CN104942466B - A kind of self-shielded welding wire and preparation method thereof - Google Patents

A kind of self-shielded welding wire and preparation method thereof Download PDF

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Publication number
CN104942466B
CN104942466B CN201510345005.2A CN201510345005A CN104942466B CN 104942466 B CN104942466 B CN 104942466B CN 201510345005 A CN201510345005 A CN 201510345005A CN 104942466 B CN104942466 B CN 104942466B
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China
Prior art keywords
welding wire
self
shielded welding
cortex
core layer
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
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CN201510345005.2A
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Chinese (zh)
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CN104942466A (en
Inventor
张德远
付伟
刘小军
安毕军
郭寅斌
***
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Space Flight Kaihong Science & Technology Co Ltd Guizhou
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Space Flight Kaihong Science & Technology Co Ltd Guizhou
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/24Selection of soldering or welding materials proper
    • B23K35/30Selection of soldering or welding materials proper with the principal constituent melting at less than 1550 degrees C
    • B23K35/3053Fe as the principal constituent
    • B23K35/308Fe as the principal constituent with Cr as next major constituent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/36Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest
    • B23K35/368Selection of non-metallic compositions of core materials either alone or conjoint with selection of soldering or welding materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/40Making wire or rods for soldering or welding

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Nonmetallic Welding Materials (AREA)

Abstract

The present invention relates to welding wire technology field; especially a kind of self-shielded welding wire and preparation method thereof; pass through the addition to metal fluoride; and the carbon content in raw material composition is defined; and then spatter loss coefficient when reducing welding application; and then waste when avoiding welding rod soldering, also improve the pliability of weld seam;Especially combine the proportion design of each material composition composition, so that reasonable is reached to proportion design, and then meet the application of welding wire in any condition, also it disclosure satisfy that the requirement of intensity, metal coat experiment process is carried out especially under normal temperature and 600 DEG C of hot environment, either normal temperature is still handled under 600 DEG C of hot environment, its hardness (HRC) is enabled to reach more than 60, and the tensile strength of the welding wire prepared has reached more than 310MPa, the elongation having no progeny reaches more than 41%, hardness has reached 31 57HRB, roughness is 0.2 0.5 μm.

Description

A kind of self-shielded welding wire and preparation method thereof
Technical field
The present invention relates to welding wire technology field, especially a kind of self-shielded welding wire and preparation method thereof.
Background technology
Hard-face overlaying welding material is broadly divided into three directions at present:One kind is Manual electric welding bar class, and one kind is welding wire class, a kind of It is band pole welding class, wherein welding wire class resurfacing welding material is divided into welding wire for submerged-arc welding and self-protection flux-cored wire, self-protection flux-cored wire again It is that one kind does not need adscititious gases or solder flux protection, is a kind of efficient, flux-cored wire of material-saving, low cost, efficiently:Because it is easy to Realize that without slag, no scarfing cinder problem, continuous welding can be achieved in automation, weld seam;Material-saving:Because it is left that flux-cored wire can save 25% Right deposited metal;Low cost:Because its undesirable gas or solder flux are protected, so as to reduce production cost, but currently on the market Resurfacing welding material uses under room temperature environment, and overlaying surface hardness number is extremely difficult to require, in high temperature environments in use, due to material High-temerature creep easily occurs, causes hardness to reduce, so being just more difficult to reach higher hardness number.
Therefore, there is researcher to combine above-mentioned defect, research, such as Patent No. are made that to self-shielded welding wire field 201010163780.3《A kind of self-protection flux-cored wire》Including steel band and welding agent, welding agent is filled in steel band, and by weight hundred Divide and be than meter, the composition of welding agent:1~3% aluminium powder, 3~5% rare earth silicon, 1~3% vanadium iron, 50~65% high carbon chromium Iron, 10~15% niobium powder, 10~20% molybdenum-iron and 2~5% tungsten carbide, the filling rate that welding agent is filled in steel band are 40 ~50%.By adjusting the ratio between above-mentioned alloy powder, make satisfaction that all there is higher hardness under condition of different temperatures, Either under room temperature condition, or there is higher hardness under the conditions of high temperature (up to 600 DEG C), so as to expand hard material Use occasion, reduce limitation of the workpiece temperature in use to material, reduce the cumbersome work that a variety of welding materials are needed during welding Sequence.
But nevertheless, condition required when quality and the soldering of self-shielded welding wire of the prior art compared with For harshness, and then cause self-shielded welding wire application still by limitation, furthermore, in self-shielded welding wire, due to carbon Content is larger, the defects of still causing as gas protecting welding wire, causes self-shield process to be difficult to protection completely, and then make Obtain welding process to splash, in turn result in the waste of welding wire soldering and the toughness of weld seam is impacted.
Then, this researcher combines exploration and practice experience for many years, is self-shield on the basis of prior art literature Welding wire technology field provides a kind of new approaches.
The content of the invention
In order to solve above-mentioned technical problem present in prior art, the present invention provides a kind of self-shielded welding wire and its preparation Method.
It is achieved particular by following technical scheme:
A kind of self-shielded welding wire, including cortex and drug core layer, cortex are steel band, and wherein the carbon content of steel band is 0.003- 0.01%, the composition of drug core layer is according to mass percent meter, its raw material:Aluminium powder 3.1-4.5%, metal fluoride 15-20%, SiO 2 powder 0.7-2.7%, manganese metal 4-8%, metallic nickel 7-9%, magnesium powder 9-13%, surplus ferrochrome and tungsten carbide mix Compound, wherein ferrochrome:Tungsten carbide is (7-9):1, and the carbon content 0.009-0.03% in ferrochrome;And drug core layer is filled in skin Among layer, filling rate 60-73%.
The composition of described drug core layer is according to mass percent meter, its raw material:Aluminium powder 3.9%, metal fluoride 18%, The mixture of SiO 2 powder 1.5%, manganese metal 5%, metallic nickel 8%, magnesium powder 11%, surplus ferrochrome and tungsten carbide.
Described metal fluoride is to be combined by the one or more in fluorine barium-lithium and magnesium fluoride or sodium fluoride or calcirm-fluoride Form, wherein content of the fluorine barium-lithium in metal fluoride is 41.3-59.7%.
Described steel band is wide 24mm, and thickness is 0.5mm cold-rolled strip.
In described steel band, include the chemical composition of following weight/mass percentage composition:C:0.003-0.01%, Mn:0.2- 0.5%, Al:0.1-0.3%, Si:0.03-0.07%.
Described ferrochrome, its carbon content are 0.01-0.02%.
The preparation method of above-mentioned self-shielded welding wire, including by drug core layer addition on cortex, and after use cortex parcel, then It is sent in single lead screw ex truding briquetting machine and is squeezed into cylindrical rod, and a diameter of 0.9-1.3mm of drawing cylindrical rod, you can obtain self-shield Welding wire.
Described drawing be control temperature be 200-310 DEG C at carry out to cylindrical rod elongate drawing-down processing.
Described drawing is carried out in the case where vacuum is 0.2-0.8MPa.
Compared with prior art, technique effect of the invention is embodied in:
It is defined by the carbon content in the addition to metal fluoride, and raw material composition, and then reduces welding Using when spatter loss coefficient, and then waste when avoiding welding rod soldering, also improve the pliability of weld seam;Especially combine The proportion design of each material composition composition so that reasonable is reached to proportion design, and then meets welding wire in any condition Using, also disclosure satisfy that the requirement of intensity, especially under normal temperature and 600 DEG C of hot environment carry out metal coat experimental station Reason, either normal temperature is still handled under 600 DEG C of hot environment, enables to its hardness (HRC) to reach more than 60, and The tensile strength of the welding wire of preparation has reached more than 310MPa, and the elongation having no progeny reaches more than 41%, and hardness has reached 31- 57HRB, roughness are 0.2-0.5 μm.
Therefore deduce that, the welding wire can reduce the requirement to welding wire application environment, reduce required more during welding Heavy industry sequence, improves operating efficiency.
Embodiment
Limited with reference to specific embodiment technical scheme is further, but claimed Scope is not only limited to made description.
Embodiment 1
A kind of self-shielded welding wire, including cortex and drug core layer, cortex are steel band, and wherein the carbon content of steel band is 0.003%, The composition of drug core layer is according to mass percent meter, its raw material:Aluminium powder 3.1%, metal fluoride 15%, SiO 2 powder 0.7%, manganese metal 4%, metallic nickel 7%, magnesium powder 9%, the mixture of surplus ferrochrome and tungsten carbide, wherein ferrochrome:Tungsten carbide is 7:1, and the carbon content 0.009% in ferrochrome;And drug core layer is filled among cortex, filling rate 60%.
Described metal fluoride is formed to be combined by fluorine barium-lithium and magnesium fluoride, and wherein fluorine barium-lithium is in metal fluoride Content is 41.3%.
Its preparation method is:Including drug core layer is added on cortex, and after use cortex parcel, then it is sent to extruding Cylindrical rod, and a diameter of 0.9mm of drawing cylindrical rod are squeezed into forming machine, you can obtain self-shielded welding wire.
Embodiment 2
A kind of self-shielded welding wire, including cortex and drug core layer, cortex are steel band, and wherein the carbon content of steel band is 0.01%, The composition of drug core layer is according to mass percent meter, its raw material:Aluminium powder 4.5%, metal fluoride 20%, SiO 2 powder 2.7%, manganese metal 8%, metallic nickel 9%, magnesium powder 13%, the mixture of surplus ferrochrome and tungsten carbide, wherein ferrochrome:Tungsten carbide is 8:1, and the carbon content 0.03% in ferrochrome;And drug core layer is filled among cortex, filling rate 73%.
Described metal fluoride is formed to be combined by fluorine barium-lithium and sodium fluoride, and wherein fluorine barium-lithium is in metal fluoride Content is 59.7%.
Described steel band is wide 24mm, and thickness is 0.5mm cold-rolled strip.
Its preparation method is:Including drug core layer is added on cortex, and after use cortex parcel, then it is sent to extruding Cylindrical rod, and a diameter of 1.3mm of drawing cylindrical rod are squeezed into forming machine, you can obtain self-shielded welding wire.
Wherein drawing be control temperature be 200 DEG C at carry out to cylindrical rod elongate drawing-down processing.
Embodiment 3
A kind of self-shielded welding wire, including cortex and drug core layer, cortex are steel band, and wherein the carbon content of steel band is 0.007%, The composition of drug core layer is according to mass percent meter, its raw material:Aluminium powder 3.9%, metal fluoride 18%, SiO 2 powder 1.5%, manganese metal 5%, metallic nickel 8%, magnesium powder 11%, the mixture of surplus ferrochrome and tungsten carbide, wherein ferrochrome:Tungsten carbide is 9:1, and the carbon content 0.015% in ferrochrome;And drug core layer is filled among cortex, filling rate 68%.
Described metal fluoride is formed to be combined by fluorine barium-lithium and calcirm-fluoride, and wherein fluorine barium-lithium is in metal fluoride Content is 48.5%.
Described steel band is wide 24mm, and thickness is 0.5mm cold-rolled strip.
In described steel band, include the chemical composition of following weight/mass percentage composition:C:0.007%, Mn:0.2%, Al: 0.1%, Si:0.03%.
Its preparation method is:Including drug core layer is added on cortex, and after use cortex parcel, then it is sent to extruding Cylindrical rod, and a diameter of 1.1mm of drawing cylindrical rod are squeezed into forming machine, you can obtain self-shielded welding wire.
Described drawing be control temperature be 310 DEG C at carry out to cylindrical rod elongate drawing-down processing.
Described drawing is carried out in the case where vacuum is 0.2MPa.
Embodiment 4
A kind of self-shielded welding wire, including cortex and drug core layer, cortex are steel band, and wherein the carbon content of steel band is 0.003%, The composition of drug core layer is according to mass percent meter, its raw material:Aluminium powder 3.5%, metal fluoride 16%, SiO 2 powder 1.7%, manganese metal 7%, metallic nickel 9%, magnesium powder 12%, the mixture of surplus ferrochrome and tungsten carbide, wherein ferrochrome:Tungsten carbide is 7:1, and the carbon content 0.01% in ferrochrome;And drug core layer is filled among cortex, filling rate 63%.
Described metal fluoride is formed to be combined by fluorine barium-lithium and magnesium fluoride and sodium fluoride, and wherein fluorine barium-lithium is in metal fluorine Content in compound is 48.1%, and magnesium fluoride and sodium fluoride are any proportioning.
Described steel band is wide 24mm, and thickness is 0.5mm cold-rolled strip.
In described steel band, include the chemical composition of following weight/mass percentage composition:C:0.003%, Mn:0.5%, Al: 0.3%, Si:0.07%.
Its preparation method is:Including drug core layer is added on cortex, and after use cortex parcel, then it is sent to extruding Cylindrical rod, and a diameter of 1mm of drawing cylindrical rod are squeezed into forming machine, you can obtain self-shielded welding wire.
Described drawing be control temperature be 270 DEG C at carry out to cylindrical rod elongate drawing-down processing.
Described drawing is carried out in the case where vacuum is 0.5MPa.
Embodiment 5
A kind of self-shielded welding wire, including cortex and drug core layer, cortex are steel band, and wherein the carbon content of steel band is 0.01%, The composition of drug core layer is according to mass percent meter, its raw material:Aluminium powder 4.3%, metal fluoride 19%, SiO 2 powder 1.3%, manganese metal 6%, metallic nickel 8%, magnesium powder 10%, the mixture of surplus ferrochrome and tungsten carbide, wherein ferrochrome:Tungsten carbide is 7:1, and the carbon content 0.02% in ferrochrome;And drug core layer is filled among cortex, filling rate 63%.
Described metal fluoride is to be combined and formed by fluorine barium-lithium and magnesium fluoride and sodium fluoride and calcirm-fluoride, wherein fluorine barium-lithium Content in metal fluoride is 49.15%, and magnesium fluoride and sodium fluoride and calcirm-fluoride are any proportioning.
Described steel band is wide 24mm, and thickness is 0.5mm cold-rolled strip.
In described steel band, include the chemical composition of following weight/mass percentage composition:C:0.01%, Mn:0.3%, Al: 0.2%, Si:0.05%.
Its preparation method is:Including drug core layer is added on cortex, and after use cortex parcel, then it is sent to extruding Cylindrical rod, and a diameter of 1.1mm of drawing cylindrical rod are squeezed into forming machine, you can obtain self-shielded welding wire.
Described drawing be control temperature be 210 DEG C at carry out to cylindrical rod elongate drawing-down processing.
Described drawing is carried out in the case where vacuum is 0.3MPa.

Claims (7)

1. a kind of self-shielded welding wire, including cortex and drug core layer, it is characterised in that cortex is steel band, the composition of drug core layer according to Mass percent meter, its raw material are:Aluminium powder 3.1-4.5%, metal fluoride 15-20%, SiO 2 powder 0.7-2.7%, The mixture of manganese metal 4-8%, metallic nickel 7-9%, magnesium powder 9-13%, surplus ferrochrome and tungsten carbide, wherein ferrochrome:Tungsten carbide is (7-9):1, and the carbon content 0.009-0.03% in ferrochrome;And drug core layer is filled among cortex, filling rate 60- 73%;In described steel band, include the chemical composition of following weight/mass percentage composition:C:0.003-0.01%, Mn:0.2- 0.5%, Al:0.1-0.3%, Si:0.03-0.07%;Described metal fluoride is by fluorine barium-lithium and magnesium fluoride or sodium fluoride Or one or more combinations in calcirm-fluoride are formed, wherein content of the fluorine barium-lithium in metal fluoride is 41.3-59.7%.
2. self-shielded welding wire as claimed in claim 1, it is characterised in that the composition of described drug core layer is according to mass percent Meter, its raw material are:Aluminium powder 3.9%, metal fluoride 18%, SiO 2 powder 1.5%, manganese metal 5%, metallic nickel 8%, magnesium The mixture of powder 11%, surplus ferrochrome and tungsten carbide.
3. self-shielded welding wire as claimed in claim 1, it is characterised in that described steel band is wide 24mm, and thickness is 0.5mm's Cold-rolled strip.
4. self-shielded welding wire as claimed in claim 1 or 2, it is characterised in that described ferrochrome, its carbon content are 0.01- 0.02%.
5. self-shielded welding wire as claimed in claim 1, it is characterised in that in preparation process, by drug core layer addition on cortex, And after being wrapped up using cortex, then be sent in single lead screw ex truding briquetting machine and be squeezed into cylindrical rod, and a diameter of 0.9- of drawing cylindrical rod 1.3mm, you can obtain self-shielded welding wire.
6. self-shielded welding wire as claimed in claim 5, it is characterised in that described drawing is to control temperature as 200-310 DEG C Under carry out to cylindrical rod elongate drawing-down processing.
7. the self-shielded welding wire as described in claim 5 or 6, it is characterised in that it in vacuum is 0.2- that described drawing, which is, Carried out under 0.8MPa.
CN201510345005.2A 2015-06-19 2015-06-19 A kind of self-shielded welding wire and preparation method thereof Expired - Fee Related CN104942466B (en)

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CN108620766A (en) * 2018-04-11 2018-10-09 丹阳市华龙特钢有限公司 A kind of high-intensity and high-tenacity stainless steel arc welding flux cored wire and preparation method thereof
CN109570816A (en) * 2018-12-25 2019-04-05 潜江新锐硬质合金工具有限公司 Powder additive and its application for hard-face overlaying welding

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JP3017057B2 (en) * 1995-09-29 2000-03-06 株式会社神戸製鋼所 Flux-cored wire for self-shielded arc welding
US20060096966A1 (en) * 2004-11-08 2006-05-11 Lincoln Global, Inc. Self-shielded flux cored electrode for fracture critical applications
CN100441366C (en) * 2007-02-01 2008-12-10 北京工业大学 Cr13 series overlay welding self-protection flux-cored wire
CN100462188C (en) * 2007-07-16 2009-02-18 李淑华 Self-protecting flux-cored wire for overlaying welding and use thereof
CN102233491B (en) * 2010-04-27 2013-01-09 昆山京群焊材科技有限公司 Self-shielded flux-cored wire
CN103949795B (en) * 2014-04-11 2016-01-27 洛阳双瑞特种合金材料有限公司 A kind of medicine core powder for making seamless self-shielded welding wire
CN104028913A (en) * 2014-05-30 2014-09-10 洛阳双瑞特种合金材料有限公司 Seamless self-protection flux-cored wire
CN104259684B (en) * 2014-07-29 2016-09-07 洛阳双瑞特种合金材料有限公司 A kind of self-protection flux-cored wire for welding X90 pipe line steel and preparation method

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