CN104975428A - Multi-color duplex printing single-layer raschel blanket manufacturing technology - Google Patents
Multi-color duplex printing single-layer raschel blanket manufacturing technology Download PDFInfo
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Abstract
The invention discloses a multi-color duplex printing single-layer raschel blanket manufacturing technology. Grey cloth is obtained firstly through beaming, warp knitting, cutting, first high combing, first lustring, second high combing, second lustring, third lustring, first sizing, washing, dewatering, second sizing, fuzzing, grabbing shearing, third sizing, reverse side lustring, first ironing shearing, right side lustring and second ironing shearing of raw material fiber; then a blanket finished product is obtained after right side printing, first drying, reverse side printing, second drying, ageing, washing, dewatering, third drying, right side lustring, reverse side ironing shearing, sewing and packaging and storing are conducted on the grey cloth. According to the multi-color duplex printing single-layer raschel blanket manufacturing technology, the production process is simple, the maneuverability is strong, the production efficiency is high, the manufactured blanket is soft and bright in color, the blanket is light, the hand feeling is smooth and fine, the air permeability is good, and the quality, the grade, the functionality and the aesthetics can all meet the requirements of consumers for the raschel blanket.
Description
Technical field
The present invention relates to Rachael blanket made technical field, especially relate to a kind of multicolor double-faced stamp individual layer Rachael blanket made manufacture craft.
Background technology
Rachael blanket made with its uniqueness soft, tuft is plentiful and the feature such as bright in luster is subject to the favor of consumer.Traditional single-layer blanket, pattern is single, is not suitable with Modern human populations and trend, and although two-layer compound woollen blanket compensate for the dullness of pattern, won liking of market segment and client, woollen blanket is thick, also exist airtight, the defects such as comfort is poor, washing is inconvenient.
China Patent Publication No. CN101416836A, publication date on April 29th, 2009, name is called embossing blanket products and production technology, special equipment, this application case discloses a kind of production technology improving the embossing blanket products of woollen blanket class and rate of grade, woollen blanket semi-finished product are carried out adjustment of the printing plate, then put into embossing machine by electrical heating intensification, embossing, through a regular hour plastic embossing blanket products.What this technique obtained is embossing blanket, and energy consumption is high, and obtained woollen blanket is comparatively abundant, and washing inconvenience, comfort is poor, and woollen blanket color is bright-coloured not.
Summary of the invention
The present invention is the above-mentioned technical problem existing for the Rachael blanket made in order to solve prior art, provide a kind of production process simple, workable, production efficiency much higher look duplex pringing individual layer Rachael blanket made manufacture craft, the woollen blanket softness obtained by this technique is bright in luster, and product is slim and graceful, the smooth exquisiteness of feel, good permeability, quality, class, functional and aesthetic property all can meet the demand of consumer to Rachael blanket made.
To achieve these goals, the present invention is by the following technical solutions:
A kind of multicolor double-faced stamp individual layer Rachael blanket made manufacture craft, comprises the following steps:
(1) using the FDY of 75D/36F as inlaid thread, the FDY of 100D/48F is as chaining, have greatly light flat filament as wool yarn using 150D/288F, successively through warping, through compiling, cutting, first time high comb, first time hot light, second time high comb, second time hot light, third time hot light, first time sizing, washing, dehydration, second time shape, fluff, grab cut, third time sizing, reverse side hot light, first time scald cut, front hot light, second time are boiling hot cut after obtain grey cloth.
(2) grey cloth is carried out front stamp, first time ovens dry, reverse side stamp, second time are dried, evaporate, washs, dewatered, oven dry for the third time, front hot light, reverse side are boiling hotly cut, sew, pack warehouse-in, obtain woollen blanket finished product.
As preferably, in step (1), speed of beaming is 550 ~ 600 turns/min; Compile through time, the FDY of sley bar L1, L6 75D/36F; The FDY of sley bar L2, L5 100D/48F; Sley bar L3, L4 150D/288F has greatly light flat filament, the high 10 ~ 12mm of setting hair; Cutting hourly velocity is 16 ~ 18m/min, the high 6 ± 0.5mm of hair; High comb, second time high comb speed 25 ~ 27m/min, large cylinder rotating speed 90 ~ 92 turns/min for the first time, left and right brush parameter is 9.32 ~ 9.34; Hot light, second time hot light, for the third time hot light temperature 185 ~ 190 DEG C for the first time, speed 10 ~ 12m/min, scald roller 370mm, grooved is W type; First time sizing employing ten saves high-temperature forming machine sizing, temperature: 210,210,210,210,210,210,205,200, canyon, and parallel air outlet, adds hot-air mouth width 0.6cm, cooling air port 0.6cm; Water-washing method is clear water → upper soft → upper three soft groove water-washing method, washing speed 25 ~ 27m/min; Second time sizing and third time sizing all adopt ten joint high-temperature forming machine sizings, temperature: 160,160,160,160,160,160,155,150, top and bottom blowing, and point-like air outlet, adds hot-air mouth 0.5cm, cooling air port 1.0cm; During fluffing, gross weight is played in front is 60%, and it is 40% that reverse side plays gross weight; Grab rate of shear degree 25 ~ 27m/min, bristle roller spaces 2.5 ~ 3mm; Front hot light, reverse side hot light temperature are 180 ~ 190 DEG C, speed 10 ~ 12m/min; First time scald cut, second time cut boiling hot temperature 190 ~ 200 DEG C, speed 10 ~ 12m/min.
As preferably, in step (2), front stamp adopts magnetic bar type flat screen printing machine to carry out plain net front stamp, and speed is 10 ~ 11m/min, during stamp, panel uses thin glue magnetic bar printing 1 time, base plate uses medium glue magnetic bar printing 2 times, adds pneumatics plate and uses thin glue magnetic bar printing 2 times, pattern printing skin tape speed 80%, magnetic car panel speed 50%, pressing plate magnetic vehicle speed 100%; Reverse side stamp adopts magnetic bar type flat screen printing machine to carry out cylinder reverse side stamp, stamp speed 20 ~ 22m/min, a plain color 40 order abortive haul, and magnetic force is adjusted to 35; First time dries, second time oven dry, for the third time bake out temperature are 170 ~ 180 DEG C, speed 30 ~ 35m/min; Washing adopts open width washing and the washing of rope dress, amounts to 18 grooves, open width washing at 1 ~ 8 groove, the washing of rope dress at 9 ~ 18 grooves, soak time 10 ~ 12m/min during open width washing, carry out reduction cleaning at the 3rd groove of rope dress washing, 4 grooves, the 9th groove, 10 grooves carry out upper soft; Front hot light speed 10 ~ 12m/min, temperature 185 ~ 190 DEG C, scald roller 415mm, grooved is U-shaped; Reverse side scalds rate of shear degree 10 ~ 12m/min, temperature 180 ~ 185 DEG C, and scald roller 415mm, grooved is U-shaped.
Therefore, the invention has the beneficial effects as follows: traditional Rachael blanket made production technology is improved, obtain a kind of softness bright in luster, product is slim and graceful, the smooth exquisiteness of feel, good permeability, quality, class, functional and aesthetic property all can meet the Rachael blanket made of consumer demand, the woollen blanket that the present invention obtains can use by positive and negative in turn, reduce washing times, virtually serve energy-saving and cost-reducing, reduce the effect of sewage disposal, the woollen blanket that the present invention obtains in addition has value and the effect of two woollen blankets, it is another breakthrough of textile field, there are very wide market prospects.
Detailed description of the invention
Below by detailed description of the invention, the present invention will be further described.
In the present invention, if not refer in particular to, all devices and raw material all can be buied from market or the industry is conventional, and the method in following embodiment, if no special instructions, is this area conventional method.
Embodiment 1
(1) using the FDY of 75D/36F as inlaid thread, the FDY of 100D/48F is as chaining, light flat filament is had greatly as wool yarn using 150D/288F, successively through warping, through compiling, cutting, first time high comb, first time hot light, second time high comb, second time hot light, third time hot light, first time sizing, washing, dehydration, second time shape, fluff, grab cut, third time sizing, reverse side hot light, first time scald cut, front hot light, second time is boiling hot cut after obtain grey cloth, wherein, speed of beaming is 550 turns/min; Compile through time, the FDY of sley bar L1, L6 75D/36F; The FDY of sley bar L2, L5 100D/48F; Sley bar L3, L4 150D/288F has greatly light flat filament, the high 10mm of setting hair; Cutting hourly velocity is 16m/min, the high 6 ± 0.5mm of hair; High comb, second time high comb speed 25m/min, large cylinder rotating speed 90 turns/min for the first time, left and right brush parameter is 9.32; Hot light, second time hot light, for the third time hot light temperature 185 DEG C for the first time, speed 10m/min, scald roller 370mm, grooved is W type; First time sizing employing ten saves high-temperature forming machine sizing, temperature: 210,210,210,210,210,210,205,200, canyon, and parallel air outlet, adds hot-air mouth width 0.6cm, cooling air port 0.6cm; Water-washing method is clear water → upper soft → upper three soft groove water-washing method, washing speed 25m/min; Second time sizing and third time sizing all adopt ten joint high-temperature forming machine sizings, temperature: 160,160,160,160,160,160,155,150, top and bottom blowing, and point-like air outlet, adds hot-air mouth 0.5cm, cooling air port 1.0cm; During fluffing, gross weight is played in front is 60%, and it is 40% that reverse side plays gross weight; Grab rate of shear degree 25m/min, bristle roller spaces 2.5mm; Front hot light, reverse side hot light temperature are 180 DEG C, speed 10m/min; First time scald cut, second time cut boiling hot temperature 190 DEG C, speed 10m/min.
(2) grey cloth is carried out front stamp, first time ovens dry, reverse side stamp, second time are dried, evaporate, washs, dewatered, oven dry for the third time, front hot light, reverse side are boiling hotly cut, sew, pack warehouse-in, obtain woollen blanket finished product, wherein front stamp adopts magnetic bar type flat screen printing machine to carry out plain net front stamp, speed is 10m/min, during stamp, panel uses thin glue magnetic bar printing 1 time, base plate uses medium glue magnetic bar printing 2 times, add pneumatics plate and use thin glue magnetic bar printing 2 times, pattern printing skin tape speed 80%, magnetic car panel speed 50%, pressing plate magnetic vehicle speed 100%; Reverse side stamp adopts magnetic bar type flat screen printing machine to carry out cylinder reverse side stamp, stamp speed 20m/min, a plain color 40 order abortive haul, and magnetic force is adjusted to 35; First time dries, second time oven dry, for the third time bake out temperature are 170 DEG C, speed 30m/min; Washing adopts open width washing and the washing of rope dress, amounts to 18 grooves, open width washing at 1 ~ 8 groove, the washing of rope dress at 9 ~ 18 grooves, soak time 10m/min during open width washing, carry out reduction cleaning at the 3rd groove, 4 grooves of the washing of rope dress, the 9th groove, 10 grooves carry out upper soft; Front hot light speed 10m/min, temperature 185 DEG C, scald roller 415mm, grooved is U-shaped; Reverse side scalds rate of shear degree 10m/min, temperature 180 DEG C, and scald roller 415mm, grooved is U-shaped.
Embodiment 2
(1) using the FDY of 75D/36F as inlaid thread, the FDY of 100D/48F is as chaining, light flat filament is had greatly as wool yarn using 150D/288F, successively through warping, through compiling, cutting, first time high comb, first time hot light, second time high comb, second time hot light, third time hot light, first time sizing, washing, dehydration, second time shape, fluff, grab cut, third time sizing, reverse side hot light, first time scald cut, front hot light, second time is boiling hot cut after obtain grey cloth, wherein speed of beaming is 600 turns/min; Compile through time, the FDY of sley bar L1, L6 75D/36F; The FDY of sley bar L2, L5 100D/48F; Sley bar L3, L4 150D/288F has greatly light flat filament, the high 12mm of setting hair; Cutting hourly velocity is 18m/min, the high 6 ± 0.5mm of hair; High comb, second time high comb speed 27m/min, large cylinder rotating speed 92 turns/min for the first time, left and right brush parameter is 9.34; Hot light, second time hot light, for the third time hot light temperature 190 DEG C for the first time, speed 12m/min, scald roller 370mm, grooved is W type; First time sizing employing ten saves high-temperature forming machine sizing, temperature: 210,210,210,210,210,210,205,200, canyon, and parallel air outlet, adds hot-air mouth width 0.6cm, cooling air port 0.6cm; Water-washing method is clear water → upper soft → upper three soft groove water-washing method, washing speed 27m/min; Second time sizing and third time sizing all adopt ten joint high-temperature forming machine sizings, temperature: 160,160,160,160,160,160,155,150, top and bottom blowing, and point-like air outlet, adds hot-air mouth 0.5cm, cooling air port 1.0cm; During fluffing, gross weight is played in front is 60%, and it is 40% that reverse side plays gross weight; Grab rate of shear degree 27m/min, bristle roller spaces 3mm; Front hot light, reverse side hot light temperature are 190 DEG C, speed 12m/min; First time scald cut, second time cut boiling hot temperature 200 DEG C, speed 12m/min.
(2) grey cloth is carried out front stamp, first time dries, reverse side stamp, second time is dried, evaporate, washing, dehydration, third time dries, front hot light, reverse side scalds to be cut, sewing, packaging warehouse-in, obtain woollen blanket finished product, wherein front stamp adopts magnetic bar type flat screen printing machine to carry out plain net front stamp, speed is 10 ~ 11m/min, during stamp, panel uses thin glue magnetic bar printing 1 time, base plate uses medium glue magnetic bar printing 2 times, add pneumatics plate and use thin glue magnetic bar printing 2 times, pattern printing skin tape speed 80%, magnetic car panel speed 50%, pressing plate magnetic vehicle speed 100%, reverse side stamp adopts magnetic bar type flat screen printing machine to carry out cylinder reverse side stamp, stamp speed 22m/min, a plain color 40 order abortive haul, and magnetic force is adjusted to 35, first time dries, second time oven dry, for the third time bake out temperature are 180 DEG C, speed 35m/min, washing adopts open width washing and the washing of rope dress, amounts to 18 grooves, open width washing at 1 ~ 8 groove, the washing of rope dress at 9 ~ 18 grooves, soak time 10 ~ 12m/min during open width washing, carry out reduction cleaning at the 3rd groove of rope dress washing, 4 grooves, the 9th groove, 10 grooves carry out upper soft, front hot light speed 12m/min, temperature 190 DEG C, scald roller 415mm, grooved is U-shaped, reverse side scalds rate of shear degree 12m/min, temperature 185 DEG C, and scald roller 415mm, grooved is U-shaped.
Embodiment 3
(1) using the FDY of 75D/36F as inlaid thread, the FDY of 100D/48F is as chaining, light flat filament is had greatly as wool yarn using 150D/288F, successively through warping, through compiling, cutting, first time high comb, first time hot light, second time high comb, second time hot light, third time hot light, first time sizing, washing, dehydration, second time shape, fluff, grab cut, third time sizing, reverse side hot light, first time scald cut, front hot light, second time is boiling hot cut after obtain grey cloth, wherein speed of beaming is 560 turns/min; Compile through time, the FDY of sley bar L1, L6 75D/36F; The FDY of sley bar L2, L5 100D/48F; Sley bar L3, L4 150D/288F has greatly light flat filament, the high 11mm of setting hair; Cutting hourly velocity is 16 ~ 18m/min, the high 6 ± 0.5mm of hair; High comb, second time high comb speed 26m/min, large cylinder rotating speed 91 turns/min for the first time, left and right brush parameter is 9.33; Hot light, second time hot light, for the third time hot light temperature 188 DEG C for the first time, speed 11m/min, scald roller 370mm, grooved is W type; First time sizing employing ten saves high-temperature forming machine sizing, temperature: 210,210,210,210,210,210,205,200, canyon, and parallel air outlet, adds hot-air mouth width 0.6cm, cooling air port 0.6cm; Water-washing method is clear water → upper soft → upper three soft groove water-washing method, washing speed 26m/min; Second time sizing and third time sizing all adopt ten joint high-temperature forming machine sizings, temperature: 160,160,160,160,160,160,155,150, top and bottom blowing, and point-like air outlet, adds hot-air mouth 0.5cm, cooling air port 1.0cm; During fluffing, gross weight is played in front is 60%, and it is 40% that reverse side plays gross weight; Grab rate of shear degree 26m/min, bristle roller spaces 2.8mm; Front hot light, reverse side hot light temperature are 185 DEG C, speed 11m/min; First time scald cut, second time cut boiling hot temperature 195 DEG C, speed 11m/min.
(2) grey cloth is carried out front stamp, first time ovens dry, reverse side stamp, second time are dried, evaporate, washs, dewatered, oven dry for the third time, front hot light, reverse side are boiling hotly cut, sew, pack warehouse-in, obtain woollen blanket finished product, wherein front stamp adopts magnetic bar type flat screen printing machine to carry out plain net front stamp, speed is 10.5m/min, during stamp, panel uses thin glue magnetic bar printing 1 time, base plate uses medium glue magnetic bar printing 2 times, add pneumatics plate and use thin glue magnetic bar printing 2 times, pattern printing skin tape speed 80%, magnetic car panel speed 50%, pressing plate magnetic vehicle speed 100%; Reverse side stamp adopts magnetic bar type flat screen printing machine to carry out cylinder reverse side stamp, stamp speed 21m/min, a plain color 40 order abortive haul, and magnetic force is adjusted to 35; First time dries, second time oven dry, for the third time bake out temperature are 175 DEG C, speed 32m/min; Washing adopts open width washing and the washing of rope dress, amounts to 18 grooves, open width washing at 1 ~ 8 groove, the washing of rope dress at 9 ~ 18 grooves, soak time 11m/min during open width washing, carry out reduction cleaning at the 3rd groove, 4 grooves of the washing of rope dress, the 9th groove, 10 grooves carry out upper soft; Front hot light speed 11m/min, temperature 188 DEG C, scald roller 415mm, grooved is U-shaped; Reverse side scalds rate of shear degree 11m/min, temperature 182 DEG C, and scald roller 415mm, grooved is U-shaped.
The performance indications of the Rachael blanket made that the present invention obtains are:
(1) length variation rate/(%): ± 2.0;
(2) width difference rate/(%): ± 2.0;
(3) deviation of weight rate/(%): ± 3.0;
(4) pH value: 4.0-8.5;
(5) content of formaldehyde/(mg/kg) :≤75;
(6) COLOR FASTNESS: 3 ~ 4 grades;
(7) change in size (%) is washed: >=-2.0;
(8) peculiar smell: nothing;
(9) decomposable asymmetric choice net fragrance dyestuff: forbidding.
The Rachael blanket made softness obtained by manufacture craft of the present invention is bright in luster, and product is slim and graceful, the smooth exquisiteness of feel, good permeability, its quality, class, functional and aesthetic property all can meet consumer demand, are that another of textile field is broken through, have very wide market prospects.
Above-described embodiment is one of the present invention preferably scheme, not does any pro forma restriction to the present invention, also has other variant and remodeling under the prerequisite not exceeding the technical scheme described in claim.
Claims (3)
1. a multicolor double-faced stamp individual layer Rachael blanket made manufacture craft, is characterized in that, comprise the following steps:
(1) using the FDY of 75D/36F as inlaid thread, the FDY of 100D/48F is as chaining, have greatly light flat filament as wool yarn using 150D/288F, successively through warping, through compiling, cutting, first time high comb, first time hot light, second time high comb, second time hot light, third time hot light, first time sizing, washing, dehydration, second time shape, fluff, grab cut, third time sizing, reverse side hot light, first time scald cut, front hot light, second time are boiling hot cut after obtain grey cloth;
(2) grey cloth is carried out front stamp, first time ovens dry, reverse side stamp, second time are dried, evaporate, washs, dewatered, oven dry for the third time, front hot light, reverse side are boiling hotly cut, sew, pack warehouse-in, obtain woollen blanket finished product.
2. one according to claim 1 multicolor double-faced stamp individual layer Rachael blanket made manufacture craft, is characterized in that, in step (1), speed of beaming is 550 ~ 600 turns/min; Compile through time, the FDY of sley bar L1, L6 75D/36F; The FDY of sley bar L2, L5 100D/48F; Sley bar L3, L4 150D/288F has greatly light flat filament, the high 10 ~ 12mm of setting hair; Cutting hourly velocity is 16 ~ 18m/min, the high 6 ± 0.5mm of hair; High comb, second time high comb speed 25 ~ 27m/min, large cylinder rotating speed 90 ~ 92 turns/min for the first time, left and right brush parameter is 9.32 ~ 9.34; Hot light, second time hot light, for the third time hot light temperature 185 ~ 190 DEG C for the first time, speed 10 ~ 12m/min, scald roller 370mm, grooved is W type; First time sizing employing ten saves high-temperature forming machine sizing, temperature: 210,210,210,210,210,210,205,200, canyon, and parallel air outlet, adds hot-air mouth width 0.6cm, cooling air port 0.6cm; Water-washing method is clear water → upper soft → upper three soft groove water-washing method, washing speed 25 ~ 27m/min; Second time sizing and third time sizing all adopt ten joint high-temperature forming machine sizings, temperature: 160,160,160,160,160,160,155,150, top and bottom blowing, and point-like air outlet, adds hot-air mouth 0.5cm, cooling air port 1.0cm; During fluffing, gross weight is played in front is 60%, and it is 40% that reverse side plays gross weight; Grab rate of shear degree 25 ~ 27m/min, bristle roller spaces 2.5 ~ 3mm; Front hot light, reverse side hot light temperature are 180 ~ 190 DEG C, speed 10 ~ 12m/min; First time scald cut, second time cut boiling hot temperature 190 ~ 200 DEG C, speed 10 ~ 12m/min.
3. one according to claim 1 multicolor double-faced stamp individual layer Rachael blanket made manufacture craft, it is characterized in that, in step (2), front stamp adopts magnetic bar type flat screen printing machine to carry out plain net front stamp, speed is 10 ~ 11m/min, during stamp, panel uses thin glue magnetic bar printing 1 time, and base plate uses medium glue magnetic bar printing 2 times, add pneumatics plate and use thin glue magnetic bar printing 2 times, pattern printing skin tape speed 80%, magnetic car panel speed 50%, pressing plate magnetic vehicle speed 100%; Reverse side stamp adopts magnetic bar type flat screen printing machine to carry out cylinder reverse side stamp, stamp speed 20 ~ 22m/min, a plain color 40 order abortive haul, and magnetic force is adjusted to 35; First time dries, second time oven dry, for the third time bake out temperature are 170 ~ 180 DEG C, speed 30 ~ 35m/min; Washing adopts open width washing and the washing of rope dress, amounts to 18 grooves, open width washing at 1 ~ 8 groove, the washing of rope dress at 9 ~ 18 grooves, soak time 10 ~ 12m/min during open width washing, carry out reduction cleaning at the 3rd groove of rope dress washing, 4 grooves, the 9th groove, 10 grooves carry out upper soft; Front hot light speed 10 ~ 12m/min, temperature 185 ~ 190 DEG C, scald roller 415mm, grooved is U-shaped; Reverse side scalds rate of shear degree 10 ~ 12m/min, temperature 180 ~ 185 DEG C, and scald roller 415mm, grooved is U-shaped.
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| CN105401323A (en) * | 2015-11-02 | 2016-03-16 | 浙江真爱时尚家居有限公司 | Non-staining Raschel blanket manufacturing technique |
| CN105420910A (en) * | 2015-10-29 | 2016-03-23 | 浙江真爱时尚家居有限公司 | Carpet production process adopting stripping engraving technology |
| CN107587253A (en) * | 2017-09-28 | 2018-01-16 | 无锡贝旭环球电子商务有限公司 | A kind of production method of the super pubescence blankets of double-deck La Sheer |
| CN107856360A (en) * | 2017-10-31 | 2018-03-30 | 浙江真爱时尚家居有限公司 | A kind of production technology for being thermally bonded woollen blanket |
| CN112981693A (en) * | 2021-02-24 | 2021-06-18 | 浙江真爱时尚家居有限公司 | Warp knitting and cut pile production method of Raschel blanket |
| CN114108170A (en) * | 2021-11-26 | 2022-03-01 | 常熟市轩旭纺织品有限公司 | Football flower type cloth production process |
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| CN107587253A (en) * | 2017-09-28 | 2018-01-16 | 无锡贝旭环球电子商务有限公司 | A kind of production method of the super pubescence blankets of double-deck La Sheer |
| CN107856360A (en) * | 2017-10-31 | 2018-03-30 | 浙江真爱时尚家居有限公司 | A kind of production technology for being thermally bonded woollen blanket |
| CN112981693A (en) * | 2021-02-24 | 2021-06-18 | 浙江真爱时尚家居有限公司 | Warp knitting and cut pile production method of Raschel blanket |
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