CN106955845B - Waste cigarette winnowing device and cigarette sorting system - Google Patents

Waste cigarette winnowing device and cigarette sorting system Download PDF

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Publication number
CN106955845B
CN106955845B CN201710189495.0A CN201710189495A CN106955845B CN 106955845 B CN106955845 B CN 106955845B CN 201710189495 A CN201710189495 A CN 201710189495A CN 106955845 B CN106955845 B CN 106955845B
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China
Prior art keywords
winnowing
cavity
waste
cigarette
air separation
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CN201710189495.0A
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CN106955845A (en
Inventor
谢亮华
练孔辉
李涛
林川
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Changde Ruihua Manufacturing Co ltd
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Changde Ruihua Manufacturing Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B9/00Combinations of apparatus for screening or sifting or for separating solids from solids using gas currents; General arrangement of plant, e.g. flow sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/28Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B11/00Arrangement of accessories in apparatus for separating solids from solids using gas currents
    • B07B11/02Arrangement of air or material conditioning accessories
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B13/00Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices
    • B07B13/04Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices according to size
    • B07B13/07Apparatus in which aggregates or articles are moved along or past openings which increase in size in the direction of movement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B4/00Separating solids from solids by subjecting their mixture to gas currents
    • B07B4/02Separating solids from solids by subjecting their mixture to gas currents while the mixtures fall

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  • Combined Means For Separation Of Solids (AREA)
  • Manufacturing Of Cigar And Cigarette Tobacco (AREA)

Abstract

The invention relates to a waste cigarette winnowing device and a cigarette sorting system, which comprise an air box and a blowing device, wherein a first partition plate is arranged in the air box, the first partition plate divides an inner cavity of the air box into a first winnowing cavity, a second winnowing cavity and a winnowing channel, a feeding hole for feeding from the first winnowing cavity is formed in the air box, and an airflow port of the blowing device is arranged towards the feeding hole; the air flow direction flows through the air separation channel along the feeding direction and enters the second air separation cavity. In the air separation process, the defective/waste cigarette branches falling into the air box from the feeding hole are blown away under the action of air separation airflow and continue to flow to drive the defective/waste cigarette branches to flow along the air separation channel. The first partition board plays a role in blocking defective/waste cigarettes in various states and falls into the first winnowing cavity. The tobacco shreds, the paper sheets and the like are relatively light, and continue to move along the air separation channel without being blocked by the first partition plate to fall into the second air separation cavity, so that the air separation of defective/waste cigarettes is realized, the air separation effect is good, the production efficiency is high, and the cost is low.

Description

Waste cigarette winnowing device and cigarette sorting system
Technical Field
The invention relates to the technical field of cigarette production and processing, in particular to a waste cigarette winnowing device and a cigarette sorting system.
Background
According to statistics, the weight of defective/waste cigarettes caused by empty ends, loose ends, unstable weight, strip running and other factors in the rolling process of cigarettes is about 0.5% of the total production amount, and if the annual output of a cigarette industry company in a family is calculated by 200 ten thousand boxes, the defective/waste cigarettes can be produced each year and are converted into ten thousand boxes. According to related test results, the whole tobacco shred recovery rate of the current defective/waste tobacco shred is between 40% and 60%, the tobacco shred recovery rate is low, and a large amount of tobacco shred waste and economic loss are caused.
The existing waste cigarette winnowing device cannot better separate tobacco shreds, paper scraps and the like from cigarettes, and if the better winnowing effect is achieved, the performance of the blowing device is higher, so that the cost is increased.
Disclosure of Invention
Therefore, it is necessary to provide a waste cigarette winnowing device and a cigarette sorting system with good winnowing effect, high production efficiency and low cost, aiming at the problem that the cost is increased due to higher requirement on blowing equipment for achieving a better winnowing effect of the traditional waste cigarette winnowing device.
A waste smoke winnowing device comprises an air box and a blowing device, wherein a first partition plate is arranged in the air box, the first partition plate divides an inner cavity of the air box into a first winnowing cavity, a second winnowing cavity and a winnowing channel communicated with the first winnowing cavity and the second winnowing cavity, a feeding hole for feeding from the first winnowing cavity is formed in the air box, and an airflow port of the blowing device faces the feeding hole;
when the waste smoke winnowing device is in a working state, the air flow direction flows through the winnowing channel along the feeding direction to enter the second winnowing cavity.
In one embodiment, the feed inlet is arranged at the top of the air box.
In one embodiment, a second partition plate is arranged in the air box at a distance from the first partition plate, and the feed inlet is located in an interval between the first partition plate and the second partition plate.
In one embodiment, the angle of the air blowing device relative to the feeding hole is adjustable.
In one embodiment, the first partition is perpendicular to the direction of flow of the air separation stream along the air separation channel.
In one embodiment, a guide plate is arranged at the position of the feeding hole, the guide plate is positioned between the feeding hole and the airflow port of the blowing device, and the lower end of the guide plate faces the second air separation cavity.
In one embodiment, the waste smoke winnowing device further comprises an adjusting plate, wherein the adjusting plate is arranged on one side of the first partition plate, and the position of the adjusting plate relative to the first partition plate is adjustable.
In one embodiment, the waste smoke winnowing device further includes a first material receiving hopper and a second material receiving hopper, the first material receiving hopper is communicated with the first winnowing cavity, and the second material receiving hopper is communicated with the second winnowing cavity.
The utility model provides a cigarette sorting system, includes hoisting device, waste cigarette sorting mechanism and as above-mentioned waste cigarette wind selector, hoisting device is used for carrying cigarette extremely the bellows the feed inlet is in order to carry out the selection by winnowing, waste cigarette sorting mechanism is used for arranging the cigarette after the selection by winnowing and carries out length and select separately.
In one embodiment, the lifting device comprises a driving wheel, a driven wheel and a conveyor belt connected between the driving wheel and the driven wheel, the conveyor belt extends obliquely upwards at an angle relative to the horizontal direction, and the lifting device further comprises a lifting plate, and the lifting plate is arranged at intervals along the extending direction of the conveyor belt.
Above-mentioned waste cigarette wind selector and cigarette sorting system, in the selection by winnowing process, blast apparatus's air current mouth is towards the feed inlet, will fall into the incomplete/waste cigarette branch of bellows from the feed inlet under the effect of selection by winnowing air current and blow away. Because the inner cavity of the air box is circumferentially closed, after the air separation airflow blows the defective/waste cigarette branches, the air separation airflow continuously flows along the air separation channel to drive the defective/waste cigarette branches to flow along the air separation channel. Wherein the defective/waste cigarette of various states falls the speed very fast because of the weight is heavier, and first baffle plays the effect of blockking, blocks the defective/waste cigarette of various states and falls into first selection by winnowing cavity. The tobacco shreds, the paper sheets and the like are relatively light, the falling speed is relatively low, the tobacco shreds and the paper sheets continue to move along the air separation channel and are not blocked by the first partition plate to fall into the second air separation cavity, therefore, the air separation of defective/waste cigarettes is realized, the air separation effect is good, the production efficiency is high, and the cost is low.
Drawings
FIG. 1 is a schematic diagram of a cigarette sorting system according to one embodiment of the present invention;
FIG. 2 is a schematic diagram of another perspective view of the cigarette sorting system shown in FIG. 1;
FIG. 3 is a schematic view of the waste tobacco winnowing device of the cigarette sorting system shown in FIG. 1;
FIG. 4 is a schematic view of the vibratory sorting device of the waste cigarette sorting mechanism of the cigarette sorting system of FIG. 1;
FIG. 5 is a schematic view of another perspective of the vibratory sorting device of the waste cigarette sorting mechanism of the cigarette sorting system of FIG. 1;
FIG. 6 is an enlarged fragmentary view at A of the vibratory sorting apparatus shown in FIG. 5;
FIG. 7 is a partial method diagram at B in the vibratory sorting apparatus shown in FIG. 5;
FIG. 8 is a schematic view of a partial structure of an arrangement section of the vibratory sorting apparatus shown in FIG. 5;
FIG. 9 is a partial enlarged view at C in the arrangement portion shown in FIG. 8;
FIG. 10 is a schematic view of the length sorting device of the waste cigarette sorting mechanism of the cigarette sorting system of FIG. 1;
fig. 11 is a schematic view of another perspective of the length sorting apparatus shown in fig. 10.
Detailed Description
To facilitate an understanding of the invention, the invention will now be described more fully with reference to the accompanying drawings. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
Referring to fig. 1 and 3, the waste smoke winnowing device 14 according to one embodiment of the present invention includes a wind box 142, a blowing device 144 and a first partition 146.
The first partition 146 is disposed in the bellows 142, and divides the inner cavity of the bellows 142 into a first winnowing cavity 141, a second winnowing cavity 143, and a winnowing channel 145 communicating the first winnowing cavity 141 and the second winnowing cavity 143. The air box 142 is provided with a feed inlet 158 for feeding from the first air separation cavity 141, and an airflow port of the blowing device 144 is arranged towards the feed inlet 158. When the waste smoke winnowing device 14 is in an operating state, the air flow direction flows through the winnowing channel 145 along the feeding direction and enters the second winnowing cavity 143.
During the air separation process, the air flow opening of the blower 144 is oriented toward the inlet 158 such that the air flow of the air separation follows a path, specifically in one embodiment, in direction E as shown in fig. 3. In this manner, the rejects/waste tobacco that falls into the windbox 142 from the inlet 158 is blown away by the winnowing air flow. Because the inner cavity of the air box 142 is circumferentially closed, after the inferior/waste cigarettes are blown away by the winnowing airflow, the winnowing airflow continues to flow along the winnowing channel 145 to drive the inferior/waste cigarettes to flow along the winnowing channel 145. The defective/waste cigarettes in various states fall faster due to the heavier weight, and the first partition plate 146 plays a role of blocking, so that the defective/waste cigarettes in various states are blocked and fall into the first air separation cavity 141. The tobacco shreds, the paper sheets and the like are relatively light and have relatively low falling speed, and the tobacco shreds, the paper sheets and the like continuously move along the air separation channel 145 without being blocked by the first partition plate 146 to fall into the second air separation cavity 143, so that the air separation of defective/waste cigarettes is realized, the air separation effect is good, the production efficiency is high, and the cost is low.
In one embodiment, a second baffle 148 is disposed in the bellows 142 in spaced relation to the first baffle 146, and the feed opening 158 is disposed in the space between the first baffle 146 and the second baffle 148. Specifically, the first partition plate 146 and the second partition plate 148 are disposed in the inner cavity of the bellows at intervals along a predetermined direction to form a first winnowing cavity 141 and a second winnowing cavity 143 arranged along the predetermined direction, and a winnowing channel 145 respectively communicating the first winnowing cavity 141 and the second winnowing cavity 143.
More specifically, the first partition 146 and the second partition 148 are disposed at intervals from right to left along the lengthwise extension direction of the bellows 142, and divide the inner chamber of the bellows into three chambers. The first separator 146, the second separator 148 and the inner wall of the inner cavity of the bellows form a first air separation cavity 141, and the second separator 148 and the inner wall of the inner cavity of the bellows form the second air separation cavity 143. The blower 144 is disposed in the inner chamber of the windbox and is located substantially above the chamber formed between the first baffle 146 and the inner wall of the inner chamber of the windbox, i.e., the chamber to the right as viewed in FIG. 3.
It should be understood that in actual production and manufacture, the one end of the bellows has an opening in consideration of the cost and the manufacturing difficulty of the bellows, and the installation difficulty of the blowing device. Therefore, in order to prevent the collected cigarettes and/or a small amount of cut tobacco and paper scraps from floating out of the air box, the second partition plate 148 is arranged, so that the cigarettes are convenient to collect, and the environment is ensured not to be polluted. Of course, in other embodiments, the second partition 148 may be omitted, and is not limited herein. Note that the predetermined direction is a longitudinal extending direction of the bellows 142, and as shown in fig. 3, in one embodiment, the bellows 142 has a substantially rectangular parallelepiped shape, and the predetermined direction is a left-right direction shown in the drawing.
In one embodiment, the feed port 158 is disposed at the top of the windbox 142. Thus, the cigarette and/or a small amount of cut tobacco and paper scraps have enough falling time after entering from the feeding hole 158, and are convenient for more accurate winnowing. Specifically, this feed inlet is located first baffle 146 with in the interval between the second baffle 148, also follow first selection by winnowing cavity 141 and feed, blast apparatus 144 sets up in an end of bellows 142, and the relative lengthwise extending direction tilt up of bellows 142 of direction of blowing to when cigarette gets into bellows 142, make the selection by winnowing air current blow to the cigarette, and make the cigarette remove along selection by winnowing passageway 145, realize the selection by winnowing of cigarette. More specifically, the blowing device 144 is disposed obliquely upward relative to the longitudinal extension direction of the air box 142, and is located at a side of the feeding port 158 away from the second partition 148, and the air flow port thereof is generally aligned with the position where the cigarettes fall from the feeding port 158 of the air box 142, as a preferred embodiment, the angle between the blowing device 144 and the longitudinal extension direction of the air box 142 is 0-60 degrees, preferably 45 degrees.
In one embodiment, the first partition 146 and the bellows 142 extend lengthwise perpendicular to each other. Specifically, the first partition plate 146 and the second partition plate 148 are vertically connected to the bottom of the bellows 142 and are arranged in parallel along the longitudinal extension direction of the bellows 142, so that the partition plates have a good blocking effect, and the air separation is performed more accurately. More specifically, if the first partition 146 and the second partition 148 are inclined at an angle with respect to the longitudinal extension of the air box 142, a portion of the cut tobacco and the paper sheet will fall into the first air separation chamber 141 without being separated by the partitions, and therefore, in a preferred embodiment, the first partition 146 should be perpendicular to the flow direction of the air flow along the air separation channel 145.
In one embodiment, the height of the first partition 146 is greater than the height of the second partition 148. Specifically, the cigarettes fall into the bellows 142 from the feeding port 158, and under the action of the blowing device 144, the cigarettes move along the passage of the bellows 142, and the first air separation cavity 141 and the second air separation cavity 143 respectively accommodate the air-separated cigarettes and at least one of the cut tobacco and the paper scraps. The first partition 146 is higher than the second partition 148 to prevent the cigarettes entering the first air separation chamber 141 from falling into the right side chamber of the first partition 146, i.e. the chamber below the blowing device 144. In a preferred embodiment, the first partition 146 is at a height approximately flush with the bottom of the blower 144, and the bottom of the chamber defined by the first partition 146 and the inner wall of the bellows chamber is provided with a collection device 156 for collecting a small amount of cigarettes, tobacco and/or paper scraps that may be present therein.
It should be understood that when the defective/waste cigarette falls into the air box 142 from the inlet 158 of the air box 142, due to the difference between the windward area and the density of the cut tobacco and the shredded paper and the waste cigarette in the cigarette receiving state, the cut tobacco and the shredded paper will be blown out to a greater distance and fall into the second air separation cavity 143 which is further away from the blowing device 144 under the action of the air separation flow, and the waste cigarette in the cigarette receiving state will fall into the first air separation cavity 141 to a lesser extent. The above-mentioned winnowing effect is a better winnowing effect, and certainly, the distribution of the cut tobacco scraps and the waste tobacco branches in the rolling and connecting state falling into the first winnowing cavity 141 or the second winnowing cavity 143 is not absolute, that is, a small amount of cut tobacco and scraps may fall into the first winnowing cavity 141, and a small amount of waste tobacco branches in the rolling and connecting state may fall into the second winnowing cavity 143.
To further enhance the air separation effect, in one embodiment, the waste smoke air separation device 14 further includes an adjusting plate 147, and the adjusting plate 147 is installed on one side of the second partition 148 and is adjustable in position relative to the second partition 148. Specifically, the adjusting plate 147 is detachably mounted on a side of the second partition 148 facing the first partition 146, and has an adjustable height, so as to adjust the blocking of the cigarettes, tobacco shreds and/or paper scraps moving along the air separation channel 145 along with the air separation flow, thereby further improving the air separation effect. For example, if the height of the adjusting plate 147 is higher, the amount of the waste tobacco falling into the first winnowing chamber 141 in the rolled state is smaller, and the amount of the cut tobacco and the paper scrap falling into the second winnowing chamber 143 is increased. When the height of the adjusting plate 147 is lower, the amount of the waste tobacco falling into the first winnowing cavity 141 and the amount of the cut tobacco and the paper scrap falling into the second winnowing cavity 143 are opposite to the above-mentioned situation, and will not be described herein again. Specifically, in one embodiment, a mounting hole may be formed in the second partition 148 along the vertical direction, that is, in the height direction of the second partition 148, and the adjusting plate 147 is mounted on the second partition 148 through the mounting hole, so that the height of the adjusting plate 147 is adjustable.
Further, in order to adjust the air separation effect, the adjusting plate 147 is rotatably installed at one side of the second partition 148. In the foregoing embodiment, the adjusting plate 147 may be hinged to the mounting hole by a pivot shaft to be rotatably coupled to the second partition 148.
It should be understood that the position of the adjusting plate 147 relative to the second partition 148 is not limited to the two adjusting manners, and for example, the position is also adjustable in the direction perpendicular to the longitudinal extension direction of the air box 142, i.e., in the direction perpendicular to the paper as shown in fig. 3.
In one embodiment, the blowing device 144 further comprises a flow guide plate 149, the flow guide plate 149 is located between the feeding hole 158 and the air flow port of the blowing device 144, and the lower end of the flow guide plate 149 faces the second air separation cavity 143. In particular, the guide plate 149 is arranged at one side edge of the feed opening 158 close to the blowing device 144, i.e. at the right side edge as viewed in fig. 3, and extends obliquely in a direction away from the blowing device 144, i.e. in the flow direction of the winnowing gas flow, towards the second winnowing chamber 143. Therefore, the winnowing airflow can be guided, so that the defective/waste cigarettes entering the inner cavity of the air box from the feeding hole 158 of the air box 142 selectively fall into the first winnowing cavity 141 and the second winnowing cavity 143 under the blowing of the guided winnowing airflow, and the winnowing effect is improved.
It should be noted that, since the principle of air separation is to utilize the difference between the windward areas and the densities of different materials for air separation, the blowing device 144 needs to be generally aligned with the feeding port 158 for obtaining a better air separation effect. However, in order to have sufficient time for the defective/waste cigarette to fall, i.e., move along the air separation channel 145, the feed opening 158 is preferably located at the top of the windbox 142. Therefore, the guide plate 149 extends obliquely toward the second air separation cavity 143 along a direction away from the blowing device 144, so that the air separation airflow flows obliquely toward the first air separation cavity 141 and the second air separation cavity 143, thereby improving the air separation effect and preventing the air separation airflow from being too dispersed to affect the air separation effect.
In one embodiment, the angle of the blower 144 relative to the inlet 158 is adjustable. Specifically, the blowing device 144 is movably connected to the air box 142 to adjust an angle between the blowing device 144 and the feeding port 158. In one embodiment, the blowing device 144 is hinged to the air box 142 to adjust the angle of the blowing device 144 relative to the feeding opening 158, so that the air flow direction of the air separation can be adjusted by adjusting the angle of the blowing device 144 relative to the feeding opening 158, the air flow size of the cigarettes entering the feeding opening 158 can be adjusted, different types of cigarettes can be separated, and the universality of the air separation is improved.
It should be understood that in other embodiments, the blower 144 is movably coupled to the blower 142, and can be moved relative to the feed opening 158, for example, but not limited to, along a guide slot, to further facilitate adjustment. It should also be understood that the blowing device 144 may be mounted to the bellows 142 without limitation, such as by a bracket extending into the bellows 142 or other connection.
In one embodiment, the waste tobacco winnowing device 14 further comprises a receiving hopper 150, and the receiving hopper 150 is disposed at the feeding port 158 of the wind box 142 to receive the tobacco rods falling into the receiving hopper 150. Specifically, the hopper 150 includes an open end and a discharge end communicating with the feed opening 158 of the bellows 142, and the hopper 150 includes a guide surface as an inner wall of the hopper 150, the guide surface being disposed obliquely with respect to the open end and the discharge end. Therefore, the cigarettes falling into the material receiving hopper 150 have a buffering process, so that the cigarettes can uniformly enter the air box 142 for air separation, and the air separation effect is improved.
In one embodiment, the waste smoke winnowing device 14 further includes a first material receiving hopper 152 and a second material receiving hopper 154, the first material receiving hopper 152 is communicated with the discharge port of the first winnowing cavity 141, and the second material receiving hopper 154 is communicated with the discharge port of the second winnowing cavity 143. Thus, under the action of the air current, the waste cigarette in the rolling state falls into the first air separation cavity 141 and falls into the first receiving hopper 152 from the discharge port of the first air separation cavity 141, so that the waste cigarette sorting mechanism 16 can perform sorting in the next step. The cut tobacco and the paper scrap fall into the second winnowing cavity 143 and fall into the second receiving hopper 154 from the discharge port of the second winnowing cavity 143 to collect the cut tobacco, the paper scrap and the like.
Based on the above-mentioned waste cigarette winnowing device 14, as shown in fig. 1 and fig. 2, the present invention further provides a cigarette sorting system 10, wherein the cigarette sorting system 10 further includes a lifting device 12 and a waste cigarette sorting mechanism 16.
In one embodiment, the elevator 12 includes a feed end 122 and a discharge end 124, the waste tobacco separator 14 is disposed below the discharge end 124 of the elevator 12, and the waste tobacco sorting mechanism 16 is disposed below the discharge outlet of the waste tobacco separator 14. The lifting device 12 is used for lifting defective/waste cigarettes to a certain height, the waste cigarette winnowing device 14 is used for winnowing the defective/waste cigarettes conveyed by the lifting device 12, so that cut tobacco and lighter paper scraps are separated out, cigarettes with heavier weight fall into the waste cigarette sorting mechanism 16, and the waste cigarette sorting mechanism 16 is used for arranging the winnowed defective/waste cigarettes along the conveying direction of the waste cigarette sorting mechanism 16 and sorting out cigarettes with preset length ranges, such as filter tips, broken cigarettes, bent cigarettes, double-mouth cigarettes and non-filter cigarettes.
It should be understood that the transfer of the cigarettes between the elevator 12 and the waste tobacco winnowing device 14, and between the waste tobacco winnowing device 14 and the waste tobacco sorting mechanism 16, is effected by the gravity of the cigarettes. In other embodiments, however, the conveying may be performed by other means, such as a conveyor belt, which may increase the cost compared to the gravity conveying, but should not be construed as a factor limiting the scope of the present invention.
In one embodiment, the lifting device 12 includes a driving wheel 126, a driven wheel 128, and a transmission belt 129 connected between the driving wheel 126 and the driven wheel 128, the transmission belt 129 extends obliquely upward at an angle with respect to the horizontal direction, and the lifting device 12 further includes lifting plates 123, and the lifting plates 123 are disposed at intervals along the extending direction of the transmission belt 129. Thus, the defective/waste cigarettes are placed on the conveyor belt 129 from the feed end 122 of the lifting device 12, and because the conveyor belt 129 is inclined upward at an angle relative to the horizontal, the lifting plate 123 acts as a support and prevents the cigarettes from sliding downward, thereby lifting the cigarettes to the discharge end 124 of the lifting device 12. Wherein, the contained angle of conveyer belt 129 relative horizontal direction is 5 degrees ~70 degrees, preferably 60 degrees.
Specifically, a driving wheel 126 is disposed at the top (discharge end 124) of the lifting device 12, a driven wheel 128 is disposed at the bottom (feed end 122) of the lifting device 12, the driving wheel 126 is driven by a motor 125, and a conveyor belt 129 is respectively sleeved on the driving wheel 126 and the driven wheel 128 in a tensioning manner to circularly move forward under the rotation of the driving wheel 126. The lifting device 12 further comprises a feeding hopper 121, the feeding hopper 121 is disposed at the feeding end 122 of the lifting device 12, in the practical operation process, the defective/waste cigarettes are poured into the feeding hopper 121, the conveyor belt 129 circularly moves forward under the rotation of the driving wheel 126, and the cigarettes are lifted to the discharging end 124 of the lifting device 12 under the action of the lifting plate 123.
Further, the lifting plates 123 are the same in height and are disposed at regular intervals in the extending direction of the conveyor belt 129. Specifically, the lifting plates 123 are substantially vertically arranged on the conveying surface of the conveying belt 129 and are spaced at a certain distance, so that the cigarette quantity lifted by each lifting plate 123 is certain due to the same height of the lifting plates 123 and the certain spacing between the adjacent lifting plates 123, and therefore, the purpose of uniformly lifting cigarettes can be achieved when the cigarettes are poured into the feeding hopper 121, and the waste cigarette winnowing device 14 can perform winnowing conveniently.
In one embodiment, referring to fig. 2, 4 and 5, the waste smoke sorting mechanism 16 includes a vibratory sorting device 162 and a length sorting device 164, wherein the length sorting device 164 is connected to one end of the vibratory sorting device 162 along a feeding direction of the vibratory sorting device 162. The vibrating sorting device 162 includes a vibrating machine 1622 and an arrangement portion 1626 disposed on the vibrating machine, the arrangement portion 1626 is configured to longitudinally arrange the cigarettes along a feeding direction, and the length sorting device 164 is configured to sort the cigarettes within a predetermined length range from the arranged cigarettes.
So, through the range of vibration sorting unit 162 to divide through length sorting unit 164 and elect the cigarette that predetermines the length scope, can with the band filter, comparatively complete cigarette is selected out from defective/waste cigarette branch, and does not need manual operation, degree of automation is high, and it is good to select separately the effect.
In one embodiment, the waste smoke sorting mechanism further includes a sieving portion 1624, the sieving portion 1624 and the arrangement portion 1626 are sequentially arranged on the vibrating machine 1622 along the feeding direction, the sieving portion 1624 includes a sieving plate, a plurality of sieve holes 1628 (see fig. 6) are formed on the sieving plate, and a filtering cavity 1629 is formed between the sieving plate and the vibrating machine 1622. Specifically, the screening board is a rectangular flat board, a plurality of sieve holes 1628 which are at least one of circular, kidney-shaped and rectangular are arranged on the screening board, and a filtering cavity 1629 is formed between the screening board and the supporting surface of the vibrating machine 1622 and is used for filtering exposed cut tobacco or fine cigarettes or cigarette paper fragments mixed in the waste cigarettes. A funnel (not shown) is further provided at the bottom of the filtering cavity 1629 to collect at least one of cut tobacco, fine tobacco rods, and tobacco paper fragments collected in the filtering cavity 1629. Therefore, sundries such as tobacco shreds, small paper scraps and the like which pass through the air separation field are further sorted and cleaned, so that the impurities in the cigarettes entering the arrangement part 1626 are reduced and the corresponding requirements are met.
It will be appreciated that the sifting portion 1624 is not required, that is, in other embodiments, only the arrangement 1626 may be provided without the sifting portion 1624.
It should be noted that the vibrating machine 1622 is well known in the art, and the detailed structure and principle thereof will not be described herein since it can be obtained by those skilled in the art according to the conventional art. As a preferred embodiment, the vibrating machine 1622 may be a linear vibrating machine 1622, and may be a mechanical linear vibrating machine 1622, a motor driven linear vibrating machine 1622, or an electromagnetic force driven linear vibrating machine 1622.
In one embodiment, the vibratory sorting device 162 further includes a receiving portion 1621, the receiving portion 1621 being disposed on the vibrating machine 1622 and located at an end of the arrangement portion 1626 remote from the length sorting device 164. Specifically, the receiving portion 1621 is located below the first receiving hopper 152 of the waste tobacco winnowing device 14 to receive cigarettes winnowed by the wind in the first winnowing cavity 141, and the sieving portion 1624 is located at the rear end of the receiving portion 1621. It should be understood that the receiving portion 1621 is not open to the screen opening 1628, but the cigarettes may be conveyed in the feeding direction at the receiving portion 1621 to the screening portion 1624 for sorting. In one embodiment, receiving portion 1621 includes a receiving plate, and receiving portion 1621 is angled relative to screening portion 1624 to facilitate transporting received cigarettes to screening portion 1624.
In one embodiment, referring to fig. 7, 8 and 9, the arrangement portion 1626 includes a guide plate 1625 and a smoke blocking piece 1627, the guide plate 1625 is provided with a plurality of parallel guide slots 1630 along a longitudinal extending direction of the guide plate 1625, and the smoke blocking piece 1627 is disposed between two adjacent guide slots 1630 along the longitudinal extending direction of the guide plate 1625 in a staggered manner. So, under the effect of bobbing machine 1622, a cigarette advances along defeated material direction, and under the effect of keeping off the cigarette board, a cigarette landing gradually is to the guide slot 1630 in to arrange along predetermineeing the direction. Specifically, the cross-section of the guide slot 1630 may be U-shaped or V-shaped, or other shapes such as arcs, to at least partially receive a cigarette in the guide slot 1630.
It should be understood that the cigarette blocking sheets 1627 are arranged along the lengthwise extending direction of the guiding plate 1625, that is, the extending direction of the guiding slot 1630, which is staggered, so as to gradually arrange the cigarettes, avoid the occurrence of a large amount of overlapping of the cigarettes, and prepare for the next sorting. For example, a cigarette is disposed transversely at the beginning of the arrangement 1626, and the cigarette can be gradually aligned lengthwise along the extending direction of the guiding slot 1630 by a plurality of cigarette blocking sheets 1627. Of course, the adjacent two smoke baffles 1627 along the extending direction of the guiding slot 1630 may not be too close together, resulting in the cigarette being stuck or broken.
It is noted that the shape of the smoke barrier 1627 may be one, two or more of rectangular, square, circular or finned, and is not limited thereto.
In one embodiment, referring to fig. 10 and 11, the length sorting device 164 includes a sorting portion disposed at an end of the arrangement portion 1626 at intervals along the feeding direction, the sorting portion includes a plurality of sorting segments disposed at intervals, and a chute for sorting the lengths is formed between each sorting segment and the arrangement portion 1626 and between adjacent sorting segments.
Specifically, in one embodiment, the sorting part includes a first sorting section 1644, a second sorting section 1646 and a third sorting section 1648, a first leakage groove 1641 is formed between the first sorting section 1644 and the arrangement part 1626, and a second leakage groove 1643 and a third leakage groove 1645 are formed between the first sorting section 1644, the second sorting section 1646 and the third sorting section 1648, respectively. Therefore, in the process that the cigarette moves along the conveying direction under the action of the vibrating machine 1622, the cigarette within the preset length range is sorted out through the first leaking groove 1641, the second leaking groove 1643 and the third leaking groove 1645.
In one embodiment, the widths of the plurality of discharge chutes increase sequentially along the feeding direction. Specifically, the widths of the first leaking groove 1641, the second leaking groove 1643 and the third leaking groove 1645 are sequentially increased, and when the waste cigarette moves from the guide plate 1625 of the arrangement portion 1626 to the first sorting section 1644, cigarettes with smaller lengths are sorted by the first leaking groove 1641, for example, filters, non-filter cigarettes, broken cigarettes, and the like. When the waste cigarette is conveyed to the second sorting section 1646, the cigarettes with shorter length are further sorted out, and when the waste cigarette is conveyed to the third sorting section 1648, the more complete waste cigarette, namely the cigarettes with longer length are sorted out by the third leaking groove 1645. In this way, through the sorting of three sections, the cigarette of different length is separated and collected.
It will be appreciated that the number of sorting sections and the width of the aforesaid chutes may be determined according to the actual situation, for example, a plurality of sorting sections may be included, and the widths of some chutes in the middle may be equal, so as to realize multiple sorting, but it should be avoided that the width of the chute positioned at the front is not too large, so that the cigarettes may not drop down by sorting layers.
The length sorting device 164 may be a conveyor belt 129 or the linear vibrator 1622 described above, and in short, the cigarettes arranged by the arrangement portion 1626 may be conveyed in the conveying direction.
In one embodiment, the length sorter 164 further includes a divider mechanism including a plurality of baffles 1647, the baffles 1647 being disposed in the sorting section and extending generally in the feeding direction with adjacent baffles 1647 being spaced apart. Specifically, baffle 1647 sets up along defeated material direction parallelly to each other, and along length sorting unit 164's width direction, the same distance setting of the upper and lower direction interval as shown in fig. 10 promptly, so, make cigarette when moving along first sorting section 1644, second sorting section 1646 and third sorting section 1648, the condition that a large amount of cigarettes overlap can not appear, reduce the interference between cigarette and the cigarette to improve the sorting effect.
It will be appreciated that in other embodiments, the baffles 1647 may not be parallel to each other and may move in the feeding direction, but it should be noted that the angle between the baffles and the feeding direction is not too large to affect the sorting of the cigarettes. In one embodiment, the waste sorting mechanism 16 further includes a collector located below the chute to collect the sorted cigarettes.
Based on the cigarette sorting system 10, the invention also provides a cigarette sorting method, which comprises the following steps:
conveying the defective/waste tobacco branches to a waste tobacco winnowing device 14 for winnowing through a lifting device 12;
specifically, the cigarettes poured from the feeding hopper 121 are lifted to the discharging end 124 of the lifting device 12 by the lifting plate 123 and dropped into the receiving hopper 150 of the waste cigarette winnowing device 14 by being circularly moved upward by the conveyor belt 129, and are winnowed by the waste cigarette winnowing device 14.
The cigarettes after air separation are further screened by the screening part 1624 and are arranged on the arrangement part 1626 lengthways along the material conveying direction;
specifically, under the action of the vibrating machine 1622, the cigarettes collected by the first receiving hopper 152 and falling to the sieving section are conveyed along a preset direction, and the exposed cut tobacco or the fine cigarettes or the cigarette paper fragments mixed in the cigarettes are further sorted out. And are arranged in rows one by one in the arrangement portion 1626 along the longitudinal direction of the guide slot 1630.
The cigarettes arranged lengthwise along the feeding direction are conveyed to the length sorting device 164 and sorted out within a predetermined length range.
Specifically, the arranged cigarettes are conveyed to the length sorting device 164, and the cigarettes in the preset length range are sorted layer by layer through the leakage grooves.
In the waste cigarette sorting mechanism 16 and the cigarette sorting system 10, the blowing device 144 is disposed toward the feeding port 158 during the air separation process, and the defective/waste cigarettes falling into the air box 142 from the feeding port 158 are blown away by the air flow of the air separation. Because the inner cavity of the air box 142 is circumferentially closed, after the defective/waste cigarettes are blown away by the winnowing airflow, the winnowing airflow continues to flow along the winnowing channel 145 to drive the defective/waste cigarettes to flow along the winnowing channel 145. The defective/waste cigarettes in various states fall faster due to the heavier weight, and the first partition plate 146 plays a role of blocking, so that the defective/waste cigarettes in various states are blocked and fall into the first air separation cavity 141. The tobacco shreds, the paper sheets and the like are relatively light and have relatively low falling speed, and the tobacco shreds, the paper sheets and the like continuously move along the air separation channel 145 without being blocked by the first partition plate 146 to fall into the second air separation cavity 143, so that the air separation of defective/waste cigarettes is realized, the air separation effect is good, the production efficiency is high, and the cost is low. In addition, through the screening and the range of vibration sorting unit 162 to divide through length sorting unit 164 and elect the cigarette that predetermines the length scope, can with the filter tip, comparatively complete cigarette is selected out from defective/waste cigarette, and does not need manual operation, degree of automation is high, and it is good to select separately the effect.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.

Claims (9)

1. A waste smoke winnowing device comprises an air box and a blowing device and is characterized in that a first partition plate is arranged in the air box, the first partition plate divides an inner cavity of the air box into a first winnowing cavity, a second winnowing cavity and a winnowing channel communicated with the first winnowing cavity and the second winnowing cavity, a feed inlet fed from the first winnowing cavity is formed in the air box, and an airflow port of the blowing device is arranged towards the feed inlet;
when the waste smoke winnowing device is in a working state, airflow flows through the winnowing channel along the feeding direction and enters the second winnowing cavity;
a guide plate is arranged at the feed port and positioned between the feed port and an airflow port of the blowing device, and the lower end of the guide plate faces the second winnowing cavity;
the guide plate is arranged at the position, close to the edge of one side of the blowing device, of the feeding hole, and extends in a direction away from the blowing device towards the second winnowing cavity in an inclined mode.
2. The exhaust smoke winnowing device of claim 1, wherein the feed inlet is disposed at a top of the windbox.
3. The exhaust smoke winnowing device according to claim 2, characterized in that a second partition plate is further provided in the wind box at a distance from the first partition plate, and the feed inlet is located in an interval between the first partition plate and the second partition plate.
4. The exhaust smoke winnowing device of claim 1 wherein the angle of the blower relative to the feed inlet is adjustable.
5. The exhaust smoke winnowing device according to claim 1, characterized in that the first partition and the winnowing air stream are perpendicular to each other in the flow direction of the winnowing channel.
6. The exhaust smoke winnowing device according to claim 1, wherein the exhaust smoke winnowing device further comprises an adjusting plate, the adjusting plate is installed on one side of the first partition plate, and the position of the adjusting plate relative to the first partition plate is adjustable.
7. The waste tobacco winnowing device according to claim 1, further comprising a first receiving hopper and a second receiving hopper, wherein the first receiving hopper is communicated with the first winnowing cavity, and the second receiving hopper is communicated with the second winnowing cavity.
8. A cigarette sorting system, characterized by that, include hoisting device, waste cigarette sorting mechanism and according to claim 1-7 any one waste cigarette wind selector, hoisting device is used for carrying cigarette to the bellows the feed inlet is in order to carry out the selection by winnowing, waste cigarette sorting mechanism is used for arranging the cigarette after the selection by winnowing and carries out length sorting.
9. The cigarette sorting system of claim 8, wherein the lifting device includes a driving wheel, a driven wheel and a conveyor belt connected between the driving wheel and the driven wheel, the conveyor belt extends obliquely upward at an angle relative to a horizontal direction, and the lifting device further includes a lifting plate disposed at intervals along an extending direction of the conveyor belt.
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