these cigarettes, lack filter plug, repeat coil paper, the contrary defect in side is got off by cigarette packer automatic screening, owing to the value of complete tobacco shred is higher, in order to retain the integrated degree of tobacco shred in separation process to greatest extent, what be currently mainly used is a kind of device relying on pressure-air blowout tobacco shred to reclaim, the cigarette piling of this matching requirements input is neat, wrapping paper is complete, must not there is bending or break, and owing to cigarette has filter plug, pressure-air is blown into from the direction of filter plug and could be blown out by tobacco shred from the opening of cigarette, it requires that the cigarette of input must become filter plug towards unanimously working by piling.According to investigations, current factory completes piling and the arrangement work of above-mentioned cigarette but without special equipment, cigarette arrangement is all manually complete, first it is mixed and disorderly cigarette one is lined up sequence, reject the cigarette of well damage, then unidirectional cigarette piling is sent into next duct device in transferring box.Therefore factory needs substantial amounts of labour force to complete above-mentioned cigarette arrangement work, wastes time and energy, and efficiency is low, and the work of workman is uninteresting, and is easily damaged cigarette in sequence.Therefore, designing a kind of device that can replace manually carrying out cigarette arrangement is improve production efficiency, and reduction labor intensity improves the key of the serviceability rate that tobacco shred reclaims.
Summary of the invention
Goal of the invention: in order to overcome the deficiencies in the prior art, the present invention provides a kind of supermatic Full-automatic cigarette to reject aligning method.
Technical scheme: for solving above-mentioned technical problem, the present invention provides a kind of Full-automatic cigarette to reject collating unit, including the vibrating disk being sequentially connected with in frame, the first delivery section, the second delivery section, transfer and palletizing apparatus, wherein:
First delivery section includes the first belt, side shield, the first Fibre Optical Sensor, the second Fibre Optical Sensor and valve, described side shield is fixedly installed in the top of the first belt along the length direction of the first belt, described side shield has the work surface perpendicular with the first belt surface, described work surface is provided with valve, the angle being also equipped with the second Fibre Optical Sensor that first Fibre Optical Sensor parallel with described work surface is vertical with described work surface, described first belt width direction and horizontal plane on described side shield is 10 ~ 15 °；
Second delivery section includes the second belt and a pair overhead gage, forms cigarette passage between described second belt and a pair overhead gage；
Transfer includes direction identificating sensor, put in place identification sensor, detection cylinder, push pedal, push pedal cylinder, vertical baffle, charging conduit, swivel mount, rotary cylinder and release cylinder, described push pedal and vertical baffle are positioned at the both sides of cigarette, described direction identificating sensor is towards the end face of cigarette, the described identification sensor that puts in place is near the end of cigarette, direction identificating sensor described in described detection air cylinder driven and the identification sensor that puts in place move to cigarette supplied materials direction, described swivel mount is installed on the lower section of charging conduit, described release cylinder is towards the cigarette discharging direction on swivel mount；
Palletizing apparatus includes cover plate, bottom surface platform and transferring box lowering or hoisting gear, form cigarette arrangement space between described cover plate and bottom surface platform, described bottom surface platform is provided with by cigarette the first cylinder side by side, the reclaiming plate that cigarette entirety side by side is released and the second cylinder；
Above-mentioned vibrating disk, the first delivery section, the second delivery section, transfer and palletizing apparatus perform following steps respectively:
1) mixed and disorderly cigarette one is exported by vibrating disk with connecing one, and the underproof cigarette of length falls in the first gap between the outfan of vibrating disk and the input of the first delivery section；
2) cigarette is forwarded by the first belt in the first delivery section, the inclination that the first belt tilts with side shield is relied on to make cigarette press close to work surface, detection space is formed between first Fibre Optical Sensor and the second Fibre Optical Sensor and the first belt and side shield, the cigarette exceeding default degree of crook passes through to detect trigger sensor during space, controller control valve and blow defective cigarette off；
3) the second delivery section receives the cigarette sent here from the first delivery section, adjusts distance between the two simultaneously and again ensures that length cigarette not up to standard can not enter the second delivery section, simultaneously to cigarette carry out certain storage；
4) cigarette arrives between push pedal and the vertical baffle of transfer, after the identification sensor detection cigarette motion that puts in place puts in place, whether the end face of direction identificating sensor identification cigarette is filter plug, having detected rear push pedal promotes cigarette to fall into charging conduit, testing result further according to direction identificating sensor determines whether rotary cylinder rotates, finally by releasing cylinder by the cigarette release on swivel mount；
5) palletizing apparatus cigarette to sending here stores, arranges, counts, and pushes in transferring box after the accumulative quantity reaching one layer of cigarette.
As preferably, described first delivery section is installed on tilt stand, and described tilt stand is articulated with in frame.
As preferably, leaving gap between outfan and the input of the first delivery section of described vibrating disk, the length in described gap is 35 ~ 45mm.
As preferably, leaving gap between outfan and the input of the second delivery section of described first delivery section, the length in described gap is 35 ~ 45mm.
As preferably, described lowering or hoisting gear is spindle gear.
During use, utilizing vibrating disk arrangement and discharging, the first delivery section carries out length detection and rejecting, and the second delivery section is curved detection and rejects, and transfer travel direction detects and rotates, and palletizing apparatus carries out piling.
Beneficial effect: the present invention utilizes the principle of modular construction and Aulomatizeted Detect and control, detects the flexibility of cigarette, angle detecting, turns to and adopt the equipment of high efficient full automatic to realize with the step such as piling.Compared with prior art have the advantage that
1. production efficiency is high.Current Manual Visual Inspection is low with the operation production efficiency of hand-sorted and stacking, even if very skilled worker's manual operations speed still cannot meet the requirement of manufacturing schedule.The present invention relies on mode mechanical, electrical, gas integral to control, and efficiency is greatly improved；
2. reduce cost.Present configuration is compact, the lateral dimension of package unit, less than 1 meter 5, saves taking of space and taking of labour force, and when realizing cigarette and rejecting and arrange, workman has only to do the back work of loading and unloading, considerably reduce the input of labour force, reduce production cost, increase benefit income；
3. stable, workable.The present invention adopts touch industrial computer and PLC programmable device to be combined as control system, uses Special electric cabinet to control；To touch industrial computer as man machine interface, it is used for operating, achieves, shows；Adopt Chinese and English bilingual subtitles and eye-catching, suitable font to show, operate, control simple and convenient；
4. the turnover path of cigarette is simple, it is low to lose.Whole process of the present invention adopts Automated condtrol, and the track that cigarette is run in a device is simple, does not easily cause secondary damage, compares traditional manual sorting, significantly reduces the breakage rate of cigarette and tobacco shred, improves the serviceability rate that tobacco shred reclaims.
Accompanying drawing explanation
Fig. 1 is population structure schematic diagram of the present invention；
Fig. 2 is the structural representation of the first delivery section；
Fig. 3 is the structural representation of the second delivery section；
Fig. 4 is the structural representation of transfer；
Fig. 5 is the top view of Fig. 4；
Fig. 6 is the structural representation of palletizing apparatus；
Fig. 7 is the partial schematic diagram of Fig. 6.
Detailed description of the invention
Embodiment: the Full-automatic cigarette of the present embodiment rejects the overall construction drawing of collating unit as it is shown in figure 1, include vibrating disk the 1, first delivery section the 2, second delivery section 3, transfer 4 and the palletizing apparatus 5 that are installed in frame successively.
Wherein, first delivery section is as shown in Figure 2, including the first belt 2-1, side shield 2-2, the first Fibre Optical Sensor 2-3, the second Fibre Optical Sensor 2-4 and valve, side shield 2-2 fixedly mounts along the direction of motion of the first belt 2-1 above the first belt 2-1, side shield 2-2 has and the work surface of the first belt 2-1 perpendicular, valve is installed on this work surface, and side shield 2-2 is also equipped with the second Fibre Optical Sensor 2-4 that first parallel with work surface is vertical with work surface for Fibre Optical Sensor 2-3.First delivery section is articulated with in frame by tilt stand, makes the first belt 2-1 become the angle of 10 ~ 15 ° in the direction of the width with horizontal plane.
Second delivery section as it is shown on figure 3, include the second belt 3-1 and a pair overhead gage 3-2, the second belt 3-1 and a pair overhead gage 3-2 and between form the cigarette passage of flute profile.
Transfer is as shown in Figure 4 and Figure 5, including direction identificating sensor 4-1, put in place identification sensor 4-2, detection cylinder 4-3, push pedal 4-4, push pedal cylinder 4-5, vertical baffle 4-6, charging conduit 4-7, swivel mount and rotary cylinder 4-8, and release cylinder 4-9, direction identificating sensor 4-1 is towards the end face of cigarette, identification sensor 4-2 put in place near the end of cigarette, detection cylinder 4-3 drives direction identificating sensor and the identification sensor that puts in place to move along cigarette supplied materials direction, push pedal 4-4 and vertical baffle 4-6 is positioned at the both sides of cigarette, swivel mount is installed on the lower section of charging conduit 4-7, rotary cylinder 4-8 is used for driving swivel mount to rotate, release cylinder 4-9 towards the cigarette discharging direction on swivel mount.
Palletizing apparatus is as shown in Figure 6 and Figure 7, transferring box lowering or hoisting gear 5-3 including cover plate 5-1, bottom surface platform 5-2 and screw rod transmission, between cover plate 5-1 and bottom surface platform 5-2, form the arrangement space of cigarette, bottom surface platform 5-1 is provided with by cigarette the first cylinder 5-4 side by side, the reclaiming plate 5-5 that cigarette entirety side by side is released and the second cylinder 5-6.
Above-mentioned first belt 2-1, second belt 3-1, transferring box lowering or hoisting gear 3-1 are by step motor drive, the equal access control system of electromagnetic valve of motor, sensor, valve and cylinder, control system adopts such as the scheme of the maturation such as PLC, according to following method of work, above-mentioned parts is performed control:
1, cigarette is exported by vibrating disk along its length from discharging opening, mixed and disorderly cigarette Fibre Optical Sensor in vibrating disk and valve and detection are rejected, the king-sized cigarette of crooked radian can not be sent from vibrating bunker, export arc hopper place at vibrating bunker and Fibre Optical Sensor and valve are installed, owing in vibration processes, centrifugal action cigarette is moved along hopper outer wall, now can pass through two sensors and detect the flexibility of cigarette horizontal direction and vertical direction respectively, then blow defective cigarette off by valve, the cigarette that crooked radian is bigger is prevented easily to be stuck in hopper outlet place with this, after along its length one enter in the first delivery section with connecing one, adjust both distances simultaneously and ensure that the underproof cigarette of length can not enter in the first delivery section.
2, by the inclined degree of aluminium section bar bracket adjustment the first belt in the first delivery section, ensure that cigarette can along the work surface of side shield under the drive of the first belt, first Fibre Optical Sensor and the second Fibre Optical Sensor are responsible for whether detection cigarette bends, reflective amount according to Fibre Optical Sensor, if cigarette is bent upwards, first Fibre Optical Sensor just has signal, if cigarette horizontal curvature, second Fibre Optical Sensor just has signal, in two Fibre Optical Sensors, any one has signal, cigarette is blown off by valve, and qualified cigarette enters into the second delivery section.
3, the cigarette entering the second delivery section continues into transfer, utilization puts in place and identifies whether sensor detection cigarette has been moved to position, utilization orientation identification sensor detects the filter plug direction of the cigarette that puts in place, detect and driven push pedal to shift cigarette onto charging conduit by push pedal cylinder, cigarette is fallen swivel mount from charging conduit, testing result further according to direction identificating sensor determines whether rotary cylinder rotates, and finally by releasing cylinder by cigarette release, enters into palletizing apparatus.
4, palletizing apparatus forms, by two part blocks, the cigarette that channel reception is sent here by transfer, it is fed device after cigarettes to be positioned and is forced into bottom surface platform, by the first cylinder, cigarette is fitly shifted onto below cover plate, cover plate and the bottom surface platform spacing diameter slightly larger than a cigarette, cover plate length is slightly less than transferring box width, being shifted onto in transferring box by the second cylinder by entire row cigarette after pushing away full one layer below cover plate, transferring box is reduced the height of one layer of cigarette by rotational lead screw simultaneously.
Above-mentioned work process is automatically finished, in production process, workman has only to feed intake to vibrating disk and change transferring box, sensor can also can be fixedly mounted in the frame of transferring box side, trigger this sensor when transferring box drops below bottom platform, remind workman to change transferring box by the mode of sound and light alarm.
The pretreatment that the present invention is before tobacco shred reclaims provides a kind of new production model theory, and its principle related to is simple, the suitability and workable, implies huge use value.Mechanism involved in the present invention and control system not only improve the production efficiency of enterprise, the human resources reducing enterprise puts into, reduce production cost, and solve the tobacco shred problem that is easily destroyed under traditional mode of production pattern, improve the recovery utilization rate of tobacco shred, remarkable in economical benefits, serves great effect to improving the market competitiveness.
With the above-mentioned desirable embodiment according to the present invention for enlightenment, by above-mentioned description, relevant staff in the scope not necessarily departing from this invention technological thought, can carry out various change and amendment completely.The technical scope of this invention is not limited to the content in description, it is necessary to determine its technical scope according to right.
Claims (5)
1. a Full-automatic cigarette rejects aligning method, it is characterised in that include the vibrating disk, the first delivery section, the second delivery section, transfer and the palletizing apparatus that are sequentially connected with in frame, wherein:
First delivery section includes the first belt, side shield, the first Fibre Optical Sensor, the second Fibre Optical Sensor and valve, described side shield is fixedly installed in the top of the first belt along the length direction of the first belt, described side shield has the work surface perpendicular with the first belt surface, described work surface is provided with valve, the angle being also equipped with the second Fibre Optical Sensor that first Fibre Optical Sensor parallel with described work surface is vertical with described work surface, described first belt width direction and horizontal plane on described side shield is 10 ~ 15 °；
Second delivery section includes the second belt and a pair overhead gage, forms cigarette passage between described second belt and a pair overhead gage；
Transfer includes direction identificating sensor, put in place identification sensor, detection cylinder, push pedal, push pedal cylinder, vertical baffle, charging conduit, swivel mount, rotary cylinder and release cylinder, described push pedal and vertical baffle are positioned at the both sides of cigarette, described direction identificating sensor is towards the end face of cigarette, the described identification sensor that puts in place is near the end of cigarette, direction identificating sensor described in described detection air cylinder driven and the identification sensor that puts in place move to cigarette supplied materials direction, described swivel mount is installed on the lower section of charging conduit, described release cylinder is towards the cigarette discharging direction on swivel mount；
Palletizing apparatus includes cover plate, bottom surface platform and transferring box lowering or hoisting gear, form cigarette arrangement space between described cover plate and bottom surface platform, described bottom surface platform is provided with by cigarette the first cylinder side by side, the reclaiming plate that cigarette entirety side by side is released and the second cylinder；
Above-mentioned vibrating disk, the first delivery section, the second delivery section, transfer and palletizing apparatus perform following steps respectively:
1) mixed and disorderly cigarette one is exported by vibrating disk with connecing one, and the underproof cigarette of length falls in the first gap between the outfan of vibrating disk and the input of the first delivery section；
2) cigarette is forwarded by the first belt in the first delivery section, the inclination that the first belt tilts with side shield is relied on to make cigarette press close to work surface, detection space is formed between first Fibre Optical Sensor and the second Fibre Optical Sensor and the first belt and side shield, the cigarette exceeding default degree of crook passes through to detect trigger sensor during space, controller control valve and blow defective cigarette off；
3) the second delivery section receives the cigarette sent here from the first delivery section, adjusts distance between the two simultaneously and again ensures that length cigarette not up to standard can not enter the second delivery section, simultaneously to cigarette carry out certain storage；
4) cigarette arrives between push pedal and the vertical baffle of transfer, after the identification sensor detection cigarette motion that puts in place puts in place, whether the end face of direction identificating sensor identification cigarette is filter plug, having detected rear push pedal promotes cigarette to fall into charging conduit, testing result further according to direction identificating sensor determines whether rotary cylinder rotates, finally by releasing cylinder by the cigarette release on swivel mount；
5) palletizing apparatus cigarette to sending here stores, arranges, counts, and pushes in transferring box after the accumulative quantity reaching one layer of cigarette.
2. Full-automatic cigarette according to claim 1 rejects aligning method, it is characterised in that: described first delivery section is installed on tilt stand, and described tilt stand is articulated with in frame.
3. Full-automatic cigarette according to claim 1 rejects aligning method, it is characterised in that: leaving the first gap between outfan and the input of the first delivery section of described vibrating disk, the length in described first gap is 35 ~ 45mm.
4. Full-automatic cigarette according to claim 1 rejects aligning method, it is characterised in that: leaving the second gap between outfan and the input of the second delivery section of described first delivery section, the length in described second gap is 35 ~ 45mm.
5. Full-automatic cigarette according to claim 1 rejects aligning method, it is characterised in that: described lowering or hoisting gear is spindle gear.
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410096706.2A CN103910077B (en) | 2014-03-17 | 2014-03-17 | Full-automatic cigarette rejects collating unit and method of work thereof |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410096706.2A Division CN103910077B (en) | 2014-03-17 | 2014-03-17 | Full-automatic cigarette rejects collating unit and method of work thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104983067A CN104983067A (en) | 2015-10-21 |
| CN104983067B true CN104983067B (en) | 2016-07-06 |
Family
ID=51036148
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410096706.2A Expired - Fee Related CN103910077B (en) | 2014-03-17 | 2014-03-17 | Full-automatic cigarette rejects collating unit and method of work thereof |
| CN201510273191.3A Expired - Fee Related CN104983067B (en) | 2014-03-17 | 2014-03-17 | Full-automatic cigarette rejects aligning method |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410096706.2A Expired - Fee Related CN103910077B (en) | 2014-03-17 | 2014-03-17 | Full-automatic cigarette rejects collating unit and method of work thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (2) | CN103910077B (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106955845B (en) * | 2016-12-06 | 2020-05-15 | 常德瑞华制造有限公司 | Waste cigarette winnowing device and cigarette sorting system |
| CN107713006A (en) * | 2017-09-19 | 2018-02-23 | 南通烟滤嘴有限责任公司 | The complex method and its set composite of firmware filter stick |
| CN110355111B (en) * | 2019-07-19 | 2021-11-26 | 厦门理工学院 | Automatic sorting and conveying device for bamboos |
| CN112024448B (en) * | 2020-08-28 | 2021-11-12 | 浙江中烟工业有限责任公司 | Method for detecting cigarette mouth building foreign matter based on machine vision |
| CN115349662B (en) * | 2022-08-08 | 2024-06-11 | 张家口卷烟厂有限责任公司 | Filter tip cigarette cutting and separating system and method |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0512497A1 (en) * | 1991-05-08 | 1992-11-11 | Japan Tobacco Inc. | Cigarette ejecting apparatus of a cigarette packaging apparatus |
| US5222606A (en) * | 1991-03-08 | 1993-06-29 | G.D. S.P.A. | Device for feeding cigarettes to the wrapping line of a packaging machine |
| CN2880674Y (en) * | 2005-12-30 | 2007-03-21 | 王涛 | Device for auto-recoverying faulty cigarette of cigarette packaging machine |
| CN102431668A (en) * | 2010-09-29 | 2012-05-02 | 中国科学院沈阳自动化研究所 | On-line detection and rejection device for cigarette packaging machine to reject cigarette |
| CN102431670A (en) * | 2010-09-29 | 2012-05-02 | 中国科学院沈阳自动化研究所 | Recovery device for single-cigarette detection and elimination equipment of packer |
-
2014
- 2014-03-17 CN CN201410096706.2A patent/CN103910077B/en not_active Expired - Fee Related
- 2014-03-17 CN CN201510273191.3A patent/CN104983067B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5222606A (en) * | 1991-03-08 | 1993-06-29 | G.D. S.P.A. | Device for feeding cigarettes to the wrapping line of a packaging machine |
| EP0512497A1 (en) * | 1991-05-08 | 1992-11-11 | Japan Tobacco Inc. | Cigarette ejecting apparatus of a cigarette packaging apparatus |
| CN2880674Y (en) * | 2005-12-30 | 2007-03-21 | 王涛 | Device for auto-recoverying faulty cigarette of cigarette packaging machine |
| CN102431668A (en) * | 2010-09-29 | 2012-05-02 | 中国科学院沈阳自动化研究所 | On-line detection and rejection device for cigarette packaging machine to reject cigarette |
| CN102431670A (en) * | 2010-09-29 | 2012-05-02 | 中国科学院沈阳自动化研究所 | Recovery device for single-cigarette detection and elimination equipment of packer |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103910077B (en) | 2015-10-07 |
| CN104983067A (en) | 2015-10-21 |
| CN103910077A (en) | 2014-07-09 |
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Granted publication date: 20160706 Termination date: 20190317 |